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11 Internal and External Coating Specifications

The document outlines the specifications for the internal coating of tanks and pressure vessels used by Encana Oil & Gas (USA) Inc., detailing the technical requirements for coating application procedures. It includes information on roles and responsibilities, general requirements, codes and standards, and inspection processes. The document is intended for new projects but may also be applied retroactively, with updates and revisions noted throughout its history.

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0% found this document useful (0 votes)
13 views66 pages

11 Internal and External Coating Specifications

The document outlines the specifications for the internal coating of tanks and pressure vessels used by Encana Oil & Gas (USA) Inc., detailing the technical requirements for coating application procedures. It includes information on roles and responsibilities, general requirements, codes and standards, and inspection processes. The document is intended for new projects but may also be applied retroactively, with updates and revisions noted throughout its history.

Uploaded by

ase
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Appendix 11: Specification for Internal

Tank and Pressure Vessel Coating


Encana Oil & Gas (USA) Inc.

Specification for Internal Tank and


Pressure Vessel Coating

Document Description

Document Type Specification


Document Number ECA-USA-COAT-S-001
Predecessor N/A
Document Owner Gerald Hunt [email protected] 720-876-3113
Document Coordinator SET [email protected]
Next Review Date Approximately 3 years from date of issue

Revision History

Sign Off
Rev Description Date
Originator Reviewer Owner
Gerald Gerald
0 Issue for Approval 1/21/10 Bill Lofton
Hunt Hunt
Gerald Gerald
1 Approved for Use 8/1/11 Bill Lofton
Hunt Hunt
Gerald Andrew Gerald
2 Major changes – Approved for Use 12/14/12
Hunt Torres Hunt

Encana Oil & Gas (USA) Inc.


Uncontrolled when printed
Specification for Internal Tank and Pressure Vessel Coating ECA-USA-
COAT-S-001 Rev. 2

LEGAL NOTICE
Paper copies of this document are uncontrolled. This copy is valid only at the time of printing. The controlled version of
this document is stored on the Encana Oil & Gas (USA) Inc. website. To ensure the most current version is being used,
retrieve the current version of the document at the start of each project. Information contained in this document is for
information purposes only. The information (including changes to the terms herein) may be changed or updated from
time to time without notice. In consideration for using Encana Oil & Gas (USA) Inc.'s documentation, the user agrees to
hold Encana Oil & Gas (USA) Inc. and its affiliates and subsidiaries, and their respective directors, officers, employees
and agents harmless against any claims for damages or costs or any loss of any kind arising out of the access to or use
of any information contained in or obtained through this document.

Disclaimer of Warranties
In addition to the above disclaimers of warranties, Encana Oil & Gas (USA) Inc. hereby expressly disclaims any liability
for errors or omissions in the information contained in this document. Although Encana Oil & Gas (USA) Inc. believes this
information to be correct at the time it is posted, Encana Oil & Gas (USA) Inc. does not warrant the accuracy,
completeness or currency of this information at all times. All information contained in this document is provided on an as-
is and as-available basis without any representations, warranties or endorsements whatsoever. Work performed
according to this document shall be signed off by the responsible Company Representative
No warranty of any kind, implied, expressed or statutory, warranty of merchantability and non-infringement of intellectual
property rights, third party rights, title, and fitness for any particular purpose or freedom from computer viruses or other
contaminating or destructive properties is given in conjunction with the information contained in this document.

Exclusion of Liability
In no event shall Encana Oil & Gas (USA) Inc. be liable for any damages, including without limitation, direct or indirect,
special, incidental or consequential damages, loss of profits, opportunities or information arising in connection with the
Encana Oil & Gas (USA) Inc. documentation or with any linked web sites or documents even if Encana Oil & Gas (USA)
Inc. is made aware of the possibility of such damages, losses, claims or expenses.

Intellectual Property Rights and Ownership


As between Encana and the users of this documentation (whether it be in printed or electronic
form), Encana Oil & Gas (USA) Inc. is the owner of all works contained herein. Without limitation,
the unauthorized use, modification, copying, or disclosure of this documentation may violate laws
and/or breach the applicable contract. Attention is drawn to the possibility that some of the
elements of this documentation may be the subject of patent rights. Encana Oil & Gas (USA) Inc.
shall not be held responsible for indentifying all such patent rights. Users of this documentation are
expressly advised that determination of the validity of any such patent rights is entirely their own
responsibility.

Authorized Use of this Documentation


Only those companies that have a current signed contract with Encana Oil & Gas (USA) Inc. may use this document.
This documentation is being provided by Encana Oil & Gas (USA) Inc. for informational use only. The use of this
documentation is limited to the specification, design, procurement, construction, operation and maintenance of Encana
Oil & Gas (USA) Inc. facilities and equipment. This documentation in no way absolves the user of his/her obligations to
ensure the applicable legislation, codes, regulations, standards, industry practices, etc are being upheld. If there are
conflicts between this documentation and any legislation or publications available, the user has the duty and
responsibility to inform Encana Oil & Gas (USA) Inc. prior to applying any guidelines written in this documentation.
Limited copies of this documentation in print or paper form may be distributed only to persons who are authorized by
Encana to have such copies, and only if this Legal Notice appears on each such copy. Users may not and may not permit
others to alter this documentation in any way or remove this Legal Notice, sell this documentation or make an electronic
copy of this documentation.
The display of trademarks, trade names or design marks in this document does not imply that a license of any kind has
been granted to any other party.
Any unauthorized use regarding publication, copying or modification of information in this document, including
trademarks, trade names and design marks, if any, may violate applicable legislation and may result in legal action.
If you do not agree with any of the terms and conditions contained in this Legal Notice, you may not use this
documentation or make any copies of the contents hereof, and if you do make such copies, you are required to destroy
them immediately. Use of this documentation constitutes your acceptance of the terms and conditions of this Legal
Notice.

Revised: July 2012 Encana Oil & Gas (USA) Inc. Page ii
Uncontrolled when printed
Specification for Internal Tank and Pressure Vessel Coating ECA-USA-
COAT-S-001 Rev. 2

PREFACE
The Encana Specifications & Recommended Practices (SARPs) are an essential tool of
Management for controlling and assuring the safety, reliability, operability, and economic
viability of production equipment and pipelines.

The Specifications contain elements that are mandatory requirements as a result of


Legislation, Regulation, Codes and/or Guidelines, whereas Recommended Practices
contain proven non-mandatory techniques or methodologies; both aspects of which
must be considered by the parties engaged in the design, procurement, construction,
and maintenance of equipment and pipelines in which Encana has an interest.

The specifications may not be departed from in practice without official approval via the
waiver process. The Recommended Practices are subject to interpretation in their
application, but where deviations are considered the party responsible must:

1. Complete the Encana Risk Assessment Worksheet and Mitigation


Documentation Form.
2. Ensure that deviations are reviewed and approved by a qualified company
representative and/or a Professional Engineer where applicable.
3. Report any deviations from the recommended practice that cause increased
risk, including financial risk, to the Standards, Engineering, and Technology
Team (SET) via the formal waiver process for the purpose of quality
assurance and intra-company communication.

The responsibility for design, build, and maintenance of equipment and pipelines resides
within the Business Units, while SET makes itself available for advice to the Business
Units when required and provides current information to users of the SARPs. SET will
continue to update the SARPs to ensure that they express regulated minimum
standards and to mitigate the problem of differing interpretation of Legislation,
Regulation, Codes and/or Guidelines by different users. SET will alert the users to
changes in these publications through the issuance of revisions to the SARPs.

The above approach will address the specific needs of stakeholders without
compromising Regulatory requirements or essential corporate values.

These SARPs will be posted on the Encana SET web site, and it will be the
responsibility of the users of these SARPs to use the most current revision.

Revised: July 2012 Encana Oil & Gas (USA) Inc. Page iii
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-
COAT-S-001 Rev. 2

REVISION SUMMARY

Rev Clause Affected Description of Change


Updated title to include all fixed equipment coating
Text updated to include pressure vessels
Added API 650 to Codes and Standards
Title change
2 Added SP0302-2007 to Codes and Standards
Various clauses
Added Section 4.1.3
Added additional painting system
Updated Figure 1 flow chart

Revised: July 2012 Encana Oil & Gas (USA) Inc. Page iv
Uncontrolled when printed
Specification for Internal Tank and Pressure Vessel Coating ECA-USA-
COAT-S-001 Rev. 2

TABLE OF CONTENTS
1.0 Introduction ...................................................................................................................1
1.1 Scope ..................................................................................................................1
1.2 Roles and Responsibilities ...................................................................................2

2.0 General Requirements ..................................................................................................2


2.1 Codes and Standards ..........................................................................................2
2.2 Conflicts ...............................................................................................................3
2.3 Coating General Requirements............................................................................3
3.0 Coating Materials ..........................................................................................................4

4.0 Surface Cleaning and Washing (Prior to Abrasive Blasting) .....................................5


4.1 Cleaning Details for New Tanks ...........................................................................5
4.2 Cleaning Details for Used Tanks..........................................................................5
5.0 Surface Preparation (Abrasive Blasting) .....................................................................6
5.1 Preparation Details ..............................................................................................6

6.0 Coating Application.......................................................................................................7


6.1 Coating Details ....................................................................................................7

7.0 Inspection and Testing .................................................................................................9


7.1 General Inspection and Testing Details ...............................................................9
7.2 Surface Cleaning and Washing (Prior to Abrasive Blasting) Inspection and
Testing Details .....................................................................................................9
7.3 Surface Preparation (Abrasive Blasting) Inspection and Testing Details .............. 9
7.4 Coating Application Inspection and Testing Details............................................ 10

8.0 Requirements – Coating Repairs ...............................................................................11


8.1 Repair Details ....................................................................................................11
9.0 Contractor’s Responsibility ........................................................................................12

Appendix A: Definitions..........................................................................................................13

Appendix B: References .........................................................................................................14

Appendix C: Coating Details ..................................................................................................14

Revised: July 2012 Encana Oil & Gas (USA) Inc. Page v
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-
COAT-S-001 Rev. 2

LIST OF TABLES
Table 1: Roles and Responsibilities ............................................................................................2
Table 2: Definitions ..................................................................................................................13
Table 3: Coating Material List ...................................................................................................15
Table 4: Inspection and Test Requirements Summary..............................................................16

Revised: July 2012 Encana Oil & Gas (USA) Inc. Page vi
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-
COAT-S-001 Rev. 2

LIST OF FIGURES
Figure 1: Internal Tank Surface Cleaning and Preparation Decision Flow Chart .......................17
Figure 2: Coating Application Decision Flow Chart ...................................................................18

Revised: July 2012 Encana Oil & Gas (USA) Inc. Page vii
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

1.0 INTRODUCTION
1.1 Scope
This specification contains the minimum technical requirements of Encana Oil &
Gas (USA) Inc. (Encana) for application of a spray-applied protective coating to
the interior shell and floor of liquid storage tanks and pressure vessels. These
tanks and pressure vessels are located at various Encana field locations (Here
after all references to tanks shall refer to tanks and pressure vessels). Tank
dimensions and volumes shall be indicated to the Contractor on the request for
quotation.
The storage tanks and pressure vessels will be placed into liquid hydrocarbon or
water storage services at various service temperatures. The actual service
conditions however shall be determined on a project basis and specified to the
Contractor by the Owner on the request for quotation.
During operation of the storage tanks and pressure vessels after internal coating,
will have various amounts of water and solids, such as sand, asphaltene or
paraffin, may enter the tanks and accumulate on the tank floor or be in contact
with the lower tank shell areas.
The area of the tank shell and floor to be coated or internal surface area of a
pressure vessel shall be indicated to the Contractor by the Owner on the request
for quotation.
This standard addresses only the technical requirements for the coating
application procedure and does not address or identify worker exposure or safety
aspects involved with this coating application procedure. The Contractor shall
address these based on their own safety procedures and through discussion and
contact with the Owner’s Safety Representative and the manufacturer of the
coating product specified.
The requirements of this Specification are intended for new Encana projects, but
may be applied retroactively if required by Business Unit management. Encana
employees and contractors have 90 days from approved for use date to
implement this Specification.
Key terms used in this Specification are defined in Appendix A.
Sources used, in addition to codes and standards, in the development of this
Specification are listed in Appendix B.

