11 Internal and External Coating Specifications
11 Internal and External Coating Specifications
Document Description
Revision History
Sign Off
Rev Description Date
Originator Reviewer Owner
Gerald Gerald
0 Issue for Approval 1/21/10 Bill Lofton
Hunt Hunt
Gerald Gerald
1 Approved for Use 8/1/11 Bill Lofton
Hunt Hunt
Gerald Andrew Gerald
2 Major changes – Approved for Use 12/14/12
Hunt Torres Hunt
LEGAL NOTICE
Paper copies of this document are uncontrolled. This copy is valid only at the time of printing. The controlled version of
this document is stored on the Encana Oil & Gas (USA) Inc. website. To ensure the most current version is being used,
retrieve the current version of the document at the start of each project. Information contained in this document is for
information purposes only. The information (including changes to the terms herein) may be changed or updated from
time to time without notice. In consideration for using Encana Oil & Gas (USA) Inc.'s documentation, the user agrees to
hold Encana Oil & Gas (USA) Inc. and its affiliates and subsidiaries, and their respective directors, officers, employees
and agents harmless against any claims for damages or costs or any loss of any kind arising out of the access to or use
of any information contained in or obtained through this document.
Disclaimer of Warranties
In addition to the above disclaimers of warranties, Encana Oil & Gas (USA) Inc. hereby expressly disclaims any liability
for errors or omissions in the information contained in this document. Although Encana Oil & Gas (USA) Inc. believes this
information to be correct at the time it is posted, Encana Oil & Gas (USA) Inc. does not warrant the accuracy,
completeness or currency of this information at all times. All information contained in this document is provided on an as-
is and as-available basis without any representations, warranties or endorsements whatsoever. Work performed
according to this document shall be signed off by the responsible Company Representative
No warranty of any kind, implied, expressed or statutory, warranty of merchantability and non-infringement of intellectual
property rights, third party rights, title, and fitness for any particular purpose or freedom from computer viruses or other
contaminating or destructive properties is given in conjunction with the information contained in this document.
Exclusion of Liability
In no event shall Encana Oil & Gas (USA) Inc. be liable for any damages, including without limitation, direct or indirect,
special, incidental or consequential damages, loss of profits, opportunities or information arising in connection with the
Encana Oil & Gas (USA) Inc. documentation or with any linked web sites or documents even if Encana Oil & Gas (USA)
Inc. is made aware of the possibility of such damages, losses, claims or expenses.
Revised: July 2012 Encana Oil & Gas (USA) Inc. Page ii
Uncontrolled when printed
Specification for Internal Tank and Pressure Vessel Coating ECA-USA-
COAT-S-001 Rev. 2
PREFACE
The Encana Specifications & Recommended Practices (SARPs) are an essential tool of
Management for controlling and assuring the safety, reliability, operability, and economic
viability of production equipment and pipelines.
The specifications may not be departed from in practice without official approval via the
waiver process. The Recommended Practices are subject to interpretation in their
application, but where deviations are considered the party responsible must:
The responsibility for design, build, and maintenance of equipment and pipelines resides
within the Business Units, while SET makes itself available for advice to the Business
Units when required and provides current information to users of the SARPs. SET will
continue to update the SARPs to ensure that they express regulated minimum
standards and to mitigate the problem of differing interpretation of Legislation,
Regulation, Codes and/or Guidelines by different users. SET will alert the users to
changes in these publications through the issuance of revisions to the SARPs.
The above approach will address the specific needs of stakeholders without
compromising Regulatory requirements or essential corporate values.
These SARPs will be posted on the Encana SET web site, and it will be the
responsibility of the users of these SARPs to use the most current revision.
Revised: July 2012 Encana Oil & Gas (USA) Inc. Page iii
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-
COAT-S-001 Rev. 2
REVISION SUMMARY
Revised: July 2012 Encana Oil & Gas (USA) Inc. Page iv
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-
COAT-S-001 Rev. 2
TABLE OF CONTENTS
1.0 Introduction ...................................................................................................................1
1.1 Scope ..................................................................................................................1
1.2 Roles and Responsibilities ...................................................................................2
Appendix A: Definitions..........................................................................................................13
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-
COAT-S-001 Rev. 2
LIST OF TABLES
Table 1: Roles and Responsibilities ............................................................................................2
Table 2: Definitions ..................................................................................................................13
Table 3: Coating Material List ...................................................................................................15
Table 4: Inspection and Test Requirements Summary..............................................................16
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-
COAT-S-001 Rev. 2
LIST OF FIGURES
Figure 1: Internal Tank Surface Cleaning and Preparation Decision Flow Chart .......................17
Figure 2: Coating Application Decision Flow Chart ...................................................................18
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
1.0 INTRODUCTION
1.1 Scope
This specification contains the minimum technical requirements of Encana Oil &
Gas (USA) Inc. (Encana) for application of a spray-applied protective coating to
the interior shell and floor of liquid storage tanks and pressure vessels. These
tanks and pressure vessels are located at various Encana field locations (Here
after all references to tanks shall refer to tanks and pressure vessels). Tank
dimensions and volumes shall be indicated to the Contractor on the request for
quotation.
