8 7 6 5 4 3 2 1

THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS

A 66
ALL RIGHTS RESERVED.
C COPYRIGHT 20 BY TYCO ELECTRONICS CORPORATION.
P LTR DESCRIPTION DATE DWN APVD
ATLANTIC VERSION TERMINATOR
PART INTERFACE ADAPTER A RELEASED 02OCT2014 LG GB
REVISION DESCRIPTION FEED TYPE
NUMBER B ECR-18-014588 15SEP2018 TB TE
C ECR-22-148352 03AUG2022 TB RK
2266293 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL C1 ECR-23-194506 07DEC2023 FZ JAH
2266293 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC
SEAL STRIPPER CRIMPER
5-2266293-1 B MECHANICAL
TERMINATING UNIT
SEAL STRIPPER CRIMPER
5-2266293-2 C PNEUMATIC
TERMINATING UNIT
MECHANICAL AND CRIMP
7-2266293-1 B MECHANICAL
TOOLING KIT
PNEUMATIC AND CRIMP
7-2266293-2 C PNEUMATIC
TOOLING KIT
D 7- 2266293 -7 A CRIMP TOOLING KIT - D

- - - 1 1 - - 1803515-3 RAM ASSEMBLY, SF ATLANTIC 293

-
1
1803515-3

APPLICATOR DATA - - - 1 1 - - 2-1803583-1 APPLICATOR BASIC ASSEMBLY, SF

-
1
2-1803583-1

292
CRIMP SIZE TYPE - 1 - 1 - 1 - 2119641-1 FEED CAM, AIR FEED 248
-
1
2119641-1

WIRE 2.20 mm [.087] F - 1 1 1 1 1 1 2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT 244

-
1
2119082-4

INSUL 3.72 mm [.146] O - 1 1 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243

-
1
2079764_APP

3 - 1 1 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL 242

-
1
2119083

APPLICATOR INSTRUCTIONS
408-35042 - 1 1 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241
-
1
7-18023-7

- - 1 - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239

-
1
2119580-1

- 1 - 1 - 1 - 2844940-1 AIR FEED MODULE 238

-
1
2844940-1

- - - 1 1 - - 4-1722335-3 STRIPPER, SIDE FEED 182

-
1
4-1722335-3

TERMINAL DATA: SUMITOMO TERMINAL SUMITOMO CRIMP SPECIFICATION TERMINAL DATA: SUMITOMO TERMINAL SUMITOMO CRIMP SPECIFICATION
- - - 1 1 - - 1-5018030-0 NUT, HEX, REG, RoHS, M3.5 181
-
1
1-5018030-0

TERMINAL NAME: 090 SEALED FEMALE TERMINAL TERMINAL NAME: 090 SEALED FEMALE TERMINAL - - - 1 1 - - 2-1752354-1 STANDOFF,HOLD-DOWN
-

180
3
1
2-1752354-1

WIRE STRIP LENGTH INSULATION DIAMETER RANGE WIRE STRIP LENGTH INSULATION DIAMETER RANGE - - - 1 1 - - 993111-1 PIN, SLOTTED SPRING 3.0 X 20.0 177
-
1
993111-1

n 4.19-4.96 mm [.165-.195 IN] n 1.80-2.90 mm [.071-.114 IN] - - - 1 1 - - 5-22280-0 SPRING, COMPRESSION 176
-

4.19-4.96 mm [.165-.195 IN] 1.80-2.90 mm [.071-.114 IN]

1
SIMP_5-22280-0

TERMINAL - - - - - - 1 1 - - 1752353-3 GUIDE PIN,HOLDDOWN 175

-
1

TERMINAL
1752353-3

SUMITOMO SPECIFICATION - -
7
APPLICATION APPLICATION - - - 1 1 - - 1901680-2 GUIDE PIN,HOLDDOWN 174
-
1
1901680-2

SPECIFICATION - - - SPECIFICATION - - -
- REF REF REF REF REF REF 994970-2 COUNTER, MAGNETIC 164
-
1
COUNTER_994970

C C
TERMINALS APPLIED - 1 1 1 1 1 1 2844908-1 SCREW, LOCKING 99
-
1
2844908

TERMINALS APPLIED
- 1 1 1 1 1 1 2844907-1 POST, LOCKING 98
-
1
2844907

TE TERMINAL C1__DWG_PN_1_0

SUMITOMO TERMINAL C1__DWG_PN_2_0

TE SEAL C1__DWG_PN_3_0

SUMITOMO SEAL C1__DWG_PN_4_0

CABLE DIAMETER TE TERMINAL C2__DWG_PN_1_0

SUMITOMO TERMINAL C2__DWG_PN_2_0

TE SEAL C2__DWG_PN_3_0

SUMITOMO SEAL C2__DWG_PN_4_0

CABLE DIAMETER
C1__DWG_PN_4_0

- 1 1 1 1 1 1 455888-5 SPACER, CRIMPER -

-
1
455888-5

82
286719-1 8100-0461 1949371-1 7160-8234
286719-1 8100-0461 1949371-1 7160-8234 - 1 1 1 1 1 1 1803607-3 DOCUMENTATION PACKAGE 71
C2__DWG_PN_1_1 C2__DWG_PN_2_1 C2__DWG_PN_3_1 C2__DWG_PN_4_1

