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Modul Milling

The document provides a comprehensive guide on CNC programming, including explanations of G and M codes, manual axis movement, setting workpieces, and running programs. It outlines step-by-step procedures for various operations such as program editing, tool offsetting, and simulation checks. Additionally, it includes an example CNC program to illustrate the application of the codes and procedures discussed.

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amirul akmal
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0% found this document useful (0 votes)
2 views

Modul Milling

The document provides a comprehensive guide on CNC programming, including explanations of G and M codes, manual axis movement, setting workpieces, and running programs. It outlines step-by-step procedures for various operations such as program editing, tool offsetting, and simulation checks. Additionally, it includes an example CNC program to illustrate the application of the codes and procedures discussed.

Uploaded by

amirul akmal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BUTTON EXPLANATION

BUTTON EXPLANATION
G CODE
No. G CODE EXPLANATION CODE
1 G00 Rapid Positioning
2 G01 Linear Interpolatio
3 G02 Circular Interpolation ( CW )
4 G03 Circular Interpolation ( CCW )
5 G04 Dwell
6 G17 XY Plane Selection
7 G18 XZ Plane Selection
8 G19 YZ Plane Selection
9 G21 Metric Unit ( MM )
10 G28 Automatic Zero Return
11 G29 Return From Zero Position
12 G36 Automatic Tool Compensation
13 G40 Tool Compensation Cancel
14 G41 Tool Compensation Left
15 G42 Tool Compensation Right
16 G46 Automatic Tool Compensation
17 G50 Coordinate System Setting
18 G54 Workpiece Coordinate Setting 1
19 G55 Workpiece Coordinate Setting 2
20 G56 Workpiece Coordinate Setting 3
21 G57 Workpiece Coordinate Setting 4
22 G58 Workpiece Coordinate Setting 5
23 G59 Workpiece Coordinate Setting 6
24 G73 Peck Drill Cycle
25 G80 Canned Cycle Cancel
26 G81 Drill Canned Cycle
27 G82 Spot Drill Canned Cycle
28 G83 Normal Peck Drill Canned Cycle
29 G84 Tapping Canned Cycle
30 G85 Boring Canned Cycle
31 G90 Absolute Positioning
32 G91 Incremental Positioning
33 G92 Threading Cycle
34 G98 Feedrate Per Time
35 G99 Feedrate Per Revolution
M C0DE
No. M CODE EXPLANATION CODE
1 M00 Program Stop
2 M01 Optional Program Stop
3 M02 Program End
4 M03 Spindle Clockwise ( CW )
5 M04 Spindle Counter Clockwise (CCW )
6 M06 Auto Tool Change
7 M05 Spindle stop
8 M08 Coolant On
9 M09 Coolant Off
10 M30 End Progarm, Return to Start
11 M98 Call Subprogram
12 M99 Cancel Subprogram
MANUAL AXIS MOVE
1) PRESS [ MANUAL ]
2) PRESS [ POSITION ]
a) [ F1 ] RELETIVE POSITION ( OPTION )
b) [ F2 ] ABSELUTE POSITION ( OPTION )
c) [ F3 ] ALL POSITION (OPTION )
d) [ F4 ] MONITOR (OPTION )
3) PILIH AXIS YANG HENDAK DIGERAKKAN [ X ]
4) PILIH AXIS YANG HENDAK DIGERAKKAN [ Y ]
5) PILIH AXIS YANG HENDAK DIGERAKKAN [ Z ]
6) PRESS [ S.CW ] SPINDLE CLOCKWISE.
7) PRESS [ S.STOP ] SPINDLE STOP.
8) PRESS [ S.CCW ] SPINDLE COUNTER CLOCKWISE.
9) PRESS [ RESET ]

4
5
REFERENCE POINT MACHINE
1) PRESS [ MACHINE ZERO ]
2) PRESS [ F3 ]
3) PRESS [ X ] ( TUNGGU SEHINGGA AXIS BERHENTI )
4) PRESS [ Y ] ( TUNGGU SEHINGGA AXIS BERHENTI )
5) PRESS [ Z ] ( TUNGGU SEHINGGA AXIS BERHENTI )
6) PASTIKAN SEMUA LAMPU ZERO MENYALA.
7) PRESS [ RESET ]

2 3
4

5
1
SETTING WORKPIECE
1) PRESS [ POSITION ]
2) PRESS [ MANUAL ]
3) PRESS [ SETTING ]
4) PRESS [ F3 ]
5) PRESS [ X ] HINGGA KENA PERMUKAAN TEPI WORKPIECE.
6) SETTING COORDINAT WORKPIECE MENGIKUT PROGRAM.
❖ cth : [ G57 ] X 0 [ INPUT ]
7) PRESS [ Y ] HINGGA KENA PERMUKAAN TEPI WORKPIECE.
8) SETTING COORDINAT WORKPIECE MENGIKUT PROGRAM.
❖ cth : [ G57 ] Y 0 [ INPUT ]
9) PRESS [ Z ] HINGGA KENA PERMUKAAN ATAS WORKPIECE.
10) PILIH COORDINAT WORKPIECE MENGIKUT PROGRAM.
❖ cth : [ G57 ] Z 0 [ INPUT ]
11) JAUHKAN TOOL DARIPADA WOORKPIECE.
12) PRESS [ RESET ]

