LIT9903

11510 Goldcoast Drive ▪ Cincinnati, OH, USA 45249-1621

(513) 671-3322 ▪ FAX (513) 671-3363 ▪ E-mail: [email protected]

MODEL 9061 ULTRASONIC LEAK DETECTOR

INSTALLATION & MAINTENANCE

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TABLE OF CONTENTS
Table of Contents .............................................................................................................................. 2
Introduction ....................................................................................................................................... 2
What Is Ultrasonic Sound? ................................................................................................... 2
Ultrasonic Leak Detection ................................................................................................... 3
Ultrasonic Leak Detector ..................................................................................................... 3
Using Your Ultrasonic Leak Detector .................................................................................. 3
Parts & Controls ................................................................................................................... 3
Miscellaneous Accessories ................................................................................................................. 4
Applications........................................................................................................................................ 5
Compressed Air Leaks ......................................................................................................... 5
Leaks In Refrigeration And Air Conditioning Systems ...................................................... 5
Bearing Problems ................................................................................................................. 5
Leaks In Heating Systems .................................................................................................... 6
Brake Systems ...................................................................................................................... 6
Tire And Tube Leaks ........................................................................................................... 6
Engine Seals ......................................................................................................................... 6
Radiators .............................................................................................................................. 6
Electrical .............................................................................................................................. 6
Electrical Arcing And Discharges ........................................................................................ 7
Relay Arcing ........................................................................................................................ 7
Application Summary ......................................................................................................................... 7
Table – Viscosity of Gases ................................................................................................................. 8
Graph – Effects of Temperature ......................................................................................................... 8
Minimum Detectable Leak Under Ideal Conditions ........................................................................... 8
Specifications .................................................................................................................................... 8
Notes .................................................................................................................................................. 9

INTRODUCTION
What Is Ultrasonic Sound?
Ultrasonic sound is a range of sound that is above the human hearing capacity. Typically, humans can hear
frequencies from 20 Hz to 20 kHz, with sound from 20 kHz to 100 kHz being termed ultrasonic.

Turbulence created by air or a gas forced through a small orifice generates ultrasonic sound. Ultrasonic
sound occurs when either a pressure vessel leaks to the outside atmosphere or when the atmosphere leaks
into a vacuum vessel (Fig. 1).

Ultrasonic sound is very directional in nature. This directionality is used to pinpoint the exact origin of the
sound source, the leak point.

Fig. 1

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Ultrasonic Leak Detection

5
When any gas flows through a small opening at a rate greater than 10- atmospheric ML/second, the gas is
generally understood to be in the viscous flow dominion. Generally, the greater the pressure difference
across an opening, the greater the velocity. As the velocity increases, the frequency of the emitted
ultrasonic sound will become higher. The general overall spectra of the emitted ultrasonic sound is white
noise. White noise is a broad band emission of sound.

The velocity and volume of a leak are affected by the viscosity of the gas that is leaking. The higher the
viscosity (or stickiness) of the gas, the less it will pass through an opening. Refer to the Table – “Viscosity
of Gases” on Page 8.

Ultrasonic Leak Detector

The Model 9061 Ultrasonic Leak Detector is designed to
locate the source of ultrasonic sound emissions. These
ultrasonic sound emissions are converted by the
Ultrasonic Leak Detector to a range that can be heard by
humans. The sound generated by the unit is 32 times
lower in frequency than the sound that is received.

Using Your Ultrasonic Leak Detector

1. Plug the headphone (HP-1) into the jack located on the
left side of the Ultrasonic Leak Detector. Rotate the
thumb wheel clockwise to turn the ULD “ON”. The LED
will normally be a green color. If the LED indication is
red, the 9V battery must be replaced.

2. With the ULD energized, point the sensor horn in the

direction where a leak is suspected. For surroundings with
a high level of background noise use the Parabola (PB-
1).The ULD has three sensitivity settings of X1, X10, and
X100.