-
1
1803607-3

C1__DWG_PN_1_1 C1__DWG_PN_2_1 C1__DWG_PN_3_1 C1__DWG_PN_4_1

C1__DWG_PN_4_1

286719-2 8100-0594 1949371-2 7158-3007-10 286719-2 8100-0594 1949371-2 7158-3007-10

- 1 1 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67
C2__DWG_PN_1_2 C2__DWG_PN_2_2 C2__DWG_PN_3_2 C2__DWG_PN_4_2

-
1
2119740-1

C1__DWG_PN_1_2 C1__DWG_PN_2_2 C1__DWG_PN_3_2 C1__DWG_PN_4_2

C1__DWG_PN_4_2

1690165-1 8100-0461 1949371-3 7165-0395 1690165-1 8100-0461 1949371-3 7165-0395

- 2 2 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 66
C2__DWG_PN_1_3 C2__DWG_PN_2_3 C2__DWG_PN_3_3 C2__DWG_PN_4_3

-
2
2168078-1
C1__DWG_PN_1_3 C1__DWG_PN_2_3 C1__DWG_PN_3_3 C1__DWG_PN_4_3

C1__DWG_PN_4_3

- 1 1 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60

-
1
2168083-2

WIRE CRIMP HEIGHT CRIMP HEIGHT WIRE CRIMP HEIGHT - 1 1 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59
-
1
5-18022-5

4 CRIMP HEIGHT 4
SIZE mm [INCH] REFERENCE SETTING SIZE mm [INCH] REFERENCE SETTING - 1 1 1 1 1 1 985575-3 SCR, FLT SKT HD CAP M3 X 10.0 57
-
1

5
985575-3

- 1 1 1 1 1 1 1-1338683-6 FEED PAWL 56

-
1
1-1338683-6

1.25mm2 W1__DWG_WGAUGE_1

1.30+/-0.05 [.051+/-.002] W1__DWG_CRIMP_HT_1

7.5 W1__FA_SETTING_1

1.00mm2 W2__DWG_WGAUGE_1

1.20+/-0.05 [.047+/-.002] W2__DWG_CRIMP_HT_1

8.5 W2__FA_SETTING_1

- 4 4 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54

-
4
2168083-3

0.85mm2 W1__DWG_WGAUGE_2

1.15+/-0.05 [.045+/-.002] W1__DWG_CRIMP_HT_2

9.0 W1__FA_SETTING_2

- 2 2 2 2 2 2 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 53

-
2
2168083-3

0.50mm2 W1__DWG_WGAUGE_3

1.10+/-0.05 [.043+/-.002] W1__DWG_CRIMP_HT_3

9.5 W1__FA_SETTING_3

- 1 1 1 1 1 1 5018030-1 NUT, HEX, REG, RoHS, M3 52

-
1
5018030-1

- 1 1 1 1 1 1 811242-5 BUMPER, HOLD DOWN 51

-
1
811242-5

*WARNING - 1 1 1 1 1 1 690753-2 SPACER, TONKER

-
1
690753-2

50
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE - 1 2 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0
-
3
18023-9

49
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE - - 1 - 1 - 1 2119652-1 FEED CAM, PRE FEED 48
-
1
2119652

SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO - - 1 - 1 - 1 2119653-1 FEED CAM, POST FEED 47
-
1
2119653

- 1 1 - - 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46

THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
-
1
1803583-9

1 RECOMMENDED SPARE PARTS - 1 1 - - 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC 44

-
1
1803515-1

2
PROPER SETUP AND ADJUSTMENTS. - 1 1 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25)
-
1
1803602-1

41
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR. - 1 1 1 1 1 1 1752356-3 SUPPORT, TERMINAL 34
-
1
1752356-3

B B
- 2 2 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33
-
2
2079383-5

3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

- 2 2 2 2 2 2 3-2844962-0 SPACER, CYLINDRICAL, STRIP GUIDE 30
-
2
3-2844962-0

APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.

- 1 1 1 1 1 1 2844992-1 ASSEMBLY, STRIP GUIDE - 29
-
1
2844992-1

4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE - 1 1 1 1 1 1 455888-3 SPACER, CRIMPER - 28
-
1
455888-3

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

- 1 1 1 1 1 1 1320928-2 STRIP GUIDE 24
-
1
1320928-2

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

- 1 1 - - 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21
-
1
2168083-2

5 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD - 2 2 1 1 2 2 1-18028-2 WASHER, FLAT, REG M4 20
-
2
1-18028-2

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

- 1 1 - - 1 1 2119533-1 STRIPPER, SIDE FEED 19
-
1
2119533

APPLY #1-23419-5 LOC-TITE TO THREADS.

