soe, 351 em ‘oatng Calestons (The Mah) - Pant Forma @ Dangle Coating Calculations (The Math) Dangle Rope Access + 21 January 2020 Coating Calculations - Painting Guide a Paint Consumption Calculations Getting the basics right for field paint inspectors... (Part 1) Useful Formulas ‘The first thing youll need to do is determine the surface area of the area you'll be painting. To do this, you'll need to measure the length and width of the area (in feet), and then multiply those two numbers together. This will give you Ifyou would lke to change your preferences you may Go psienn opes.counicotig cations ww‘9924, 351 PM ‘oatng Calestons (The Mah) - Pant Forma coating system to be used including the final required wet film thickness calculation to achieve the desired dry film thickness will dictate the overall costs (wit to aft calculation) Calculating paint consumption quantities correctly can be extremely important, especially in certain locations such as offshore maintenance environments, where additional deliveries can be a problem. Some products also have long lead times and ensuring the correct amount of paint is available can be the difference between finishing @ ‘contract on time and running over into critical paths. Furthermore, delivery of too much paint can have commercial implications due to transport costs, general logistics ‘and handling and returning specialist products and/or special (non-standard) colours. This blog post is designed to provide an understanding of the arithmetic used throughout the coating industry in ‘coating thickness calculations, You will also find some basic conversions, definitions and calculations for surface areas. Starting with expendable abrasive materials, the amount of abrasive to be used on a blasting project varies tremendously between contracts however we can build certain matrix models on historical work experiences, which is where this blog post is derived from. The abrasive range in industrial and marine applications is generally; 20-75 kilo/m2 depending on the surface condition and required specification or standard. ‘Abrasive blasting is an operation where surface material is removed by using a high-pressure jet of abrasive parlicles. The abrasive particles can be made of various materials, including sand, glass beads, steel shot, and aluminum oxide. Abrasive blasting is often used to remove paint or rust from metal surfaces, and can also be used to prepare surfaces for painting or other coatings. Abrasive blasting can be performed using several different types of equipment, including hand-held sandblasters, cabinet sandblasters, and automated blast rooms. The type of equipment used will depend on the size and type of surface being cleaned, as well as the desired results. Abrasive blasting is a safe and effective way to clean or prepare surfaces for painting or other coatings. When performed property, it will not damage the underlying substrate. Abrasive blasting is an important part of the surface Preparation process and should be done by trained and experienced personnel, Coating Thickness Calculation Coating thickness calculation is a crucial aspect of various industries, such as automotive, aerospace, and ‘construction. It involves determining the thickness of coatings applied to different surfaces, which is essential for ‘ensuring the durability, performance, and quality of the finished product. Coating thickness calculation plays a vital role in the automotive industry, where it is necessary fo measure the thickness of paint coatings on vehicles. This measurement helps ensure that the paint provides adequate protection against corrosion and environmental factors, while also enhancing the vehicle's appearance. By accurately calculating the coating thickness, manufacturers can meet industry standards and customer ‘expectations. In the aerospace industry, coating thickness calculation is equally important, Aircraft require protective coatings to withstand extreme weather conditions, prevent corrosion, and maintain structural integrity, By accurately calculating the coating thickness, aerospace engineers can ensure that the aircraft components are adequately protected and meet safety regulations. ‘The construction industry also relies on coating thickness calculation to ensure the durability and longevity of various structures. Coatings are applied to surfaces such as concrete, steel, and wood to protect them from moisture, UV radiation, and other detrimental factors. By accurately calculating the coating thickness, construction professionals can ensure that the coatings provide adequate protection and extend the lifespan of buildings, bridges, and other important infrastructure. ‘There are various methods for coating thickness calculation, including destructive and non-destructive techniques. Destructive methods involve removing a sample of the coating and measuring its thickness using specialised open onapescousiostng-aultons an‘9924, 351 PM ‘oatng Calestons (The Mah) - Pant Forma @ Dangle Wet Film Thickness (WFT) In order to achieve a calculated wet film thickness we must take the desired dry film thickness (DFT) first and reverse engineer. So a DFT of 90 microns using a paint with a volume solid (VS) of 60% we would calculate the following