™ ®

A-GAGE MINI-ARRAY Instruction Manual

(Control Modules MACNXDN-1 and MACPXDN-1 with DeviceNet™ Interface)

A-GAGE MINI-ARRAY Features

• Measuring light screen system for
profiling and inspection applications
• Compact control module and sensors
• Controller is programmable, using
DeviceNet configuration software and
supplied EDS files for:
– 8 measurement (“Scan Analysis”)
modes
– 4 scanning methods
– Beam blanking
– Selectable continuous, gated or host-
controlled scan initiation
– Programmable hysteresis for high and
low limits
• Two Discrete outputs
• Separate Gate input allows external
control of scan initiation, for example, by
a presence sensor
• Low cost, compared with similar systems
• Working range up to 17 m (55'),
depending on model
• Wide field of view, easily aligned

!
WARNING . . .
Not To Be Used for Personnel Protection

These sensors do NOT include the self-checking redundant

circuitry necessary to allow their use in personnel safety applications. A
sensor failure or malfunction can cause either an energized or de-energized
output condition. Consult your current Banner Safety Products catalog for
safety products which meet OSHA, ANSI and IEC standards for personnel
9714 10th Avenue North • Minneapolis, MN 55441 protection.
Phone: 888.373.6767 • http://www.baneng.com
Email: [email protected]

Printed in USA P/N 59437 rev. A

 Banner Engineering Corp. • Minneapolis, U.S.A.
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 Table of Contents

1. System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 System Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 DeviceNet Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Emitter and Receiver Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Control Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 DeviceNet Attribute Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3. Installation and Mechanical Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1 Emitter and Receiver Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Control Module Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3 Hookups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.1 Emitter and Receiver Hookups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.2 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.3 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.4 DeviceNet Communication Hookups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4. Control Module Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 Communications Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2 System Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.3 Blanking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.4 Control Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.5 Scanning Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.6 Scan Analysis Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.7 Output Configuration (Analysis Mode Assignment) . . . . . . . . . . . . . . . . . . . . . . 22
5. System Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1 Diagnostics/Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Appendix: Glossary­ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

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• Tel: 888.373.6767
 System Description

1. System Description
The A-GAGE™ MINI-ARRAY™ measuring light screen is ideal for applications such as
on-the-fly product sizing and profiling, edge-guiding, center-guiding, loop tensioning
control, hole detection, parts counting, die ejection verification and similar uses.

This system was designed specifically for use on DeviceNet™ Bus networks.

1.1 System Components

A typical A-GAGE MINI-ARRAY System has five components: an emitter/receiver pair,
each sensor having quick-disconnect (QD) connectors; one of two compact control
modules; and quick-disconnect cables to connect them.

Sensors are available with array lengths from 133 mm to 1819 mm (5.25" to 71.6"), in
152 mm (6") increments (see the table on page 5). The emitter has a column of
infrared LEDs spaced 9.5 or 19 mm (3/8" or 3/4") apart, which translates to 16 or 32
beams per foot. The receiver is configured opposite to the emitter, with the identical
length and beam spacing. Sensor pairs with 16 beams/foot are capable of detecting a
38-mm diameter (1.5" dia.) cylindrical rod (held perpendicular to the sensor) and have
a sensing range of up to 17 m (55'). Sensor pairs with 32 beams/foot are capable of
detecting a 19.1-mm diameter (0.75" dia.) cylindrical rod (held perpendicular to the
sensor) and have a sensing range of up to 6 m (20'). (In Interlaced mode, the specified
object sensitivity increases; see Section 4.5.)The sensors have a wide field of view and
are easily aligned.

The microcontroller-based control module is interfaced with, and controlled by, the
DeviceNet network. EDS files are supplied to work with the user’s DeviceNet
configuration tool to interface and program the controller. Cables connecting the MINI-
ARRAY System with the facility’s Bus network are user-supplied. Contact your Banner
sales engineer or interlinkBT for cable information.

Cables connecting the sensors with the control module are available in three lengths,
and have quick-disconnect fittings at the sensor end. See Figure 1-1, page 5.

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 System Description

Emitter and Receiver Models

Housing 3/4" Beam Spacing (16 Beams/Ft) 3/8" Beam Spacing (32 Beams/Ft)
Receiver
Length Models Total Beams Models Total Beams
201 mm BMEL616A Emitter 8 BMEL632A Emitter 16
(7.9") 8 BMRL632A Receiver 16
356 mm BMEL1216A Emitter 16 BMEL1232A Emitter 32
(14.0") BMRL1216A Receiver 16 BMRL1232A Receiver 32
505 mm BMEL1816A Emitter 24 BMEL1832A Emitter 48
(19.9") BMRL1816A Receiver 24 BMRL1832A Receiver 48
659 mm BMEL2416A Emitter 32 BMEL2432A Emitter 64
(26.0") BMRL2416A Receiver 32 BMRL2432A Receiver 64
810 mm BMEL3016A Emitter 40 BMEL3032A Emitter 80
(31.9") BMRL3016A Receiver 40 BMRL3032A Receiver 80
963 mm BMEL3616A Emitter 48 BMEL3632A Emitter 96
(37.9") BMRL3616A Receiver 48 BMRL3632A Receiver 96
1115 mm BMEL4216A Emitter 56 BMEL4232A Emitter 112
(43.9") BMRL4216A Receiver 56 BMRL4232A Receiver 112
1267 mm BMEL4816A Emitter 64 BMEL4832A Emitter 128
(49.9") BMRL4816A Receiver 64 BMRL4832A Receiver 128
1572 mm BMEL6016A Emitter 80 BMEL6032A Emitter 160
(61.9") BMRL6016A Receiver 80 BMRL6032A Receiver 160
1877 mm BMEL7216A Emitter 96 BMEL7232A Emitter 192
(73.9") BMRL7216A Receiver 96 BMRL7232A Receiver 192
Emitter
Configure and monitor
the System with the
supplied EDS files and
the user’s DeviceNet
configuration tool.