- 1 1 1 1 1 1 2119806-1 INSERT, SHEAR 13
-
1

1
2119806

6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER

- 1 1 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12
-
1
SIMP_3-22280-3

DOCUMENT, 101-35000.
- 1 1 1 1 1 1 1-356885-4 STOP, SHEAR 11
-
1
1-356885-4

7 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT.
1 - 1 1 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT - 10
-
1
2119805-1

IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS

- 1 1 1 1 1 1 318707-1 FLOATING SHEAR, FRONT 9
-

1
1
318707-1

CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN THE

TERMINAL MANUFACTURER'S SPECIFICATIONS. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL 1 2 2 1 1 1 1 4-1633928-5 ANVIL, COMBINATION
-
1
4-1633928-5

8
1
WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED
AND APPROVED APPLICATIONS,
- 1 1 1 1 1 1 3-240641-3 SPACER 7
-
1
3-240641-3

AS STATED WITHIN THE MANUFACTURER'S APPLICATION SPECIFICATIONS,

INCLUDING BUT NOT LIMITED TO
IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE. AS SUCH, IT IS - - - - - - - - - 6
..
1
ITEM_6

HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS
- 1 1 1 1 1 1 2119781-2 DEPRESSOR, SHEAR 5
-
1
2119781-2

PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION AND OBTAIN APPROVAL FROM TERMINAL
MANUFACTURER FOR THIS CUSTOM REQUIREMENT. - 1 1 1 1 1 1 238011-4 BLOCK, CRIMPER SPACER 4
-
1
238011-4

1 2 2 1 1 1 1 3-1803018-5 CRIMPER, INSULATION O 3

-
1
3-1803018-5

1
- 1 1 1 1 1 1 1-455888-1 SPACER, CRIMPER - 2
-
1
1-455888-1

1 2 2 1 1 1 1 2-1633588-9 CRIMPER, WIRE 1

-
1
2-1633588-9

1
A ITEM A
-77 -72 -71 -52 -51 -2 -1 PART NO DESCRIPTION NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION DWN 12MAY2014
SHOULD BE CONTACTED FOR THE LATEST REVISION.
X.ZHAO TE Connectivity
CHK 12MAY2014 Harrisburg, PA 17105-3608
DIMENSIONS: TOLERANCES UNLESS
L.ZHANG
OTHERWISE SPECIFIED: APVD 12MAY2014 NAME

mm T.ELBIN
PRODUCT SPEC
Ocean Side Feed
-
0 PLC
1 PLC - Applicator
-
2 PLC
3 PLC
-
- APPLICATION SPEC
-
4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO
ANGLES - -
MATERIAL
-
-
FINISH
-
-
WEIGHT
- A1 00779 2266293 -
C1
SCALE SHEET OF REV
Customer Accessible Production Drawing 1:2 1 4
AMP 4805 REV 31MAR2000
 8 7 6 5 4 3 2 1
THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS

A 66
ALL RIGHTS RESERVED.
C COPYRIGHT 20 BY TYCO ELECTRONICS CORPORATION.
P LTR DESCRIPTION DATE DWN APVD

- SEE SHEET 1 - - -

FEED TYPE
MECHANICAL

D
A 239 5 REF
D
59

56
0.0 REF
44 293
PNEUMATIC 2 57 REF

SHEAR DEPRESSOR DETAIL

244

53
243

A 238
50
242 2 3
7
2.0 0.5

8 REF

59
82
52 1
1 34 REF

51
C C
SEE DETAIL A
2
TERMINAL SUPPORT LOCATION
3
56 177 1 4
28

FEED SPRING SETTING POSITION 2 176 5

41
(SHOWN FROM REAR SIDE) 174
2

175 44 293 REF

2
44.25 0.05
181

18.1 0.5
182
66
DETAIL A
180
3 67
2 57
164 5

33

A
180 REF

24 RAM & HOLDDOWN SET-UP

19
B B
30
20

21

29 9
1
ITEM 30 LOCATED AT
12 FRONT HOLES

241
30 REF
29 REF

CAM POSITIONS
13
1

11

20
30mm STROKE 30mm STROKE 30mm STROKE
46 292 98 99 34 54 8 60 54 10
1 1

47 248
48 FEED TRACK POSITION
GUIDE BY INSULATION BARREL

A A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION DWN 12MAY2014
SHOULD BE CONTACTED FOR THE LATEST REVISION.
X.ZHAO TE Connectivity
CHK 12MAY2014 Harrisburg, PA 17105-3608
DIMENSIONS: TOLERANCES UNLESS
L.ZHANG
OTHERWISE SPECIFIED: APVD 12MAY2014 NAME

mm T.ELBIN
PRODUCT SPEC
Ocean Side Feed
-
0 PLC
1 PLC - Applicator
49 -
49 40mm STROKE 40mm STROKE 49
2 PLC
3 PLC
-
- APPLICATION SPEC
-
40mm STROKE 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO
ANGLES - -
MECHANICAL
POST FEED
MECHANICAL AIR FEED
MATERIAL
-
-
FINISH
-
-
WEIGHT
- A1 00779 2266293 -
PRE FEED
C1
SCALE SHEET OF REV
Customer Accessible Production Drawing 1:2 2 4
AMP 4805 REV 31MAR2000