3. Start the unit at the highest sensitivity setting, X100. As

you near the source of the leak, the LED display panel
will approach its maximum level of 10 lights. The display
indicator is a relative measurement only. When the LED
display panel reaches 10 lights, you are at the maximum
reading of the range setting. Reduce the sensitivity by
turning the thumb wheel counterclockwise or select a less
sensitive range.

4. Repeat until you have isolated the leak source.

Lowering the sensitivity level will also verify that you
have isolated the true source of the leak and not a PARTS & CONTROLS
reflection of the true source. Generally, ultrasonic sound A. Sensor Horn
reflections are not as strong as the true sound source. B. LED Display Panel
C. Head Phone Volume Switch
D. Course Sensitivity Switch
E. On/Off Thumb Wheel and Fine Sensitivity Adjust
F. Power and Low Battery LED Indicator

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Miscellaneous Accessories
For cases where there is intense ultrasonic activity, you
may need to further reduce the sensitivity of the
instrument. You may do one of two things. First attach the
Parabola (PB-1) to the sensor horn. The PB-1 will
dramatically reduce the ultrasonic background noise. For
further reduction, attach the TEA-1 adapter over the sensor
horn and push the tubular extension (TE-2) into the
adapter. These accessories can also be used to extend the
sensor horn, carrying the sound from places that are too
tight, too hot, or too dangerous for close human contact.
For example, you should use these accessories with
compressors where some fittings are close to rotating parts
or hot due to compressed air.
Parabola (PB-1)

Adapter (TEA-1) Tubular Extension (TE-2)

Headphones (HP-1) Carrying Case

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Applications
Compressed Air Leaks
Compressing air is an expensive operation. In large installations, the cost of a small air leak may be
insignificant, but many small leaks can practically blow money into the air. Finding these small leaks is
just the job for the Ultrasonic Leak Detector.

In a plant where loud noise levels often exist, it is very difficult to locate leaks by merely listening for
them. Most plant noises are in the normal audio range while air escaping from a small orifice will be in the
ultrasonic range. The Ultrasonic Leak Detector will ignore the background noise and detect only the
ultrasonic sounds that are generated.

Often the suspected leak is in a hot area and/or close to moving parts. Under these circumstances, use the
tubular extension & adapter. These accessories will help you to probe into areas that are difficult to reach
and/or isolate. Refer to the previous page.

One of the most dramatic demonstrations of the capabilities of the Ultrasonic Leak Detector is finding a
small leak on the discharge side of a compressor where the fitting connects to the tank. Normally this area
is hot, loud, and dangerous and using soap bubbles to detect the leak in this area may not work because the
water tends to evaporate faster than it can form bubbles. Use the Ultrasonic Leak Detector to find the exact
location of the leak. Using the tubular extension will help determine which side of the fitting leaks the
most.

Simply pointing the Ultrasonic Leak Detector at a fitting, union, or wherever a leak is suspected, makes
the testing of complete installations fast, efficient, and thorough.

Leaks In Refrigeration And Air Conditioning Systems

The Model 9061 Ultrasonic Leak Detector can be used to detect pressure leaks in refrigeration and air
conditioning installations. Depending on the size of the leak, a system may overheat, consume abnormal
amounts of energy, or release harmful refrigerants into the atmosphere. You will be able to find the
location of leaks when the system is pressurized by refrigerant. This capability is impossible with
conventional halogen-type leak detectors. A leak will emit an ultrasonic sound as the refrigerant escapes
the unit. The Ultrasonic Leak Detector can be used to pinpoint the exact location of the leak by "homing"
in on this sound.

The Ultrasonic Leak Detector is reliable when you operate it outside. A light breeze will not reduce the
readings to zero as with conventional halogen detection systems.

Note: If there is significant background noise, you may need to further reduce the sensitivity of the
Ultrasonic Leak Detector by using the tubular extension and adapter accessories to hear the actual leak. In
very noisy environments, use the stereo headphones and Parabola (PB-1) to hear the converted ultrasonic
sound.