Quick-Disconnect Cables

DIN-
Rail Mountable
Control Module

Control Module Models (with DeviceNet interface) Cables

Controller Cable
Description Description
Model Model
MACNXDN-1 Two discrete, solid-state NPN outputs QDC-515C 4.6 m (15') cable, straight QD connector

MACPXDN-1 Two discrete, solid-state PNP outputs QDC-525C 7.6 m (25') cable, straight QD connector

QDC-550C 15.2 m (50') cable, straight QD connector

Figure 1-1. A-GAGE MINI-ARRAY System components

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 System Description

1.2 System Features

Built-in features simplify the operation of the A-GAGE MINI-ARRAY System. Emitters and
receivers, available in a choice of two resolutions and 10 lengths, provide the right size
and precision needed for many applications. Programmable beam blanking
accommodates machine components or other fixtures that must remain in or move
through the light screen. Blanking is set using the included EDS file and the user’s
DeviceNet configuration tool.

Built-in diagnostic programming and easy-to-see indicators on the sensors and the
control module simplify alignment and troubleshooting (Figure 1-2). The emitter has a
red LED that signals proper operation. The receiver has three bright LEDs: green
signals that the sensors are properly aligned; yellow signals marginal alignment; and
red signals misalignment or a blocked condition. The control module has seven
System Status LEDs that indicate conditions such as output(s) conducting, Gate signal
received, beam alignment and/or blocked beams. In addition, a bi-color (red/green)
Network Status LED indicates whether the system is online with the DeviceNet network
and whether there are problems.

The A-GAGE MINI-ARRAY System provides a wide selection of sensing and output
options, including: measurement (“scan analysis”) modes; scanning methods that can
determine the target object’s location, overall size, total height or total width; and
numerous output options. Scanning may be continuous or controlled by a host
process controller or a gate sensor.

Blanking feature allows the user to configure any number of beams to be “blanked.” In
effect, blanking causes the affected beams to be made “blind” to activity within the
array.

DIN-Rail-Mountable Control Module

MINI-ARRAY CONTROLLER for DeviceNet MACNXDN1

POWER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 D5 D4 D3 D2 D1
+12V COM DRN T/R T/R NC NC V+ CAN_H SHIELD CAN_L V-
F1
BR BU BK WH BR BU BK WH
5 Wires + – 5 Wires
V+ V- 10-30V dc
GATE
16 - 30V dc 30V 30V
1.2A MAX 150mA Max 150mA Max
OUT1 ALARM

EMTR RCVR
Red Green Blocked LED
ALARM
DIAG1

DIAG2

DIAG3

ALIGN
OUT1

GATE

NETWORK

Operational
STATUS

Red Marginal
LED Alignment LED
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Yellow
Alignment LED

Network Status Indicator

Diagnostic/Status Indicators
(see Section 5.1)

Figure 1-2. A-GAGE MINI-ARRAY with DeviceNet System features

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 System Description

1.3 DeviceNet Features

The A-GAGE MINI-ARRAY System connects to the DeviceNet Bus network using
simple junction boxes or “T” connectors. An Electronic Data Sheet (EDS) is supplied
with each controller to assist in device configuration. The MINI-ARRAY System may be
configured by any of a number of DeviceNet configuration tools; for specific
configuration information, refer to your DeviceNet documentation. The following MINI-
ARRAY communications are available through DeviceNet:

Device Information: manufacturer, product name, device type, model and revision

Configuration: analysis mode selections, scan control selection, output settings (set
point, hysteresis and invert), and blanking selections

Sensor Alignment Information: total number of sensor beams, beam status, and
alignment status

Status Information: measurement modes result, alignment status, beam status, and
blanked beam status

Diagnostic Information: number of emitter beams, number of receiver beams, and

MINI-ARRAY System status

1.4 Typical Applications

The A-GAGE MINI-ARRAY is useful for many types of measurement and position-
sensing applications, some of which are shown below.

Edge Guiding
Inspection Applications

Box Profiling

Figure 1-3. Typical applications for the A-GAGE MINI-ARRAY System

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 Speifications

2. Specifications

2.1 Emitter and Receiver Specifications

Emitter/Receiver Range 3/8" beam spacing 3/4" beam spacing

Specified at the point where
3x excess gain remains. Sensors < 4': 0.6 to 6.1 m (2' to 20') Sensors < 4': 0.9 to 17 m (3' to 55')
Sensors > 4': 0.6 to 4.6 m (2' to 15') Sensors > 4': 0.9 to 14 m (3' to 45')

Minimum Object Sensitivity 3/8" beam spacing 3/4" beam spacing

Straight, Edge Modes: 19.1 mm (0.75") Straight, Edge Modes: 38.1 mm (1.5")
Skip Mode: Multiply the above by the number of Skip Mode: Multiply the above by the number of
skipped beams, plus 1 skipped beams, plus 1
Interlaced Mode: 12.7 mm (0.5")* Interlaced Mode: 25.4 mm (1.0")*
*Assumes sensing is in the middle 1/3 of sensing range.
Sensor Scan Time 55 microseconds per beam, plus post process time per scan. Post process time will vary, based on the
number of channels interrogated during each scan. See page 20 for a description of scan time for each
scanning method and the formula for calculating post process time.

