NB-201 Service Manual
NB-201 Service Manual
CHEMISTRY ANALYZER
SERVICE MANUAL
Table of Contents
Table of Contents
Chapter 1 General.......................................................................................................... 1-1
1.2 Introduction .............................................................................................................. 1-1
1.3 Specifications ........................................................................................................... 1-1
Chapter 2 System Description ....................................................................................... 2-1
2.1 Overview ....................................................................................................... 2-1
2.2 Main Board............................................................................................................... 2-1
2.3 LCD and Touch Screen ............................................................................................ 2-3
2.4 Optical System ......................................................................................................... 2-3
2.4.1 Testing Light Source.............................................................................................. 2-4
2.4.2 Positioning Filter Wheel ........................................................................................ 2-4
2.4.3 Amplifying Board ................................................................................................... 2-5
2.5 Printing Part ............................................................................................................. 2-5
2.6 Motor..……………………………………………………………………………………….2-6
Chapter 3 Problem Analysis........................................................................................... 3-1
3.1 Problem Analysis...................................................................................................... 3-1
Chapter 4 Troubleshooting............................................................................................. 4-1
4.1 Unstable Results ...................................................................................................... 4-1
4.2 Filter Positioning Check(absorbance at 340~630nm) ........................................ 4-1
4.3 Zero Drift Check ....................................................................................................... 4-2
4.4 Problem Regarding Temperature Control................................................................. 4-3
Chapter 5 Maintenance.................................................................................................. 5-1
5.1 Replacing Common Parts ........................................................................................ 5-1
5.1.1 Replacing Flow Cell .............................................................................................. 5-1
5.1.2 Replacing Light Source Lamp ............................................................................... 5-3
5.1.3 Replacing Filters ................................................................................................... 5-3
5.1.4 Replacing Main Board........................................................................................... 5-3
5.1.5 Replacing Heating/Cooling Device........................................................................ 5-3
5.1.6 Replacing AD590 .................................................................................................. 5-3
5.2 Daily Maintenance.................................................................................................... 5-3
Chapter 6 Notes ............................................................................................................. 6-1
6.1 Reagents and Sample.............................................................................................. 6-1
6.2 Aspiration Notes ..................................................................................................... 6-1
6.3 Operation Notes ..................................................................................................... 6-1
6.4 System Notes ......................................................................................................... 6-2
Chapter 1 General
Chapter 1 General
1.1. Introduction
The NB-201 semi-auto chemistry analyzer is a stable and precise laboratory
instrument. It features:
multiple analysis methods: end point, kinetic, fixed time and absorbance
Linear and non-linear standardization
Touch screen and large LCD
Measurement precision of 0.0001ABS and calculation precision of 0.00001ABS
Anti-vibration and anti-disturbance optical system that guarantees highly
accurate and reliable results
Display of reaction curve
Lamp saving feature that prolongs lamp life largely
Comprehensive quality control program, Levey-Jenning graphics included
Audible / visual alarm
Built-in high-speed thermal printer
Open reagent.
