SALES PLAN - MAR 2017

SUNDAY PLAN
26

PART NAME ERP PART NUMBER MONTHLY REQ OT DAILY REQ DAILY REQ
OT
L02B 490
X02A LWR RH H5D0048-N 44535 3165 1713 1835
X02A 380
X02A LWR LH H6D0049-N 44535 3165 1713 1835
K2 185
DOOR LWR RH(KR K2) H5D0169-N 1731 67 67
TOTAL 1055
DOOR LWR LH(KL K2) H6D0170-N 1731 67 67
X02A LOWER RH 3165 122
X02A RR DOOR UPR RH H5D0046-N 18008 1055 693 733
X02A LOWER LH 3165 122
X02A RR DOOR UPR LH H6D0047-N 18008 1055 693 733
X02A UPPER RH 1055 41
J02C RR DOOR UPR RH H5D0128-N 0 0
X02A UPPER LH 1055 41
J02C RR DOOR UPR LH H5D0129-N 0 0
2AR 380 15
J02C RR DOOR LWR RH H5D0130-N 0 0
2AL 380 15
J02C RR DOOR LWR LH H5D0131-N 0 0
2BR 490 19
SDH XBA H4D0177-R 121246 4663 4663
2BL 490 19
X02A/J02C BDH H7B0045-N 74938 1130 2882 2926
K2 RH 185 7
XBA BDH H7B0178-R 26290 1011 1011
K2 LH 185 7
I2 BDH H7B0267-N 5172 199 199
TLH 980 38
HINGE ASSY HOOD RH (2.6 AR) H1H0043-N 13030 380 501 516
X02A BDH 1130 43
HINGE ASSY HOOD LH (2.6 AL) H2H0044-N 12958 380 498 513

HINGE ASSY HOOD RH (2.6 BR) H1H0105-N 9397 490 361 380

HINGE ASSY HOOD LH (2.6 BL) H2H0106-N 9733 490 374 393

HINGE ASSY HOOD RH (3.6 BR) H1H0115-N 19968 768 768

HINGE ASSY HOOD LH (3.6 BL) H2H0116-N 19800 762 762

HINGE ASSY HOOD RH (X11M) H1H0117-N 1512 58 58

HINGE ASSY HOOD LH (X11M) H2H0118-N 1512 58 58

HINGE ASSY HOOD RH (K2) H1H0141-N 2211 185 85 92

HINGE ASSY HOOD LH (K2) H2H0142-N 1731 185 67 74

HINGE ASSY HOOD RH I2 H1H0235-N 15696 604 604

HINGE ASSY HOOD LH I2 H2H0236-N 15696 604 604

TRUNK LID HINGE (X02B/L02B) H1T0104-N 16010 980 616 653

TOTAL 495448 12660 19056 19543

REMARKS
SDH 04- NEED TO RUN 17 MINS EXTRA / DAY
SDH 05- NEED TO RUN 49 MINS EXTRA / DAY
BDH 02 NEED TO RUN 215 MINS EXTRA / DAY
TLH NEED TO RUN 20 MINS EXTRA/DAY
HH03 NEED TO RUN ONLY 60 MINS / DAY
 SDH 1- LINE SIMULATION FORM FORMAT NO:

MANPOWER
800L LINE
OPS. DAN OPS. O.T
IN LINE SV INSP. MAN OUT LINE SHIFT MP STAN. 3.5 MP
2.0 0.25 - 0.50 0.0 1.0 0 ACT. 2.00 MP

TIME
Ｋ/I 176 ％

OPERATION O.T MEETING&5S SET UP DOWN ACTUAL STAN.

T.T
475 0 15 0 35 425 9.1
SIMULATION

MODEL ITEM CODE RUI K LEAD PCS/DAY % % % REFF. SETTING PROD.