Power Requirements 3/8" beam spacing 3/4" beam spacing

12V dc ±2%, supplied by controller 12V dc ±2%, supplied by controller
†Maximum current is for a 6'
Emitter: 0.10 A @ 12V dc Emitter: 0.10 A @ 12V dc
sensor. Receiver beam spacing: 0.75 A @ 12V dc† Receiver beam spacing: 0.50 A @ 12V dc†
Connections Sensors connect to controller using 5-conductor quick-disconnect cables (one each for emitter and
receiver), ordered separately; see page 5 for available lengths. Use only Banner cables, which incorporate a
“twisted pair” for noise immunity. Cables measure 8.1 mm (0.32") dia. and are shielded and PVC-jacketed.
Conductors are 20 gauge (0.9 mm). Emitter and receiver cables may not exceed 75 m (250') long, each.
Status Indicators Emitter: Red LED lights to indicate proper emitter operation
Receiver: Green indicates sensors aligned (> 3x excess gain)
Yellow indicates marginal alignment of one or more beams
Red indicates sensors misaligned or one or more beam(s) blocked
Construction Aluminum, with black anodized finish; acrylic lens cover

Environmental Rating NEMA 4, 13 (IP65)

Operating Conditions Temperature: -20° to +70°C (-4° to +158°F)

Maximum relative humidity: 95% at 50°C (non-condensing)

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 Specifications

With mounting bracket flanges “out” With mounting bracket flanges “in”
53.8 mm 38.1 mm
(2.12") Square
(1.50")

L1 L2 L3

2.5 mm
*Distance X to (0.10")
First Beam

18.3 mm 10.2 mm
(0.72") (0.40")

71 mm
(2.8")
*Distance X to First Beam R13 mm (0.5")
3/4" Beam Spacing: 42.9 mm (1.69") Minimum Bend
3/8" Beam Spacing: 38.1 mm (1.50")

Figure 2-1. Emitter and receiver dimensions

3/4" Beam Spacing (16 Beams/Foot) 3/8" Beam Spacing (32 Beams/Foot)
Distance X: 42.9 mm (1.69")
Housing Length Distance Between Bracket Holes
Distance X: 38.1 mm (1.50")
Models Beams Models Beams L1 L2 L3
BMEL616A Emitter 8 BMEL632A Emitter 16 201 mm 234 mm 177 mm
BMRL616A Receiver 8 BMRL632A Receiver 16 (7.9") (9.2") (7.0")
BMEL1216A Emitter 16 BMEL1232A Emitter 32 356 mm 390 mm 333 mm
BMRL1216A Receiver 16 BMRL1232A Receiver 32 (14.0") (15.4") (13.1")
BMEL1816A Emitter 24 BMEL1832A Emitter 48 505 mm 539 mm 482 mm
BMRL1816A Receiver 24 BMRL1832A Receiver 48 (19.9") (21.2") (19.0")
BMEL2416A Emitter 32 BMEL2432A Emitter 64 659 mm 693 mm 636 mm
BMRL2416A Receiver 32 BMRL2432A Receiver 64 (26.0") (27.3") (25.1")
BMEL3016A Emitter 40 BMEL3032A Emitter 80 810 mm 844 mm 787 mm
BMRL3016A Receiver 40 BMRL3032A Receiver 80 (31.9") (33.2") (31.0")
BMEL3616A Emitter 48 BMEL3632A Emitter 96 963 mm 997 mm 941 mm
BMRL3616A Receiver 48 BMRL3632A Receiver 96 (37.9") (39.3") (37.0")
BMEL4216A Emitter 56 BMEL4232A Emitter 112 1115 mm 1148 mm 1091 mm
BMRL4216A Receiver 56 BMRL4232A Receiver 112 (43.9") (45.2") (43.0")
BMEL4816A Emitter 64 BMEL4832A Emitter 128 1267 mm 1301 mm 1244 mm
BMRL4816A Receiver 64 BMRL4832A Receiver 128 (49.9") (51.2") (49.0")
BMEL6016A Emitter 80 BMEL6032A Emitter 160 1572 mm 1606 mm 1549 mm
BMRL6016A Receiver 80 BMRL6032A Receiver 160 (61.9") (63.2") (61.0")
BMEL7216A Emitter 96 BMEL7232A Emitter 192 1877 mm 1910 mm 1853 mm
BMRL7216A Receiver 96 BMRL7232A Receiver 192 (73.9") (75.2") (73.0")

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 Specifications

2.2 Control Module with DeviceNet Specifications

DeviceNet Configurations  endor code:
V 12 (Banner Corp.)
Device type: 110
Product code: 1 (MACNXDN-1)
2 (MACPXDN-1)
Connection types supported: Explicit Message, Poll, COS
Network address: 0-63 (network configured)
Baud rate supported: 125K, 250K, 500K (network configured)

Output Configurations MACNXDN-1: Two PNP discrete (switched)

MACPXDN-1: Two NPN discrete (switched)