Revised: July 2012 Encana Oil & Gas (USA) Inc. Page 1 of 18
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

1.2 Roles and Responsibilities


Table 1: Roles and Responsibilities
Role Responsibilities
All Business Units Follow Standard
Individual Business Units Design, build and maintain equipment
Project/Facilities Engineers Design facilities
SET Team Provide technical advice and support
Coordinator • Act as first contact for all information related to
Standard
• Manage all SARP-related processes:
• SARP numbering, formatting and publishing
• SARP approvals
• SARP waivers
• SARP proposals
Owner • Maintain SARPs
• Respond to requests for waivers
Reviewer • Review SARPs for code compliance
• Provide industry perspective on subject matter

2.0 GENERAL REQUIREMENTS


2.1 Codes and Standards
References to be used in conjunction with this specification are the most recent
edition of the following:
American Petroleum Institute (API)
API 650 Welded Tanks for Oil Storage
ASTM International
ASTM D4285 Standard Test Method for Indicating Oil and Water in
Compressed Air
ASTM E337 Standard Test Method for Measuring Humidity with a
Psychrometer
Steel Structure Painting Council (SSPC)
SSPC-PA1 Shop, Field and Maintenance Painting
SSPC-PA2 Measurement of Dry Paint Thickness with Magnetic
Gauges
SSPC-SP1 Solvent Cleaning
SSPC-SP10 Near-White Metal Blast Cleaning (NACE No. 2)
SSPC-VIS 1 Visual Standard for Abrasive Blast Cleaned Steel
SSPC-Guide15 Field Methods for Retrieval and Analysis of Soluble
Salts on Steel and Other Nonporous Substrates
NACE International (NACE)
SP0178 Design, Fabrication, and Surface Finish Practices for
Tanks and Vessels to be lined for Immersion Service

Revised: July 2012 Encana Oil & Gas (USA) Inc. Page 2 of 18
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

SP0188 Discontinuity (Holiday) Testing of New Protective


Coatings on Conductive Substrates
RP0287 Field Measurement of Abrasive Blast Cleaned
Surfaces Using a Replica Tape
RP0288 Inspection of Linings on Steel and Concrete
SP0302 Selection and Application of a Coating System to
Interior Surfaces of New and Used Rail Tank Cars for
Molten Sulfur Service
Manufacturer
Materials Safety Data Sheet (MSDS)
Product Data Sheet
Handling and Application Procedures
2.2 Conflicts
2.2.1 Where there are conflicts between Encana’s drawings, data sheets
specifications or requisition and the specified code or governmental
requirements, such conflicts shall be referred to Encana in writing for
resolution.

2.2.2 If the above referenced standards conflict, the more stringent shall apply.
If the above referenced standards conflict with this Specification, the
requirements of this Specification shall apply. In all cases, applicable
Governmental Regulations shall be fulfilled.

2.2.3 The Contractor shall comply with changes and/or additions incorporated
in the most recent issue or edition of codes, regulations and other
references issued up to the time of award of contract.

2.2.4 Where there are revisions to codes, regulations or other references listed
in the contents of this Specification, the current revisions shall apply to
new construction.

2.2.5 Where there is conflict between the contents of this Specification and
detailed engineering drawings, the Owner shall be called upon to make a
final and binding decision.

2.2.6 In case of conflict, Imperial units shall over rule metric (S.I.) units. In
case of conflict, the Owner shall be called upon to make a final and
binding decision.

2.2.7 In case of conflict between county, state and federal, the most stringent
regulations shall apply.

2.2.8 Contractor shall obtain the Company’s written approval for all deviations,
exceptions and substitutions to this specification including those, which
are permitted subject to the approval of the Encana.

2.3 Coating General Requirements


2.3.1 The Manufacturer’s coating product data sheet and application
recommendations are an integral part of this specification and the coating

Revised: July 2012 Encana Oil & Gas (USA) Inc. Page 3 of 18
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

application shall be in compliance with the Manufacturer’s


recommendations.

In the event of differences between the Manufacturer’s recommendation


and this specification, this specification shall prevail. In the event of any
discrepancies, the Owner shall be called upon to make a final and
binding decision.

2.3.2 Prior to coating application all tanks shall be inspected by the Contractor
to ensure compliance with NACE SP0178 as detailed in Section 7 and
Table 3.

2.3.3 Applied coating that fails the tests outlined in Section 7 and/or Table 3
and is deemed not repairable by the Owner shall be removed and
replaced by the Contractor’s at no cost to the Owner.

2.3.4 The Contractor shall prepare an Inspection and Test Plan (I&TP) for all
aspects of the coating application and submit a copy to the Owner prior to
the commencement of work for review.

2.3.5 A pre-job meeting shall be conducted with the Contractor to review the
quality program I&TP and the production schedule. Coating Inspection
requirements shall be based on NACE RP0288.

2.3.6 The Contractor shall be responsible for supply of all personnel and
equipment necessary for the implementation of the coating project
inclusive of the I&TP requirements. The Contractor’s designated quality
control supervisor shall be responsible for quality and shall have suitable
experience and be proficient in the use of inspection equipment. Where
requested by the Owner, the quality control supervisor shall provide
documentation that demonstrates suitable qualifications and experience.

2.3.7 The requirement for the coating of the underside of storage tank roofs
shall be considered on a project basis since coating application may not
be practical for large diameter tank roofs where interior tank roof girders
and other supports are installed. The presence of the support girders
prevents effective coating application of the roof plate over the tops of the
girders. In cases where tank roof coating is deemed necessary by the
Owner, a special coating application procedure shall be proposed by the
Contractor based on a best effort basis.

Note: Where new tanks are being designed for known corrosive service
fluid applications and where coatings are specified, consideration shall be
given to minimizing the amount of interior structural steel support to the
roof, use of self-supporting tank roof designs or the use of exterior roof
rafters placed over the roof plate shall be considered.

3.0 COATING MATERIALS


Only the coating materials listed in Table 3 shall be applied. Proposal for alternate
equivalent coating products from the manufacturers listed in Table 3 may be considered
by the Owner. Approval of any alternate coating materials shall be obtained from the
Owner and the Manufacturer before acceptance.

Revised: July 2012 Encana Oil & Gas (USA) Inc. Page 4 of 18
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

4.0 SURFACE CLEANING AND WASHING (PRIOR TO ABRASIVE BLASTING)


4.1 Cleaning Details for New Tanks & Pressure Vessels
4.1.1 For visual representation of surface preparation and coating application
see Figure 1 and Figure 2 in Appendix C.

4.1.2 The steel surface to be coated shall be cleaned of residual contaminants


including chlorides in compliance with the procedures given in NACE
SP0302 and SSPC-SP1. Following an initial low pressure washing of the
tank, the application of a suitable surface cleaning chemical solution that
is approved by the Owner and the Manufacturer shall be applied in
accordance with the cleaning product directions for use.

4.1.3 Test for chlorides per section 7.2.1. If tank passes, then no further power
washing is required. If tank fails chloride test, then proceed to Section
4.1.4.

4.1.4 Following application of the cleaner solution specified in Section 4.1.2,


100% of the tank surfaces to be coated shall be high pressure water
washed, using a washing pressure of 4000 psi or higher. The wash water
shall be potable quality water (drinking water quality). The high pressure
water washing shall fully remove the cleaning solution and render the
steel surface free of traces of hydrocarbons and salt contaminants (see
Section 7.2) and render a pH in the range of 6.0 to 8.0. The pH test shall
be in accordance with the procedure specified in NACE SP0302, Section
6.

4.2 Cleaning Details for Used Tanks & Pressure Vessels


4.2.1 For visual representation of surface preparation and coating application
see Figure 1 and Figure 2 in Appendix C.

4.2.2 Where specified by the Owner, for storage tanks that have been in
service prior to coating application, the steel surface to be coated shall be
cleaned of residual contaminants including chlorides in compliance with
the procedures given in NACE SP0302 and SSPC-SP1. Following an
initial low pressure washing of the tank, the application of a suitable
surface cleaning chemical solution that is approved by the Owner and the
Manufacturer shall be applied in accordance with the cleaning product
directions for use.

4.2.3 Following application of the cleaner solution specified in Section 4.1.2,


100% of the tank surfaces to be coated shall be high pressure water
washed, using a washing pressure of 4000 psi or higher. The wash water
shall be potable quality water (drinking water quality). The high pressure
water washing shall fully remove the cleaning solution and render the
steel surface free of traces of hydrocarbons and salt contaminants (see
Section 7.2) and render a pH in the range of 6.0 to 8.0. The pH test shall
be in accordance with the procedure specified in NACE SP 0302, Section
6.

Revised: July 2012 Encana Oil & Gas (USA) Inc. Page 5 of 18
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

4.2.4 In the event that scale deposits or contaminates remain on tank surfaces,
abrasive blasting may be required to fully clean and prepare the tank for
coating. After abrasive blasting has removed heavy scale and deposit,
repeat wash and rinse as detailed in Section 4.2.2 and Section 4.2.3
above. If abrasive blasting is not required to remove heavy scale and
deposit, proceed to Section 5 for surface profile preparation.

NOTE: Surface abrasive blasting steps outlined in Section 5 must still be


completed prior to coating.

4.2.5 For inspection and testing refer to Table 3 and Section 7.

5.0 SURFACE PREPARATION (ABRASIVE BLASTING)


5.1 Preparation Details
5.1.1 For visual representation of surface preparation and coating application
see Figure 1 and Figure 2 in Appendix C.

5.1.2 Prior to abrasive blasting, any accumulations of grease, oil, or other


contaminants shall be solvent cleaned in accordance with SSPC-SP1.
Residual chlorides and sulfates contaminants shall be removed by
pressure washing and/or abrasive blasting to provide test result readings
as specified in Table 4. The maximum level of residual chloride
contamination shall be 2 micrograms/cm2 (µg/cm2) and the maximum
level of residual sulfate contamination shall be 10 micrograms/cm2
(µg/cm2).

5.1.3 Prior to commencement of work, documented details of the blasting


abrasive type to be used shall be provided to the Owner for review and
acceptance.

5.1.4 Suitable drying/dehumidification/oil filter equipment shall be installed on


the compressed air supply provided by the Contractor and shall provide a
continuous supply of clean, oil free and dry compressed air used for
abrasive blasting.

5.1.5 All piping and appurtenances on the vessel or tank shall be sealed off or
protected before starting abrasive blasting operations.

5.1.6 Abrasive blast media shall be maintained dry with a neutral pH, and
containing no contaminants that may be injurious to the life expectancy of
the applied coating. The abrasive blast media shall be sharp and hard so
as to produce an angular profile. If requested by the Owner, a laboratory
analysis of the abrasive blast media shall be provided prior to
commencement of work. The blast media will be deemed unacceptable if
the analyzed chloride level exceeds 5.0 ppm.

5.1.7 The final surface preparation immediately prior to the application of


coating must conform to SSPC-SP10 (NACE No. 2), Near-White Metal
Blast Cleaning. The surface is to be evaluated based on comparison to
SSPC-VIS 1: Visual Standard for Abrasive Blast Cleaned Steel.

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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

5.1.8 The surface profile of the prepared surface shall be in the range of 2.50
to 5.25 mils.

5.1.9 The Contractor shall provide any necessary tank or pressure vessel
enclosures or other heating or dehumidification equipment required to
ensure that the internal environment during abrasive blasting of the tank
or pressure vessel is maintained at a relative humidity below 85%, and
the steel shell and floor temperatures shall be maintained at a minimum
of 5°F above the dew point temperature measured and determined inside
the tank. ASTM E337 shall be used as the test method for measuring
humidity.

5.1.10 On completion of abrasive blasting and removal of the spent abrasive,


and prior to the coating application, all surfaces to be coated shall be
thoroughly cleaned, including vacuum cleaning, to ensure all residual
dust and/or abrasive is effectively removed.

5.1.11 Prepared surfaces shall be coated as soon as possible after surface


preparation and no later than 8 hours after acceptance inspection. Any
deterioration of surface condition due to any cause shall be re-blasted
cleaned.

5.1.12 Any defective steel conditions revealed by the abrasive blast cleaning
process shall be reported to the Owner and shall be repaired by the
Owner before completion of abrasive blast cleaning.

5.1.13 All solid waste which contains, or at any time contained oil, grease,
solvents or other petroleum products falls within the scope of the oil and
hazardous substances control, cleanup and disposal procedures of the
Encana Environmental Plan.

5.1.14 Prior to commencement of the coating application, the tank or vessel to


be internally coated shall be inspected and accepted by the Contractor to
ensure that all surfaces and other features can be coated as per the
requirements of this specification stated in Section 7 or Table 4. Areas
that do not meet these requirements shall be reported to the Owner or
the Inspector and be repaired prior to commencement of the coating
application.

6.0 COATING APPLICATION


6.1 Coating Details
For visual representation of surface preparation and coating application see
Figure 1 and Figure 2 in Appendix C.

6.1.1 The Contractor shall provide mixing, thinning, application and curing of
the coating in strict accordance with the documented procedures of the
Manufacturer. Any addition of thinner to the coating product and the rate
of thinner addition where approved shall be in strict accordance with the
Manufacturer’s instructions.

Revised: July 2012 Encana Oil & Gas (USA) Inc. Page 7 of 18
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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

6.1.2 Coatings with solids content greater than 90% by volume shall not be
thinned and shall be applied with plural component spray equipment.

6.1.3 Coating containers shall arrive on site in unopened, undamaged, original


containers, with legible product designation and batch number. All
coating material received on site shall be stored in a manner that protects
the coating from physical damage and deterioration due to moisture or
ambient temperature conditions. Splitting of multi-component kits shall
not be allowed. Full kits must be mixed as per the Manufacturer’s
recommendations.

