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Instruction Manual: 1. Packing List

The HAKKO FM-206 Rework System manual provides essential information on the product's specifications, warnings, and operational instructions. It includes details on compatible models, packing list, temperature ranges, and safety precautions for use. The manual also outlines the initial setup, control functions, and how to change various settings for optimal performance.
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0% found this document useful (0 votes)
46 views19 pages

Instruction Manual: 1. Packing List

The HAKKO FM-206 Rework System manual provides essential information on the product's specifications, warnings, and operational instructions. It includes details on compatible models, packing list, temperature ranges, and safety precautions for use. The manual also outlines the initial setup, control functions, and how to change various settings for optimal performance.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Multi Rework Station

Instruction Manual
Thank you for purchasing HAKKO FM-206 Rework System.
Please read this manual before operating the HAKKO FM-206.
Keep this manual readily accessible for reference.

1. PACKING LIST Please check to make sure that all items listed below are included in the package.

HAKKO FM-206 1 Tip tray 1 ■Use this product with the following models.
Power cord 1 Instruction manual 1
HAKKO FM-2027 (Soldering Iron)
MODEL FM-2022 (Parallel Remover)
MODEL FM-2023 (Mini Parallel Remover)
MODEL FM-2024 (Desoldering Tool)
HAKKO FM-2026 (Soldering Iron N2 Type)
HAKKO FM-2029 (Hot Air Handpiece)
HAKKO FM-2030 (Heavy Duty Soldering Iron)
Power cord HAKKO FM-2031 (Heavy Duty Soldering Iron N2
Type)

*Each Hakko handpiece with the exception of the HAKKO


HAKKO FM-206 FM-2027 has their own instruction manual. Please refer to
Tip tray this manual for specifications and replacement parts.

2. SPECIFICATIONS

Power Consumption MAX 410W ● HAKKO FM-2027


Temperature Range HAKKO FM-2026/2027 200 - 450℃ (400 - 840℉) Power Consumption 70 W (24 V)
MODEL FM-2022/2023 200 - 400℃ (400 - 750℉) Tip to Ground Resistance <2Ω
MODEL FM-2024 350 - 450℃ (660 - 840℉)
Tip to Ground Potential < 2 mV
HAKKO FM-2029 100 - 550℃ (200 - 1030℉)
HAKKO FM-2030/2031 200 - 500℃ (400 - 930℉) Cord 1.2 m (4 ft)
Temperature Stability ±5°C (±9°F) at idle temperature Total Length (w/o cord) 188 mm (7.4 in.) with 2.4D tip
Weight (w/o cord) 30 g (0.067 lb./1.07 oz.)with 2.4D tip
● Station
Output 24V * The temperature was measured using the HAKKO FG-101
thermometer.
Dimensions (W x H x D) 162 × 136 × 245 mm (6.4 × 5.4 × 9.7 in)
* This product is protected against electrostatic discharge.
Weight 6.2 kg (13.7 lb.) * Specifications and design are subject to change without
Capacity (Max) 6L/min. notice.
Vacuum Generator Vacuum pump, cylinder type
Vacuum Pressure (Max.) 80kpa (600 mm Hg) (24 in. Hg)
Suction Flow 14L/min.

連接部
隔離器
電路板
插座
電磁蓋
真空泵組件
螺釘
坦克組件
排出閥門

1
3. WARNINGS, CAUTIONS, NOTES AND EXAMPLES
Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s attention to
significant items. They are defined as follows:
WARNING: Failure to comply with a WARNING may result in serious injury or death.
CAUTION : Failure to comply with a CAUTION may result in injury to the operator, or damage to the
items involved.
NOTE: A NOTE indicates a procedure or point that is important to the process being described.

CAUTION
When power is ON, the tip will be hot. To avoid injury or damage to personnel and items in the work
area, observe the following:
● Do not touch the tip or the metal parts near the tip.
● Do not allow the tip to come close to, or touch, flammable materials.
● Inform others in the area that the unit is hot and should not be touched.
● Turn the power off when not in use, or left unattended.
● Turn the power off when connecting the handpieces or storing the HAKKO FM-206.
● This appliance is not intended for use by persons (including children) with reduced physical, sensory
or mental capabilities, or lack of experience and knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a person responsible for their safety.
● Children should be supervised to ensure that they do not play with the appliance.

● To prevent accidents or damage to the HAKKO FM-206, be sure to observe the following:
● Do not use the HAKKO FM-206 for applications other than soldering.
● Do not strike the iron against hard objects to remove excess solder. This will damage the iron.
● Do not modify the HAKKO FM-206.
● Use only genuine Hakko replacement parts.
● Do not allow the HAKKO FM-206 to become wet, or use it with wet hands.
● Remove power and iron cords by holding the plug − not the wires.
● Be sure the work area is well ventilated. Soldering produces smoke.
● While using HAKKO FM-206, don’t do anything which may cause bodily harm or physical damage.