Power Requirements* Controller, emitter and receiver: 16 to 30V dc @ 1.2 A max. (typical: 0.5 A @ 16V dc)
DeviceNet Power* 11 to 25V dc - supplied by DeviceNet BUS Network

Inputs Sensor input: Emitter and receiver wire in parallel to five terminals.
Gate input: Optically isolated, requires 10 to 30V dc (7.5kΩ impedance) for gate signal

Discrete (Switched) Outputs NPN outputs: Open collector NPN transistor rated at 30V dc max., 150 mA max.
PNP outputs: Open collector PNP transistor rated at 30V dc max., 150 mA max.
All discrete outputs:
OFF-state leakage current: < 10 µA @ 30V dc
ON-state saturation voltage: < 1V @ 10 mA and < 1.5V @ 150 mA

System Programming Via DeviceNet interface and supplied EDS files.

System Status Indicators Output (steady red): Output #1 energized.
Alarm (flashing red): Output #2 energized.
Gate (steady red): Gate input status.
Alignment (steady green): P roper emitter/receiver alignment and a clear, unblocked light screen (ON when
green or green/yellow receiver LEDs are ON.
Diag 1 (green), Diag 2 (red), Diag 3 (red): U sed in combination to display System status; see Chapter 5,
System Diagnostics for more information.
Network Status Indicator  i-colored (red/green) LED visible on the control module front panel indicates network status:
B
Steady Green: On-line, connected to master
Flashing Green: On-line, address and baud rate OK
Steady Red: Critical network fault or duplicate node address detected
Flashing Red: Connection timeout
OFF: No network power or off-line

Construction Polycarbonate housing; mounts to flat surface or directly onto 35-mm DIN rail

Environmental Rating NEMA 1 (IP20)

Operating Conditions Temperature: -20° to +70°C (-4° to 158°F)

Maximum relative humidity: 95% @ 50°C (non-condensing)

*Application Note The controller must be powered up before the DeviceNet connection in every power-up situation
for proper operation

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 Specifications

115.0 mm
(4.53")

106.0 mm 81.0 mm
(4.17") (3.19")
96.0 mm
5.0 mm (3.78")
(0.20")

35.0 mm
(1.38")
69.0 mm
DIN mounting slot
(2.72 ")

5.5 mm Slot for M3.5 screws (2)

(0.22")

Figure 2-2. Control module dimensions

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 Specifications

2.3 DeviceNet Attribute Information

I/O Data Mapping

I/O Message Types Polled COS

Produced Data Size 8 bytes 8 bytes

Consumed Data Size 0 bytes 0 bytes

I/O Data Attribute Format, Poll and COS

BYTE BIT 7 BIT 6 BIT 5 BIT 4 BIT 3 BIT 2 BIT 1 BIT 0

System Status System Status System Status Alignment Alignment

0 X X X
Bit 2 Bit 1 Bit 0 Blocked OK

1 LSB – Measurement Mode 1*

2 MSB – Measurement Mode 1*

3 LSB – Measurement Mode 2*

4 MSB – Measurement Mode 2*

5 Reserved (always 0)

*Measurement mode results:

Beam number if measurement mode is FBB, FBM, LBB, or LBM
Number of beams if measurement mode is TBB, TBM, CBB, or CBM

SYSTEM STATUS: (BYTE 0, NIBBLE 2):

1 EEPROM error
2 Controller error
3 ROM error
4 Normal
5 Emitter error
6 Receiver error

Emitter/receiver
7
mismatch

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 Specifications

(Items in parentheses are Factory Default Settings)

Analysis Mode 1 (FBB) Output 2 Analysis Mode (Disabled)

FBB: First Beam Blocked Trigger
FBM: First Beam Made Alarm
LBB: Last Beam Made Disabled
LBM: Last Beam Made Analysis Mode 1
TBB: Total Beams Blocked Analysis Mode 2
TBM: Total Beams Made
Single Scan (No)
CBB: Contiguous Beams Blocked
No
CBM: Contiguous Beams Made
Yes
Disabled
Output 2 Set Point – Low (1)
Analysis Mode 2 (Disabled)
1-384
FBB: First Beam Blocked
FBM: First Beam Made Output 2 Set Point – High (1)
LBB: Last Beam Made 1-384
LBM: Last Beam Made
TBB: Total Beams Blocked Output 2 Hysteresis – Low (0)
TBM: Total Beams Made 0-385
CBB: Contiguous Beams Blocked Output 2 Hysteresis – High (2)
CBM: Contiguous Beams Made 0-385
Disabled
Output 2 Invert (No)
Scan Control Modes (Continuous) No
Continuous Scanning Yes
Gate Mode
Host Mode Measurement Mode 1 Result (0)

Scanning Methods (Straight) Measurement Mode 2 Result (0)

Straight Scan Output 1 & 2 Scan Number (1)
Skip Scan 1 1-9
Skip Scan 2
Skip Scan 3 Alignment Status (Unknown)
Skip Scan 4 0: Made
Skip Scan 5 1: Broken
Skip Scan 6 Number of Beams (0)
Skip Scan 7 0-384
Interlaced (Dither) Scan
Edge Scan Beam Status (0)
0: Broken or not used
Output 1 Analysis Mode (Disabled) 1: Made
Disabled
Analysis Mode 1 Blanking Beams (0)
Analysis Mode 2 0: Not blanked
1: Blanked
Output 1 Set Point – Low (1)
1-384 Number of Emitter Beams (0)
0-192
Output 1 Set Point – High (1)
1-384 Number of Receiver Beams (0)
0-192
Output 1 Hysteresis – Low (0) Status of Controller (Unknown)
0-385 Unknown
Output 1 Hysteresis – High (2) EEPROM error
0-385 Controller error
ROM error
Output 1 Invert (No) Normal
No Emitter error
Yes Receiver error
Emitter/receiver mismatch