The storage tanks and pressure vessels will be placed into liquid hydrocarbon or
water storage services at various service temperatures. The actual service
conditions however shall be determined on a project basis and specified to the
Contractor by the Owner on the request for quotation.
During operation of the storage tanks and pressure vessels after internal coating,
will have various amounts of water and solids, such as sand, asphaltene or
paraffin, may enter the tanks and accumulate on the tank floor or be in contact
with the lower tank shell areas.
The area of the tank shell and floor to be coated or internal surface area of a
pressure vessel shall be indicated to the Contractor by the Owner on the request
for quotation.
This standard addresses only the technical requirements for the coating
application procedure and does not address or identify worker exposure or safety
aspects involved with this coating application procedure. The Contractor shall
address these based on their own safety procedures and through discussion and
contact with the Owner’s Safety Representative and the manufacturer of the
coating product specified.
The requirements of this Specification are intended for new Encana projects, but
may be applied retroactively if required by Business Unit management. Encana
employees and contractors have 90 days from approved for use date to
implement this Specification.
Key terms used in this Specification are defined in Appendix A.
Sources used, in addition to codes and standards, in the development of this
Specification are listed in Appendix B.
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
2.2.2 If the above referenced standards conflict, the more stringent shall apply.
If the above referenced standards conflict with this Specification, the
requirements of this Specification shall apply. In all cases, applicable
Governmental Regulations shall be fulfilled.
2.2.3 The Contractor shall comply with changes and/or additions incorporated
in the most recent issue or edition of codes, regulations and other
references issued up to the time of award of contract.
2.2.4 Where there are revisions to codes, regulations or other references listed
in the contents of this Specification, the current revisions shall apply to
new construction.
2.2.5 Where there is conflict between the contents of this Specification and
detailed engineering drawings, the Owner shall be called upon to make a
final and binding decision.
2.2.6 In case of conflict, Imperial units shall over rule metric (S.I.) units. In
case of conflict, the Owner shall be called upon to make a final and
binding decision.
2.2.7 In case of conflict between county, state and federal, the most stringent
regulations shall apply.
2.2.8 Contractor shall obtain the Company’s written approval for all deviations,
exceptions and substitutions to this specification including those, which
are permitted subject to the approval of the Encana.
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
2.3.2 Prior to coating application all tanks shall be inspected by the Contractor
to ensure compliance with NACE SP0178 as detailed in Section 7 and
Table 3.
2.3.3 Applied coating that fails the tests outlined in Section 7 and/or Table 3
and is deemed not repairable by the Owner shall be removed and
replaced by the Contractor’s at no cost to the Owner.
2.3.4 The Contractor shall prepare an Inspection and Test Plan (I&TP) for all
aspects of the coating application and submit a copy to the Owner prior to
the commencement of work for review.
2.3.5 A pre-job meeting shall be conducted with the Contractor to review the
quality program I&TP and the production schedule. Coating Inspection
requirements shall be based on NACE RP0288.
2.3.6 The Contractor shall be responsible for supply of all personnel and
equipment necessary for the implementation of the coating project
inclusive of the I&TP requirements. The Contractor’s designated quality
control supervisor shall be responsible for quality and shall have suitable
experience and be proficient in the use of inspection equipment. Where
requested by the Owner, the quality control supervisor shall provide
documentation that demonstrates suitable qualifications and experience.
2.3.7 The requirement for the coating of the underside of storage tank roofs
shall be considered on a project basis since coating application may not
be practical for large diameter tank roofs where interior tank roof girders
and other supports are installed. The presence of the support girders
prevents effective coating application of the roof plate over the tops of the
girders. In cases where tank roof coating is deemed necessary by the
Owner, a special coating application procedure shall be proposed by the
Contractor based on a best effort basis.
Note: Where new tanks are being designed for known corrosive service
fluid applications and where coatings are specified, consideration shall be
given to minimizing the amount of interior structural steel support to the
roof, use of self-supporting tank roof designs or the use of exterior roof
rafters placed over the roof plate shall be considered.
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
4.1.3 Test for chlorides per section 7.2.1. If tank passes, then no further power
washing is required. If tank fails chloride test, then proceed to Section
4.1.4.
4.2.2 Where specified by the Owner, for storage tanks that have been in
service prior to coating application, the steel surface to be coated shall be
cleaned of residual contaminants including chlorides in compliance with
the procedures given in NACE SP0302 and SSPC-SP1. Following an
initial low pressure washing of the tank, the application of a suitable
surface cleaning chemical solution that is approved by the Owner and the
Manufacturer shall be applied in accordance with the cleaning product
directions for use.