4. INITIAL SETUP
■Part Names
Power Switch Control Knob

Control Button(1, 2, 3)
Flow Control Knob Jack
(for foot switch) Power
Receptacle
CoverPlate

Filter Case Cover

Jack Air Output Fuse


(equipotential)
Compatible with
Jack**(1, 2, 3)
FM-2022
Compatible with Compatible with
FM-2024 FM-2023 FM-2024
FM-2026 FM-2024 FM-2026 * Each receptacle connector differs, please be careful not to connect an
FM-2027 FM-2026 FM-2027 incompatible device. Errors will result.
**For connecting iron holders. Make sure to connect the correct holder.
FM-2027 FM-2029
FM-2030 FM-2030 While both vacuum and hot air can be used, only one can be operated at once. One
FM-2031 FM-2031 cannot use a combination of hot air and vacuum or two vacuums simultaneously.
Receptacle* (1, 2, 3)

■Setup
●Hooking up the iron and connecting cable.

CAUTION
• Please make sure the power is off when you plug in cables.
• Please make sure to hook up the connector cable and the iron holder on the same
channel and not to place the iron in a holder connected to a differing channel.
• Please take care not to mix up the hose connections, the MODEL FM-2024 connects
to the filter case cover and the HAKKO FM-2029 to the air output.
• Securely insert the connecting cable all the way in to the jack.

Connection for
FM-2024 Suction
Hose

Power
Connection for Cable
FM-2029 Air Hose
Plug the iron's connector
cord into the receptacle.
Connecting
Cable
Plug in power and connecting cables. 2
4. INITIAL SETUP

■Switch, Control Button and Knob Usage


●Replacing the tip (HAKKO FM-2027)
Control Knob Usage
Use to change settings
CAUTION
The tip may be hot. Avoid holding the hot tip for a long time even if
Turning the control knob:
using the heat-resistant pad. Otherwise burns may result.
Changes setting values
Removing the tip: or moves the cursor
● Hold down the lock release buttons in the sleeve assembly, pull out Pushing the control knob:
the tip together with the sleeve assembly from the connector. Power switch Makes selection
Use the power switch to turn
the power on and off.

CAUTION
• Be sure to keep the lock release buttons held down while pulling
out the sleeve assembly. Failure to do so will damage the locking
mechanism.
• Be sure to pull out the tip only after separating the sleeve assembly
from the connector. Otherwise, the sleeve assembly may fall down
and break.

● While holding the front end of the sleeve assembly, pull out the tip.

Control Buttons
Use to change settings such as
temperature.
Insert the tip:
● Reassemble in the reverse order of disassembly. When pressed briefly:
Displays the preset screen.
CAUTION
• Insert the tip into the sleeve assembly until it clicks into place. When When pressed and held:
you hear it click, avoid forcing the tip into the sleeve assembly. Displays the change settings
• When holding the head of the tip, there is a danger of burn. Be sure screen.
to use the heat-resistant pad.
Change Settings Screen Details
*Each Hakko handpiece with the exception of the HAKKO 1. Temperature Settings
FM-2027 has their own instruction manual. Please refer to 2. Offset Settings
this manual for specifications and replacement parts. 3. Preset Temperature Settings
4. Preset Names
5. Channel Power (On/Off)
6 Exit

Flow Control Knob


When HAKKO FM-2029 is connected to
HAKKO FM-206, air flow will be displayed.
By turning the flow control knob, air flow
can be changed.

CH1CH2CH3

350 Off℃ Ready

100% M

SOL

* If you press a control button while on the Preset or Change


Settings screen, the corresponding channel screen will be
displayed.

Plugged in irons will be heated according to the settings


when the power is turned on.

3
5. OPERATION
■ Various setting changes (Preset select)
● Range of preset temperatures
Initial preset temperatures for each grip
Grip Initial Value * When the acceptable setting range is exceeded it will
return to the initial setting.
HAKKO FM-2027 / FM-2026 300/350/400℃ (570/660/750℉)
(For the setting range, refer to "Initial preset temperatures
MODEL FM-2022 / FM-2023 300/350/400℃ (570/660/750℉) for each grip.")
MODEL FM-2024 350/375/400℃ (660/700/750℉) **The setting temperature, offset temperature, preset
temperature, and preset name are remembered by
HAKKO FM-2030 / FM-2031 300/350/400℃ (570/660/750℉) each grip.
HAKKO FM-2029 300/350/400℃ (570/660/750℉)

● Selecting the Preset Temperature


1. Press the control button for the channel you want to change.
The display screen will switch to the preset selection screen shown below.
CH1CH2CH3 CH1 PresetSelect
PRESET1 300℃
PRESET2 350℃
PRESET3 400℃
SOL Exit
Set Temp 350℃

2. By turning the control knob, the preset temperature to be selected will change.
CH1 PresetSelect CH1 PresetSelect
PRESET1 300℃ PRESET1 300℃
PRESET2 350℃ PRESET2 350℃
PRESET3 400℃ PRESET3 400℃
Exit Exit
Set Temp 350℃ Set Temp 350℃

3. Press the control knob when the desired preset temperature is highlighted.
The iron tip will now be set to the selected preset temperature.
CH1 PresetSelect CH1CH2CH3
PRESET1 300℃
PRESET2 350℃
PRESET3 400℃
Exit SOL
Set Temp 350℃

* Should you press another control button while in the preset selection screen, it will shift to that channel's
preset selection screen if the channel is in operation, and it will return to the screen before the preset
selection screen if the channel is not in operation.

