CHAPTER- 3

Mold

experdabk md Penent mcl d

Expcndable
ralle

* co, noldi,g

San d ecorr es hard

under (apogue of co,,
palteon ad mould cavity is ob{aind
ig rot eguircd.
Ramig

Cve to put þox itA rigc Cad spruc

cope bo
sand cast)
shel! roudirg
 sand t pho-ol foald. yde (s. ) t hyle Tebaanine
bar ahelal

fal bo

250,

evagorate palten agting (eef):

(Pclyot o Brads

5 Penlae

erpe-dole palln casti leuagerati faltan casli

Rre heated die adh of an

-26
Prccedve ;
and ag
’ Pelystytme beado placed in pre healed de
+ape af dk cavtty
-fuye and setd bond .he beade)
then die is ceeled dowm. die seperald and
çadln i4 reiçved.
cooted olh.d. based
the pallen
factoy ury cither by spraying o by dtppig
Then it i dtd and at h a fhsk fne
ay
40-d ae filled all aveund he paltn inside
aing en sand to prou supa the pod
L:le bit
h
malde metal is pred drcety r the pattem
aperdeg 4he padten and f: the cavily.
Cotucs than sand oudig press.
salkes raf tal olo fastr
(weat lan by beads) fluidity beeeeo te9.

4hemal adint rads ,chag

3) Lage dretional ical.
nd help in pnds on degy adato ofo
Swlecb af motlen mlal de
3
clystyene and gnealy vop! Reynold
4c0-3000
rumb r
for sard casting Re ce000|

costng
line Preduct
5) No
ftriah,close donenienad moen netal
6eed
cest of produo ton
palten tern ity tas sgntfiean ffal On

cesbng
 alrophae. to,esapcd ohich
trne tobne
ben like ssdiffont vapcur, beeoneg
of
toap te cllapx
ad beadspolstyene he
potuced, atgerer and cmer monormer, and
ave
in toap chen eached
ellapei of
ddurs aceg'yireagagrs, Afler vbrade. e
bes'-noeules then T.
iner. tep. As
polleni dygadaben
of thmal
Ruber
Brat 0
plasta ef Pats Gopauy (lasl, H,c):

lirne
TO inCY.

altrn malond;
nhemoselig paate, baitne aloy

daster of Pavis th olho is adtkd

1: 1-6. Rale
Rae of
of miking is to be
in
hidled as o miting cauge hadening ef Pof
and rapid miting auseg
Meld makiq
mald

then patton h remcved , hen od healcd too-20

meld hclve to be asbd
Ihere

fem the amold eaviy.

As he nold priarably
Valw

ekpreled feed
fecd t of malten meal may be dene n
 moulding: (eramte
temp.tnp maig lao having matotal for utdal cny
Limladion:
detatly Mnute )
section
adbanogs thin )
 Costing pefeots
,ptoti Alo.

106

rat honfer rhonal

ot a
meld mattd prop.les
Tep, of melle metal
6
nold desig &pattan tboance

De fectstyes doaped n the Prodhel

de.fect
3hrinvage defeet
mddgeyialdefeet

farig mclal defeot

Dloo hoes
Pin tole porosly a
Ar tscgti inclugien" ongist
blew hole
J

of vapouY

blow boleg
poduct

Provtdedohi
 SNell i)
penrtad metal )
)
)Mod
a
fect: deteial
fecls de
OCCur
these engderd rol allo0nces Profer I
art
defect
eting,
chaplets chyig
of and
aleal mod of pern more
fects e
hg*
de tminimie 10
 regrd
neld mafeial

tlocily of ~oamda

3.f lal eeaclral affts dufoce fid

thauld b chargd

alarsement of Me. due to de femal? of ield sand a

meld maerial ta o

tmproprr
1963/2>
 sol:dfid

inclugio:
lor of patlrm

shen matorial cam holond

Occur at
Reagong:
shap dges
Pourg
 6.cI.

ohen a

apfraran
feg fon!
etga-al factoviness ehaud be poed
shad bo af value
fouir

0TM, cauit dto fd od b.

n case of. hugr protuota
oherote

penehatan:
Dye is atlosd to pas oial to itnty
ohether thr

) Radtogaphie test re Kvay:

for sub aurfece leel and alet cacs
i)
doutadia

forn non-nfom

(M -)
machine

artur at lhe matetal

cercn?C
-grin coOre

2-5D hy he

chove

he
Prfocd

a prat
oxide fom
 The chann afte ta4e of sprut Ad moveg i
hori20al -oretem auca ment of canrs is topri
fo fovou4 aial recnn1 at cope and ngats

SPrue
Reimner

ingak
to trap the oog rennr full %
otablad.

from the. of.

9 chanees of nold ero4i0n
dross fonma?
oide of mellenatal
fe.mlal

foveu,able

bolleto tof eceurs

n dhos to pro -ta fo.
casti Bulable
tebuee. the
Pre11. nogince
i
Adv'
)9.2
2:2 :
and basr sprur af. boltom achene
and rUnner
)
Prrtdee ro lon )
:)
lop<d,reguri"24
ingate4. amd
to
bageo
ato:
Prefeed t
deph large
of for
matrtals fenor buitabe
for tw)
erosom moh augr not D0eg :)
gote: BoBtom 1)
 en'sta here 4 chances of an asprad
) As no Preag
fouignot feutly delopd.
) fo fol fo relnner Ore
ohik
gal:s
ropr,

avea there by dorloprs a bacy

al
loo tull and compa,iy more Jeubuad
ehanee ef ar agpsa minmun e n

dugjyd.
tuilable for fe matnla
fealars

aypivaom

suiable for ron- fe mahiay

:2:)

2:3J
radi
2:2:1

te
 poung
) cost matrval
malial
3) conplxiy of -d d
Avg 9ccttomad hrnegg -A.9
odionad

in
K
(959

40

for olel
4 2.4335 - B0.3953 10g e)
 mag produet
find die
clale de

pughed oith plate hetps inn heing

ain Pres
(erla
te dies i
poyitro.

prcparat^ br coatrd 10 Hat it

shad be
wd cavy

e ’ be foe injeelion of molten mlal.

heatdpe

6) Minum abray ion

1fic.
therma! expanon coc

0c 200°c

ycke variatn

should wihtad lhs acke vatal?

 HI3 (die malertal)

fo Cu pa. l H21 Or H29

Graphde die is uged.

fo cal Iron alr die is used.

life
t ino.die

"0.2

pod deveeg dbu die ohald be 49:95

g0 fo5

ctfective aess cf oatiag on die deprnds

ccating malital

Pyep Procrg
(Brl, , TiC
(Boroide |eho.id )
Physa vapou
UTER

Pre4g Die asby

Hol chauber cold chonbr

(Geat lons)

kigher