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
4.2.4 In the event that scale deposits or contaminates remain on tank surfaces,
abrasive blasting may be required to fully clean and prepare the tank for
coating. After abrasive blasting has removed heavy scale and deposit,
repeat wash and rinse as detailed in Section 4.2.2 and Section 4.2.3
above. If abrasive blasting is not required to remove heavy scale and
deposit, proceed to Section 5 for surface profile preparation.
5.1.5 All piping and appurtenances on the vessel or tank shall be sealed off or
protected before starting abrasive blasting operations.
5.1.6 Abrasive blast media shall be maintained dry with a neutral pH, and
containing no contaminants that may be injurious to the life expectancy of
the applied coating. The abrasive blast media shall be sharp and hard so
as to produce an angular profile. If requested by the Owner, a laboratory
analysis of the abrasive blast media shall be provided prior to
commencement of work. The blast media will be deemed unacceptable if
the analyzed chloride level exceeds 5.0 ppm.
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
5.1.8 The surface profile of the prepared surface shall be in the range of 2.50
to 5.25 mils.
5.1.9 The Contractor shall provide any necessary tank or pressure vessel
enclosures or other heating or dehumidification equipment required to
ensure that the internal environment during abrasive blasting of the tank
or pressure vessel is maintained at a relative humidity below 85%, and
the steel shell and floor temperatures shall be maintained at a minimum
of 5°F above the dew point temperature measured and determined inside
the tank. ASTM E337 shall be used as the test method for measuring
humidity.
5.1.12 Any defective steel conditions revealed by the abrasive blast cleaning
process shall be reported to the Owner and shall be repaired by the
Owner before completion of abrasive blast cleaning.
5.1.13 All solid waste which contains, or at any time contained oil, grease,
solvents or other petroleum products falls within the scope of the oil and
hazardous substances control, cleanup and disposal procedures of the
Encana Environmental Plan.
6.1.1 The Contractor shall provide mixing, thinning, application and curing of
the coating in strict accordance with the documented procedures of the
Manufacturer. Any addition of thinner to the coating product and the rate
of thinner addition where approved shall be in strict accordance with the
Manufacturer’s instructions.
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
6.1.2 Coatings with solids content greater than 90% by volume shall not be
thinned and shall be applied with plural component spray equipment.
6.1.4 During the application of the coating and curing, the Contractor shall
maintain the metal temperature at a minimum of 5°F above the dew point
temperature of the air inside the tank. In addition, the metal temperature
shall not be lower or higher than the coating Manufacturer’s
recommended curing temperature at any point during the coating
application and curing cycles. Should substrate temperatures and
humidity be outside the recommended range, the Contractor shall provide
suitable heating equipment and fuel and/or dehumidification equipment to
ensure the temperature and humidity are maintained at the specified
level.
6.1.6 Where pitted areas exist on the tank floor or shell, the primer coat shall
be back-rolled to achieve coverage of pitted areas. If corrosion pits are
considered by the Owner to be too severe for successful coating, than
the Contractor shall propose a grouting procedure to fill pits, using a
compatible epoxy based grout product that is approved by the coating
Manufacturer and the Owner. Pressure vessel repairs must be done in
accordance to ASME standards.
6.1.8 Each coat shall be applied in accordance with the specified dry film
thickness value and be free of runs, sags, blisters, misses and debris
prior to the application of subsequent coat. The Owner or the Inspector
shall determine acceptability of coating prior to application of subsequent
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
6.1.9 The duration of the dry and cure time periods between coats shall be in
strict accordance with the Manufacturer’s recommendation.
6.1.10 The final dry film thickness of the coating shall be as specified in Table 3
or as specified by the Manufacturer’s product application instructions.
6.1.11 The coating shall be applied smooth and uniform, free of runs and sags,
and shall be 100% holiday free.
7.2 Surface Cleaning and Washing (Prior to Abrasive Blasting) Inspection and
Testing Details
7.2.1 Upon completion of surface cleaning and washing (prior to abrasive
blasting), a minimum of four tests on the tank shell and two tests on the
tank floor shall be performed by the Contractor to determine the chloride
residual on the metal surface and the pH. The maximum level of chloride
contamination shall be 2 micrograms/cm2 (µg/cm2) and the maximum
level of sulfate contamination shall be 10 micrograms/cm2 (µg/cm2) when
tested in accordance with SSPC-Guide 15.
7.2.2 The pH acceptable range shall be 6.0 to 8.0 when tested as specified in
NACE SP0302.
7.2.3 After surface cleaning and washing is complete, the tank shall be placed
on HOLD and the Owner notified. The Owner shall be given the
opportunity to inspect the tank. The HOLD shall be removed at the
Owner’s discretion.
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
7.3.2 For the abrasive blasting surface preparation, the metal temperature,
relative humidity and dew point shall be measured once every eight hours
at the start of each shift, documented and shall be in accordance with
Section 5.1.9 of this specification, NACE RP0288 and the Manufacturers
recommendations.