■ Changing various settings (other than preset selections)


● Setting items, possible change range and initial value
Items that can be changed during normal operation and initial setting
Possible Change Range Initial Value
Set Temp Refer to "Temperature ranges for each grip." 350℃ (750℉)
Offset Temp +/- 50℃ (+/- 90℉) 0℃ (0℉)
Preset Temp Refer to "Temperature ranges for each grip." (Varies by grip)
Preset ID Input up to 7 characters (English numerals + '_'). PRESET1 / PRESET2 / PRESET3
CH Power ON / OFF ON
*For setting items pertaining to the HAKKO FM-2029 Hot Air Pencil, please refer to "Settings for the
HAKKO FM-2029 Hot Air Pencil" later in this manual.

Temperature range for each grip


Grip Setting Temperature Range
HAKKO FM-2027 / FM-2026 200450℃ 400840℉
MODEL FM-2022 / FM-2023 200400℃ 400750℉
HAKKO FM-2024 350450℃ 660840℉
HAKKO FM-2030 / FM-2031 200500℃ 400930℉
HAKKO FM-2029 100550℃ 2001030 ℉

● Change procedures (initial and when finished)


1. Press and hold the control button for the channel you want to change for approximately 1 second.
The display screen will switch to the setting selection screen shown below.

CH1CH2CH3 CH1
Set Temp 350℃
Offset Temp 00℃
Preset Temp
Preset ID
SOL Ch Power ON
Exit
2. Select the item you want to change in the screen above by turning the control knob to highlight the item,
and press the control knob to change the setting. When you are finished, turn the control knob to select
EXIT and press the control knob.
CH1 CH1CH2CH3
Set Temp 350℃
Offset Temp 00℃
Preset Temp
Preset ID
Ch Power ON SOL
4
Exit
5. OPERATION
● Change setting temperature and offset temperature
1. Turn the control knob and highlight SET TEMP for the setting temperature or OFFSET TEMP for the
offset temperature, and press the control knob to change the setting.

Setting temperature Offset temperature


CH1 CH1
Set Temp 350℃ Set Temp 350℃
Offset Temp 00℃ Offset Temp 00℃
Preset Temp Preset Temp
Preset ID Preset ID
Ch Power ON Ch Power ON
Exit Exit

2. SET TEMP will begin adjusting from the highest possible setting digit; OFFSET TEMP will start with either
a blank space, representing a positive (+) value, or a '-' for a negative value.

Setting temperature Offset temperature


Setting Setting
Temperature Temperature
For the third digit of the
offset temperature, select
either + (blank) or -.

3. Turn the control knob to change the value of the selected digit, and press the control knob to accept the
value and move to the next digit. (The figure below is an example using the SETTING TEMPERATURE
display.)

Setting Setting
Temperature Temperature

Setting Setting
Temperature Temperature

4. After the last digit has been accepted by pressing the control knob, the screen will return to the previous
menu.

Setting CH1
Temperature Set Temp 350℃
Offset Temp 00℃
Preset Temp
Preset ID
Ch Power ON
Exit

● Setting the preset temperature


1. Turn the control knob, select "Preset Temp," and press the control knob when you have made your
choice.

CH1
CH1 Preset Set
Set Temp 350℃
Offset Temp 00℃ PRESET1 300℃
Preset Temp PRESET2 350℃
Preset ID PRESET3 400℃
Ch Power ON Exit
Exit

2. Turn the control knob, and make your choice by selecting the desired preset from the three options
shown and pressing the control knob.

PRESET1
CH1 Preset Set
Temperature
PRESET1 300℃
PRESET2 350℃
PRESET3 400℃
Exit

Changing the value for each selected preset follows the same steps as when changing the SET TEMP.

5
5. OPERATION

● Changing the preset ID


1. When you select the preset ID and press the operating knob, it will move to a screen where you can
change the names of each preset.

CH1 CH1
Set Temp 350℃ Rename PresetID
Offset Temp 00℃
Preset Temp PRESET1
Preset ID PRESET2
Ch Power ON PRESET3
Exit Exit

2. When you highlight the PRESET NAME you want to change, press the control knob.

CH1 Preset1 ID
Rename PresetID

PRESET1
PRESET2 PRESET1
PRESET3
Exit

3. Turn the control knob to change the highlighted character in the PRESET NAME, and press the control
knob to accept the value and move to the next character.

Preset1 ID Preset1 ID

PRESET1 QRESET1

Preset1 ID Preset1 ID

PRESET1 PRESET1

4. Once you accept the value for the last character, the menu returns to the PRESENT ID list.

Preset1 ID CH1
Rename PresetID

PRESET4
PRESET4 PRESET2
PRESET3
Exit

● Switching the ON/OFF output for each channel


1. Turn the control knob so that the cursor is on "Ch Power" and press the control knob.

CH1
Set Temp 350℃ Channel Power
Offset Temp 00℃
Preset Temp
Preset ID
Ch Power ON
Exit

2. When you select either ON or OFF for the CHANNEL POWER and press the control knob, it will return
to the setting screen. At this time, if you set the power to OFF, the setting screen will be as shown below.
This is because settings other than the channel power are no longer necessary.