6.1.4 During the application of the coating and curing, the Contractor shall
maintain the metal temperature at a minimum of 5°F above the dew point
temperature of the air inside the tank. In addition, the metal temperature
shall not be lower or higher than the coating Manufacturer’s
recommended curing temperature at any point during the coating
application and curing cycles. Should substrate temperatures and
humidity be outside the recommended range, the Contractor shall provide
suitable heating equipment and fuel and/or dehumidification equipment to
ensure the temperature and humidity are maintained at the specified
level.

6.1.5 Welds shall normally be stripe-coated by brush application prior to spray


application of the primer coating. Where stripe coating is applied by spray
application, it shall be approved by the Manufacturer and performed in
accordance with their documented stripe coating procedure. For stripe-
coat application only, the coating material may be additionally thinned, as
recommended by the coating Manufacturer. For brushing/striping welds,
only sufficient coating material shall be applied to produce a slight color
change of the steel substrate and the coating material shall not be
applied excessively. Visible brush marks shall not be present on stripe
coats and normally indicate that excessive coating thickness is applied.

6.1.6 Where pitted areas exist on the tank floor or shell, the primer coat shall
be back-rolled to achieve coverage of pitted areas. If corrosion pits are
considered by the Owner to be too severe for successful coating, than
the Contractor shall propose a grouting procedure to fill pits, using a
compatible epoxy based grout product that is approved by the coating
Manufacturer and the Owner. Pressure vessel repairs must be done in
accordance to ASME standards.

6.1.7 Raised face flanges attached to atmospheric tanks should be internally


coated where size allows (i.e. >4), so that coating extends over the raised
face uniformly and smoothly with a thickness range of 4.0 to 6.0 mils.
Prior to coating, the flange shall have a small radius installed by grinding
at the flange face bore to remove the sharp 90 degree corner.

6.1.8 Each coat shall be applied in accordance with the specified dry film
thickness value and be free of runs, sags, blisters, misses and debris
prior to the application of subsequent coat. The Owner or the Inspector
shall determine acceptability of coating prior to application of subsequent

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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

coating. Coating repairs shall be completed by the Contractor and


accepted by the Owner prior to the next coat application.

6.1.9 The duration of the dry and cure time periods between coats shall be in
strict accordance with the Manufacturer’s recommendation.

6.1.10 The final dry film thickness of the coating shall be as specified in Table 3
or as specified by the Manufacturer’s product application instructions.

6.1.11 The coating shall be applied smooth and uniform, free of runs and sags,
and shall be 100% holiday free.

7.0 INSPECTION AND TESTING


7.1 General Inspection and Testing Details
7.1.1 The Owner and Inspector shall have the right to access and inspect any
phase of the coating application, witness the Contractor’s inspection and
to perform tests to evaluate the coating application. The Contractor is
responsible for performing all quality assurance testing specified herein
and the implementation of the approved coating application Inspection
and Test Plan (I&TP).

7.1.2 Table 4 provides a summary of the minimum inspection and testing


requirements. The inspection program shall be based on NACE RP0288.

7.2 Surface Cleaning and Washing (Prior to Abrasive Blasting) Inspection and
Testing Details
7.2.1 Upon completion of surface cleaning and washing (prior to abrasive
blasting), a minimum of four tests on the tank shell and two tests on the
tank floor shall be performed by the Contractor to determine the chloride
residual on the metal surface and the pH. The maximum level of chloride
contamination shall be 2 micrograms/cm2 (µg/cm2) and the maximum
level of sulfate contamination shall be 10 micrograms/cm2 (µg/cm2) when
tested in accordance with SSPC-Guide 15.

7.2.2 The pH acceptable range shall be 6.0 to 8.0 when tested as specified in
NACE SP0302.

7.2.3 After surface cleaning and washing is complete, the tank shall be placed
on HOLD and the Owner notified. The Owner shall be given the
opportunity to inspect the tank. The HOLD shall be removed at the
Owner’s discretion.

7.3 Surface Preparation (Abrasive Blasting) Inspection and Testing Details


7.3.1 Prior to and once every four hours during operation, the cleanliness of the
compressed air being supplied shall be checked in accordance with
ASTM D4285. A clean, white cotton rag collector shall be positioned in
the main compressed air supply stream downstream of the required
moisture and oil traps. A one minute or longer sample of air shall be
delivered onto the collector. Following this, the collector shall be visually

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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

inspected and if moisture or oil is evident, this shall be reason to reject


the compressed air supply.

7.3.2 For the abrasive blasting surface preparation, the metal temperature,
relative humidity and dew point shall be measured once every eight hours
at the start of each shift, documented and shall be in accordance with
Section 5.1.9 of this specification, NACE RP0288 and the Manufacturers
recommendations.

7.3.3 Surface profile measurements shall be taken on the shell and floor of the
tank at a frequency of once per four hours during abrasive blast cleaning,
using profile tape in accordance with Table 4 of this specification and
NACE RP0287.

7.3.4 Upon completion of surface preparation (abrasive blasting), all surfaces


shall be visually inspected using visual comparator SSPC-VIS 1, optical
magnifying device and ultraviolet light to check for the presence of any
residual contaminants, including hydrocarbon residues left on the metal
surface.

7.3.5 The pH acceptable range shall be 6.0 to 8.0 when tested as specified in
NACE SP0302.

7.3.6 After surface preparation (abrasive blasting) is complete, the tank shall
be placed on HOLD and the Owner notified. The Owner shall be given
the opportunity to inspect the tank. The HOLD shall be removed at the
Owner’s discretion.

7.4 Coating Application Inspection and Testing Details


7.4.1 Prior to coating application, all tanks shall be inspected by the Contractor
to ensure compliance with NACE SP0178. All weld splatter, slag, sharp
edges, sharp corners and other changes of profile that does not comply
with the requirements of the NACE SP0178 shall be profiled by grinding.
Weld surface condition, as a minimum, shall meet Weld Condition D,
described in SP0178, Appendix C.

Where weld surface conditions do not meet this requirement, the


contractor shall notify the Owner or Inspector for remedial action.

7.4.2 Prior to and once every four hours during operation, the cleanliness of the
compressed air being supplied shall be checked in accordance with
ASTM D4285. A clean, white cotton rag collector shall be positioned in
the main compressed air supply stream downstream of the required
moisture and oil traps. A one minute or longer sample of air shall be
delivered onto the collector. Following this, the collector shall be visually
inspected and if moisture or oil is evident this shall be reason to reject the
compressed air supply.

7.4.3 Following the curing of each coat, the dry film thickness of the coating
shall be measured using a calibrated dry film coating gauge in

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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

accordance with SSPC-PA2. Thickness measurements shall be


performed on vessel and tank surfaces and on flange faces.

7.4.4 For coating application and coating curing the metal temperature, relative
humidity, dew point and curing times shall be measured once every eight
hours at the start of each shift, documented and shall be in accordance
with Section 6.1.5 of this specification, NACE RP0288, and with the
Manufacturers recommendations.

7.4.5 The coating shall be visually inspected for any presence of


discontinuities, voids, air entrapment, runs and sags. Any of these shall
be cause for rejection and shall be repaired and re-tested by the
Contractor at no cost to the Owner and require final acceptance by the
Owner.

7.4.6 The entire surface of the coating shall be 100% holiday inspected in
accordance with NACE SP0188.

7.4.7 After coating application, coating thickness and holiday inspection is


complete, the tank shall be placed on HOLD and the Owner notified. The
Owner shall be given the opportunity to inspect the tank. The HOLD shall
be removed at the Owner’s discretion.

8.0 REQUIREMENTS – COATING REPAIRS


8.1 Repair Details
8.1.1 The materials that were used for the internal coating shall be used for
repairs.

8.1.2 Remove the defect or defective coating and feather back to tightly
adherent coating by abrading the areas with coarse sandpaper, power
sander or a file.

8.1.3 If more than 25 square inches of bare steel is exposed after defect
removal, prepare the entire surface by abrasive blasting.

8.1.4 Abrade the surrounding coating for a distance of 1.5 inches from the
edge of the defect to provide inter-coat adhesion. Feather the edges of
the existing coating.

8.1.5 Prior to patching, remove all loose particles and dust with dry
compressed air or a clean dry cloth. Solvent cleaning may be required
using a Manufacturer approved cleaner.

8.1.6 Recoat or repair the prepared surface(s) to the specified dry film
thickness, with the repair coating overlapping a minimum of at least 1
inch onto the surrounding intact coating.

8.1.7 The repair shall be holiday tested and 100% holiday free in accordance
with NACE SP0188.

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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

8.1.8 Where the repair area exceeds 25% of the total coated surface, the tank
shall be abrasively blasted and re-coated in accordance with the
requirements of this standard.

9.0 CONTRACTOR’S RESPONSIBILITY


The Contractor shall furnish all labor, tools, equipment, fuels and materials
required for the performance of the work outlined in this specification.
This includes the following:

• Transportation of personnel and equipment to and from the job location;


• Handling and proper storage of coating materials and equipment in accordance with
the Manufacturer’s recommendations;
• Compressed air equipment quality and pressure at the nozzle and size of nozzle;
• Abrasive type, mesh size and results of qualitative test for soluble salts;
• Surface profile confirmed with replica tape and confirmation of surface cleanliness;
• Recording of time between blast and start of coating application;
• Coating product name and batch numbers of coating and thinner;
• Coating temperature prior to application, induction time, coating ratio and
percentage of thinner used;
• Application method and equipment used to apply coating;
• Application of primer coat;
• Application of top coat;
• Coating film thickness;
• Recording of time duration between coats;
• Complete cure of the coating including the provision of insulated tarpaulins, indirect
fired heaters, fuel to cure the coating (the method of supplying heat shall be
approved by the Owner), cure time and temperature and cure test performed (type
and method);
• Dehumidification equipment, if required;
• Inspection and testing;
• Holiday test results, type of tester used, voltage setting, number of holidays found,
location and cause of holiday;
• Repairs and holiday repair procedure;
• Written job completion report submitted to the Owner within thirty days of the
completion of the job that summarizes work performed and inspection test results.

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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

APPENDIX A: DEFINITIONS
Table 2: Definitions
Term Definition
Owner The term Owner shall mean Encana Oil & Gas (USA) Inc. or their
designated agent or representative for the coating application
project to which this specification is applicable.
Applicator The term Applicator shall mean the company responsible for the
actual application of the coating.
Inspector The term Inspector shall mean the individual or company who
represents the Owner to ensure quality control of the work and
adherence to this specification.
Manufacturer The term Manufacturer shall mean the company responsible for
the chemical formulation and characteristics, the manufacturing
and the handling and application procedures for the specified
coating product being applied to this specification.
Recommended Practices Non-mandatory documents that describe techniques or
methodologies that, through experience and research, have
proven to reliably lead to a desired result. Recommended
Practices do not require official approval but where deviations are
considered the party responsible must:

1. Complete the Encana Risk Assessment Worksheet and


Mitigation Documentation Form.

2. Ensure that deviations are reviewed and approved by a


qualified company representative and/or a Professional
Engineer where applicable.

3. Report any deviations from the recommended practice


that cause increased risk, including financial risk, to the
Standards, Engineering, and Technology Team (SET) via
the formal waiver process for the purpose of quality
assurance and intra-company communication.

Specifications Mandatory documents that specify, in a complete, precise,


verifiable manner, the requirements, design, behavior, or other
characteristics of a system, component, product, result, or service
and, often, the procedures for determining whether these
provisions have been satisfied. These documents will refer to
appropriate guidelines, codes, and legislation/regulation and only
repeat such information as a point of clarification/interpretation.
They may at times exceed the requirements of these publications
to provide best life cycle economics, not necessarily capital
savings. If any deviation from these documents is desired, the
waiver or proposal process must be followed.