7.3.3 Surface profile measurements shall be taken on the shell and floor of the
tank at a frequency of once per four hours during abrasive blast cleaning,
using profile tape in accordance with Table 4 of this specification and
NACE RP0287.
7.3.6 After surface preparation (abrasive blasting) is complete, the tank shall
be placed on HOLD and the Owner notified. The Owner shall be given
the opportunity to inspect the tank. The HOLD shall be removed at the
Owner’s discretion.
7.4.2 Prior to and once every four hours during operation, the cleanliness of the
compressed air being supplied shall be checked in accordance with
ASTM D4285. A clean, white cotton rag collector shall be positioned in
the main compressed air supply stream downstream of the required
moisture and oil traps. A one minute or longer sample of air shall be
delivered onto the collector. Following this, the collector shall be visually
inspected and if moisture or oil is evident this shall be reason to reject the
compressed air supply.
7.4.3 Following the curing of each coat, the dry film thickness of the coating
shall be measured using a calibrated dry film coating gauge in
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
7.4.4 For coating application and coating curing the metal temperature, relative
humidity, dew point and curing times shall be measured once every eight
hours at the start of each shift, documented and shall be in accordance
with Section 6.1.5 of this specification, NACE RP0288, and with the
Manufacturers recommendations.
7.4.6 The entire surface of the coating shall be 100% holiday inspected in
accordance with NACE SP0188.
8.1.2 Remove the defect or defective coating and feather back to tightly
adherent coating by abrading the areas with coarse sandpaper, power
sander or a file.
8.1.3 If more than 25 square inches of bare steel is exposed after defect
removal, prepare the entire surface by abrasive blasting.
8.1.4 Abrade the surrounding coating for a distance of 1.5 inches from the
edge of the defect to provide inter-coat adhesion. Feather the edges of
the existing coating.
8.1.5 Prior to patching, remove all loose particles and dust with dry
compressed air or a clean dry cloth. Solvent cleaning may be required
using a Manufacturer approved cleaner.
8.1.6 Recoat or repair the prepared surface(s) to the specified dry film
thickness, with the repair coating overlapping a minimum of at least 1
inch onto the surrounding intact coating.
8.1.7 The repair shall be holiday tested and 100% holiday free in accordance
with NACE SP0188.
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
8.1.8 Where the repair area exceeds 25% of the total coated surface, the tank
shall be abrasively blasted and re-coated in accordance with the
requirements of this standard.
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
APPENDIX A: DEFINITIONS
Table 2: Definitions
Term Definition
Owner The term Owner shall mean Encana Oil & Gas (USA) Inc. or their
designated agent or representative for the coating application
project to which this specification is applicable.
Applicator The term Applicator shall mean the company responsible for the
actual application of the coating.
Inspector The term Inspector shall mean the individual or company who
represents the Owner to ensure quality control of the work and
adherence to this specification.
Manufacturer The term Manufacturer shall mean the company responsible for
the chemical formulation and characteristics, the manufacturing
and the handling and application procedures for the specified
coating product being applied to this specification.
Recommended Practices Non-mandatory documents that describe techniques or
methodologies that, through experience and research, have
proven to reliably lead to a desired result. Recommended
Practices do not require official approval but where deviations are
considered the party responsible must:
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
APPENDIX B: REFERENCES
The following sources were used in the development of this Specification:
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
5.1 Surface profile 2.50 to 5.25 mils 1 per 4 hours NACE RP0287 yes
7.3 during abrasive Profile Replica Tape (Testex or
blasting equivalent)
5.1 Relative humidity <85% and 1 per 8 hour ASTM E 337 no
6.1 steel temperature maintained a shift Determine using standard
minimum of 5°F above dew psychrometer procedure and
7.3 point thermometer and record
7.4
5.1 Compressor air checked for 1 per 4 hours of ASTM D 4285 – one minute air no
7.3 cleanliness abrasive sample blown onto a clean,
blasting or white rag collector, no evidence
7.4 coating of moisture or oil on collector
8.1 application
6.1 Coating thickness in accordance Measured on SSPC-PA-2 yes
7.4 with Table 2 each coat and
final thickness
8.1
6.1 100% holiday free coating 100% of coated NACE SP0188 yes
7.4 surface
8.1
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
Figure 1: Internal Tank Surface Cleaning and Preparation Decision Flow Chart
Acquire Tank and Verify
HOLD Determine Coating
Fabrication Requirements
Point to be Applied
per Section 2.3
Conduct High
Clean Tank Is Abrasive
Does Tank Pass Pressure Wash
with Solvents Blasting Required to
Inspection to Section
7.2?
NO per Section
per Section 4.1.2
to Remove Salts
YES Remove Scale &
4.1.1 Deposits?
and Hydrocarbons
Use Abrasive
Blasting per
Section 4.2.4
HOLD
Use Abrasion
Point
Blasting to
Prepare Surface YES
per Section 5.1
Consider Applying
a Holding Primer
to Mitigate Re-
Inspect to Section 7.3 HOLD Abrasive Blasting
NO for profile, pH, etc. Point Proceedure
YES
Proceed to
Will More than
Does Tank Pass Coating
8 Hours Pass Prior
Inspection to Section YES to Coating System NO Application per
7.3? Section 6 and
Application?