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 Installation and Mechanical Alignment

3. Installation and Mechanical Alignment

3.1 Emitter and Receiver Mounting

ow
Banner MINI-ARRAY emitters and receivers are small, lightweight, and easy to mount; the mounting brackets (supplied) allow ±30
degrees rotation.
From a common point of reference, make measurements to position the emitter and receiver in the same plane with their midpoints
directly opposite each other. Mount the emitter and receiver brackets using the M4 x 0.7 x 14 mm bolts and associated mounting
ed hardware (all supplied). See Figure 3-1.
Although the internal circuitry of the emitter and receiver can withstand heavy impulse forces, vibration isolators can be used
instead of the M4 bolts to dampen impulse forces and prevent possible damage from resonant vibration of the emitter or receiver
assembly. Two different Anti-Vibration Mounting Kits are available from Banner as accessories.

P/N 48955 consists of 4 anti-vibration

M4 x 10 mm mounts (M4 x 0.7 x 9.5 mm) and
Slotted Hex Head 8 M4 Keps nuts. These mounts are
with Compression made from BUNA-N rubber and are
Washer (2)
more resistant to chemicals and oils.
M4 x 14 mm
Screw with Flat
P/N 12847 consists of 4 anti-vibration
Washer mounts (M4 x 0.7 x 9.5 mm) and
8 M4 Keps nuts. These mounts are
made from natural rubber, which
are less chemically resistant than
Mounting the 48955 mounts, but have a
Surface
greater sheer force spec at higher
temperature.
Mounting
Bracket
M4
Nut (4)
Torque to
12 in. lbs.
(1.3 N-m)
Emitter
or
Receiver

Compression
Washer (4)

Mounting
Bracket

Washer

Nut

Figure 3-1. A-GAGE MINI-ARRAY emitter and receiver mounting hardware

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 Installation and Mechanical Alignment

Mount the emitter and receiver in their brackets and position the red lenses of the two
units so they directly face each other. The connector ends of both sensors must point
in the same direction. Measure from one or more reference planes (e.g. the building
floor) to the same point(s) on the emitter and receiver to verify their mechanical
alignment. If the sensors are positioned exactly vertical or horizontal to the floor, a
carpenter’s level is useful for checking alignment. A straightedge or a string extended
between the sensors also helps with positioning. Also check “by eye” for line-of-sight
alignment. Make any necessary final mechanical adjustments, and hand-tighten the
bracket hardware. See Section 4.2 for further information on alignment.

QD End NON-QD End

6.4 mm 3.8 mm 4.8 mm (2)
ø6.8 mm (2) (0.25")
ø30.5 mm (0.15") (0.19")
(0.27")
(1.20")
ø13.2 mm
(0.52") 57.2 mm
(2.25") 38.1 mm
(1.50")
44.5 mm
(1.75")

Slots have clearance 6.4 mm R Full R (4)

11.9 mm
for M4 bolts (supplied) (0.25")
34.8 mm (0.47")
and allow ±30° rotation
(1.37") 10.2 mm (2)
(0.40")
Min. R.
3.0 mm 24.6 mm
(0.12") (0.97")
Material: Cold Rolled Steel
Finish: Black, Zinc Plated
53.8 mm Chromate Dip
(2.12")

Figure 3-2. A-GAGE MINI-ARRAY emitter and receiver mounting bracket dimensions

3.2 Control Module Mounting

The control module must be installed inside an enclosure which has a NEMA (or IEC)
rating suitable for the operating environment.

Mounting dimensions for the controller are shown in Figure 2-2, on page 11. The
control module is supplied with M3.5 hardware for direct mounting to a surface, or it
may mount directly onto standard 35 mm DIN rail.

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• Tel: 888.373.6767
 Installation and Mechanical Alignment

3.3 Hookups
Connections are made to the MACNXDN-1 and MACPXDN-1 control modules via 20
wiring terminals located along the front surface of the module. Refer to Figures 3-3
and 3-4 for the appropriate hookup information.

NOTE: The controller must be powered up before the DeviceNet connection in every

power-up situation, for proper operation.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 D5 D4 D3 D2 D1
NC NC

F1
DRAIN WIRE

DRAIN WIRE
BROWN

WHITE

WHITE
BLACK

BLACK
BLUE

BLUE
RED
V+ V- + -
EMITTER and DEVICENET
16 - 30V dc RECEIVER CABLES 10-30V dc CONNECTIONS
1.2A MAX GATE
OUTPUT 1 SIGNAL ALARM

150mA 150mA
max. max.

Figure 3-3. MACNXDN-1 hookup (2 NPN discrete outputs)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 D5 D4 D3 D2 D1
NC NC

F1
DRAIN WIRE
BROWN

SHIELD
WHITE

WHITE
BLACK

BLACK
BLUE

BLUE
RED

V+ V- + -
EMITTER and DEVICENET
16 - 30V dc RECEIVER CABLES 10-30V dc CONNECTIONS
1.2A max. GATE
OUTPUT 1 SIGNAL ALARM

150mA 150mA
max. max.