CH1
Channel Power Ch Power OFF
Exit

6
5. OPERATION
● Settings for the HAKKO FM-2029 Hot Air Pencil
The Hot Air Pencil can only be used on CH3. When you connect it, the screen will be as shown below.
When on standby When in use
CH1CH2CH3 CH1CH2CH3

100%M 100% M

SOL SOL

The Hot Air Pencil has a manual mode and an auto mode, and the settings that can be changed are different.
Manual mode Auto mode
CH3 CH3
HotAir Mode Man HotAir Mode Auto
Set Temp 350℃ Offset Temp 00℃
Offset Temp 00℃ Timer Mode Opn
Preset Temp Time Unit m-s
Preset ID Profile
Ch Power ON Ch Power ON
Exit Exit
In either case, the screen is set to scroll since all of the items cannot fit on the screen. In manual mode, other
than selecting Hot Air Mode, both the changing method and initial settings are the same as the other grips.

● Initial settings when in auto mode

Initial Value
Offset Temp
Timer Mode
Time Unit
Profile

Ch Power

The steps for changing settings with the same name are the same as the setting method for the other grips.
The steps for changing settings not previously covered are illustrated below.

● Changing Timer Mode


1. Turn the control knob, select "Timer Mode," and press the control knob when you have made your
choice.

CH3
HotAir Mode Auto Ti m e r M o d e
for Auto-Mode
Offset Temp 00℃
Timer Mode Opn
Time Unit m-s
Profile
Ch Power ON
Exit
2.When you have selected the desired setting, press the control knob.

CH3
Ti m e r M o d e HotAir Mode Auto
for Auto-Mode
Offset Temp 00℃
Timer Mode Opn
Time Unit m-s
Profile
Ch Power ON
Exit

■On the difference between Opened and Closed in "Timer Mode"


In Auto mode, the temperature profile shown below is followed by the system. In OPENED timer mode, the
time for each step starts the countdown once the output air temperature reaches the set value. In CLOSED
timer mode, the timer starts immediately regardless if the output air temperature has reached the set value
or not.

Step 1 Step 2 Step 3

Temperature
Air temperature

Closed
stable
g re

Te
in tu

Temperature
ris era

m
pe

Opened stable
p
m

ra
Te

t
ur
e
g re

fa
in tu

llin
ris era

Temperature
g*
p

stable
m
Te
g re
in tu
ris era
p
m
Te

7
*In Auto mode, a 15 second cool-down will be performed after all steps are completed and the air will stop.
5. OPERATION
● Changing Time Unit
1. Turn the control knob and select "Time Unit." Press the control knob.

CH3
HotAir Mode Auto Ti m e U n i t f o r
Ti m e r Va l u e S e t
Offset Temp 00℃
Timer Mode Opn
Time Unit m-s
Profile
Ch Power ON
Exit

2. When you press the control knob after making your selection, it will return to the setting selection
screen.

CH3
Ti m e U n i t f o r HotAir Mode Auto
Ti m e r Va l u e S e t
Offset Temp 00℃
Timer Mode Opn
Time Unit sec
Profile
Ch Power ON
Exit

For the Time Unit, when you set the temperature profile, the set time for each step will be displayed as
"sec" for seconds and "min-sec" for minutes and seconds.

● Changing the Profile


1. Turn the control knob and select "Profile." When you press the control knob, it will switch to the
profile setting screen.

CH3 400℃
0m30s
HotAir Mode Auto 350℃
Offset Temp 00℃ 0m30s
Timer Mode Opn 300℃
Time Unit m-s 0m30s
Profile
Ch Power ON Exit
Exit
2. When you press the control knob once in the profile setting screen, you can change the value of the
profile parameter highlighted.

400℃ 400℃
0m30s 0m30s
350℃ 350℃
0m30s 0m30s
300℃ 300℃
0m30s 0m30s

Exit Exit

3. To change the parameter value, turn the control knob to highlight the value you want to change, and
press the control knob start the change.
400℃ 400℃
0m30s 0m30s
350℃ 350℃
0m30s 0m30s
300℃ 400℃
0m30s 0m30s

Exit Exit

400℃ 400℃
0m30s 0m30s
350℃ 350℃
0m30s 0m30s
400℃ 400℃
0m30s 0m30s

Exit Exit

4. When you press the control knob after changing the last digit highlighted in the parameter, the screen
will return to the original profile setting screen.
400℃ 400℃
0m30s 0m30s
350℃ 350℃
0m30s 0m30s
400℃ 400℃
0m30s 0m30s

Exit Exit

* To move to another profile parameter make another change, turn the control knob to highlight the
parameter.
400℃ 400℃
0m30s 0m30s
350℃ 350℃
0m30s 0m30s
400℃ 400℃
0m30s 0m30s
8
Exit Exit
6. PARAMETER SETTINGS
■ Parameter settings
For parameters, there are two types: system parameters and channel parameters. System parameters are used
for the settings for the entire system, and channel parameters are used for the settings for each channel. The
change parameters screen can be displayed by turning on the power while the control knob is pressed.