Figure 2
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3
NO
HOLD
Point
YES
Use Abrasion
Blasting to
Prepare Surface
per Section 5.1 Refer to Section 4 and 5
YES and Figure 1 for Surface
Preparation Steps
NO
Does Tank Pass
Inspection to Section YES
7.3?
Apply Coating System per Section 6.1,
Table 2, and Mfg. Specifications
NO
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Encana Oil & Gas (USA) Inc.
Specification for Painting of New
Equipment
Document Description
Document Type Specification
Document Number ECA-USA-COAT-S-004
Predecessor N/A
Document Owner Gerald Hunt [email protected] 720-876-3113
Document Coordinator Vicki Leonard [email protected] 720-876-5544
Next Review Date Approximately 3 years from date of issue
Revision History
Sign Off
Rev Description Date
Originator Reviewer Owner
Andrew Gerald
0 Issued for Approval 05/18/11 FAM
Torres Hunt
Gerald Andrew Gerald
1 Approved for Use 8/1/11
Hunt Torres Hunt
LEGAL NOTICE
Paper copies of this document are uncontrolled. This copy is valid only at the time of printing. The controlled version of
this document is stored on the Encana Oil & Gas (USA) Inc. website. To ensure the most current version is being used,
retrieve the current version of the document at the start of each project. Information contained in this document is for
information purposes only. The information (including changes to the terms herein) may be changed or updated from time
to time without notice. In consideration for using Encana Oil & Gas (USA) Inc.'s documentation, the user agrees to hold
Encana Oil & Gas (USA) Inc. and its affiliates and subsidiaries, and their respective directors, officers, employees and
agents harmless against any claims for damages or costs or any loss of any kind arising out of the access to or use of any
information contained in or obtained through this document.
Disclaimer of Warranties
In addition to the above disclaimers of warranties, Encana Oil & Gas (USA) Inc. hereby expressly disclaims any liability for
errors or omissions in the information contained in this document. Although Encana Oil & Gas (USA) Inc. believes this
information to be correct at the time it is posted, Encana Oil & Gas (USA) Inc. does not warrant the accuracy,
completeness or currency of this information at all times. All information contained in this document is provided on an as-is
and as-available basis without any representations, warranties or endorsements whatsoever. Work performed according
to this document shall be signed off by the responsible Company Representative
No warranty of any kind, implied, expressed or statutory, warranty of merchantability and non-infringement of intellectual
property rights, third party rights, title, and fitness for any particular purpose or freedom from computer viruses or other
contaminating or destructive properties is given in conjunction with the information contained in this document.
Exclusion of Liability
In no event shall Encana Oil & Gas (USA) Inc. be liable for any damages, including without limitation, direct or indirect,
special, incidental or consequential damages, loss of profits, opportunities or information arising in connection with the
Encana Oil & Gas (USA) Inc. documentation or with any linked web sites or documents even if Encana Oil & Gas (USA)
Inc. is made aware of the possibility of such damages, losses, claims or expenses.
Revised: July 2011 Encana Oil & Gas (USA) Inc. Page ii
Uncontrolled when printed
Specification for Painting of New Equipment ECA-USA-COAT-S-004 Rev. 1
PREFACE
The Encana Specifications & Recommended Practices (SARPs) are an essential tool of
Management for controlling and assuring the safety, reliability, operability, and economic
viability of production equipment and pipelines.
The Specifications may not be departed from in practice without official approval via the
waiver process. The Recommended Practices are subject to interpretation in their
application, but where deviations are considered the party responsible must:
The responsibility for design, build, and maintenance of equipment and pipelines resides
within the Business Units, while SET makes itself available for advice to the Business
Units when required and provides current information to users of the SARPs. SET will
continue to update the SARPs to ensure that they express regulated minimum standards
and to mitigate the problem of differing interpretation of Legislation, Regulation, Codes
and/or Guidelines by different users. SET will alert the users to changes in these
publications through the issuance of revisions to the SARPs.
The above approach will address the specific needs of stakeholders without
compromising Regulatory requirements or essential corporate values.
These SARPs will be posted on the Encana SET web site, and it will be the
responsibility of the users of these SARPs to use the most current revision.
Revised: July 2011 Encana Oil & Gas (USA) Inc. Page iii
Uncontrolled when printed
Specification for Painting of New Equipment ECA-USA-COAT-S-004 Rev. 1
REVISION SUMMARY
Revised: July 2011 Encana Oil & Gas (USA) Inc. Page iv
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Specification for Painting of New Equipment ECA-USA-COAT-S-004 Rev. 1
TABLE OF CONTENTS
1.0 Introduction ..................................................................................................................... 1
1.1 Scope .................................................................................................................... 1
1.2 Roles and Responsibilities .................................................................................... 2
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Specification for Painting of New Equipment ECA-USA-COAT-S-004 Rev. 1
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Specification for Painting of New Equipment ECA-USA-COAT-S-004 Rev. 1
LIST OF TABLES
.