1.2. Specifications
LIGHT SOURCE
Quartz-halogen lamp 12V/20W
WAVELENGTH RANGE
Automatic by 8- position filter wheel
7 standard filters: 340, 405, 492, 510, 546, 578, 630nm
1 position free for optional filter
Half bandwidth < 8nm
Stray light: < 1.0 % @ 340 nm
PHOTOMETRIC RANGE
0.0000 to 3.0000 ABS
Resolution: 0.0001 ABS
Drift: 0.002 A/hour
FLOWCELL
Stainless steel body with quartz window
Measuring volume 32 uL
Aspiration volume programmable: 200 – 2000 uL
Optical path 10mm
ANALYSIS METHOD
End point, with or without reagent blank
End point, with sample blank and with or without reagent blank
Kinetic, with or without linearity check
Kinetic and fixed time, with or without reagent blank
Absorbance
Turbidimetry
Linear and non-linear standardization
PARAMETER SETTINGS
Method
Wavelength
Temperature
Reagent blank y/n
Sample blank y/n
Delay time
Measuring time
Reaction type
Absorbance limit
Aspiration volume
Standards
Linearity check
Unit for results
MEMORY
3000 results
TEMPERATURE CONTROL
By means of Peltier elements
25, 30, 37 °C optional
Precision: +/- 0.1°C
INPUT
Touch screen
DISPLAY
Large LCD
PRINTER
Built-in thermal printer
INTERFACE
RS232 serial port
OPREATING ENVIRONMENT
Temperature: 15 – 30 °C
Humidity: 20 – 80 %
POWER REQUIREMENT
AC 220V +/- 10%, 50/60Hz
AC 110V +/- 10%, 50/60Hz
1 2 3 4 5 6 7
12 11 10 9 8
J108
J105
2. See the table below for the functions and voltages of the jumpers on the board.
Pin number Function Voltage
J101 Supplies power to thermal ±5V
printer.
J105 Connects amplifying board ±12V
J108 Connects touch screen. 5V
(KEYBOARD)
J201 Supplies power to light source. 11.5V
of flow cell
J602 Supplies power to Yellow~white: 8V
heating/cooling device. White~yellow: 8V
J901 Connects start key 5V
J902 Filter wheel positioner —
Q601/TIP122 Pin C~Pin B 10V
Touch screen
LCD
1. The LCD and the touch screen are two separate parts.
2. The touch screen is fixed on the LCD.
3. The LCD is fixed by 4 screws and can be dismounted by removing them. Be sure
to protect the data line of the touch screen when dismounting the LCD.
Positioner
FigureChopping
2-4 Optical System
wheel motor
Power supplies of the components:
Light source: 11.5V Amplifying
Filter wheel motor: +12V board
Chopping wheel motor: 6V
Amplifying board: ±12V
Heating/cooling device: 8V
Touch
screen
data line
LCD data
line
Printer data
line
Printer cover
Paper cabinet
Printer core
Press bar
2.6 Motors
1. Peristaltic pump motor,powered by a +12v supply. See Figure 2-7.
Pump hose
Pump motor
Pump
Filter wheel
Chapter 4 Troubleshooting
4.1 Unstable Results
Check the following items if unstable results are observed:
1. Check whether the analyzer is powered by the demanded voltage; whether the
analyzer is properly grounded; whether source of interference is present.
2. Check whether the absorbance of the flow cell increases and whether the
aspiration volume decreases. Check against the table below to solve problems
regarding the flow cell.
Flow cell is dirty. Cleaning not frequent enough or Soaking the flow cell
Flow cell leaks. Bad flow cell quality or poor Replacing the flow
maintenance. cell.
washing
Flow cell’s capability to Aged pump hose causing slow Replacing pump
decrease.
Chapter 5 Maintenance
5.1 Replacing Common Parts
5.1.1 Replacing Flow Cell
5.1.1.1 Dismounting existing flow cell
1. Disconnect the inlet and outlet hoses from the flow cell. Remove the flow cell
cover and the shield cover beneath it.
2. Unscrew the fixing screws of the flow cell and take it out.
Fixing screw
Cover screw
Bottom plate
Inlet
Side plate
Outlet
Heating/cooling device
3. Unscrew the screw fixing AD590 (temperature probe) from the bottom of the flow
cell.
Mounting hole of
Fixing screw AD590. Silicon grease
to be smeared
uniformly on the
AD590
inside.
Inlet
To be coated
with silicon
Outlet
grease.
To be faced To be faced
to light to
source. temperature
sensor.
U
Figure 5-4 Schematic of positions of flow cell inlet and outlet
3. Coat the side of the flow cell to be in full contact with the heating/cooling device
with silicon grease. Press the side plate to the other side of the flow cell and
install them together to the flow cell pad. Slightly fix the side plate and the flow
cell by tuning the fixing screw. From the flow cell top press the side plate and the
flow cell all the way down to the bottom, and completely tighten the fixing screw.
