The document outlines Faccin's Wind Towers Division, highlighting their innovative manufacturing solutions for wind energy products, including advanced plate rolls and automation systems. Key features include high accuracy, automation capabilities, and specialized machines for various components like monopiles, tripods, and flanges. Faccin emphasizes efficiency and precision in their manufacturing processes to support the growing wind energy industry.
The document outlines Faccin's Wind Towers Division, highlighting their innovative manufacturing solutions for wind energy products, including advanced plate rolls and automation systems. Key features include high accuracy, automation capabilities, and specialized machines for various components like monopiles, tripods, and flanges. Faccin emphasizes efficiency and precision in their manufacturing processes to support the growing wind energy industry.
The document outlines Faccin's Wind Towers Division, highlighting their innovative manufacturing solutions for wind energy products, including advanced plate rolls and automation systems. Key features include high accuracy, automation capabilities, and specialized machines for various components like monopiles, tripods, and flanges. Faccin emphasizes efficiency and precision in their manufacturing processes to support the growing wind energy industry.
The document outlines Faccin's Wind Towers Division, highlighting their innovative manufacturing solutions for wind energy products, including advanced plate rolls and automation systems. Key features include high accuracy, automation capabilities, and specialized machines for various components like monopiles, tripods, and flanges. Faccin emphasizes efficiency and precision in their manufacturing processes to support the growing wind energy industry.
with the Faccin’s 4-roll series that provide manufacturers with the reliability, speed, accuracy and automation required for a successful operation,
Offshore able to work 24/7 while easily being handled by a single operator.
Valuable features: • 4-roll rolling machines with linear guides or planetary swinging arms design. • Wind Tower Automation System with feeding table, top and side supports, clamping system for on board tack-welding controlled by CNC to optimize plate handling and implement high automation level. • Heavy duty and rigid structural frame fundamental to guarantee an extreme accuracy on the final rolled sections. • Electronic balancing system of the rolls for maximum precision. • High tech hydraulic system for perfect
Onshore repeatability and series production. • Efficient hydraulic system with high speed and low power consumption. • Special transmission system and centralized lubrication system for maximum reliability system.
2 FOUNDATION MANUFACTURING
STURDY BENDING ROLLS
Monopiles & TP Thinking ahead on the future challenges in the industry, Faccin has developed a line with extra capacity that will keep up with its growth in terms of width and thickness. A new technology for maximizing productivity and minimizing consumption.
Valuable features:
• 3-roll or 4-roll rolling machines designed for cans and cones.
• Heavy duty base frame to guarantee an extreme accuracy on the final rolled sections.
Tripods • Electronic balancing system of the rolls for maximum precision. • High bending force installed for best pre-bending of plates. • Optimized automatic calibration functions to cut production time. • Optimized automatic bending functions for cones to match the tightest tolerances. • Efficient hydraulic system with high speed and low power consumption. Jackets • Micro positioning for perfect repeatability and high productivity. • Special transmission system and centralized lubrication system for maximum reliability.
3 WIND TOWER AUTOMATION SYSTEM
MOTORIZED FEEDING TABLE Available in horizontal or tiltable version and with wider extension for cones.
TILTABLE VERTICAL SUPPORT PLATE ALIGNING SYSTEM SIDE SUPPORTS
To hold the cans during rolling and avoid the To automatically align plates for both cylinders To accompany the plates after bending and collapsing of the same. and cones. prevent reopening. Available for diameters up to 15m/50ft and Automatic CNC controlled functions for With clamping system and finger hook align capacity exceeding 100Tons. automatic cones re-alignment. plates edges for on-board tack-welding. 4 WIND TOWER AUTOMATION SYSTEM
SIEMENS CNC PGS-ULTRA FOR WT
Includes advanced and dedicated functions to easily create an automatic program for rolling a wind tower section.
Main features: • Automatic control of all the axis of the wind tower line. • Machine maintenance program. • Machine diagnostic. • Import of CAD drawings. • Industry 4.0 integration for production monitoring. • Advanced teleservice for minimum downtime.
EYE BEND Automatic radius measuring system with auto-correction from CNC.
5 FLANGES & DOOR FRAMES
ROBUST HEAVY DUTY
PLATE ROLLS ROTATING RING ROLLER The innovative 4-roll machine, model 4HEL/DF, has been especially The GIOTTO model, developed and designed by Faccin, it’s a powerful designed by Faccin for wind tower door frames production and can roll heavy duty ring roller for the production of flanges in cold or hot condition. complex shaped steel frames on extremely short cycle times with optimum pre-bending. Purpose built machine to manufacture wind tower flanges, an essential component in the wind turbine tower manufacture process to connect It combines the strength, endurance, and power needed to reach high wind tower sections. performances. The GIOTTO is ideal to produce flanges with their strict tolerances. Half meter long, with extra bending force and torque to bend thick plates at small radii. The 4HEL/DF comes with the latest generation of Siemens CNC that allows automatic calculation of the bending cycle as well as a perfect interpolation of the axis.
6 FACCIN - to achieve high performances
PLATE ROLLS For wind tower manufacturing ROTATING RING ROLLERS For flanges manufacturing
PLATE ROLLS For door frames manufacturing PLATE ROLLS For foundation manufacturing WIND TOWERS DIVISION