Revised: July 2011 Encana Oil & Gas (USA) Inc. Page vii
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Specification for Painting of New Equipment ECA-USA-COAT-S-004 Rev. 1
1.0 INTRODUCTION
This specification describes the minimum requirements for surface preparation and
application of selected painting materials for the protection of above-ground structural
and miscellaneous steelwork, piping, vessels, tanks and equipment.
This specification applies to both indoor and outdoor work, regardless of location.
This specification applies to the painting of new equipment only. Any painting of existing
assets shall be done in accordance with In-Field Coating Application and Repair ECA-
USA-COAT-S-003 (document under development).
This specification does not cover coating of underground piping. Coating of underground
piping (including transition areas) needs to be done in accordance with the In-Field
Coating Application and Repair ECA-USA-COAT-S-003 (document under development)
and/or Shop-Applied External Coating for Below Ground Pipe ECA-USA-COAT-S-002.
1.1 Scope
Unless otherwise specified, the Encana color schedule shall be followed for all
painting, and any deviation from the colors in this specification must be approved
in writing by Encana. For each project, the final paint colors used (specific brand
and color) need to be verified by the BU or facility where work is taking place.
Mechanical, electrical and instrumentation commodities may be supplied in the
Vendor's Standard Finish (VSF) and color unless otherwise specified in the
purchase contract.
The target audience for this document is Encana facility engineers, project
engineers, Encana procurement, manufacturers and fabrication shops.
The requirements of this Specification are intended for new Encana projects, but
may be applied retroactively if required by Business Unit management. Encana
employees and contractors have 90 days from approved for use date to
implement this Specification.
Key terms used in this Specification are defined in Appendix A.
Sources used, in addition to codes and standards, in the development of this
Specification are listed in Appendix B.
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2.1.6 All work shall conform to the latest federal and local regulatory
requirements; including those of worker safety and environmental
protection.
2.2 Conflicts
2.2.1 Where there are conflicts between Encana’s drawings, data sheets
specifications or requisition and the specified code or governmental
requirements, such conflicts shall be referred to Encana in writing for
resolution.
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2.2.2 If the above referenced standards conflict, the more stringent shall apply.
If the above referenced standards conflict with this specification, the
requirements of this specification shall apply. In all cases, applicable
Governmental Regulations shall be fulfilled.
2.2.3 The Contractor shall comply with changes and/or additions incorporated
in the most recent issue or edition of codes, regulations and other
references issued up to the time of award of contract.
2.2.4 Where there are revisions to codes, regulations or other references listed
in the contents of this specification, the current revisions shall apply to
new construction.
2.2.5 Where there is conflict between the contents of this specification and
detailed engineering drawings, the Owner shall be called upon to make a
final and binding decision.
2.2.6 In case of conflict, Imperial units shall over rule metric (S.I.) units.
2.2.7 In case of conflict between county, state and federal, the most stringent
regulations shall apply.
2.2.8 Contractor shall obtain Encana’s written approval for all deviations,
exceptions and substitutions to this specification including those which
are permitted subject to the approval of the Encana.
3.1.2 Please note there are specific painting systems for CO2 projects
specified in Appendix D. Due to the unique nature of CO2 injection,
conventional painting systems are not adequate because of temperature
changes, pipe sweating, etc.
3.1.4 The Contractor shall have a fully implemented quality assurance program
which is subject to approval by Encana.
3.1.5 Prior to the start of any work, the Contractor shall furnish for Encana
approval, procedures to cover the work.
3.1.6 Preference shall be given to firms with craft persons who are certified
through a comprehensive training program.
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3.1.7 Surfaces that are not to be coated must be protected from damage,
overspray or other contamination.
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When equipment is placed on BLM land, these steps must be followed and the paint
color selected from the Standard Environmental Color Chart. A copy of the chart can be
found in Appendix H or the original chart can be found on the BLM website:
http://www.blm.gov/nstc/VRM/colorcht.html.
When equipment is being placed on Encana owned, or other non-BLM property, these
steps above should be followed and the paint color should be selected from either the
BLM Standard Environmental Color Chart or Encana Official Colors Chart in
Appendix G.
5.3 Abrasives
5.3.1 Special care shall be taken in selecting blast cleaning abrasives which
shall be properly graded to obtain the specified surface profile. If mineral
and slag abrasives are used, they shall conform to the Steel Structures
Painting Council specification SSPC AB1.
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5.3.3 Where compressed air is the preferred abrasive delivery method, the air
shall be clean, dry and oil-free as measured by ASTM D-4285 standard.