SL.NO. POINT TIME (PCS) (CUMULATIVE) (K) T.T T.T TIME

1 X02A LOWER RH/LH 824201HB1A / 824211HB1A A 1493.3 32.00 2800 100% 100% 100% 9.1 9.0 420
2
.

1493.3 Mins 2800 pcs TOTAL PROD.TIME 420

3.5 Man Power ACTUAL WORK-TIME 425

mins 5

hrs 0.08
Terms & Conditions:- Time Unit Meeting Time Down Time

Total Available Time 525 mins 5S Machine Break Down

Less Tea Time 10x2 time 20 mins TPM Chech sheet filling Quality Problem
Less Lunch Time 1x30 30 mins Yesterday's achievement Cycle Time Deviation
Net Available time for Production 475 mins today's Target Power Failure
 SDH 2- LINE SIMULATION FORM FORMAT NO:

MANPOWER
800L LINE
OPS. DAN OPS. O.T
IN LINE SV INSP. MAN OUT LINE SHIFT MP STAN. 2.3 MP
2.0 0.25 - 0.50 0.0 1.0 0 ACT. 2.00 MP

TIME
Ｋ/I 113 ％

OPERATION O.T MEETING&5S SET UP DOWN ACTUAL STAN.

T.T
475 0 15 0 40 420 14.2
SIMULATION

MODEL ITEM CODE RUI K LEAD PCS/DAY % % % REFF. SETTING PROD.

SL.NO. POINT TIME (PCS) (CUMULATIVE) (K) T.T T.T TIME

1 XBA DOOR HINGE 80420-7839R A 946.7 32.00 1775 100% 100% 100% 14.2 14.0 414

946.7 Mins 1775 pcs TOTAL PROD.TIME 414

2.3 Man Power ACTUAL WORK-TIME 420

mins 6

hrs 0.10
Terms & Conditions:- Time Unit Meeting Time Down Time

Total Available Time 525 mins 5S Machine Break Down

Less Tea Time 10x2 time 20 mins TPM Chech sheet filling Quality Problem
Less Lunch Time 1x30 30 mins Yesterday's achievement Cycle Time Deviation
Net Available time for Production 475 mins today's Target Power Failure
 SDH 3- LINE SIMULATION FORM FORMAT NO:

MANPOWER
800L LINE
OPS. DAN OPS. O.T
IN LINE SV INSP. MAN OUT LINE SHIFT MP STAN. 2.3 MP
2.0 0.25 - 0.50 0.0 1.0 0 ACT. 2.00 MP

TIME
Ｋ/I 113 ％

OPERATION O.T MEETING&5S SET UP DOWN ACTUAL STAN.

T.T
475 0 15 0 40 420 14.2
SIMULATION

MODEL ITEM CODE RUI K LEAD PCS/DAY % % % REFF. SETTING PROD.

SL.NO. POINT TIME (PCS) (CUMULATIVE) (K) T.T T.T TIME

1 XBA DOOR HINGE 80420-7839R A 946.7 32.00 1775 100% 100% 100% 14.2 14.0 414

946.7 Mins 1775 pcs TOTAL PROD.TIME 414

2.3 Man Power ACTUAL WORK-TIME 420

mins 6

hrs 0.10
Terms & Conditions:- Time Unit Meeting Time Down Time

Total Available Time 525 mins 5S Machine Break Down

Less Tea Time 10x2 time 20 mins TPM Chech sheet filling Quality Problem
Less Lunch Time 1x30 30 mins Yesterday's achievement Cycle Time Deviation
Net Available time for Production 475 mins today's Target Power Failure
 SDH 4- LINE SIMULATION FORM FORMAT NO:

MANPOWER
800L LINE
OPS. DAN OPS. O.T
IN LINE SV INSP. MAN OUT LINE SHIFT MP STAN. 2.4 MP
2.0 0.25 - 0.50 0.0 1.0 0 ACT. 2.00 MP

TIME
Ｋ/I 119 ％

OPERATION O.T MEETING&5S SET UP DOWN ACTUAL STAN.

T.T
475 0 15 20 30 410 13.4
SIMULATION

MODEL ITEM CODE RUI K LEAD PCS/DAY % % % REFF. SETTING PROD.