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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

APPENDIX B: REFERENCES
The following sources were used in the development of this Specification:

American Petroleum Institute (API)


API 650 Welded Tanks for Oil Storage
ASTM International
ASTM D4285 Standard Test Method for Indicating Oil and Water in
Compressed Air
ASTM E337 Standard Test Method for Measuring Humidity with a
Psychrometer
Steel Structure Painting Council (SSPC)
SSPC-PA1 Shop, Field and Maintenance Painting
SSPC-PA2 Measurement of Dry Paint Thickness with Magnetic
Gauges
SSPC-SP1 Solvent Cleaning
SSPC-SP10 Near-White Metal Blast Cleaning (NACE No. 2)
SSPC-VIS 1 Visual Standard for Abrasive Blast Cleaned Steel
SSPC-Guide15 Field Methods for Retrieval and Analysis of Soluble
Salts on Steel and Other Nonporous Substrates
NACE International (NACE)
SP0178 Design, Fabrication, and Surface Finish Practices for
Tanks and Vessels to be lined for Immersion Service
SP0188 Discontinuity (Holiday) Testing of New Protective
Coatings on Conductive Substrates
RP0287 Field Measurement of Abrasive Blast Cleaned
Surfaces Using a Replica Tape
RP0288 Inspection of Linings on Steel and Concrete
SP0302 Selection and Application of a Coating System to
Interior Surfaces of New and Used Rail Tank Cars for
Molten Sulfur Service

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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

APPENDIX C: COATING DETAILS


Table 3: Coating Material List
Air & Drying Times
Total Dry Substrate @ 77 °F
Fill # of Temp. Recoat
Mfg. Coating Thickness Coats Min/Max [5] Cure Coating System
[2], [6] System (mils) [4] [4] (°F) Min/Max [5] Service Applications [3]
-Use for oil and fuel immersion
-Optional low temp hardener
Sherwin Dura-Plate 16 hr / -Good for potable water
20 to 24 2 50/110 4 day
Williams UHS 14 day -Acceptable w/ cathodic protection systems
-Max Service Temp: Crude Oil ≤ 150 °F
Fuel ≤ 120 °F; Water ≤ 150 °F
-Oil tanks and refined fuel storage liner
-Acceptable under thermal insulation
Sherwin Nova-Plate 12 hr / -Chemical holding tanks
20 to 24 2 50/110 5 day
Williams UHS 21 day -Good in immersion service
- Max Service Temps: Crude Oil ≤ 220 °F
Fuel ≤ 120 °F; Water ≤ 275 °F
-Use for oil and fuel immersion
Sherwin Fast Clad 35 min / -Chemical holding tanks
18 to 22 1 40/110 12 hr
Williams ER 14 day -Rebuild pitted surfaces
-Acceptable w/ cathodic protection systems
Envirolastic -Water service Only
Sherwin 60 to 250 12 sec /
AR200 HD 1 -20/120 24 hr -NOT for use w/ hydrocarbons
Williams [1] 16 hr
[6] -Max Service Temp: Water ≤ 120°F
-For ethanol storage and chemical tanks
Sherwin ExpressCote 5 hr / -Acceptable w/ cathodic protection systems
20 to 50 1 50/120 24 hr
Williams HCR FF 7 day - Max Service Temps: Crude Oil ≤ 220 °F
Fuel ≤ 120 °F; Water ≤ 190 °F
Refined Products, brine Water, Crude Oil,
Ethanol. Low Temperature application
Sherwin Phenicon 18 hr /
10-12 2 35/120 7 days not recommended for Ethanol service
Williams HS/FF 30 days
- Max Service Temps: Crude Oil ≤ 250 °F
Fuel ≤ 120 °F; Water ≤ 120 °F
Specialty -Excellent immersion chemical, solvent and
3.5 hr /
Polymer SP-9888 25 to 30 1 59/122 6.5 hr water resistance
12 hr
Coatings -For use up to 300 °F
236:
-Universal coating
236: -Use w/ fresh or salt water, fuel and solvent
236: 210min / 236: -Optional low temp cure (0°F)
Bar-Rust
236:5 to 10 236: 1 Call mfg 5d 2day 111:
International 236 with
-Resistant to solvents like ethanol and
Devoe Devmat 111
111:10 to 30 111: 1 111: 111: 111: aromatics like gasoline, xylene and ether
Topcoat
min 50 10hr / 7day -Rebuild pitted surfaces
72hr -Designed for use on tank bottoms
-Excellent wetting of glass mat chopped
glass fiber
-Industrial/chemical storage
-For use in high corrosion environments,
International Devchem 7 hr /
12 to 16 1 min 50 7 day crude oil pipes and separation tanks
Devoe 253 HS 2.5 day
-DO NOT apply over primer
-NOT for inorganic acids
-For petroleum tank bottom and chemical
International 10 hr /
Devmat 100 15 to 40 1 Call mfg 7 day holding tanks
Devoe 16 hr
-Good flexibility

1. For non-immersion applications, minimum coating thickness is 30 mils.


2. Table 3 references manufactures coating data sheets. In the event of a conflict between Table 3 and the manufactures specifications, the manufactures
applications specifications shall apply. Please refer to all manufactures specifications prior to commencement of coating application.
3. Allowable service temperatures vary between coating systems. Ensure service fluid operational temperatures fall within manufacture’s recommendations.
4. Table 3 provides referenced manufactures specifications for typical number of coats applied in a system and specified thickness. As a general rule, coat the
floor and lower wall section to the upper end of the allowable thickness.
5. The Recoat and Cure times listed in Table 3 are approximate times based on best practices and manufacture’s literature. The cure time will vary from these
values based on the product involved, the steel substrate temperature, air flow, air circulation within the tank and ambient temperature and relative humidity.
Therefore, cure times shall be verified on a project basis based on manufacture’s recommendations and ambient conditions.
6. The coating systems listed in Table 3 are NOT EXCLUSIVE. Other coating systems can be used based on operational needs with approval from Owner.
Manufacture’s coating application procedures and recommendations must be adhered to for all coating systems.

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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

Table 4: Inspection and Test Requirements Summary


Section Requirement Frequency Test Protocol Hold Point

2.3 NACE SP0178 100% of Fabrication requirements: yes


7.4 internals Coating Applicator to verify pre-
job.
4.1 Oil and grease cleaned 100% of SSPC-SP1 no
4.2 internals
5.1
8.1
5.1 SSPC-SP10 Cleanliness 100% of SSPC-VIS1 Visual yes
7.3 No hydrocarbon contaminants surface comparators, magnifying glass,
black light
5.1 Salt Contamination of steel: Minimum 2 SCAT or equivalent yes
7.2 Chloride ≤ 2 µg/cm
2 tests on floor SSPC Guide 15
and shell
Sulfate ≤ 10 µg/cm
2
7.3

5.1 Surface profile 2.50 to 5.25 mils 1 per 4 hours NACE RP0287 yes
7.3 during abrasive Profile Replica Tape (Testex or
blasting equivalent)
5.1 Relative humidity <85% and 1 per 8 hour ASTM E 337 no
6.1 steel temperature maintained a shift Determine using standard
minimum of 5°F above dew psychrometer procedure and
7.3 point thermometer and record
7.4
5.1 Compressor air checked for 1 per 4 hours of ASTM D 4285 – one minute air no
7.3 cleanliness abrasive sample blown onto a clean,
blasting or white rag collector, no evidence
7.4 coating of moisture or oil on collector
8.1 application
6.1 Coating thickness in accordance Measured on SSPC-PA-2 yes
7.4 with Table 2 each coat and
final thickness
8.1
6.1 100% holiday free coating 100% of coated NACE SP0188 yes
7.4 surface
8.1

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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

Figure 1: Internal Tank Surface Cleaning and Preparation Decision Flow Chart
Acquire Tank and Verify
HOLD Determine Coating
Fabrication Requirements
Point to be Applied
per Section 2.3

NEW TANK REFURBISHED TANK

Has the tank


Inspect to Section Clean Tank with Solvents
7.2 for pH, Salts, etc. NO ever been in service YES per Section 4.2
before?

Conduct High Pressure Wash


per Section 4.2.2 to Remove
Salts and Hydrocarbons

Conduct High
Clean Tank Is Abrasive
Does Tank Pass Pressure Wash
with Solvents Blasting Required to
Inspection to Section
7.2?
NO per Section
per Section 4.1.2
to Remove Salts
YES Remove Scale &
4.1.1 Deposits?
and Hydrocarbons

Use Abrasive
Blasting per
Section 4.2.4

YES NO HOLD Inspect to Section


Point 7.2 for pH, Salts, etc.
Repeat Cleaning
NO
and Pressure
Wash per Section
4.2.2 & 4.2.3

Does Tank Pass


Inspect to Section
Inspection to Section
7.2 for pH, Salts, etc.
7.2?

HOLD
Use Abrasion
Point
Blasting to
Prepare Surface YES
per Section 5.1

Consider Applying
a Holding Primer
to Mitigate Re-
Inspect to Section 7.3 HOLD Abrasive Blasting
NO for profile, pH, etc. Point Proceedure

YES

Proceed to
Will More than
Does Tank Pass Coating
8 Hours Pass Prior
Inspection to Section YES to Coating System NO Application per
7.3? Section 6 and
Application?
Figure 2

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Specification for Internal Tank and Pressure Vessel Coating ECA-USA-COAT-S-001 Rev. 3

Figure 2: Coating Application Decision Flow Chart

Select Coating Are Tank Surface


Identify Tank
System Based on Preparation Steps
Service Conditions
Service Conditions Complete per Section 4
and Requirements
and Requirements and 5?

NO
HOLD
Point
YES
Use Abrasion
Blasting to
Prepare Surface
per Section 5.1 Refer to Section 4 and 5
YES and Figure 1 for Surface
Preparation Steps

Inspect to Section 7.3 Has More Than 8 hrs


NO for profile, pH, etc. Past Since Surf. Prep?

NO
Does Tank Pass
Inspection to Section YES
7.3?
Apply Coating System per Section 6.1,
Table 2, and Mfg. Specifications

Cure System per Section 6.1,


Table 2, and Mfg. Specifications

Inspect Coating HOLD


per Section 7.4 Point

Conduct Re-Work and


HOLD Is Rework
Point
Repairs per Section 8 and YES Required?
Inspect to Section 7

NO

Deliver Tank per


Required
Specifications

Revised: July 2012 Encana Oil & Gas (USA) Inc. Page 18 of 18
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Encana Oil & Gas (USA) Inc.
Specification for Painting of New
Equipment

Document Description
Document Type Specification
Document Number ECA-USA-COAT-S-004
Predecessor N/A
Document Owner Gerald Hunt [email protected] 720-876-3113
Document Coordinator Vicki Leonard [email protected] 720-876-5544
Next Review Date Approximately 3 years from date of issue

Revision History

Sign Off
Rev Description Date
Originator Reviewer Owner
Andrew Gerald
0 Issued for Approval 05/18/11 FAM
Torres Hunt
Gerald Andrew Gerald
1 Approved for Use 8/1/11
Hunt Torres Hunt

Encana Oil & Gas (USA) Inc.


Uncontrolled when printed
Specification for Painting of New Equipment ECA-USA-COAT-S-004 Rev. 1

LEGAL NOTICE
Paper copies of this document are uncontrolled. This copy is valid only at the time of printing. The controlled version of
this document is stored on the Encana Oil & Gas (USA) Inc. website. To ensure the most current version is being used,
retrieve the current version of the document at the start of each project. Information contained in this document is for
information purposes only. The information (including changes to the terms herein) may be changed or updated from time
to time without notice. In consideration for using Encana Oil & Gas (USA) Inc.'s documentation, the user agrees to hold
Encana Oil & Gas (USA) Inc. and its affiliates and subsidiaries, and their respective directors, officers, employees and
agents harmless against any claims for damages or costs or any loss of any kind arising out of the access to or use of any
information contained in or obtained through this document.

Disclaimer of Warranties
In addition to the above disclaimers of warranties, Encana Oil & Gas (USA) Inc. hereby expressly disclaims any liability for
errors or omissions in the information contained in this document. Although Encana Oil & Gas (USA) Inc. believes this
information to be correct at the time it is posted, Encana Oil & Gas (USA) Inc. does not warrant the accuracy,
completeness or currency of this information at all times. All information contained in this document is provided on an as-is
and as-available basis without any representations, warranties or endorsements whatsoever. Work performed according
to this document shall be signed off by the responsible Company Representative
No warranty of any kind, implied, expressed or statutory, warranty of merchantability and non-infringement of intellectual
property rights, third party rights, title, and fitness for any particular purpose or freedom from computer viruses or other
contaminating or destructive properties is given in conjunction with the information contained in this document.

Exclusion of Liability
In no event shall Encana Oil & Gas (USA) Inc. be liable for any damages, including without limitation, direct or indirect,
special, incidental or consequential damages, loss of profits, opportunities or information arising in connection with the
Encana Oil & Gas (USA) Inc. documentation or with any linked web sites or documents even if Encana Oil & Gas (USA)
Inc. is made aware of the possibility of such damages, losses, claims or expenses.

Intellectual Property Rights and Ownership


As between Encana and the users of this documentation (whether it be in printed or electronic form),
Encana Oil & Gas (USA) Inc. is the owner of all works contained herein. Without limitation, the
unauthorized use, modification, copying, or disclosure of this documentation may violate laws
and/or breach the applicable contract. Attention is drawn to the possibility that some of the elements of
this documentation may be the subject of patent rights. Encana Oil & Gas (USA) Inc. shall not be held
responsible for indentifying all such patent rights. Users of this documentation are expressly advised that
determination of the validity of any such patent rights is entirely their own responsibility.