Figure 3-4. MACPXDN-1 hookup (2 PNP discrete outputs)

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 Installation and Mechanical Alignment

Trim braided shield flush 3.3.1 Emitter and Receiver Hookups

with cable
Trim foil shield flush
with cable
Emitters and receivers connect together in parallel to terminals #4 through #8 of the
control module (identical for both control module models). See Figures 3-3 and
3-4 for wire color information.

Uninsulated
drain wire 3.3.2 Inputs
NOTE: The “drain wire” is the uninsulated System Power: Connect a source of 16 to 30V dc, rated at 1 amp or greater, to control
stranded wire which runs between the module terminals #1 (+) and #2 (-). Connect a good earth ground to terminal #3 to
braided shield and the foil shield. The foil provide electrical and RF noise immunity to the System.
shield and the braided shield should be
removed at the point where the wires exit NOTE: Remove power before making other connections to the controller.
the cable.
Gate Signal: Connect a switched source of 10 to 30V dc to terminals #11(+) and
Figure 3-5. Emitter and receiver cable #12(-) to provide a gating input (if required). The gating voltage typically is switched
preparation by the open-collector output transistor of a dc sensing device. The gate signal controls
scanning when the Gate option is selected (see Section 4.4).

3.3.3 Outputs
Each control module has two solid-state discrete outputs, labeled Output #1 and
Alarm. Both are rated at 30V dc max., 150 mA max. They are either both NPN or both

Control Output #1 Output #2 (“Alarm”)

Module (Terminal #9) (Terminal #15)
NPN open-collector NPN open-collector
MACNXDN-1
30V dc max. 30V dc max.
Figure 3-3
150 mA max. 150 mA max.

MACPXDN-1 PNP open-collector PNP open-collector

Figure 3-4 150 mA max. 150 mA max.

PNP, depending on the model.

Wire
D5 D4 D3 D2 D1
Terminal Color Function
D3 – Shield
V+ V-
CAN_H CAN_L D5 Red Bus Power (+V)
SHIELD D1 Black Bus Power (-V)
DEVICENET D4 White Communications +
CONNECTIONS
D2 Blue Communications -

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• Tel: 888.373.6767
 Control Module Configuration

3.3.4 DeviceNet Communication Hookups

4. Control Module Configuration

The A-GAGE MINI-ARRAY control module is easily configured using the supplied EDS
file and the user’s DeviceNet configuration tool.

4.1 Communications Setup

See Section 3.3.4, page 17 for information on connecting the MINI-ARRAY control
module to the DeviceNet network.

4.2 System Alignment

The emitter/receiver pairs have a wide field of view and are easy to align. The
recommended distance between the emitter and receiver ranges from 15" to 72".
(Shorter sensor separation can be achieved; please consult factory for details.) The
Alignment process should be performed at System installation and repeated every time
one or both of the sensors is moved.

Alignment status is continuously displayed by the green LED indicators on the receiver
and the controller. When all unblanked beams are clear, and excess gain of all beams is
at least 3x, the green Alignment indicators will be ON. When the excess gain of one or
more beams drops to between 3x and 1x, the green Align LED will remain ON, but the
yellow LED also will come ON to indicate a warning of marginal alignment. See section
3.1 for more information about sensor alignment.

Make sure the sensors have been wired as shown in Section 3.3. Apply power to the
control module via terminals #1 and #2 (16 to 30V dc).

4.3 Blanking
If a machine fixture or other equipment will continuously block one or more beams,
the affected beam channels may be blanked. The Blanking option causes the control
module to ignore the status of blanked beams for measurement mode calculations. For
example, if a machine fixture blocks one or more beams during System operation, the
output data will be incorrect; if beams blocked by the fixture are blanked, the output
data will be correct. Blanking cannot be used with Edge Scan mode.

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 Control Module Configuration

4.4 Control Mode Selection

The control mode determines the method used to control scanning of the light screen
array. Choose from three scan control modes:

• Continuous Scan mode (the Factory default setting),

• Host Command mode, and
• Gate mode

In Continuous Scan Mode, the control module begins a new scan as soon as it
updates the outputs from the previous scan. This is the fastest scan control method; it
is used when continuous updating of the outputs is acceptable.

Host Mode allows the user, with a DeviceNet connection, to direct the MINI-ARRAY
System to scan on command.

Gate Mode activates an optically isolated external Gate input between terminals 11 (+)
and 12 (-) of the control module. The Gate input has impedance of 7.5 kΩ and accepts
a 10 to 30V dc signal. A dc device such as a photoelectric sensor or optical encoder
typically supplies the Gate input. Gate input signals must be greater than 100
microseconds in duration; the time between successive Gate inputs must be greater
than the minimum scan time for the light screen array (see section 4.5 for scan time
information).