5.3.4 Prior to abrasive cleaning of steel substrates, dirt or water soluble salts
shall be removed by washing and rinsing with clean water. Oil, grease or
other solvent soluble foreign material shall be removed in accordance
with SSPC-SP1 Solvent Cleaning.
5.3.5 Objectionable defects such as visible burrs, slivers, scabs, laps and weld
spatter that remain after abrasive cleaning shall be removed. Repaired
steel shall have the anchor profile depth, density and degree of
cleanliness restored as originally specified.
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6.3.2 Priming and coating materials shall be applied within their recommended
shelf life.
6.3.4 Priming and coating materials shall be mixed, thinned, applied and cured
in accordance with the manufacturer's written recommendations.
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NOTE: Where zinc primed carbon steel is to be joined to stainless steel, the zinc
primer shall be removed at least 12 inches back from the weld and re-primed
with non-zinc coating compatible with the finish coat.
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6.15.2 After the re-preparation of damaged areas, touch-up of the primer shall
be performed in accordance with the original specifications and allowed to
cure suitably prior to application of top coat. When re-coat time of ethyl
silicate zinc rich primer is questioned, the primer shall exhibit no effect
after 50 Methyl Ethyl Keytone (MEK) double rubs in accordance with
ASTM D4752 in addition to the re-coat time/temperature schedule
specified by the coating manufacturer.
6.15.3 Where shop applied coating have been damaged in transit or where
damage has occurred to field coats, all damaged and loosely adhering
coating shall be removed and the surface thoroughly cleaned. Edges of
the breaks shall be feathered so that a smooth tie-in of the new coating to
the old coating can be made.
6.16 Re-work
Re-work, where required, shall be performed in accordance with this specification
and the paint manufacturer's recommendations unless otherwise justified by
means of a properly executed specification waiver.
6.17 Curing
Coated equipment will not be accepted by Encana until coatings are cured
properly.
7.0 COMPLETION
7.1 Inspection and Testing
7.1.1 Encana reserves the right to perform inspection at any time during work
covered by this specification. The Contractor shall provide access during
normal working hours to all areas of the office, shop or site pertaining to
the work. Off hour access, if required, shall be provided by mutual
arrangement between Encana and the Contractor.
7.1.2 Where Encana’s inspector is not in full time attendance at the work site,
the Contractor shall provide a minimum of twenty-four (24) hours notice
for required compliance confirmation milestones or other acceptance hold
points.
7.1.3 The Contractor shall supply specialty assistance (e.g., manlift, safety
harness, proprietary inspection tools, etc.) as required, to enable
Encana’s inspector to confirm compliance with the project requirements.
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7.1.4 Acceptance criteria for blast cleaned surfaces shall conform to the
appropriate level of cleanliness when compared to the SSPC VIS-1
Visual Standard for Abrasive Blast Cleaned Steel.
7.1.5 At each location where the work is carried out, the Contractor shall have
the following:
Surface profile replica tape and micrometer
Sling or electric psychrometer and psychrometric tables
Surface temperature gauge
SSPC VIS-1 Visual Standard for Abrasive Blast Cleaned Steel
Wet film thickness gauge
Magnetic dry film thickness gauge
Certified Thickness Calibration Standards
Surface Contamination Analysis Test (SCAT) Kit
pH Indicator Paper
Methyl Ethyl Keytone (MEK) solvent and cheesecloth
White blotting paper
Holiday Testing Equipment
Destructive film thickness gauge
Portable adhesion tester
7.1.6 The ambient temperature, dew point and relative humidity shall be
determined with a psychrometer per ASTM E337 immediately prior to
coating application. The Applicator shall maintain a daily log recording
these conditions, including the finish time for each application. Ambient
measurements shall be taken at the beginning of each shift and every
four hours thereafter. If a sudden weather change occurs, additional
readings may be required.
7.1.7 The anchor profile depth, sharpness and density of blast cleaned steel
shall be verified using replica tape and a micrometer gauge following
NACE RP 0287-91.
7.1.10 The dry film thickness for the cured coating shall be measured and
recorded for its specified range using a calibrated type 1A (magnetic pull-
off) or type 2 (fixed probe) gauge in accordance with SSPC-PA2. Encana
reserves the right to determine questionable film thickness with a
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7.1.11 The cured coating shall be visually inspected for film defects. Runs, sags,
embedded debris, voids, overspray, mud cracking, inadequate cure or
lack of adhesion require repair or re-work. The coating system shall be
free of visible voids. Encana reserves the right to test questionable
adhesion with a destructive pull off adhesion tester. Ethyl silicate zinc rich
primers shall exhibit a minimum pull of 200psi over steel substrates.
Epoxy based primers shall exhibit a minimum pull of 500psi over steel
substrates.
7.2 Documentation
7.2.1 Regardless of the size or location of the work, the Contractor shall, at
Encana’s request, furnish documentation relative to the surface
preparation, priming and coating. Documentation may include, but not be
limited to the following:
Ambient conditions encountered during the work
Abrasive type, mesh size, results of quality tests (e.g. soluble salts,
turgidity, etc.)