SL.NO. POINT TIME (PCS) (CUMULATIVE) (K) T.T T.T TIME

1 X02A UPPER RH/LH 82400 1HB1A,82401 1HB1A A 789.3 32.00 1480 81% 81% 81% 13.4 14.0 345
2 X02A LOWER RH/LH 824201HB1A / 824211HB1A A 186.7 32.00 350 19% 19% 19% 13.4 14.0 82

976.0 Mins 1830 pcs TOTAL PROD.TIME 427

2.4 Man Power ACTUAL WORK-TIME 410

mins -17

hrs -0.28
Terms & Conditions:- Time Unit Meeting Time Down Time

Total Available Time 525 mins 5S Machine Break Down

Less Tea Time 10x2 time 20 mins TPM Chech sheet filling Quality Problem
Less Lunch Time 1x30 30 mins Yesterday's achievement Cycle Time Deviation
Net Available time for Production 475 mins today's Target Power Failure
 SDH 5- LINE SIMULATION FORM FORMAT NO:

MANPOWER
800L LINE
OPS. DAN OPS. O.T
IN LINE SV INSP. MAN OUT LINE SHIFT MP STAN. 2.6 MP
2.0 0.25 - 0.50 0.0 1.0 0 ACT. 2.00 MP

TIME
Ｋ/I 129 ％

OPERATION O.T MEETING&5S SET UP DOWN ACTUAL STAN.

T.T
475 0 15 30 50 380 12.4
SIMULATION

MODEL ITEM CODE RUI K LEAD PCS/DAY % % % REFF. SETTING PROD.

SL.NO. POINT TIME (PCS) (CUMULATIVE) (K) T.T T.T TIME

1 XBA DOOR HINGE 80420-7839R A 613.3 32.00 1150 63% 63% 63% 12.4 14.0 268
2 X02A LOWER RH/LH 824201HB1A / 824211HB1A A 293.3 32.00 550 30% 30% 30% 12.4 14.0 128
3 X02A LK /KR 824201HB1A / 824211HB1A A 74.7 32.00 140 8% 8% 8% 12.4 14.0 33

981.3 Mins 1840 pcs TOTAL PROD.TIME 429

2.6 Man Power ACTUAL WORK-TIME 380

mins -49

hrs -0.82
Terms & Conditions:- Time Unit Meeting Time Down Time

Total Available Time 525 mins 5S Machine Break Down

Less Tea Time 10x2 time 20 mins TPM Chech sheet filling Quality Problem
Less Lunch Time 1x30 30 mins Yesterday's achievement Cycle Time Deviation
Net Available time for Production 475 mins today's Target Power Failure
 BDH 2- LINE SIMULATION FORM FORMAT NO:

MANPOWER
800L LINE
OPS. DAN OPS. O.T
IN LINE SV INSP. MAN OUT LINE SHIFT MP STAN. 3.2 MP
2.0 0.25 - 0.50 0.0 1.0 0 ACT. 2.00 MP

TIME
Ｋ/I 160 ％

OPERATION O.T MEETING&5S SET UP DOWN ACTUAL STAN.

T.T
475 0 15 0 30 430 10.0
SIMULATION

MODEL ITEM CODE RUI K LEAD PCS/DAY % % % REFF. SETTING PROD.

SL.NO. POINT TIME (PCS) (CUMULATIVE) (K) T.T T.T TIME

1 X02A BDH 90400 1HB0A A 1376.0 32.00 2580 100% 100% 100% 10.0 15.0 645
2

1376.0 Mins 2580 pcs TOTAL PROD.TIME 645

3.2 Man Power ACTUAL WORK-TIME 430

mins -215

hrs -3.58
Terms & Conditions:- Time Unit Meeting Time Down Time

Total Available Time 525 mins 5S Machine Break Down

Less Tea Time 10x2 time 20 mins TPM Chech sheet filling Quality Problem
Less Lunch Time 1x30 30 mins Yesterday's achievement Cycle Time Deviation
Net Available time for Production 475 mins today's Target Power Failure
 BDH 3- LINE SIMULATION FORM FORMAT NO:

MANPOWER
800L LINE
OPS. DAN OPS. O.T
IN LINE SV INSP. MAN OUT LINE SHIFT MP STAN. 2.1 MP
2.0 0.25 - 0.50 0.0 1.0 0 ACT. 2.00 MP

TIME
Ｋ/I 107 ％

OPERATION O.T MEETING&5S SET UP DOWN ACTUAL STAN.

T.T
475 0 15 30 30 400 15.0
SIMULATION

MODEL ITEM CODE RUI K LEAD PCS/DAY % % % REFF. SETTING PROD.