6,8,1

1 3
5
7
4 1
9
2
MDI MODE PROGRAM
1) PRESS [ MDI ]
2) PRESS [ PROGRAM ]
3) PRESS [ F2 ]
4) MASUKAN PROGRAM MDI YANG DIPERLUKAN.
❖ cth :
❖ G00 X 0 Y 0 Z 2 ; [ EOB ]
❖ G00 X 40 Y 40 Z 2 ; [ EOB ]
❖ G00 X 20 Y 0 Z 2 ; [ EOB ]
5) PRESS [ RESET ]
6) PRESS [ CYCLE START ]

2
3

1
NEW PROGRAM
1) PRESS [ EDIT ]
2) PRESS [ PROGRAM ]
3) PRESS [ F3 ]
4) PRESS [ O ] NEW
5) MASUKKAN NO. PROGRAM.
❖ cth : [ O0001 ]
6) PRESS [ INPUT ]
7) MASUKKAN PROGRAM.
✓ HEADER PROGRAM.
✓ BUAT PROGRAM MENGIKUT DRAWING YANG
DIBERI.
8) PRESS [ RESET ]

8 6

1
CONTOH CNC PROGRAM

O0001 ;
G90 G54 G21 G17 ;
T1 M6 ; [ FACE MILLING ]
S1000 M4 ;
G00 X 0 Y 0 Z 1 ;
G01 Z 0 F300 ;
G01 X 100 ;
G01 Y 100 ;
G01 X 0 ;
G01 Y0 ;
G00 Z30 ;
M5 ;
G00 Z 100 ;

T2 M6 ; [ DRILL D8 ] ( OTHER PROCES @ PROGRAM )

G90 G55 G21 ;


S1000 M4 ;
G00 X20 Y20 ; ( #1 )
G00 Z 2.0 ;
G81 G91 Z-12 R1.0 F500 ; ( DRILL CYCLE )
X50 ; ( #2 )
X50 ; ( #3 )
Y40 ;(#4)
G80 ; ( CANCLE ALL CYCLE )
G90 ;
G00 Z80 ;
[ RETURN ]
G00 X0 Y0 Z0 ;
M05 ; ( SPINDLE STOP )
M30 ; ( END PROCES @ PROGRAM )
CNC PROGRAM
EDIT PROGRAM

1) PRESS [ EDIT ]
2) PRESS [ PROGRAM ]
3) PRESS [ F1 ]
4) MASUKAN PROGRAM YANG PERLU DI EDIT.
❖ cth : G01 X100 Z200
❖ PRESS [ ALTER ]
❖ G01 X200 Z200
5) PRESS [ RESET ]

1
OFFSET TOOL
1) PRESS [ EDIT ]
2) PRESS [ OFFSET ]
3) PRESS [ F1 ]
4) SELECT TOOL YANG HENDAK DIGUNAKAN.
5) MASUKAN JUMLAH OFFSET YANG DIPERLUKAN.
❖ cth : X100
6) PRESS [ INPUT ]

4 5

1
TEST PROGRAM
1) PRESS [ EDIT ]
2) PRESS [ PROGRAM ]
3) PRESS [ Axis.Lock ]
4) PRESS [ F3 ]
5) PASTIKAN PROGRAM YANG DIPILIH BETUL.
❖ cth : [ O0002 ]
6) PRESS [ INPUT ]
7) PRESS [ POSITION ]
8) PRESS [ AUTO ]
9) PRESS [ RESET ]
10)PRESS [ CYCLE START ]

9 6

7 2

1 8 10
4

3
SIMULATION/CHECK
1) PRESS [ PROGRAM ]
2) PRESS [ F3 ]
3) PRESS [ Axis. Lock ]
4) PRESS [ F3 ]
5) SELECT PROGRAM YANG HENDAK DILAKUKAN.
❖ cth : [ O0002 ]
6) PRESS [ INPUT ]
7) PRESS [ GRAPH ]
8) PRESS [ AUTO ]
9) PRESS [ RESET ]
10)PRESS [ CYCLE START ]

5
9 6

1 7

4 1
8

2
RUN PROGRAM

1) PRESS [ AUTO ]
2) PRESS [ PROGRAM ]
3) PASTIKAN PROGRAM YANG DIPILIH BETUL.
❖ cth : [ O0002 ]
4) PRESS [ POSITION ]
5) PRESS [ F4 ]
6) PRESS [ RESET ]

6 4

4 2

5 7

1
3
NOTE

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