Parameter

System

Channel

Exit

System parameters
System setting screen
Parameter name Value Initial value
Temp Mode ℃/℉ ℃ System
Auto-Shut Off Off / 30min / 60min Off Te m p M o d e ℃
Vaccum Mode Normal / Timer Normal ShutOff Set Off
Va c u u m M o d e Time
Vacuum Time* 15sec 1sec
Va c u u m Ti m e * 1s
Password Lock ON / Partial / OFF OFF PasswordLock On
Password** 3 upper case alphabetic characters none Password**
Initial Reset OK / Cancel InitialReset
Exit
* "Vacuum Time" is displayed when "Timer" is selected in Vacuum Mode.
** "Password" is displayed when "ON" or "Partial" is selected for the Password Lock.
Channel parameters
Parameter name Value Initial value * "Pump Select" is displayed when a hot air
AutoSleep OFF / 0 ~ 29min 6min handpiece is connected to channel 3.
Sleep Temp 200 ~ 300℃ increments of 20℃ 200℃ (390℉)
(390 ~ 570℉ increments of 36℉)
Low Temp 30 ~ 150℃ (54 ~ 270°) 150℃ (270℉)
Error Alarm On / Off On
Ready Alarm On / Off On
Pump Select* Internal / External Internal
Exit

Explanation of each parameter and how to change the settings


● Temperature Mode
The displayed temperature can be switched between Centigrade and Fahrenheit. Turn the control knob
to switch it and press the control knob when you have made your choice.

Select
Te m p e r a t u r e M o d e

Execute

● Auto-Shut Off Setting


Select whether you will activate the auto shut off function. You can select from three options: OFF, 30
minutes or 60 minutes. Turn the control knob when making your selection and press the control knob
when you have made your choice.

Auto-ShutOff Select
Setting

Execute

● Vacuum Mode Setting


Suction with the desoldering iron is performed either manually or in timer form. For mode selection, turn the
control knob and press the control knob when you have made your choice.

Va c u u m M o d e Normal : suction only when the trigger is pulled


Setting Select
Timer : suction performed for a designated time*
even after you remove your hand from
Execute the trigger
* Time setting is set as "Vacuum Time".

● Vacuum Time
This item is displayed when selecting "Timer" in Vacuum Mode. After suction, you can set the amount of
time it will operate after you remove your hand from the trigger. When changing the numerical value, turn
the control knob; Press the control knob to accept your selected value.

Va c u u m Ti m e Change numerical
Setting value

Accept

9
6. PARAMETER SETTINGS
● Password Lock Setting
When this function is activated, settings cannot be changed if the correct password is not entered.
Selection choices are as follows.
ON Password entry required when changing all settings
Partial Password entry not required only when setting the offset, but required for everything else
OFF Password entry not required when changing all settings

Turn the control knob and highlight the desired item, then press the control knob when you have
made your choice. When the password lock is set to "ON" or "Partial," the item "Password" will
be added to the parameter settings. Here, password changes can be performed.

Password Lock
Setting Select

Accept

A password is not included when it is shipped from the factory.


Immediately after the password lock is activated, it will move to
the password input screen.

Set New Password

Please refer to the "Password" section for how to enter your password.

After activating the password lock, you will be asked for your password before changing your settings in
the manner shown below, so please change your settings after entering your password.

Example: When setting the Vacuum Mode

Va c u u m M o d e
Input Password Setting

● Password
This is displayed when the password lock is activated, and you can enter and change your password. However,
as stated above, entering your password is necessary before almost all setting changes. This is also true when
you change your password, and when the first password input screen will be displayed.

Input Password Alphabetic character When changing the alphabetic characters, turn
change
the control knob, and when moving the cursor to
the next character, press the control knob.
Accept
move the cursor

When you enter the correct password, the monitor title will change from "Input Password" to "Set New
Password". If it is still on "Input Password," the correct password was not entered. Check your password
once more and then enter it.

Return to the screen where you


Enter the last character enter the current password

Input Password Input Password


Input
failure

In the event you completely forgot your New password setting screen
password and cannot change your
settings, please contact your HAKKO Set New Password
representative Here is how you
know you are on
Successfully the right page.
entered

10
6. PARAMETER SETTINGS
● Initial Reset
With initial reset, you can return the settings (except for the password) to what they were when it was
shipped from the factory. The selection and execution methods are the same as the methods for the other
settings.

Select
NOTE
Initial Reset
The password lock function and the password
will be maintained even after an initial reset.
Accept

■ Explanations of each channel parameter and setting method

Parameter When the channel parameter is selected, the screen


Select shown to the right will be displayed. When you select
the channel you want to set here, it will switch to that
CH1 channel's setting screen.
Execute CH2
Turn the control knob when you want to change the
CH3 selection, and press the control knob when you have
Exit made your choice.