Authorized Use of this Documentation


Only those companies that have a current signed contract with Encana Oil & Gas (USA) Inc. may use this document. This
documentation is being provided by Encana Oil & Gas (USA) Inc. for informational use only. The use of this
documentation is limited to the specification, design, procurement, construction, operation and maintenance of Encana Oil
& Gas (USA) Inc. facilities and equipment. This documentation in no way absolves the user of his/her obligations to
ensure the applicable legislation, codes, regulations, standards, industry practices, etc are being upheld. If there are
conflicts between this documentation and any legislation or publications available, the user has the duty and responsibility
to inform Encana Oil & Gas (USA) Inc. prior to applying any guidelines written in this documentation.
Limited copies of this documentation in print or paper form may be distributed only to persons who are authorized by
Encana to have such copies, and only if this Legal Notice appears on each such copy. Users may not and may not permit
others to alter this documentation in any way or remove this Legal Notice, sell this documentation or make an electronic
copy of this documentation.
The display of trademarks, trade names or design marks in this document does not imply that a license of any kind has
been granted to any other party.
Any unauthorized use regarding publication, copying or modification of information in this document, including trademarks,
trade names and design marks, if any, may violate applicable legislation and may result in legal action.
If you do not agree with any of the terms and conditions contained in this Legal Notice, you may not use this
documentation or make any copies of the contents hereof, and if you do make such copies, you are required to destroy
them immediately. Use of this documentation constitutes your acceptance of the terms and conditions of this Legal Notice.

Revised: July 2011 Encana Oil & Gas (USA) Inc. Page ii
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Specification for Painting of New Equipment ECA-USA-COAT-S-004 Rev. 1

PREFACE
The Encana Specifications & Recommended Practices (SARPs) are an essential tool of
Management for controlling and assuring the safety, reliability, operability, and economic
viability of production equipment and pipelines.

The Specifications contain elements that are mandatory requirements as a result of


Legislation, Regulation, Codes and/or Guidelines, whereas Recommended Practices
contain proven non-mandatory techniques or methodologies; both aspects of which must
be considered by the parties engaged in the design, procurement, construction, and
maintenance of equipment and pipelines in which Encana has an interest.

The Specifications may not be departed from in practice without official approval via the
waiver process. The Recommended Practices are subject to interpretation in their
application, but where deviations are considered the party responsible must:

1. Complete the Encana Risk Assessment Worksheet and Mitigation


Documentation Form.
2. Ensure that deviations are reviewed and approved by a qualified company
representative and/or a Professional Engineer where applicable.
3. Report any deviations from the recommended practice that cause increased
risk, including financial risk, to the Standards, Engineering, and Technology
Team (SET) via the formal waiver process for the purpose of quality
assurance and intra-company communication.

The responsibility for design, build, and maintenance of equipment and pipelines resides
within the Business Units, while SET makes itself available for advice to the Business
Units when required and provides current information to users of the SARPs. SET will
continue to update the SARPs to ensure that they express regulated minimum standards
and to mitigate the problem of differing interpretation of Legislation, Regulation, Codes
and/or Guidelines by different users. SET will alert the users to changes in these
publications through the issuance of revisions to the SARPs.

The above approach will address the specific needs of stakeholders without
compromising Regulatory requirements or essential corporate values.

These SARPs will be posted on the Encana SET web site, and it will be the
responsibility of the users of these SARPs to use the most current revision.

Revised: July 2011 Encana Oil & Gas (USA) Inc. Page iii
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Specification for Painting of New Equipment ECA-USA-COAT-S-004 Rev. 1

REVISION SUMMARY

Rev Clause Affected Description of Change

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Specification for Painting of New Equipment ECA-USA-COAT-S-004 Rev. 1

TABLE OF CONTENTS
1.0 Introduction ..................................................................................................................... 1
1.1 Scope .................................................................................................................... 1
1.2 Roles and Responsibilities .................................................................................... 2

2.0 General Requirements .................................................................................................... 2


2.1 Codes and Standards............................................................................................ 2
2.2 Conflicts................................................................................................................. 3

3.0 Before Starting ................................................................................................................ 4


3.1 General.................................................................................................................. 4
3.2 Surfaces NOT to be Primed or Coated.................................................................. 5
4.0 Color Selection................................................................................................................ 6
5.0 Surface Preparation ........................................................................................................ 6
5.1 General.................................................................................................................. 6
5.2 Steel Substrates .................................................................................................... 6
5.3 Abrasives............................................................................................................... 6
5.4 Inspection of Surface Preparation ......................................................................... 7
5.5 Prime Coat After Surface Preparation ................................................................... 7
5.6 Surface Temperature and Relative Humidity......................................................... 7
5.7 Spent Blast Material .............................................................................................. 7
6.0 Primer and Coating Application Requirements............................................................ 7
6.1 General.................................................................................................................. 7
6.2 Material Safety Data Sheets.................................................................................. 8
6.3 Priming and Coating Materials .............................................................................. 8
6.4 Test Wet Film Thickness ....................................................................................... 8
6.5 Spray Application Preferred .................................................................................. 8
6.6 Overcoat or Re-Coat Times................................................................................... 8
6.7 Welding Cutback ................................................................................................... 8
6.8 Austenitic Stainless Steel ...................................................................................... 9
6.9 Primed or Coated Steel ......................................................................................... 9
6.10 Moisture and Temperature Requirement............................................................... 9
6.11 Multi-Coat System ................................................................................................. 9
6.12 Base Color for Fabricated Equipment ................................................................... 9
6.13 Color Banding........................................................................................................ 9

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6.14 Sealing Interior or Previously Painted Surfaces .................................................... 9


6.15 Painting Damaged Surfaces................................................................................ 10
6.16 Re-work ............................................................................................................... 10
6.17 Curing.................................................................................................................. 10

7.0 Completion .................................................................................................................... 10


7.1 Inspection and Testing ........................................................................................ 10
7.2 Documentation .................................................................................................... 12
7.3 Shipping and Storage.......................................................................................... 12
7.4 Guarantee ........................................................................................................... 13
Appendix A: Definitions ........................................................................................................... 14
Appendix B: References .......................................................................................................... 15
Appendix C: SSPC Surface Preparation Specifications........................................................ 17
Appendix D: Schedule of Painting Systems........................................................................... 18
Appendix E: Galvanizing.......................................................................................................... 24
Appendix F: Color Schedule.................................................................................................... 25
Appendix G: Color Chart .......................................................................................................... 29
Appendix H: BLM Standard Environmental Color Chart....................................................... 31

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LIST OF TABLES
.

Table 1: Roles and Responsibilities..............................................................................................2


Table 2: Welding Cutback Requirement .......................................................................................8
Table 3: Definitions .....................................................................................................................14
Table 4: SSPC Surface Preparation Specifications ....................................................................17
Table 5: Schedule of Painting Systems ......................................................................................19
Table 6: Color Schedule .............................................................................................................25
Table 7: BLM Standard Environmental Color Chart....................................................................31

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1.0 INTRODUCTION
This specification describes the minimum requirements for surface preparation and
application of selected painting materials for the protection of above-ground structural
and miscellaneous steelwork, piping, vessels, tanks and equipment.

This specification applies to both indoor and outdoor work, regardless of location.

This specification applies to the painting of new equipment only. Any painting of existing
assets shall be done in accordance with In-Field Coating Application and Repair ECA-
USA-COAT-S-003 (document under development).

This specification does not cover coating of underground piping. Coating of underground
piping (including transition areas) needs to be done in accordance with the In-Field
Coating Application and Repair ECA-USA-COAT-S-003 (document under development)
and/or Shop-Applied External Coating for Below Ground Pipe ECA-USA-COAT-S-002.

1.1 Scope
Unless otherwise specified, the Encana color schedule shall be followed for all
painting, and any deviation from the colors in this specification must be approved
in writing by Encana. For each project, the final paint colors used (specific brand
and color) need to be verified by the BU or facility where work is taking place.
Mechanical, electrical and instrumentation commodities may be supplied in the
Vendor's Standard Finish (VSF) and color unless otherwise specified in the
purchase contract.
The target audience for this document is Encana facility engineers, project
engineers, Encana procurement, manufacturers and fabrication shops.
The requirements of this Specification are intended for new Encana projects, but
may be applied retroactively if required by Business Unit management. Encana
employees and contractors have 90 days from approved for use date to
implement this Specification.
Key terms used in this Specification are defined in Appendix A.
Sources used, in addition to codes and standards, in the development of this
Specification are listed in Appendix B.

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1.2 Roles and Responsibilities


Table 1: Roles and Responsibilities
Role Responsibilities
All Business Units Follow SARPs
Individual Business Units Design, build and maintain equipment and pipelines
Project/Facilities Engineers Design facilities
SET Team Provide technical advice and support
Coordinator  Act as first contact for all information related to
SARPs
 Manage all SARP-related processes:
 SARP numbering, formatting and publishing
 SARP approvals
 SARP waivers
 SARP proposals
Owner  Maintain SARPs
 Respond to requests for waivers
Reviewer  Review SARPs for code compliance
 Provide industry perspective on subject matter

2.0 GENERAL REQUIREMENTS


2.1 Codes and Standards
All references listed below shall be the latest edition up to award of contract
unless otherwise stated in the contract documents.

2.1.1 The following Steel Structures Painting Council (SSPC) requirements


apply:
 Steel Structures Painting Manual, Volume 1 "Good Painting Practice"
 Steel Structures Painting Manual, Volume 2 "Systems and
Specifications"
 SSPC AB-1, Abrasive Spec No. 1 Mineral and Slag Abrasives
 SSPC VIS-1, Visual Standard for Abrasive Blast Cleaned Steel
 SSPC PA-2, Measurement of Dry Paint Thickness with Magnetic
Gauges
2.1.2 The following Steel Structures Painting Council – Surface Preparation
Specifications apply:
 SSPC SP1, Solvent Cleaning
 SSPC SP2, Hand Tool Cleaning
 SSPC SP3, Power Tool Cleaning
 SSPC SP5, White Metal Blast Cleaning

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 SSPC SP6, Commercial Blast Cleaning


 SSPC SP7, Brush-off Blast Cleaning
 SSPC SP8, Pickling
 SSPC SP10, Near-White Blast Cleaning (NACE No. 2)
 SSPC SP11, Power Tool Cleaning (with resultant profile)
NOTE: See Appendix C for complete descriptions.

2.1.3 The following American Society for Testing Materials (ASTM)


requirements apply:
 ASTM A 123, Standard Specification for Zinc (Hot-Galvanized)
Coatings on Productions Fabricated from Rolled, Pressed and Forged
Steel Shapes, Plates, Bars and Strip.
 ASTM A 143, Standard Recommended Practice for Safeguarding
Against Embrittlement of Hot-Dip Galvanized Structural Steel
Products and Procedure for Detecting Embrittlement.
 ASTM A 153, Zinc Coating (Hot-Dip) on Iron and Steel Hardware.
 ASTM E 337, Standard Test Method for Temperature, Relative
Humidity and Dew Point Measurement.
 ASTM A 384, Standard Recommended Practice for Safeguarding
Against Warpage and Distortion during Hot-Dip Galvanizing of Steel
Assemblies.
 ASTM D 4285, Standard Test Method for Indicating Oil or Water
Compressed Air.
 ASTM D 4752, Standard Test Method for Measuring MEK Resistance
of Ethyl Silicate (inorganic) Zinc Rich Primers by Solvent Rub.
2.1.4 The following National Association of Corrosion Engineers (NACE-
International) requirements apply:
 SP 0178-2007, Fabrication Details, Surface Finish Requirements and
Proper Design Considerations for Tanks and Vessels to be Lined for
Immersion Service.
 RP 0287-2002, Field Measurement of Surface Profile of Abrasive
Blast Cleaned Steel Surfaces using Replica Tape.
 SP 0188-2006, Discontinuity Holiday Testing of Protective Coatings.
2.1.5 The following US Federal Standard Colors requirement applies: Standard
595 B, US Standard Colors (replaces CGSB – Standard 1-GP-12C).

2.1.6 All work shall conform to the latest federal and local regulatory
requirements; including those of worker safety and environmental
protection.

2.2 Conflicts
2.2.1 Where there are conflicts between Encana’s drawings, data sheets
specifications or requisition and the specified code or governmental
requirements, such conflicts shall be referred to Encana in writing for
resolution.

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2.2.2 If the above referenced standards conflict, the more stringent shall apply.
If the above referenced standards conflict with this specification, the
requirements of this specification shall apply. In all cases, applicable
Governmental Regulations shall be fulfilled.

2.2.3 The Contractor shall comply with changes and/or additions incorporated
in the most recent issue or edition of codes, regulations and other
references issued up to the time of award of contract.

2.2.4 Where there are revisions to codes, regulations or other references listed
in the contents of this specification, the current revisions shall apply to
new construction.

2.2.5 Where there is conflict between the contents of this specification and
detailed engineering drawings, the Owner shall be called upon to make a
final and binding decision.

2.2.6 In case of conflict, Imperial units shall over rule metric (S.I.) units.

2.2.7 In case of conflict between county, state and federal, the most stringent
regulations shall apply.

2.2.8 Contractor shall obtain Encana’s written approval for all deviations,
exceptions and substitutions to this specification including those which
are permitted subject to the approval of the Encana.

3.0 BEFORE STARTING


3.1 General
3.1.1 The painting system shall be selected from Appendix D, Schedule of
Painting Systems, by the Encana Project Coordinator in consultation with
the Encana Facilities Integrity Group.

