Process Mapping
Process Mapping
Process Mapping
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Process
Input (A value adding set of Intended result
activities)
Requirements Result of a
specified process
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..
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All organizations use processes to:
set interrelated or interacting activities
transform inputs into outputs
build in checks to meet objectives and
promote continual improvement.
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Understanding process approach to quality management
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Traditional Vs. process approach …
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Functional/traditional Model
Organizational structure defined based on functional units
GM
D1 D2 D3 D5 D6
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Functional orientation
Process disconnection across departments in an
organization with functional orientation
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Example on the result of functional approach
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Example on…
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Example on…
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Example on…
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Example on…
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The process approach in the contrary:
Introduces horizontal management,
crossing the barriers between different
functional units and unifying their focus to
the main goals of the organization
It also improves the management of process
interfaces
The processes are managed as a system, by
creating and understanding a network of
the processes and their interactions
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Process linkage across departments in an organization
with process orientation
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Functional vs. Process Approach
Functional Approach Process Approach
Communication barriers, Better communication,
Blames, Grapevines, adverse eliminate barriers
relationship Rationalized activities
Non value adding activates Aligned based on value
exist adding sequences
Hierarchical Resources are better
Resources are not properly utilized
allocated and utilized One Manager for the whole
No responsibility for the range of the process
whole range of the process
Inspection and firefighting
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PROCESS MAPPING
The outputs from one process may be
inputs to other processes and
interlinked into the overall network or
system.
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Example of a generic process sequence
Outputs from
Outputs from
other processes
other processes
Inputs Outputs
Outputs
to A from D
PROCESS A Inputs to B from B Inputs to D
PROCESS B PROCESS D
Outputs
from A
Outputs
Inputs to C from C
PROCESS C
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Process mapping techniques
Why map a process?
Maps and flow charts:
Help make-work visible,
Increased visibility improves communication and
understanding, and provides a common frame of
reference for those involved with the work process,
Help you document your current pathways to
customer satisfaction,
Can be used to show how you want work to be
done in your organization.
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Process mapping is the first step of process
management.
Process mapping uses tools that enable you to
document, analyze, improve, streamline, and redesign
the way you do your works,
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Identify & locate process flaws that are
creating systematic problems, such as
poor quality of customer service,
Avoid unnecessary risk at a reasonable
cost,
Identify internal controls within
processes,
Identify processes that need to be
reengineered,
Improve customer satisfaction.
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In general we can describe four types of
processes as follows:
1. Processes for management of an organization:
These include processes relating to strategic
planning, establishing policies, setting
objectives, providing communication, ensuring
availability of resources needed ,
2. Support processes. These include all those
processes for the provision of the resources,
Competence, Awareness, Communication, and
Documented information that are needed for the
processes for managing an organization, for
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Operation, and for Performance evaluation.
Type of Processes…
3. Operation processes. These include all processes that
provide the intended output of the organization.
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Example of process linkage: Training process
Customers
.
Operation Processes
Training Training
Need Course Training Training Training
assesment develop Program Request Resource
ment Publicizing Processing Preparation
Training
Delivery
Requesting
Qualif
Department Candi
Administration
Recruiter
Market Place Job Seekers
Key elements in formulating process maps
1. Select People
2. Define Process
3. Gather Data
4. Construct Maps
5. Analyse Maps
6. Issue Recommendations
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3. Gather data
Three basic methods to collect the
process information necessary to
create a map:
• Self-generate,
• One-on-one interviews,
• Group interviews.
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Flowchart Method for Constructing process
maps
A flowchart is a graphic representation of the
sequence of steps that make up a process .
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Flowcharting …
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Flowcharting …
… Storage: Identifies when an output is in storage waiting
for a customer. Activities classified as storage
generally differ from delays according to the duration
of the wait and the need for some type of authorization
to retrieve the item from storage.
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Flowcharting …
… Database: Identifies when the output of an activity is
electronically stored(entered in to a database). Write
the name of the database inside.
Connector: Indicates that an output from this
flowchart will be an input to another flowchart. Write
A A
a letter inside the circle to represent the output
input. Sometimes an arrow is used along with the
circle to denote whether the circle represents an
input or an output.
Arrow (flow of inputs/outputs): Indicates the sequence
and direction of flow within the process and usually the
transfer of an output of one activity to the next activity for
which it becomes an input. Use arrows to show movement
from one symbol to another.
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Steps in flowcharting a process
1. Decide on the process to flowchart;
identify process name
2. Define the boundaries of the process: the
beginning and the end
3. Describe the beginning step of the process
in an oval flowchart symbol;
Start
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Steps in flowcharting a process …
Activities
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Steps in flowcharting a process …
5. When a decision point is reached, write the
decision in the form of a question in a
diamond and develop the "yes" and "no"
paths. Each yes/no path must re-enter the
process or exist somewhere;
Decision
No
40 Yes
Steps in flowcharting a process …
End
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5. Analyze Maps
Once you have completed process map you will
need to determine
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To improve a process look to these conditions
Non value adding steps: Challenge each process
step. What value this activity add to internal or
external customers? Combine, simplify, or
eliminate activities that do not add value.
Excessive control points: Inspectors and
supervisors approvals do not always add value.
They involve because of lack of evidence in the
process and competency of the operators.
Excessive handoffs: Every time process activities
move from one person to the next, there is a
potential for delay or miscommunication.
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6. Issue recommendations
To ensure that maximum benefits are
derived from your work, you will need to
distribute your findings in a clear, well-
organized form to concerned departments
for feed-back.
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Examples of flowcharts
Flow Chart For the Operation process Of Electric
Cables Producing Company
Receiving
Contract/order
No
Capable to Notify Customer
deliver?
Yes
Purchasing
Yes
Yes No
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Flow diagram(chart) for purchasing of new material for
production department.
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SYNDICATE EXERCISE 9
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Please be
back on time