to find the WET, WFT = 100 x DFT/ VS (WFT = 100 x 90 / 60) therefore giving us 150 microns as the Wet Film Thickness (WFT). Dry Film Thickness (DFT) When the required calculation is in reverse and you are looking to obtain the dry film thickness (DFT) the following formula apples: WFT x VS / 100 = DFT so using the same numbers as we did above working out the wet flm thickness the ‘equation looks like this (150 x 60 / 100) = 90 microns DFT). Volume Solids (VS) Dry Film Thickness / Wet Film Thickness x 100 = Volume Solid shown as a percentage (%) again using the above numbers it would be as follows; 90 DFT / 150 WFT x 100 = 60% VS. Theoretical Spreading Rate (TSR) m2 per ltr = 10 x VS(%) / DFT in microns. Using the above numbers we can estimate the following outcome; 10 x 60% / 90 = 0.06 m2 per Itrof paint. Practical Spreading Rate (PSR) TSR x (100% - wastage%) = PSR. For this example we will again use the aforementioned numbers above 0.06 x (100% - 20%) = 0.048 m2 per ltr of paint. Calculating Paint Quantities use cookies to ensure that we give you the best experience on our website. If you would like to change your preferences you ma psienn opes.counicotig cations an‘9924, 351 PM ‘oatng Calestons (The Mah) - Pant Forma @ Dangle ‘Therefore using PSR we can determine the paint requirement for coating a flat plate as described above would require 15 litres of paint (30 / 4 x 2 = 15). In our next blog post on coating calculations part 2 we will look at more complex shapes and how to calculate their surface areas accurately, such as; | Beams (primary and secondary steel) Cylinders (storage tanks or wind turbine tower sections) Pipes and Pipelines ‘About Dangle Rope Access Here at Dangle Rope Access, we provide a variety of comprehensive inspection, access, coatings, and composite (IAC) industrial services. Our services are available to both the private and public sectors. We offer high-quality proven solutions that will help reduce maintenance costs in bath the long and short-term. We are based in Dundee, Scotland and also have offices based in Edinburgh, along with our newly established training centre in Northern Ireland Dangle Academy. Due to our company size and structure, we are able to offer a flexible and versatile approach to the way we run our business and the services that we offer our clients. And, as a leading painting company, we've worked on several renewable energy projects in the UK, Europe, and the US. We work with both on and offshore with wind farm operators, and asset owners. For offshore wind farm maintenance, to onshore building maintenance, we can cover both the East and West coasts. To find out more about how our team can help you contact us today. Our friendly, professional and helpful team is always on hand to help. Dry Film Thickness Wet Film Thickness < Older Pos! We'd love a share... f X in © ookies to ensure tha rience on our website. If you would like to change your preferences you may psienn opes.counicotig cations ar‘oatng Calestons (The Mah) - Pant Forma Industrial Rope Access Companies >y Dangle Rope Access «16 November 2024 Discover Dangle, one of the leading industrial rape access companies in Scotland, Offering efficient, cost-effective solutions for inspections, maintenance, and repairs. Industrial Abseiling ay Dangle Rope Access +24 July 2024 Industrial Abseiling: A Comprehensive Guide to Vertical Access Solutions Understanding Industrial Abseiling: Definition and Applications rope access techniques, vertical access solutions, industrial Continue reading ICATS Paintina Course psienn opes.counicotig cations The Rise of Offshore Wind by Dangle Rope Access +22 October 2024 Harnessing Nature for a Sustainable Future ig the Right Painting Company by Dangle Rope Access + 4 May 2024 Discover the leading painting companies in your local ‘area, Our experienced team delivers high-quality results talored to your needs. Contact Dangle today! Continue reading a a Paintina Contractor for sr‘9924, 351 PM ‘oatng Calestons (The Mah) - Pant Forma @ Dangle Advantages of Using Rope Access for High Rise Bul Maintenance >y Dangle Rope Access +17 Febuary 2004 Discover benefits of using rope access for efficient, cost-effective high-rise building maintenance, ensuring safety, flexibility, and minimal disruption. Continue reading The Ultimate Guide to Dundee Roofing ay Dangle Rope Access «17 January 2024 Looking for expert roofing services in Dundee? Our professional roofing contractors provide top-notch solutions forall your roofing needs. Contact today! Continue reading psienn opes.counicotig cations Rescue Techniques using Ropes by Sion Dun 19 January 2024 Learn the importance of rope rescue techniques in emergency operations. This guide provides valuable strategies to ensure safe and effective rescue tasks. Continue reading Edinburgh's Wind Farm Maintenance Services 10 January 2024 Explore Edinburgh Wind Farm Maintenance with Dangle Rope Access Specialists. Learn about their Unique methods, industry comparisons and future trends. Continue reading eruse cookies to ensure th: psienn opes.counicotig cations the best experience on our websit ‘ostng Caleulstons (he Mah) - Pant Fomuia @Dangle Ifyou would lke to change your preferences you may Go shere so by following the instruc a”