SL.NO. POINT TIME (PCS) (CUMULATIVE) (K) T.T T.T TIME

1 X02A BDH 90400 1HB0A A 186.7 32.00 350 22% 22% 22% 15.0 15.0 88
2 XBA/I2 BDH 84400-6255R A 666.7 32.00 1250 78% 78% 78% 15.0 15.0 313

853.3 Mins 1600 pcs TOTAL PROD.TIME 400

2.1 Man Power ACTUAL WORK-TIME 400

mins 0

hrs 0.00
Terms & Conditions:- Time Unit Meeting Time Down Time

Total Available Time 525 mins 5S Machine Break Down

Less Tea Time 10x2 time 20 mins TPM Chech sheet filling Quality Problem
Less Lunch Time 1x30 30 mins Yesterday's achievement Cycle Time Deviation
Net Available time for Production 475 mins today's Target Power Failure
 HHL 1- LINE SIMULATION FORM FORMAT NO:

MANPOWER
800L LINE
OPS. DAN OPS. O.T
IN LINE SV INSP. MAN OUT LINE SHIFT MP STAN. 2.2 MP
2.0 0.25 - 0.50 0.0 1.0 0 ACT. 2.00 MP

TIME
Ｋ/I 112 ％

OPERATION O.T MEETING&5S SET UP DOWN ACTUAL STAN.

T.T
475 0 15 20 60 380 14.3
SIMULATION

MODEL ITEM CODE RUI K LEAD PCS/DAY % % % REFF. SETTING PROD.

SL.NO. POINT TIME (PCS) (CUMULATIVE) (K) T.T T.T TIME

1 L02B 3.6 BR 65400 3AN0A A 426.7 32.00 800 50% 50% 50% 14.3 14.0 187
2 L02B 3.6 BL 65401 3AN0A A 426.7 32.00 800 50% 50% 50% 14.3 14.0 187

853.3 Mins 1600 pcs TOTAL PROD.TIME 373

2.2 Man Power ACTUAL WORK-TIME 380

mins 7

hrs 0.11
Terms & Conditions:- Time Unit Meeting Time Down Time

Total Available Time 525 mins 5S Machine Break Down

Less Tea Time 10x2 time 20 mins TPM Chech sheet filling Quality Problem
Less Lunch Time 1x30 30 mins Yesterday's achievement Cycle Time Deviation
Net Available time for Production 475 mins today's Target Power Failure
 HHL 2- LINE SIMULATION FORM FORMAT NO:

MANPOWER
800L LINE
OPS. DAN OPS. O.T
IN LINE SV INSP. MAN OUT LINE SHIFT MP STAN. 2.3 MP
2.0 0.25 - 0.50 0.0 1.0 0 ACT. 2.00 MP

TIME
Ｋ/I 115 ％

OPERATION O.T MEETING&5S SET UP DOWN ACTUAL STAN.

T.T
475 0 15 40 60 360 14.0
SIMULATION

MODEL ITEM CODE RUI K LEAD PCS/DAY % % % REFF. SETTING PROD.

SL.NO. POINT TIME (PCS) (CUMULATIVE) (K) T.T T.T TIME

1 I2 RH 654002XA0A A 325.3 32.00 610 40% 40% 39% 14.0 14.0 142
2 I2 LH 654012XA0A A 325.3 32.00 610 40% 40% 39% 14.0 14.0 142
3 X11M RH 65400 BJ00A A 37.3 32.00 70 5% 5% 5% 14.0 14.0 16
4 X11M LH 65401 BJ00A A 37.3 32.00 70 5% 5% 5% 14.0 14.0 16
5 K2 RH 65400 4LA0A A 55.0 33.00 100 6% 6% 7% 14.4 14.0 23
6 K2 LH 65401 4LA0A A 45.3 34.00 80 5% 5% 5% 14.8 14.0 19

825.7 Mins 1540 pcs TOTAL PROD.TIME 359

2.3 Man Power ACTUAL WORK-TIME 360

mins 1

hrs 0.01
Terms & Conditions:- Time Unit Meeting Time Down Time

Total Available Time 525 mins 5S Machine Break Down

Less Tea Time 10x2 time 20 mins TPM Chech sheet filling Quality Problem
Less Lunch Time 1x30 30 mins Yesterday's achievement Cycle Time Deviation
Net Available time for Production 475 mins today's Target Power Failure
 HHL 3- LINE SIMULATION FORM FORMAT NO:

MANPOWER
800L LINE
OPS. DAN OPS. O.T
IN LINE SV INSP. MAN OUT LINE SHIFT MP STAN. 0.3 MP
2.0 0.25 - 0.50 0.0 1.0 0 ACT. 2.00 MP

TIME
Ｋ/I 16 ％

OPERATION O.T MEETING&5S SET UP DOWN ACTUAL STAN.