For the channel parameters, the displayed screen will differ depending on which handpiece is attached the applicable channel.

All handpieces EXCEPT FM-2029 FM-2029 Handpiece ONLY No Handpiece Connected


CH1 CH3 CH1
A ut o S l e e p 06m Er r o r Ala r m ON Error A l arm ON
S leep Te m p 200 Re a d y Ala r m ON R eady Al arm ON
Low Te m p 150 Pu m p Se le ct Int Exi t
E rror A l a r m ON Exit
Ready A l a r m ON
E x it
The reason the display screen is different is because the necessary setting items differ according to the
connected handpiece. Below, the setting method for each item is illustrated.

● Auto Sleep
Select whether you want to activate the soldering iron's sleep function. When activated, the sleep
function will turn on when then handpiece has been placed in the sleep holder for a set period of time
and the temperature of the iron tip will drop* to a set temperature.

Auto Sleep CH1


Setting Au to Sle e p Off
Select Sle e p Te m p 200
"Off" L o w Te m p 150
Er r o r Ala r m ON
Re a d y Ala r m ON
Exit

Select "On"

When changing your selection or changing


Auto Sleep the numerical value, turn the control knob Select
Setting
and press the control knob when you have
made your choice.
Accept
After the last digit has been accepted for
the time setting, the screen will return to the
previous screen as if the setting were OFF.

* The temperature when it is lowered is set as "Sleep Temp".

● Sleep Temperature
This sets the temperature when it is sleeping. The setting for the sleep temperature is not entered one digit
at a time, the displayed temperature changes in 20 ℃ (36℉) increments by turning the operating knob.
When the desired temperature is displayed, you can set it by pressing the operating knob.

Sleep Change
Te m p e r a t u r e value

Accept

● Low Temp Alert Setting


Set the lower-limit error temperature. When this function is activated, if the sensor temperature goes below
the lower-limit temperature, an error will be displayed and the warning buzzer will sound. Change the value
by turning the control knob, and pressing the control knob to accept the value.

L o w Te m p A l e r t Change numerical
Setting value

Execute

11
6. PARAMETER SETTINGS

Error Alarm Setting


You can set whether the buzzer will sound or not when an error occurs. Turn the control knob and select
ON or OFF, and press the control knob to accept.

Error Alarm Select


Setting

Accept

● Ready Alarm Setting


You can set whether the buzzer will sound or not when the iron tip, etc. has reached the set temperature
and is ready for use. Turn the control knob and select ON or OFF, and press the control knob to accept.

Ready Alarm Select


Setting

Accept

● Pump Select for Hot-Air (HAKKO FM-2029 only)


For the air for the HAKKO FM-2029, select whether you will use the station's internal pump or external air.

Pump Select for


Hot-Air Select

Accept

12
7. MAINTENANCE
Performing proper and periodical maintenance extends the product life. Efficient soldering depends upon
the temperature, the quality and quantity of the solder and flux. Apply the following service procedure as
dictated by the conditions of the usage.

WARNING
Since the handpiece tip/nozzle can reach a very high temperature, please work carefully. Except the case especially indicated,
always turn the power switch OFF and disconnect the power plug before performing any maintenance procedure.

1 Temperature High temperatures shorten tip life and may cause thermal shock to components.
Always use the lowest possible temperature. The excellent thermal recovery
characteristics of the HAKKO FM-206 ensure effective soldering at low
temperatures.

2. Cleaning Always clean the tip/nozzle before use to remove any residual solder or flux
adhering to it. Use the tip cleaner or cleaning sponge. Contaminants on the tip
have many deleterious effects, including reduced heat conductivity, which
contribute to poor performance.

3. After use Always clean the tip/nozzle and coat it with fresh solder after use. This guards
against oxidation.

This procedure, if followed daily, will materially add to tip life.


a. Set the temperature to 250℃ (482℉).
b. When the temperature stabilizes, clean the tip and check the condition of the
tip. If the tip is badly worn or deformed, replace it.
c. If the solder plated part of the tip is covered with black oxide, apply fresh
solder, containing flux, and clean the tip again. Repeat until all the oxide is
removed, then coat the tip with fresh solder.
d. Turn the power OFF and remove the tip, using the heat resistant pad. Set the
tip aside to cool.
e. Remaining oxides, such as the yellow discoloration on the tip shaft, are not
harmful but can be removed with isopropyl alcohol.

4. When the unit is not Never allow the unit to idle at a high temperature for extended periods. This will
being used and the allow the tip to become oxidized. Turn the power switch OFF. If it is to be out of
auto power shutoff service for several hours, it is advisable to pull the power plug as well.
is not active.

Maintenance of the electromagnetic valve and pump head


Remove the cover
When performing maintenance on either the electromagnetic valve or the pump head, remove the
screws holding the cover and take the cover off.