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 Control Module Configuration

4.5 Scanning Methods

The control module offers the choice of one of four scanning methods:
• Straight scan
• Interlaced scan
• Edge scan
• Skip scan
Straight Scan is the default mode in which all beams are scanned in sequence from the
bottom end (cable end) to the top end of the array. This scanning method requires the
longest scan times and provides the smallest object detection size.
To calculate scan time for Straight Scan, multiply the number of beams by 55
microseconds, and add post process time.
Interlaced Scan alternates a straight scan with a slanted-beam scan to improve optical
resolution within the middle one-third of the scanning range (see Figure 4-1). A slanted-
beam scan begins with a beam between emitter channel 1 and receiver channel 2, then
between emitter channel 2 and receiver channel 3, and so on. The last emitter channel
beams to the last receiver channel to complete the scan. After this sequence, the emitter/
receiver pair performs a standard straight-across scan (emitter channel 1 – receiver
channel 1, and so on).
To calculate scan time for Interlaced Scan, double the number of beams in the array,
multiply by 55 microseconds, and add post process time.
Edge Scan is designed to speed sensing response time, by measuring or locating only Resolution is
one edge of an object. Edge scan activates only the beams located near the top edge of increased in
an object in the light screen. (NOTE: “Top edge” refers to the edge of the object passing the center
third of
farthest from the cabled end of the sensors.) When the array is clear, the system will
the range
execute straight scans. Edge scan begins when a blocked channel is detected. Each scan
begins six beams prior to the last beam blocked during the previous scan. The scan
continues from this point and moves upward to the first unblocked beam, where the scan
is completed. Use of Edge Scan mode limits the Scan Analysis mode selection to only
Figure 4-1. Interlaced Scan Mode improves
LBB (Last Beam Blocked). Edge Scan requires the following configuration: Analysis Mode optical resolution in the middle
1 – LLB; Anaylsis Mode 2 – None; and all beams active (no blanking). third of the scanning range.
Scan time for Edge Scan mode will vary, depending on what size objects are in the array
at a given time.
Skip Scan speeds sensing response time at the expense of decreased sensing resolution.
Skip Scan mode allows from one to seven beams to be skipped during each scan. For
example, with one beam skipped, only beams 1, 3, 5, 7, etc. will be interrogated; with
two beams skipped, only beams 1, 4, 7, 10, etc. will be interrogated. Skip Scan also has
some restrictions: the object should provide a solid obstruction, and the size of the
object will determine the maximum step size (the target object cannot be smaller than
the distance between two consecutive beams).
To calculate scan time for Skip Scan, first determine how many beams are being used. (For
example, if the array has 16 beams, and it is configured to skip 1 beam, then half the
beams – 8 – are in use. If the array is configured to skip 3 beams, then every fourth beam
– a total of 4 for this array – is in use.) Multiply the number of beams by 55 microseconds,
and add post process time.
Post Process Time
Post process time is determined by the number of beams “fired” in a given scan, and
measured in milliseconds. To compute post process time, use the following formula:

( )
PPT* (in milliseconds) = Beam Channels Fired + 10 x 0.12 ms +1 ms
8
* Approximate Value
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 Control Module Configuration

Receiver
Last Beam Made (LBM)
First Beam Made (FBM) 4.6 Scan Analysis Mode Selection
Emitter
48
40 In Last Beam Made mode, The control module may be programmed, if desired, for any one or two of eight Scan
32
last beam is #37 of 48 Analysis (measurement) Modes. Each selected mode may be assigned individually to
24 In First Beam Made mode, an output. The beams in the array are numbered in sequence, with beam #1 located at
16 first beam is #26 of 48
the cabled end of the emitter and the receiver. Factory Default Scan Analysis Mode is
8
Disabled for both outputs #1 and #2; at least one output must be changed to another
option before System will operate.
Receiver “Beam Location” Modes
Last Beam Blocked (LBB)
First Beam Blocked (FBB) • First Beam Blocked (FBB): The control module identifies the location of the First
Emitter
48
Beam Blocked.
In Last Beam Blocked mode,
40 last beam is #43 of 48 • F irst Beam Made (FBM): The control module identifies the location of the First
32
In First Beam Blocked mode,
Beam Made (unblocked).
24
16
first beam is #15 of 48
• L ast Beam Blocked (LBB): The control module identifies the location of the Last
8 Beam Blocked.
• L ast Beam Made (LBM): The control module identifies the location of the Last
Beam Made (unblocked).
Receiver
Total Beams Made (TBM) “Beam Total” Modes
Total Beams Blocked (TBB)
Emitter • Total Beams Blocked (TBB): The control module totals the number of blocked
48 In Total Beams Made mode,
34 of 48 possible beams are
beams.
40
32
made
• T otal Beams Made (TBM): The control module totals the number of made
24 In Total Beams Blocked mode, (unblocked) beams.
16 14 of 48 possible beams are
8
blocked • C
 ontiguous Beams Blocked (CBB): The control module identifies the largest number
of consecutively blocked beams.
• C
 ontiguous Beams Made (CBM): The control module identifies the largest number
of consecutively made beams.
Figure 4-2. Examples of MINI-ARRAY scan The Analysis Mode(s) selected may be assigned to either or both of the available
analysis modes outputs. Each output can be set for MEAS1, MEAS2, MEAS1 Inverted or MEAS2
Inverted. (The Invert option is selected separately from the MEAS1/MEAS 2
selection.)

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 Control Module Configuration

4.7 Output Configuration (Analysis Mode Assignment)

Both outputs #1 and #2 (“Alarm”) individually may be assigned to one of the Scan
Analysis Modes selected for Meas 1 or Meas 2 or they may be Disabled. Either output
may be disabled, but not both at the same time.