3.1.2 Please note there are specific painting systems for CO2 projects
specified in Appendix D. Due to the unique nature of CO2 injection,
conventional painting systems are not adequate because of temperature
changes, pipe sweating, etc.

3.1.3 Refer to ECA SARP ECA-USA-TANK-S-001 (Above Ground Shop


Fabricated Steel Tanks) for guidance on tank internal linings and tank
external bottoms.

3.1.4 The Contractor shall have a fully implemented quality assurance program
which is subject to approval by Encana.

3.1.5 Prior to the start of any work, the Contractor shall furnish for Encana
approval, procedures to cover the work.

3.1.6 Preference shall be given to firms with craft persons who are certified
through a comprehensive training program.

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3.1.7 Surfaces that are not to be coated must be protected from damage,
overspray or other contamination.

3.1.8 Waste (including spent blast material) generated by the Contractor on


Encana property shall be disposed of by the Contractor in a manner
conforming to the appropriate regulations.

3.1.9 The color schedule included in Appendix F is provided for convenience


only. Due to differences between the pigments used in coatings and
those used in printer inks, there may be slight discrepancies between the
attached color schedule and US Federal Standard 595B. While the color
schedule will be adequate in most situations, in cases of dispute, the US
Federal Standard 595B shall take precedence.

3.1.10 No portion of the work shall be sub-contracted without written permission


from Encana.

3.2 Surfaces NOT to be Primed or Coated


3.2.1 The following surfaces are not to be primed or coated unless otherwise
specified:
 Aluminum or stainless steel (unless safety or aesthetics are a project
concern)
 Insulation, lagging or jacketing
 Galvanized steel (unless safety or aesthetics are a project concern)
 Concrete, cementations materials, masonry, stucco or ceramics
 Factory finished equipment, including but not restricted to, instrument
cases, electrical panels, meters, compressors, pumps or control
valves
 Gauge glasses, valve stems or nameplates
 Pre-finished metal with an approved finish and color acceptable to the
Owner
 Interior surfaces of equipment
 Non-metallic surfaces
 Steel to be embedded or covered in concrete or grout
 UT data points identified on vessels and piping
3.2.2 Masking or compounds used to protect non-primed or coated surfaces
must be removed prior to completion of the job.

3.2.3 Contamination as a result of overspray or breaches in masking must be


cleaned by an appropriate method to restore the contaminated area to its
previously uncontaminated state.

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4.0 COLOR SELECTION


Paint color selection is the most common (and generally the cheapest) design measure
used to mitigate visual contrast between the equipment and its surroundings. When
selecting a paint color it is important to consider the following:

 Consider the overall dominant color in the landscape.


 Select a color that is one or two shades darker than the predominant background
color.
 Paint all long term facilities in the same area the same color.
When selecting a paint color, it is important to also keep in mind anything else
associated with the equipment (i.e. signs or electrical boxes) and how it will contrast with
the surroundings as well.

When equipment is placed on BLM land, these steps must be followed and the paint
color selected from the Standard Environmental Color Chart. A copy of the chart can be
found in Appendix H or the original chart can be found on the BLM website:
http://www.blm.gov/nstc/VRM/colorcht.html.

When equipment is being placed on Encana owned, or other non-BLM property, these
steps above should be followed and the paint color should be selected from either the
BLM Standard Environmental Color Chart or Encana Official Colors Chart in
Appendix G.

5.0 SURFACE PREPARATION


5.1 General
Appropriate SSPC surface preparation specifications for each application system
in the coating systems summary shall be as shown in Appendix D. For details of
the required surface preparation specifications, see Appendix C.

5.2 Steel Substrates


5.2.1 Steel substrates shall be prepared as specified. Where abrasive cleaning
is specified, compliance shall be confirmed using the SSPC VIS-1 visual
standards as a reference. Anchor profile depth and sharpness shall be in
accordance with the coating manufacturer's recommendations as a
minimum.

5.2.2 Prior to the surface preparation of steel substrates, objectionable defects


such as weld faults, surface gouges and laminations shall be repaired.
Exposed edges and corners shall be rounded for proper paint adhesion
and to avoid incidental cuts to personnel and tears to clothing.

5.3 Abrasives
5.3.1 Special care shall be taken in selecting blast cleaning abrasives which
shall be properly graded to obtain the specified surface profile. If mineral
and slag abrasives are used, they shall conform to the Steel Structures
Painting Council specification SSPC AB1.

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5.3.2 All abrasives shall be free of deleterious contaminants. The use of


reclaimed blast cleaning abrasives is not permitted except in systems
specifically designed for abrasive recycle such as centrifugal cleaning
machines.

5.3.3 Where compressed air is the preferred abrasive delivery method, the air
shall be clean, dry and oil-free as measured by ASTM D-4285 standard.

5.3.4 Prior to abrasive cleaning of steel substrates, dirt or water soluble salts
shall be removed by washing and rinsing with clean water. Oil, grease or
other solvent soluble foreign material shall be removed in accordance
with SSPC-SP1 Solvent Cleaning.

5.3.5 Objectionable defects such as visible burrs, slivers, scabs, laps and weld
spatter that remain after abrasive cleaning shall be removed. Repaired
steel shall have the anchor profile depth, density and degree of
cleanliness restored as originally specified.

5.3.6 Interior surfaces or previously painted surfaces shall be suitably sealed or


shielded to protect from blast media.

5.4 Inspection of Surface Preparation


Surface preparation shall be subject to inspection by Encana's inspector before a
prime coat or self priming top coat is applied.

5.5 Prime Coat After Surface Preparation


The prime coat should be applied as soon as practical the same day as surface
preparation is complete. In the case of abrasive blasted surfaces, the primer
must be applied before any visible rusting occurs but in no case greater than 8
hours after completion of the blast. Where the time frame has been exceeded or
rusting is evident, non-conforming areas must be re-prepared to meet the original
specification. Subject to approval by Encana’s inspector, de-
humidification equipment may be used to extend the maximum time beyond 8
hours one day.

5.6 Surface Temperature and Relative Humidity


Surfaces shall not be blasted when the surface temp is below 50°F (10°C),
within 5°F (2°C) of the dew point of the surrounding air or if the relative humidity
exceeds 85%.

5.7 Spent Blast Material


All spent blast material shall be removed from site and disposed of by the
Contractor.

6.0 PRIMER AND COATING APPLICATION REQUIREMENTS


6.1 General
Appropriate specifications for each application in the coating systems summary
shall be as shown in Appendix D. The brand of product to be applied shall be
decided by Project Engineer in consultation with the Corporate Coating
Specialist.

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6.2 Material Safety Data Sheets


The Applicator shall provide copies of all Material Safety Data Sheets (MSDS) to
Encana’s site location. Copies of MSDS for all hazardous coating materials, to
which the Applicator's personnel may be exposed, shall be kept at the site and
posted or available for review by all the Applicator's personnel and Encana's
inspector.

6.3 Priming and Coating Materials


6.3.1 Priming and coating materials shall be delivered to the Applicator in the
manufacturer's unopened, undamaged, original containers which bear a
legible product designation, batch number and date of manufacture or
shelf life expiry date. All such materials shall be properly received,
handled and stored in order to protect them from physical damage and
deterioration due to extremes of moisture or temperature.

6.3.2 Priming and coating materials shall be applied within their recommended
shelf life.

6.3.3 Containers of primers and coatings or their respective components shall


be opened for immediate use only. Splitting of multi-plural component kits
shall not be allowed.

6.3.4 Priming and coating materials shall be mixed, thinned, applied and cured
in accordance with the manufacturer's written recommendations.

6.4 Test Wet Film Thickness


During the application process, the Contractor shall test the wet film thickness of
each coat (except inorganic ethyl silicate zinc rich primer) with a wet film
thickness gauge. Readings should be frequent enough to ensure an even
application that will result in the desired thickness when dry.

6.5 Spray Application Preferred


The preferred method of application is by spray. Where necessary, brush
application is acceptable for areas less than 5.4ft2 (0.5m2) or where there is
limited access for spray equipment.

6.6 Overcoat or Re-Coat Times


Overcoat or re-coat times as appropriate, shall be as specified in the
manufacturer's published application instructions.

6.7 Welding Cutback


Where required, a cutback for welding shall be provided during priming or coating
as follows:

Table 2: Welding Cutback Requirement


Primer Type Cutback Length
Inorganic zinc rich/ethyl silicate primer 1 inch (25 mm)
All other coatings 2.5 inches (60 mm)

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NOTE: Where zinc primed carbon steel is to be joined to stainless steel, the zinc
primer shall be removed at least 12 inches back from the weld and re-primed
with non-zinc coating compatible with the finish coat.

6.8 Austenitic Stainless Steel


Austenitic stainless steel surfaces shall be protected from overspray of zinc rich
primers.

6.9 Primed or Coated Steel


Where necessary, primed or coated steel shall be solvent-cleaned to remove
loose deposits, oil, grease and other contaminants. This is in accordance with
SSPC-SP1 using solvents that will not have a deleterious effect on the primer or
existing coating. Dirt and salts shall be removed with clean water by brush or
power washing.

6.10 Moisture and Temperature Requirement


Priming or coating materials shall not be applied when there is moisture on the
surface, the surface temperature is below 50°F (10°C), or the surface
temperature is less than 5°F (2°C) above the dew point. Consult with
manufacturer when surface temperatures are below 50°F for recommendations
of low temperature application.

6.11 Multi-Coat System


Each coat of a multi-coat system shall be of a contrasting color, including the
primer and substrate.

6.12 Base Color for Fabricated Equipment


The base color for fabricated equipment (e.g. vessels, piping, exchangers, etc.)
shall be taupe color #16555 US Federal Standards. Banding with an appropriate
color listed in Appendix F shall be provided at regular intervals along piping runs.
Color bands shall be appropriately positioned to afford ready identification of the
line contents but in no case be greater than 10ft (2.5m) apart. A color band shall
be provided on each side of a wall penetration and immediately after each
branch and elbow.

6.13 Color Banding


Color banding shall be accomplished by painted bands or colored tape. Clip on
bands may be used in areas where paint or tape are impractical. Color banding
shall display direction of flow where practical. Color bands shall be a minimum of
1 inch (25mm) wide and be substantially neat and clean.

6.14 Sealing Interior or Previously Painted Surfaces


Interior surfaces or previously painted surfaces shall be suitably sealed or
shielded to protect from overspray.

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6.15 Painting Damaged Surfaces


6.15.1 Before top coating, primed surfaces shall be examined for damage,
contaminated areas and degree of cure. Affected areas shall be hand or
power tool cleaned in accordance with SP2 or SP3 specifications to
provide a surface suitable for adhesion of the top coat. Where necessary,
water or solvent cleaning in accordance with SP1 shall be conducted.

6.15.2 After the re-preparation of damaged areas, touch-up of the primer shall
be performed in accordance with the original specifications and allowed to
cure suitably prior to application of top coat. When re-coat time of ethyl
silicate zinc rich primer is questioned, the primer shall exhibit no effect
after 50 Methyl Ethyl Keytone (MEK) double rubs in accordance with
ASTM D4752 in addition to the re-coat time/temperature schedule
specified by the coating manufacturer.

6.15.3 Where shop applied coating have been damaged in transit or where
damage has occurred to field coats, all damaged and loosely adhering
coating shall be removed and the surface thoroughly cleaned. Edges of
the breaks shall be feathered so that a smooth tie-in of the new coating to
the old coating can be made.

6.16 Re-work
Re-work, where required, shall be performed in accordance with this specification
and the paint manufacturer's recommendations unless otherwise justified by
means of a properly executed specification waiver.

6.17 Curing
Coated equipment will not be accepted by Encana until coatings are cured
properly.

7.0 COMPLETION
7.1 Inspection and Testing
7.1.1 Encana reserves the right to perform inspection at any time during work
covered by this specification. The Contractor shall provide access during
normal working hours to all areas of the office, shop or site pertaining to
the work. Off hour access, if required, shall be provided by mutual
arrangement between Encana and the Contractor.

7.1.2 Where Encana’s inspector is not in full time attendance at the work site,
the Contractor shall provide a minimum of twenty-four (24) hours notice
for required compliance confirmation milestones or other acceptance hold
points.

7.1.3 The Contractor shall supply specialty assistance (e.g., manlift, safety
harness, proprietary inspection tools, etc.) as required, to enable
Encana’s inspector to confirm compliance with the project requirements.

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7.1.4 Acceptance criteria for blast cleaned surfaces shall conform to the
appropriate level of cleanliness when compared to the SSPC VIS-1
Visual Standard for Abrasive Blast Cleaned Steel.