Electromagnetic valve maintenance


1. Remove the screws holding the electromagnetic valve in place.

13
7. MAINTENANCE

2. Remove the bottom of the electromagnetic valve.

3. Clean the parts that have flux attached to them, such as the inside of the electromagnetic valve, with
alcohol.

Caution
Do not use thinner when cleaning.

Clean with alcohol.

4. Assembly is done in the opposite order of disassembly.

*There is one more electromagnetic valve. Remove the screws on the back of the chassis, and from that
point on remove and clean following the same steps.

Remove
the screws.

Cleaning the pump head


1. Remove the valve and valve guard and remove any attached flux.

Caution
When the valve guard is difficult to remove,
please warm it with hot air. Please do not try
to forcibly remove it with a screwdriver, etc.
If the valve guard becomes deformed, it will
no longer be airtight.
Please clean with either alcohol or thinner.

Pump head disassembly


*It is resting on its side.
Clean the pump head, valve
and valve guard.

Pump head

Valve guard
Valve

*Please replace the valve if it is


deformed or hardened.

2. Install the valve and valve guard.

Caution 14
When assembling the pump, please make sure to keep it airtight so that there are no air leaks.
8. CHECKING PROCEDURE
WARNING
Unless otherwise directed, carry out these procedures with the power switch OFF and the power UNPLUGGED.

Check for a broken heater or 1. Check for a broken heater or sensor


sensor
Measure the resistance across this position.

Verify the electrical integrity of the heater and sensor.


Measure the resistance of the heater and sensor while at room
temperature1525℃5977℉. It should be 8 Ω ±10%. If
the resistance exceeds these limits, replace the tip.

Check the grounding line 1. Unplug the connection cord from the station.
2 2. Measure the resistance value between Pin 2 and the tip.
5 4
3. If the value exceeds 2 Ω (at room temperature), perform the
3 1 tip maintenance described on section 2, maintenance for the
8
6 tip. If the value still does not decrease, check the connection
7
cord for breakage.

Checking the connection cord 1. Remove the soldering tip and the sleeve assembly.
for breakage (HAKKO FM-2027) 2. Turn the front piece of the HAKKO FM-2027 counterclockwise
and remove the cover.
Black
White
3. Measure the resistance values between the connector and the
lead wires at the socket as follows:
Pin 1 – Red Pin 2 – Green
Green Pin 3 – Black Pin 5 – White
Red

If any value exceeds 0 Ω or is ∞, replace the HAKKO FM-2027.

Replacing the fuse


1. Unplug the power cord from the power receptacle.
2. Remove the fuse holder.
3. Replace the fuse.
4. Put the fuse holder back in place.

9. TROUBLE SHOOTING GUIDE

● The unit does not operate CHECK : Is the power cord and/or the connection plug disconnected?
when the power switch is ACTION : Connect it.
turned on. CHECK : Is the fuse blown?
ACTION : Replace the fuse. If the fuse blows again, send the unit in for repair.

● The tip does not heat up. CHECK : Is the tip inserted properly?
“Sens Error” is displayed. ACTION : Insert the tip completely.
CHECK : Is the connection cord and/or the heater/sensor broken?
ACTION : If the cord assembly is broken, replace the soldering iron, desoldering tool or
handpiece.

● Solder does not wet the tip. CHECK : Is the tip temperature too high?
ACTION : Set the appropriate temperature.
CHECK : Is the tip contaminated with oxide?
ACTION : Remove the oxide

● The tip temperature is too CHECK : Is the connection cord broken?


high. ACTION : If the cord assembly is broken, replace the soldering iron, desoldering tool or
handpiece.

● The tip temperature is too CHECK : Is the tip contaminated with oxide?
low. ACTION : Remove the oxide

● “Grip Error” is displayed. CHECK : Is the handpiece connected?


ACTION : Remove and reinsert the handpiece.

● The low-temperature alarm CHECK : Is the tip too small for the items to be soldered?
tolerance error “Low Temp” ACTION : Use a tip with a larger thermal capacity.
is displayed. CHECK : Is the setting value for the low-temperature alarm tolerance too low?
ACTION : Increase the setting value.

● Heater terminal short circuit CHECK : Is the appropriate HAKKO tip/nozzle being used?
error “Heater Short Error” is ACTION : Turn the power switch OFF and insert the genuine HAKKO tip/nozzle. Turn the
displayed. power switch ON.

● “Heat up Error” is displayed. ACTION : Turn the power switch OFF and insert the genuine HAKKO tip. Turn the power
(for MODEL FM-2023) switch ON.

● “Drive Error” is displayed. CHECK : Is the tip left on the wet cleaning sponge?
(for MODEL FM-2023) ACTION : Turn the power switch off. Turn the power switch on again after removing the
tip from the wet cleaning sponge.

● “Zero-Cross Error” or
“System Error” is displayed.
ACTION : Turn off the power switch. Turn on the power switch again.
If the “Zero-Cross Error” / “System Error” continues to be displayed after
15
turning on the power switch, contact your HAKKO representative.
10. ERROR MESSAGE

● Sens Error When there is the possibility that a failure has occurred in the
sensor or heater (including the sensor circuit), "Sens Error" is
displayed and the power is shut down.