Each output has Low and High Set Point options. The number selected for each
option identifies a beam in the array (beam #1 being closest to the cabled end of the
emitter and the receiver). When the selected Scan Analysis Mode involves first or last
beam blocked or made (unblocked), the assigned output will energize when the beam
identified during a scan falls within the range of the set points. When the Scan
Analysis Mode involves total beams blocked or made, that assigned output will
energize when the value of total beams counted during a scan falls within the range of
the set points.

Invert is an option (choose Yes or No) that may be applied to either or both of the
selected outputs. When Inverted (Yes) is selected for an output, that output will
de-energize (turn OFF), rather than energize, whenever the scan analysis value falls
within the range of the set points.

Hysteresis values for each end of the set point range may also be set. Hysteresis
determines the amount of change that must occur at each set point (High and Low)
to cause the associated output to change state. Hysteresis prevents unstable output
conditions when the scan analysis value exactly matches one of the set points. The
default hysteresis setting is one beam less than the Low Set Point and one beam
more than the High Set Point.

Alarm and Trigger

Output #2 (only) has two additional options: Alarm and Trigger.

Alarm: Output #2 energizes whenever the System detects a sensor error (such as a
disconnected cable).

Trigger: can be used to gate a second control module. The Trigger output is a 100
microsecond (0.0001 sec.) pulse. If the control module is set for edge scan, the
Trigger pulse will come at the end of the scan (Trigger Channel Number will be
ignored).

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 System Diagnostics

5. System Diagnostics
System diagnostics may be performed using the status and diagnostics indicators on the
control module and sensors.

5.1 Diagnostics/Status Indicators

NOTE: Status indicators appear to “freeze” if the controller is configured for Gate or Host
mode (Section 4.4), and no signal is present to cause a scan update.

Bright, easy-to-see LED indicators on both sensors and on the front panel of the
MINI-ARRAY CONTROLLER for DeviceNet MACNXDN1
POWER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 D5 D4 D3 D2 D1
control module provide an ongoing display of the system’s operating status.
+12V COM DRN T/R T/R NC NC V+ CAN_H SHIELD CAN_L V-
F1

Control Module:
BR BU BK WH BR BU BK WH
5 Wires + – 5 Wires
V+ V- 10-30V dc
GATE
16 - 30V dc 30V 30V

Output (steady red) indicates Output #1 energized.

1.2A MAX 150mA Max 150mA Max
OUT1 ALARM

EMTR RCVR
ALARM
DIAG1

DIAG2

DIAG3

ALIGN
OUT1

GATE

NETWORK
STATUS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Alarm (flashing red) indicates Output #2 energized. This output may be assigned to an
analysis mode, or it may be used as a System Diagnostics alarm or as a Trigger alarm
to gate another A-GAGE MINI-ARRAY System.
Diag1 Align
Diag2 Gate
Diag3 Gate (steady red) displays the status of the Gate input.
Alarm
Out1
Alignment: (steady green) indicates proper emitter/receiver alignment and a clear,
unblocked light screen. This indicator is ON when either the green or both the green
and yellow LEDs of the receiver are ON.
Figure 5-1. A-GAGE MINI-ARRAY with
Diag 1, Diag 2, Diag 3: These three Diagnostics indicators are used in combination to
DeviceNet System diagnostics
and status indicators
determine System status, as shown in the following table.

Diag 1 (Green) Diag 2 (Red) Diag 3 (Red) Condition

ON OFF OFF Normal operation

ON ON OFF Receiver error
ON OFF ON Emitter error
ON ON ON Emitter/receiver mismatch
OFF ON OFF Controller error
OFF OFF ON EEPROM error
OFF ON ON ROM/RAM error
Network Status Indicator: Bi-colored (red/green) LED indicates network status.
Steady Green Online, connected to Master.
Flashing Green On-line, address and baud rate OK
Steady Red Critical network fault or duplicate node address detected
Flashing Red Connection timeout
OFF No network power, or offline

Emitter:
Operational (steady red) LED indicates power to the emitter is ON.

Receiver:
Blocked (steady red) LED indicates some of the array beams are blocked.

Marginal (steady yellow) LED indicates that array alignment is marginal.

Alignment: (steady green) LED indicates that array alignment is satisfactory.

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• Tel: 888.373.6767
 Appendix A: Glossary
Blanked Beam: A beam that is “ignored” by the receiver, as the result of a blanking program being applied to it. Beams (or groups
of beams) are blanked when a component or fixture will remain in or move through the light screen array; blanking the affected
beams prevents the component or fixture from causing false outputs.

Blocked Beam: A beam that is obstructed between the emitter and the receiver, and is not blanked.

Clear Beam: A beam that runs unobstructed from the emitter to the receiver (same as a made or unblocked beam).

Excess Gain: A measurement of the amount of light falling on the receiver from the emitter over and above the minimum amount
required for operation. A-GAGE MINI-ARRAY emitters and receivers automatically perform an Alignment procedure to equalize the
amount of excess gain at each element along the array.

Host: A DeviceNet application that controls and receives input from the MINI-ARRAY System.

Made Beam: A beam that runs unobstructed from the emitter to the receiver (same as an unblocked or clear beam).

Unblocked Beam: A beam that runs unobstructed from the emitter to the receiver (same as a made or clear beam).

WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair or
replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty
period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any
other warranty either expressed or implied.

Banner Engineering Corp., 9714 Tenth Ave. No., Minneapolis, MN 55441 • Phone: 888.373.6767 • www.baneng.com • E-mail: [email protected]