7.1.5 At each location where the work is carried out, the Contractor shall have
the following:
 Surface profile replica tape and micrometer
 Sling or electric psychrometer and psychrometric tables
 Surface temperature gauge
 SSPC VIS-1 Visual Standard for Abrasive Blast Cleaned Steel
 Wet film thickness gauge
 Magnetic dry film thickness gauge
 Certified Thickness Calibration Standards
 Surface Contamination Analysis Test (SCAT) Kit
 pH Indicator Paper
 Methyl Ethyl Keytone (MEK) solvent and cheesecloth
 White blotting paper
 Holiday Testing Equipment
 Destructive film thickness gauge
 Portable adhesion tester
7.1.6 The ambient temperature, dew point and relative humidity shall be
determined with a psychrometer per ASTM E337 immediately prior to
coating application. The Applicator shall maintain a daily log recording
these conditions, including the finish time for each application. Ambient
measurements shall be taken at the beginning of each shift and every
four hours thereafter. If a sudden weather change occurs, additional
readings may be required.

7.1.7 The anchor profile depth, sharpness and density of blast cleaned steel
shall be verified using replica tape and a micrometer gauge following
NACE RP 0287-91.

7.1.8 Compressed air cleanliness shall be tested prior to coating application by


directing air onto white blotter paper, following ASTM D4285.

7.1.9 Previously painted surfaces, or surfaces exposed to chemical fallout, shall


be determined to have a neutral pH by testing with pH indicator paper
prior to painting. If contamination of surfaces by chlorides or sulfates is
questioned, the surface shall be tested with a SCAT Kit.

No painting shall be performed until the surface is cleaned to a


chloride level <10ppm.

7.1.10 The dry film thickness for the cured coating shall be measured and
recorded for its specified range using a calibrated type 1A (magnetic pull-
off) or type 2 (fixed probe) gauge in accordance with SSPC-PA2. Encana
reserves the right to determine questionable film thickness with a

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destructive film thickness gauge. Required repairs as a result of such


tests shall be the responsibility of the Contractor.

7.1.11 The cured coating shall be visually inspected for film defects. Runs, sags,
embedded debris, voids, overspray, mud cracking, inadequate cure or
lack of adhesion require repair or re-work. The coating system shall be
free of visible voids. Encana reserves the right to test questionable
adhesion with a destructive pull off adhesion tester. Ethyl silicate zinc rich
primers shall exhibit a minimum pull of 200psi over steel substrates.
Epoxy based primers shall exhibit a minimum pull of 500psi over steel
substrates.

7.2 Documentation
7.2.1 Regardless of the size or location of the work, the Contractor shall, at
Encana’s request, furnish documentation relative to the surface
preparation, priming and coating. Documentation may include, but not be
limited to the following:
 Ambient conditions encountered during the work
 Abrasive type, mesh size, results of quality tests (e.g. soluble salts,
turgidity, etc.)
 Compressed air quality and pressure including acknowledgment of
traps and filters
 Surface preparation methods and acceptance criteria
 Confirmation of required surface cleanliness
 Recorded values for surface profile including archived profile tape
 Recorded time between end of surface preparation and start of
priming or coating
 Name identification, batch numbers and shelf life of primers and
coatings used
 Mixing and thinning of primers and coatings (e.g. mixing temperature,
induction time, thinning ratio, viscosity, etc.)
 Application method
 Wet and Dry Film Thickness (DFT)
 Recorded time between primer and topcoat(s)
 Non-conformance reports and final disposition reports
7.2.2 Copies of documentation generated on the projects shall be forwarded to
Encana at the time of final acceptance of the project.

7.3 Shipping and Storage


7.3.1 Primed or coated steel and equipment shall be protected from damage
during lifting, handling and shipping. All items shall receive a final touch-
up and inspection after loading to ensure incidental damage is repaired
and the items are correctly supported and tied down. Where chains are
used, protection shall be provided to avoid damage to the coating.

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7.3.2 Primed or coated items shall be protected during storage, supported off
the ground and so positioned as to minimize moisture retention, soiling,
contamination and deterioration of the coating film.

7.3.3 To accommodate field touch-up of shipping damage, the vendor shall


supply a minimum of one (1) liter of the base color for each paint type
used.

7.4 Guarantee
The Contractor shall provide a guarantee against improper surface preparation,
improper application or other forms of poor workmanship. This guarantee shall
remain in effect for the lesser of twelve (12) months from when the equipment is
placed in regular operation or eighteen (18) months from completion of painting.
The Contractor shall repair any defects noted during the guarantee period at his
own expense.

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APPENDIX A: DEFINITIONS
Table 3: Definitions
Term Definition
Contractor Any firm, person or authorized subcontractor who is engaged in
the work.
Recommended Practices Non-mandatory documents that describe techniques or
methodologies that, through experience and research, have
proven to reliably lead to a desired result. Recommended
Practices do not require official approval but where deviations are
considered the party responsible must:

1. Complete the Encana Risk Assessment Worksheet and


Mitigation Documentation Form.

2. Ensure that deviations are reviewed and approved by a


qualified company representative and/or a Professional
Engineer where applicable.

Report any deviations from the recommended practice that cause


increased risk, including financial risk, to the Standards,
Engineering, and Technology Team (SET) via the formal waiver
process for the purpose of quality assurance and intra-company
communication.
Specifications Mandatory documents that specify, in a complete, precise,
verifiable manner, the requirements, design, behavior or other
characteristics of a system, component, product, result or service
and, often, the procedures for determining whether these
provisions have been satisfied. These documents will refer to
appropriate guidelines, codes and legislation/regulation and only
repeat such information as a point of clarification/interpretation.
They may at times exceed the requirements of these publications
to provide best life cycle economics, not necessarily capital
savings. If any deviation from these documents is desired, the
waiver or proposal process must be followed.

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APPENDIX B: REFERENCES
The following sources were used in the development of this Specification:

American Society for Testing Materials (ASTM)

 ASTM A 123, Standard Specification for zinc (Hot-Galvanized) Coatings on


Productions Fabricated from Rolled, Pressed, and Forged Steel Shapes, Plates,
Bars and Strip.
 ASTM A 143, Standard Recommended Practice for Safeguarding Against
Embrittlement of Hot-Dip Galvanized Structural Steel Products and Procedure for
Detecting Embrittlement.
 ASTM A 153, Zinc Coating (Hot-Dip) on Iron and Steel Hardware.
 ASTM A 384, Standard Recommended Practice for Safeguarding Against
Warpage and Distortion during Hot-Dip Galvanizing of Steel Assemblies.
 ASTM D 4285, Standard Test Method for Indicating Oil or Water Compressed
Air.
 ASTM D 4752, Standard Test Method for Measuring MEK Resistance of Ethyl
Silicate (inorganic) Zinc Rich Primers by Solvent Rub.
 ASTM E 337, Standard Test Method for Temperature, Relative Humidity and
Dew Point Measurement.

Bureau of Land Management Website

 Best Management Practices – Visual Resource Management BMPs Part Four:


Choice of Color

Encana SARPs

 ECA-USA-COAT-S-003 Engineering Coating Specification (document in


progress as of May 2011)
 ECA-USA-TANK-S-001 Above Ground Shop Fabricated Steel Tanks
National Association of Corrosion Engineers (NACE-International)

 SP 0178-2007, Fabrication Details, Surface Finish Requirements and Proper


Design Considerations for Tanks and Vessels to be Lined for Immersion Service.
 SP 0188-2006, Discontinuity Holiday Testing of Protective Coatings.
 RP 0287-2002, Field Measurement of Surface Profile of Abrasive Blast Cleaned
Steel Surfaces using Replica Tape.
Steel Structures Painting Council (SSPC)

 Steel Structures Painting Manual, Volume 1 "Good Painting Practice"


 Steel Structures Painting Manual, Volume 2 "Systems and Specifications"
 SSPC AB-1, Abrasive Spec No. 1 Mineral and Slag Abrasives
 SSPC PA-2, Measurement of Dry Paint Thickness with Magnetic Gauges

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 SSPC VIS-1, Visual Standard for Abrasive Blast Cleaned Steel


Steel Structures Painting Council – Surface Preparation Specifications

 SSPC SP1, Solvent Cleaning


 SSPC SP2, Hand Tool Cleaning
 SSPC SP3, Power Tool Cleaning
 SSPC SP5, White Metal Blast Cleaning
 SSPC SP6, Commercial Blast Cleaning
 SSPC SP7, Brush-off Blast Cleaning
 SSPC SP8, Pickling
 SSPC SP10, Near-White Blast Cleaning
 SSPC SP11, Power Tool Cleaning to Bare Metal

NOTE: See Appendix C for complete descriptions.

US Federal Standard Colors

 Standard 595 B, US Standard Colors (replaces CGSB - Standard 1-GP-12C)

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APPENDIX C: SSPC SURFACE PREPARATION SPECIFICATIONS


Table 4: SSPC Surface Preparation Specifications
Specification Subject Purpose
SSPC SP1 Solvent Cleaning Removal of oil, grease, dirt, soil, salts and contaminants by
cleaning with solvent, vapor, alkali, emulsion or steam.
SSPC SP2 Hand Tool Removal of loose rust, loose mill scale and loose paint to the
Cleaning degree specified, by hand chipping, scraping, sanding or wire
brushing.
SSPC SP3 Power Tool Removal of loose rust, loose mill scale and loose paint to the
Cleaning degree specified, by power tool chipping, descaling, sanding,
wire brushing or grinding.
SSPC SP5 White Metal Blast Removal of all visible rust, mill scale, paint, oil, foreign matter
Cleaning and staining by blast cleaning by wheel or nozzle (dry or wet)
using sand, grit or shot.
SSPC SP6 Commercial Blast Blast cleaned surface shall be free of all visible oil, mill scale,
Cleaning rust, corrosion products, paint and foreign material. Random
staining shall be limited to no more than 33% of surface area.
SSPC SP7 Brush-off Blast Blast cleaning of all except tightly adhering residues of mill
Cleaning scale, rust and coatings, exposing numerous evenly
distributed flecks of underlying metal.
SSPC SP8 Pickling Complete removal of rust and mill scale by acid pickling,
duplex pickling or electrolytic pickling.
SSPC SP10 Near-White Blast Blast cleaned surface shall be free of all visible oil, mill scale,
Cleaning rust, corrosion products, paint and foreign material. Random
staining shall be limited to no more than 5% of metal surface.
SSPC SP11 Power Tool Complete removal of all rust, scale and paint by power tools
Cleaning to Bare with resultant surface profile.
Metal

NOTE: All surfaces and equipment that are not to be prepared must be protected from damage
or contamination.

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APPENDIX D: SCHEDULE OF PAINTING SYSTEMS


All systems listed below are high performance coating systems that should be used for
all new construction and major site maintenance with an expected ten (10) to fifteen (15)
year life cycle or greater. The required painting system shall be selected by the Encana
Project Coordinator in consultation with the Encana Facilities Integrity Group.

Any deviations from these systems require a signed specification waiver to be approved
by a competent Project Engineer in cooperation with the Corporate Coating Specialist.

NOTE: Dry Film Thickness (DFT) – Topcoat DFT is based on factory coloring. Tinted
products may require additional thickness to achieve satisfactory appearance.

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Table 5: Schedule of Painting Systems


Surface Prep
System Primer Total Topcoat Total
Description of Surfaces SSPC (See Remarks
# DFT (mils) DFT (mils)
Appendix C)

Aboveground Non-Insulated Equipment


 Proven Products = Primer Devoe
Bar Rust 231, Topcoat Devthane
389, 349QC or 379
Primer: Tnemec Series N69
CO2 PROJECT Aboveground Topcoat: Tnemec Series 73
Equipment operating at less than 200°F Solvent Immersion Aliphatic
(93°C), including vessels, tanks, cleaning to  Sherwin Williams = Primer
1 Grade Epoxy Urethane
non-buried piping and fittings structural SP-1 with Macropoxy 646, Topcoat Sherthane,
steel, pipe supports, piles and caps and SP-10 blast 4.0 – 8.0 mils 2.0 – 3.0 mils Acrolon 218HS, Hi Solids
CPT wellheads Polyurethane (Low VOC options
available)
 Urethane needed for UV protection
 See Note 5
 Proven Products = Primer Devoe
Bar Rust 235, Topcoat Devthane
389, 349QC or 379
Primer: Tnemec Series N69
Solvent Aliphatic Topcoat: Tnemec Series 73
CO2 PROJECT Field Touch-Ups for cleaning to Epoxy Primer
2 Urethane  Sherwin Williams = Primer
above System #1 SP-1 with 4.0 – 6.0 mils Recoatable Epoxy, Topcoat
SP-2 or SP-3 2.0 – 3.0 mils
Sherthane, Acrolon 218HS, Hi
Solids Polyurethane
 Urethane needed for UV protection
 See Note 5
 Available in limited colors depending
Epoxy- Epoxy- on manufacturer (red, light grey,
Non-insulated carbon steel piping, tanks Phenolic Phenolic
3 & equipment from 214°F to 428°F (101°C SP10 silver, black).
Amine-Cured Amine-Cured
to 220°C)  Spray application only
4.0 - 6.0 mils 4.0 - 6.0 mils
 Surface profile 2.0 to 3.0 mils

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Surface Prep
System Primer Total Topcoat Total
Description of Surfaces SSPC (See Remarks
# DFT (mils) DFT (mils)
Appendix C)