● Grip Error "Grip Error" will be displayed if the connector cord is not attached
to the station OR the wrong soldering iron is connected.

● Low Temp If the sensor temperature falls below the difference between the
current temperature setting and the low-temperature alarm
tolerance, "Low Temp" is displayed and the warning buzzer sounds.
When the tip temperature rises to a value within the set tolerance,
EXAMPLE: the buzzer will stop sounding.
350℃ (400℃ - 50℃)
Set temperature
EXAMPLE:
Low-temperature alarm tolerance Assume that the temperature setting is 400℃/750℉ and the
OR tolerance 50℃/100℉. If the temperature continues to decrease
650℉ (750℉ 100℉) and finally falls below the value indicated below while the heating
element is on, the displayed value starts blinking to indicate that
Set temperature
Low-temperature alarm tolerance the tip temperature has dropped.

● Heater Short Error "Heater Short Error" will flash, and the buzzer will sound
continuously, when the tip is inserted incorrectly, an incompatible tip
is inserted, or a foreign object has found its way into the connector.

● Heat up Error This is displayed in cases such as when the iron tip abnormally
(For MODEL FM-2023) heats up relative to the set temperature when the micro-tweezers
(MODEL FM-2023) are connected.

● Drive Error This is displayed in cases such as when judged that an excessive
(For MODEL FM-2023) pulse has been generated when the micro-tweezers (MODEL
FM-2023) are connected.

● TRig Error A "trig error" will occur if the trigger is pulled before the nozzle
temperature has reached the set temperature. Please wait until the
temperature reaches the set temperature and stabilizes.

● Zero-Cross Error This is displayed when a zero-cross cannot be measured in the


designated cycle. Should this error be displayed, please contact
your HAKKO representative.

● System Error This is displayed when the system is unable to operate normally.
Should this error be displayed, please contact your HAKKO
representative.

● Det Error "Det Error" appears on the display when turning the power on after
connecting the MODEL FM-2022/2023 with a hot tip.
This is not an error.
Wait for approximately 10 seconds until the model functions
properly.

11. OPTION
External seitch (MODEL FM-2024)
An optional Foot Switch is available which can be connected to the unit to START/STOP the pump.

Foot switch
(B1649)

Security lock
The HAKKO FM-206 comes with an anti-theft security slot.

Compatible Slot Sizes


3 x 7 mm
(0.12 x 0.28 in.)

16
12. PARTS LIST

● HAKKO FM-206
Item No. Part No. Part Name Specifications
1 A1514 Ceramic paper filter 10 pcs.
2 B1075 Elbow Union
3 B2756 Tip tray
4 B2384 Inlet
5 B2852 Switch With O-ring
6 B2880 Vacuum outlet cap
7 B2954 O-ring
8 B3439 Vacuum outlet retainer
9 B3428 Motor
10 B2419 Power cord, 3 wired cord & american plug 26

26

22
21

10 4
13

20

13

2
23
25

5
27

24

6 8
1

7 Pump assembly

15

11
Item No. Part No. Part Name Specifications
11 A1583 Valve plate 17
12 A1584 Diaphragm
13 B3667 Solenoid valve
14 B3668 Pump frame
15 B3669 Pump head
16 B3670 Diaphragm setting plate 16
17 B3671 Fixing plate
18 B3672 Crank shaft 12
19 B3673 Crank
20 B3674 Fuse/250V-7A
21 B3676 Transformer/100-120V
9
22 B3678 P.W.B./Transformer Transformer
14
23 B3679 P.W.B./with front panel & valve Temp. Control & display
24 B3681 Inner hose 6MM×100L
25 B3682 Inner hose 6MM×115L
26 B3683 Inner hose 6MM×220L
27 B3684 Inner hose 3MM×170L

19

18

18
12. PARTS LIST

● HAKKO FM-2027
Item No. Part No. Part Name Specifications
1 FM2027-02 Connector Assembly 24V-70W
3
2 B3215 Connector Cover
3 B3216 Sleeve Assembly Yellow
B3217 Sleeve Assembly Orange
B3218 Sleeve Assembly Blue
B3219 Sleeve Assembly Green
4 4 Tip
5 B2300 Heat Resistant Pad
2 6 B3253 Connecting Cable
1

● Iron Holder
Item No. Part No. Part Name Specifications
1 - 9 FH200-01 Iron holder
5 6

● Iron Holder Parts


Item No. Part No. Part Name Specifications
2 1 B3001 Iron receptacle With screws
6 2 B2791 Tip fixing spring
3
3 B3248 Holder for iron receptacle
4 B3251 Iron holder base With rubber feet
5 B3249 Cleaner base With rubber feet
1 6 B3250 Stay
7
7 B3252 Switch case assembly
9 8 599B-02 Tip cleaner
8
9 599-029 Cleaning wire

Instruction manual in the language of Japanese, English, Chinse, French, German and Korean
can be downloaded from the HAKKO Document Portal.
(Please note that some languages may not be available depending on the product.)

Copyright © 2012 HAKKO Corporation. All Rights Reserved.

2012.12
MA02391XZ121225

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