4. Place the blind on the flow cell, replace the flow cell cover and completely tighten
the screw on the cover.
5. Insert the inlet hose and outlet hose respectively into the inlet and outlet of the
flow cell.
5.1.1.3 Note:
1. Be sure to install the flow cell in the right direction. If reversed, the flow cell will
have difficulty to exclude bubbles.
2. Be sure to smear silicon grease sufficiently and uniformly on the specified places.
Otherwise, the temperature of the flow cell cannot be properly controlled. Be sure
to keep the surface of the quartz window and that of the photo cells free of silicon
grease.
3. When removing the inlet or outlet hose, be sure to firmly grasp the bottom of the
hose and then pull it upward. Don’t try to pull the hose by grasping its top,
otherwise the hose may be deformed or broken. It is also feasible to use
tweezers to pry the hose from its bottom.
4. When inserting the inlet or outlet hose, be sure to focus your strength in the
vertical direction to insert the hose into the inlet or outlet by 3mm. Should your
strength be dispersed or inclined, the inside of the hose may be scratched and
the particles resulting from the scratch may block the flow cell. If the hose is
seriously damaged by this reckless maneuver, gas leakage will arise during the
operation of the analyzer.
5. Before installing the temperature probe(AD590), be sure to first lead the probe
through the hole shown in Figure 5-5.
6. After the replacement of the flow cell, the filter check may find the absorbance
changed. Adjust rheostatW101 o set the each filter absorbance in the range of
0.050~0.200.
1. Clean the flow cell in time. Clear the end of the inlet tubing of any foreign
object.
2. Clean the flow cell regularly to prevent increased absorbance caused by
dirty flow cell. Soak the flow cell with the cleanser for a period no more than
10 minutes, and then flush the flow cell with distilled water.
3. Check the connectors of the flow system regularly. Clean the peristaltic
pump and its hose. If the analyzer is not to be used for a long time, first
empty the tubing and then loose the pump hose.
4. Frequently clear the place around and the bottom of the analyzer of water,
dust and foreign objects.
5. Fill the flow cell full with water and immerse the entry of the inlet hose into
the water.
6. Cover the analyzer after it has cooled down.
7. Turn on and off the analyzer as instructed by the operation manual. Be sure
all the switches are clean.
8. When replacing the components inside the analyzer, after opening the
casing, be sure to clear the inside of dusts and other foreign objects, add a
dash of oil to the rotating parts, check the fixtures and adjust the analyzer to
its best performance.
Chapter 6 Notes
6.1 Reagents and Sample
1. Be sure to check the reagent’s production date and expiration date; check
whether the reagent is damaged or expired; check whether standard and
operation instruction is supplied;
2. Be sure to read and comprehend the instruction sheet of the reagent and to enter
the correct parameters;
3. The sample or regent should be formulated as instructed. Be sure to prevent
pollution during the process;
4. Be sure to check whether the sample is expired;
5. Be sure to properly adjust the reagent-to-sample ratio;
6. To avoid bubbles, be sure to start the measurement immediately after the
reagent and the sample are well mixed;
7. After taking the sample or the reagent from the refrigerator, be sure to start the
measurement after its temperature increases to the required value.
12. When finding bubbles, be sure to rinse the system before measurement.
13. After entering the measurement screen, be sure to check the parameters,
method, temperature, wave length before starting the measurement.
14. After entering the measurement screen, be sure to finish the measurement and
return to the main menu as soon as possible. Long time wait may cause the
analyzer to stop responding.
15. Be sure to re-measure and analyze the sample of excessive reaction time.
16. Be sure to backup data, clean work table and service the analyzer after
measuring.
every aspiration.
13. Be sure to protect the operator from the sample, reagents or waste. If possible,
disinfect the analyzer everyday.
14. The user is obligated to discharge the waste in compliance with the national or
local regulations.