T.T
475 0 15 0 30 430 103.2
SIMULATION

MODEL ITEM CODE RUI K LEAD PCS/DAY % % % REFF. SETTING PROD.

SL.NO. POINT TIME (PCS) (CUMULATIVE) (K) T.T T.T TIME

1 X02B LH 65401 3BB0B A 133.3 32.00 250 100% 100% 100% 103.2 14.0 58

133.3 Mins 250 pcs TOTAL PROD.TIME 58

0.3 Man Power ACTUAL WORK-TIME 430

mins 372

hrs 6.19
Terms & Conditions:- Time Unit Meeting Time Down Time

Total Available Time 525 mins 5S Machine Break Down

Less Tea Time 10x2 time 20 mins TPM Chech sheet filling Quality Problem
Less Lunch Time 1x30 30 mins Yesterday's achievement Cycle Time Deviation
Net Available time for Production 475 mins today's Target Power Failure
 HHL 4- LINE SIMULATION FORM FORMAT NO:

MANPOWER
800L LINE
OPS. DAN OPS. O.T
IN LINE SV INSP. MAN OUT LINE SHIFT MP STAN. 2.2 MP
2.0 0.25 - 0.50 0.0 1.0 0 ACT. 2.00 MP

TIME
Ｋ/I 112 ％

OPERATION O.T MEETING&5S SET UP DOWN ACTUAL STAN.

T.T
475 0 15 20 60 380 14.3
SIMULATION

MODEL ITEM CODE RUI K LEAD PCS/DAY % % % REFF. SETTING PROD.

SL.NO. POINT TIME (PCS) (CUMULATIVE) (K) T.T T.T TIME

1 X02A RH 65400 1HB0A A 277.3 32.00 520 33% 33% 33% 14.3 14.0 121
2 X02A LH 65401 1HB0A A 277.3 32.00 520 33% 33% 33% 14.3 14.0 121
1 X02B RH 65400 3BB0B A 213.3 32.00 400 25% 25% 25% 14.3 14.0 93
2 X02B LH 65401 3BB0B A 80.0 32.00 150 9% 9% 9% 14.3 14.0 35

848.0 Mins 1590 pcs TOTAL PROD.TIME 371

2.2 Man Power ACTUAL WORK-TIME 380

mins 9

hrs 0.15
Terms & Conditions:- Time Unit Meeting Time Down Time

Total Available Time 525 mins 5S Machine Break Down

Less Tea Time 10x2 time 20 mins TPM Chech sheet filling Quality Problem
Less Lunch Time 1x30 30 mins Yesterday's achievement Cycle Time Deviation
Net Available time for Production 475 mins today's Target Power Failure
 TLH- LINE SIMULATION FORM FORMAT NO:

MANPOWER
800L LINE
OPS. DAN OPS. O.T
IN LINE SV INSP. MAN OUT LINE SHIFT MP STAN. 0.8 MP
2.0 0.25 - 0.50 0.0 1.0 0 ACT. 2.00 MP

TIME
Ｋ/I 42 ％

OPERATION O.T MEETING&5S SET UP DOWN ACTUAL STAN.

T.T
475 0 15 0 40 420 38.2
SIMULATION

MODEL ITEM CODE RUI K LEAD PCS/DAY % % % REFF. SETTING PROD.

SL.NO. POINT TIME (PCS) (CUMULATIVE) (K) T.T T.T TIME

1 L02B TLH 84400 3BB0A A 352.0 32.00 660 100% 100% 100% 38.2 40.0 440

352.0 Mins 660 pcs TOTAL PROD.TIME 440

0.8 Man Power ACTUAL WORK-TIME 420

mins -20

hrs -0.33
Terms & Conditions:- Time Unit Meeting Time Down Time

Total Available Time 525 mins 5S Machine Break Down

Less Tea Time 10x2 time 20 mins TPM Chech sheet filling Quality Problem
Less Lunch Time 1x30 30 mins Yesterday's achievement Cycle Time Deviation
Net Available time for Production 475 mins today's Target Power Failure