Compressed air quality and pressure including acknowledgment of
traps and filters
Surface preparation methods and acceptance criteria
Confirmation of required surface cleanliness
Recorded values for surface profile including archived profile tape
Recorded time between end of surface preparation and start of
priming or coating
Name identification, batch numbers and shelf life of primers and
coatings used
Mixing and thinning of primers and coatings (e.g. mixing temperature,
induction time, thinning ratio, viscosity, etc.)
Application method
Wet and Dry Film Thickness (DFT)
Recorded time between primer and topcoat(s)
Non-conformance reports and final disposition reports
7.2.2 Copies of documentation generated on the projects shall be forwarded to
Encana at the time of final acceptance of the project.
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7.3.2 Primed or coated items shall be protected during storage, supported off
the ground and so positioned as to minimize moisture retention, soiling,
contamination and deterioration of the coating film.
7.4 Guarantee
The Contractor shall provide a guarantee against improper surface preparation,
improper application or other forms of poor workmanship. This guarantee shall
remain in effect for the lesser of twelve (12) months from when the equipment is
placed in regular operation or eighteen (18) months from completion of painting.
The Contractor shall repair any defects noted during the guarantee period at his
own expense.
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APPENDIX A: DEFINITIONS
Table 3: Definitions
Term Definition
Contractor Any firm, person or authorized subcontractor who is engaged in
the work.
Recommended Practices Non-mandatory documents that describe techniques or
methodologies that, through experience and research, have
proven to reliably lead to a desired result. Recommended
Practices do not require official approval but where deviations are
considered the party responsible must:
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APPENDIX B: REFERENCES
The following sources were used in the development of this Specification:
Encana SARPs
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NOTE: All surfaces and equipment that are not to be prepared must be protected from damage
or contamination.
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Any deviations from these systems require a signed specification waiver to be approved
by a competent Project Engineer in cooperation with the Corporate Coating Specialist.
NOTE: Dry Film Thickness (DFT) – Topcoat DFT is based on factory coloring. Tinted
products may require additional thickness to achieve satisfactory appearance.
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Surface Prep
System Primer Total Topcoat Total
Description of Surfaces SSPC (See Remarks
# DFT (mils) DFT (mils)
Appendix C)
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Surface Prep
System Primer Total Topcoat Total
Description of Surfaces SSPC (See Remarks
# DFT (mils) DFT (mils)
Appendix C)
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Surface Prep
System Primer Total Topcoat Total
Description of Surfaces SSPC (See Remarks
# DFT (mils) DFT (mils)
Appendix C)
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Surface Prep
System Primer Total Topcoat Total
Description of Surfaces SSPC (See Remarks
# DFT (mils) DFT (mils)
Appendix C)
NOTES:
Miscellaneous Steelwork, handrail, toe plate, ladders, gates, grating, stair tread and small intricate shapes may be
hot-dip galvanized.
Inorganic zinc rich primer may be substituted where curing can be assured under application conditions.
Storage Tanks – to ensure satisfactory appearance on large plate surfaces, multiple coats may be required.
Jagged profile is required. If wheel abrader is used, a 15% to 25% addition of new angular material is required to
avoid a rounded/peened profile.
Separate painting systems are required for CO2 projects due to the unique nature of CO2 injection (i.e., pipe sweating
and temperature conditions).
Non-insulated carbon steel piping and equipment below 120°F (49°C)may be externally blasted to SP6 and coated
with a direct to metal polyurethane system, 5.0 – 6.0 mils required thickness.
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APPENDIX E: GALVANIZING
All materials to be galvanized shall be zinc coated in accordance with ASTM A123 or A153 following the
recommended practice of ASTM A385. Galvanized materials which have become warped, distorted or embrittled shall
be rejected. Touch-up and repair of galvanized surfaces shall be in accordance with ASTM A780 after removing any
weld spatter or flux residue. Solvent clean to remove any oil or grease, power disk grind to brighten metal and apply
an approved zinc rich coating.
Welded connections requiring galvanizing shall be completely sealed by welding prior to galvanizing and the
fabrication shall be blast cleaned.
Remove any foreign materials from surfaces to be galvanized.
Safeguard against embrittlement in accordance with ASTM A143.
Protect against warpage and distortion in accordance with ASTM A384.
Potential warpage problems that may require a modification in design shall be brought to the attention of the
purchaser by the Contractor before proceeding with fabrication.
All members and assemblies warped in galvanizing shall be straightened in the shop.
When fabrication is performed after galvanizing, the damaged galvanizing shall be repaired with zinc repair primer as
specified in Line 1 above.
Special care shall be taken to eliminate any contact between galvanized and stainless steel components.
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Aluminum/
Dark Blue Olive Green Red
Galvanized
15052 14151 11310
17178
Purple
17155
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