Bearing Problems
Bearing analysis requires prior knowledge of the sound that a "healthy" bearing makes. A log that notes
the date, location of the test area, sensitivity setting, and LED display panel reading should be available for
regular inspection of bearings.

A bearing will emit ultrasonic sound even when it is "healthy". When the bearing system begins to
deteriorate, the ultrasonic sound will change long before problems are detectable through the heat of
vibration monitoring systems.

Using the Ultrasonic Leak Detector to analyze bearings on a regular basis will deter major problems. You
may use the tubular extension & adapter.

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Leaks In Heating Systems

The Ultrasonic Leak Detector can detect dynamic leaks in pipes and ducts.

An improperly seated valve will allow ultrasonic sound to go through any cracks or holes that exist. The
Ultrasonic Leak Detector will find these leaks without the operator having to disassemble the pipe line to
find the leak source.

Note: The ULD is not a flammable gas detector. When you suspect a flammable gas leak, contact your
local public service company or fire department immediately.

Brake Systems
Air brakes in trucks can be a source of many problems. This is particularly true when a leak is small
enough that it cannot be heard over the sound of a running engine, but is large enough to empty the air
tanks overnight.

By tracing the air supply lines and all of its couplings, the Ultrasonic Leak Detector can accurately isolate
a leak in a fraction of the time normally needed.

Tire And Tube Leaks

Tubeless tires are, for the most part, trouble-free. However, problems can occur when they leak around the
rim. You can easily verify a leak around the rim without the traditional immersion rituals. Just use the
Ultrasonic Leak Detector and trace it along the rim area to inspect for leaks. Remember to check the valve
stem area.

The Ultrasonic Leak Detector is invaluable when you have to find a leak in a big inner tube, such as those
used on trucks and tractors. To isolate a large inner tube leak, fill the tube with air and lay it flat. With the
Ultrasonic Leak Detector, walk around the tube and “listen” for the leak.

Engine Seals
To check the condition of the valve seats and/or rings, the cylinder will need to be pressurized with
10 - 20 PSI of compressed air.

The tubular extension and adapter accessory will increase the efficiency of the Ultrasonic Leak Detector
for this procedure (See page 4.). Remove the manifolds and be sure the cylinder being tested for tightness
is at the top dead center in the compression cycle.

(Note: Be careful when pressurizing the cylinder. Too much air will cause the piston to move. Attach the
tubular extension and adapter to the horn of the Ultrasonic Leak Detector and insert it through the head
port of the valve that is being tested for compression. If the valve seal is leaking, pressurized air will
escape and the Ultrasonic Leak Detector will detect the breach.)

Radiators
Radiators can be tested with the Ultrasonic Leak Detector by using air pressure instead of immersing the
radiator in a water tank. Inject pressurized air into the radiator, making sure you do not exceed the pressure
capacity of the radiator. By checking one area of the radiator at a time, you can detect any leaks that exist
in the radiator.

Electrical
In electrical applications, the prior knowledge of the sound a healthy circuit makes is vital to make useful
comparisons. Expensive equipment is not needed to check the conductivity of insulators when the
Ultrasonic Leak Detector is used. In areas that are close to high voltage insulators (such as switch yards),
the tubular extension and adapter is the appropriate tool to use with the ULD. This accessory is particularly
useful when checking insulators because the circuit does not need to be interrupted.

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Electrical Arcing And Discharges

Electric arcing and discharges can be detected with the Ultrasonic
Leak Detector; however, caution must be exercised in this
environment.

Arcing produces a high ultrasonic spectrum that is quite noisy. You

will be able to detect loose connections, circuit breaker and
transformer problems, high voltage corona discharge, etc.

Using the tubular extension & adapter to extend the sensor horn of
the Ultrasonic Leak Detector will enable you to safely probe the
suspect electrical area (Fig. 2).

Relay Arcing
Arcing in relays will reduce the life of the contact and increase its
resistance. By using the Ultrasonic Leak Detector to establish the
arcing level on a new relay, you will have a base range for
comparing existing relay arcing. Fig. 2

Application Summary

Air Damper Seals - The normal low level of air pressure will create ultrasound if there is a leak in the
damper gasket.