 Surface prep as per manufacturer's


Inorganic Zinc Silicone instructions
Non-insulated carbon steel piping, tanks
Aluminum as
4 & equipment from 425°F to 750°F (220°C SP10 Rich  Spray application only
per
to 398°C) 2.0 – 3.0 mils Manufacturer  Hold finish coat to 2.0 mils DFT to
avoid blistering
 Surface profile 1.5 – 2.5 mils
Epoxy Primer
Hi Build  Use light colored primer under white
Non-insulated carbon steel piping, tanks Urethane topcoats
5 SP6 4.0 – 6.0 mils
and equipment up to 212°F (100°C) 2.0 – 4.0 mils  Pressurized storage tanks to be
(Note 6) white, all others to be Taupe
(Note 3)
 Spray application only
Insulated and non-insulated stainless
Modified  Guidelines only: Follow preferred
steel piping, tanks and equipment from Silicone
Silicone manufacturer's recommendations for
6 100°F to 1000°F (38°C to 538°C) SP1 Aluminum
Primer the specific application
RATIONALE: For aesthetic color change 1.0 mils
1.0 mils  Spray application only
or mitigation of chloride cracking potential
Organic Zinc
High Build  Surface profile 1.5 – 2.5 mils
Rich
7 Structural Steelwork SP6 (Note 4) Epoxy  Single top coat required
(Note 2)
4.0 mils  Spray application only
1.5 – 2.5 mils
 Surface profile 1.0 – 2.5 mils
Inorganic Zinc
 Single coat only required
8 Structural Steelwork SP6 (Note 4) -- Rich Epoxy
3.0 – 5.0 mils  Spray application only
 Contrasting color preferred
Hot Dip  See Appendix E
9 Miscellaneous Steelwork (Note 1) SP8 --
Galvanizing

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Surface Prep
System Primer Total Topcoat Total
Description of Surfaces SSPC (See Remarks
# DFT (mils) DFT (mils)
Appendix C)

Hi-gloss  Existing surface profile satisfactory


Epoxy Urethane (2
 Etching of new surfaces may be
2.0 mils Coats)
required for good adhesion
Galvanized Steel requiring color finish 2.0 – 4.0 mils
10 SP1  To provide safety colors or
system
aesthetics on galvanized steel
RATIONALE: Epoxy sealer
ensures good adhesion  Spray preferred, limited brushing
acceptable where necessary
 Interior or exterior use
Acrylic Latex Acrylic Latex  Thin primer coat to manufacturer's
11 Wood Sanded
Primer Finish recommendations (20% maximum)
 Spray or brush
Vendor's Vendor's  Existing surface profile satisfactory
Vendors Standard Finish "Purchased"
SP2 or SP3 Standard Standard  Preferred color is Taupe
12 electrical mechanical equipment and
minimum 1.5 mils 1.5 mils
instruments  May be top coated with a utility
minimum minimum system finish
Aboveground Insulated Equipment
 Proven Products = Primer Devoe
Bar Rust 231, Topcoat Devthane
Aliphatic 389, 349QC or 379
CO2 PROJECT Insulated Equipment Urethane Primer: Tnemec Series N69
operating at less than 200°F (93°C), Immersion Topcoat: Tnemec Series 73
2.0 – 3.0 mils
13 located outdoors or subject to saturated SP-10 Grade Epoxy  Sherwin Williams = Phenicon Flake
Only required
insulation 4.0 – 8.0 mils Filled Epoxy = 2coats at 3.5 – 4.5
if exposed
All carbon and low alloy steel surfaces mils
and
uninsulated  Refer to NACE RPO198 for
recommended systems
 See Note 5

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Surface Prep
System Primer Total Topcoat Total
Description of Surfaces SSPC (See Remarks
# DFT (mils) DFT (mils)
Appendix C)

Immersion  Proven Products = Primer Devoe


High Build
Grade Epoxy Devchem 253, Topcoat Devthane
Aliphatic
CO2 PROJECT Insulated Equipment 10.0 – 12.0 359 Primer: Tnemec Series N61
Urethane
operating at less than 302°F (150°C) mils Topcoat: Tnemec Series 73
2.0 – 3.0 mils
14 located outdoors or subject to saturated SP-10 Requires 2  Sherwin Williams = Phenicon Flake
insulation Only required Filled Epoxy = 2coats at 3.5 – 4.5
coats to
All carbon and low alloy steel surfaces if exposed mils Refer to NACE RPO198 for
achieve
and recommended systems
proper
uninsulated
thickness  See Note 5
Mastic as per
Insulated carbon steel piping, tanks and
ECA
15 equipment from -148°F to 75°F (-100°C to SP2 or SP3 --  Existing surface profile satisfactory
insulation
24°C)
spec X-1
Insulated carbon steel piping, tanks and Immersion  Surface profile 1.5 – 2.5 mils
16 equipment from 77°F to 212°F (25°C to SP10 Grade Epoxy --
100°C) 4.0 – 8.0 mils  Single coat only required
Urethane type insulated carbon steel  Inhibits UV damage and retards
piping, tanks and equipment from 77°F to Flame flame spread of exposed foam
212°F (25°C to 100°C) Immersion retardant
17 SP10 Grade Epoxy elastomer  Spray application only
RATIONALE: Potential external corrosion 4.0 – 8.0 mils
due to formic acid if insulation becomes (2 Coats)  Apply second coat at right angle to
wet previous coat for full coverage
 Available in limited colors depending
Epoxy- on manufacturer (red, light grey,
Insulated carbon steel piping, tanks and Epoxy- Phenolic
18 equipment from 212°F to 248°F (101°C to SP10 Phenolic silver, black)
Amine-Cured
120°C) Amine-Cured  Spray application only
4.0 – 6.0 mils 4.0 – 6.0 mils
 Surface profile 2.0 – 3.0 mils

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Surface Prep
System Primer Total Topcoat Total
Description of Surfaces SSPC (See Remarks
# DFT (mils) DFT (mils)
Appendix C)

Insulated and non-insulated stainless


Modified  Guidelines only: Follow preferred
steel piping, tanks and equipment from Silicone
Silicone manufacturer's recommendations for
19 (100°F to 1000°F (38°C to 538°C) SP1 Aluminum
Primer the specific application
RATIONALE: For aesthetic color change 1.0 mils
1.0 mils  Spray application only
or mitigation of chloride cracking potential

NOTES:

 Miscellaneous Steelwork, handrail, toe plate, ladders, gates, grating, stair tread and small intricate shapes may be
hot-dip galvanized.
 Inorganic zinc rich primer may be substituted where curing can be assured under application conditions.
 Storage Tanks – to ensure satisfactory appearance on large plate surfaces, multiple coats may be required.
 Jagged profile is required. If wheel abrader is used, a 15% to 25% addition of new angular material is required to
avoid a rounded/peened profile.
 Separate painting systems are required for CO2 projects due to the unique nature of CO2 injection (i.e., pipe sweating
and temperature conditions).
 Non-insulated carbon steel piping and equipment below 120°F (49°C)may be externally blasted to SP6 and coated
with a direct to metal polyurethane system, 5.0 – 6.0 mils required thickness.

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APPENDIX E: GALVANIZING
 All materials to be galvanized shall be zinc coated in accordance with ASTM A123 or A153 following the
recommended practice of ASTM A385. Galvanized materials which have become warped, distorted or embrittled shall
be rejected. Touch-up and repair of galvanized surfaces shall be in accordance with ASTM A780 after removing any
weld spatter or flux residue. Solvent clean to remove any oil or grease, power disk grind to brighten metal and apply
an approved zinc rich coating.
 Welded connections requiring galvanizing shall be completely sealed by welding prior to galvanizing and the
fabrication shall be blast cleaned.
 Remove any foreign materials from surfaces to be galvanized.
 Safeguard against embrittlement in accordance with ASTM A143.
 Protect against warpage and distortion in accordance with ASTM A384.
 Potential warpage problems that may require a modification in design shall be brought to the attention of the
purchaser by the Contractor before proceeding with fabrication.
 All members and assemblies warped in galvanizing shall be straightened in the shop.
 When fabrication is performed after galvanizing, the damaged galvanizing shall be repaired with zinc repair primer as
specified in Line 1 above.
 Special care shall be taken to eliminate any contact between galvanized and stainless steel components.

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APPENDIX F: COLOR SCHEDULE


All colors must be free of lead, chromium and other hazardous heavy metal compounds. Unless otherwise approved by the
Project Engineer, the manufacturer's standard finish for equipment shall be supplied in the color Taupe 16555.

Table 6: Color Schedule


Item Color US Federal Standard 595B

1.0 Base Color Taupe 16555


2.0 Structural Steelwork Taupe 16555
NOTE: If the selected system is the high performance inorganic zinc rich finish topcoat, the manufacturer's standard color will be acceptable
(green or grey preferred).
3.0 Miscellaneous Steelwork
 Floor Grating Black 17038
 Equipment guard posts Light Yellow 13591
Taupe or Black (per project
 Guard rails, kick plates, ladders & cages requirement) 16555 or 17038
 Stair treads (plate) Taupe or Black 16555 or 17038
 Stair treads (grating) Black 17038
 Stair treads (all) Black 17038
4.0 Pipework
NOTE: Colors may be achieved by banding pipe which has received a base color of Taupe 16555. Bands may be painted or applied by use of
colored tape. Snap on bands may be utilized where paint or tape are unsuitable.
4.1 Water
 Fire Water and Hydrants Red 11310
 Produced Water Medium Blue 15182
 Rain Water Dark Blue 15052
 Treated Water Light Green 14533
4.2 Gas
 Fuel Gas Purple 17155

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Item Color US Federal Standard 595B


 Intermediate Process Gas Medium Orange 11400
 Sales Gas Light Orange 12243
 Sour Gas Dark Yellow 13538
 Sweet Gas Medium Orange 11400
4.3 Liquids
 Clean Oil Medium Brown 10115
 Condensate Light Yellow 13591
 Emulsion – 2 Phase Light Brown 10371
 Emulsion – 3 Phase Dark Brown 10055
 Intermediate Process Oil Medium Yellow 13655
 LPG Mixture White 17886
 Propane Pale Green 14672
 Butane Blue-Green 35275
4.4 Utilities
 Building Heating Lines Medium Grey 16187
 Drains Black 17038
 Flare Lines Black 17038
 Instrument Air Light Grey 26314
 Instrument Gas Light Grey 26314
 Lean Amine Green 14120
 Lean Glycol (Including Dowtherm R [1G]) Light Blue 15450
 Refrigerant Piping Medium Blue 15182
 Relief Lines Black 17038
 Rich Amine Olive Green 14151
 Rich Glycol Dark Blue 15052
 Utility Air Medium Grey 16187

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Item Color US Federal Standard 595B


 Vents Black 17038
5.0 Equipment
 Packaged Equipment Taupe 16555
 Air Receiver Taupe 16555
 Compressor Taupe 16555
 Emergency Generator Taupe 16555
 Filter Taupe/Vendor's Standard Finish 16555
 Pump Taupe/Vendor's Standard Finish 16555
6.0 Storage Tanks
 Fiberglass Vendor's Standard Finish
 Carbon Steel (ambient) Taupe 16555
 Carbon Steel (urethane fire retardant) Black 17038
 Carbon Steel (pressurized) White 17886
7.0 Vessels Taupe 16555
8.0 Miscellaneous
 Concrete Floors Light Grey 26314
 Rotating Coupling Guards Light Orange 12243
 Electrical Conduit Natural/Galvanized 17178
 Electrical Panels Taupe/Vendor's Standard Finish 16555
 Fired Exterior Stacks Aluminum 17178
 Flare Stacks Aluminum 17178
 Flywheels Light Orange 12243
 Guards Light Orange 12243
 Overhead Crane Dark Yellow with Black Bands 13538/17038
 Pipe Supports Taupe 16555
 Skids and Decks Taupe 16555

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APPENDIX G: COLOR CHART

Light Grey Light Green Light Yellow Light Brown


26314 14533 13591 10371

Medium Grey Medium Green Medium Yellow Medium Brown


16187 14223 13655 10115

Taupe Green Dark Yellow Dark Brown


16555 14120 13538 10055

Light Blue Pale Green Light Orange Black


15450 14672 12243 17038

Medium Blue Blue Green Medium Orange White


15182 35275 11400 17886

Aluminum/
Dark Blue Olive Green Red
Galvanized
15052 14151 11310
17178

Purple
17155

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Encana Official Colors

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APPENDIX H: BLM STANDARD ENVIRONMENTAL COLOR CHART


The colors shown below are a replication of the BLM Standard Color Chart. The most current version of the chart can be
accessed online here: http://www.blm.gov/nstc/VRM/colorcht.html, or a paper copy of the chart can be obtained from:

State Landscape Architect


Bureau of Land Management
5353 Yellowstone Road
P.O. Box 1828
Cheyenne, WY 82003
(307) 775-6232

Table 7: BLM Standard Environmental Color Chart

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