Circuit Breakers - Works great for locating arcing circuit breakers. They start emitting ultrasound when
there is even the slightest arcing.

Cracked Rubber V-belts - Any crack in a moving rubber belt will emit ultrasound when the crack passes
by the pulley.

Gas Burner Manifold Leaks - Works great even at the typical pressure of 1.25 to 3.5 inches of water.

Identify Conduit - For best results, the conduit should be of 3 inch diameter or larger and should not have
any wire inside.

Refrigerant Leaks - Detects even new refrigerants. Spray water over the area you are checking to increase
the sensitivity. Minimum leaks are 120 ounces per year under ideal conditions and 0.6 ounces per year
with water.

Tire Leaks on Vehicles - Spray water first - then you can find the smallest tire leak without removing the
tire from the vehicle.

Worn Bearing - Use the tubular extension and adapter as a contact probe or just point and listen.

Vehicle Exhaust Leaks - Force compressed air into the outlet, then use the ULD to find even the smallest
of leaks. This will prevent the small leak from corroding into a much larger opening later.

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Tips for using the table to the right: If an opening is VISCOSITY OF GASES
leaking air, then that same opening will leak 56% more Viscosity
volume of Freon R12, and 6% less volume for helium. Gas Temp (micro
Poises)
Minimum Detectable Leak Under Ideal Air 70°F (21°C) 183
Conditions Carbon
70°F (21°C) 150
Dioxide
Factors Governing Detectability Freon R12 70°F (21°C) 117
Helium 70°F (21°C) 194
A. Instrument Sensitivity Hydrogen 70°F (21°C) 88
B. Acoustic Frequency Range Hydrogen
70°F (21°C) 124
C. Viscosity of the Fluid Sulfide
D. Velocity of the Fluid Neon 70°F (21°C) 311
E. Leak Size (0.0005 to 0.015 in.) Nitrogen 70°F (21°C) 175
F. Leak Configuration Oxygen 70°F (21°C) 202
G. Sensor Location Propane 70°F (21°C) 80
H. Sensor Type Water (vapor) 212°F (100°C) 125
I. Acoustics of the Medium being used Xenon 70°F (21°C) 226
J. Ambient Noise From Handbook of Chemistry and Physics, Published
by the Chemical Rubber Company.
Never use soap detergent solution! The multitude of
bubbles will attenuate the ultrasound.
EFFECT OF TEMPERATURE ON ULD
Source: Materials Evaluation, October 1984, “Official 0.61% Change per °F (Jan 91)
Journal of The American Society for Non-Destructive
Testing”, Gerald L. Anderson

Specifications
Operating Temperature:
32ºF to 100ºF (OºC to 38ºC)
Storage Temperature:
-40ºF to 150ºF (-40ºC to 66ºC)
Weight:
4.5 ounces (128 grams) without Battery
6.3 ounces (180 grams) with Battery
Dimensions:
Height: 1.0 inches (25.40mm)
Width: 2.5 inches (63.50mm)
Length: 7.3 inches (185.40mm)
Frequency Response:
35kHz to 45kHz +6db
Power Consumption:
22mA at 9 Volts DC
Battery Life:
33 Hours with 9 Volt Alkaline Battery (Duracell
#MN1604)
Minimum Leak: Performance:
See above Meets the ASTM Standard
Battery Test: Case:
LED Color indicator: High Impact ABS Plastic
Green-Good Red-Replace

RoHS: EXEMPT Control and monitoring equipment are exempt from ROHS compliance until at least
2010, when it and other exemptions will be reviewed.

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Notes

If you have any questions or problems, please contact:

COMPRESSED AIR AUSTRALIA PTY LTD
GPO Box 2792, Darwin NT 0801, Australia
Telephone: 1300 787 688
Fax: 1300 787 637
Int’l Telephone: +61 8 8983 3999
Int’l Fax: +61 8 8983 3900
Email: [email protected]
Website: www.caasafety.com.au

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