ZF Transmision Manual
ZF Transmision Manual
specifications 8HP | 8P
August 17, 2023
8HP
Service Level 3
Passenger Car
ZF, ZF Aftermarket, ZF SERVICES
2024-04-02
Table of Contents
1 Preamble ........................................................................................................................... 3
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Preamble
1 Preamble
This document does not replace the complete documentation of a ZF product. Therefore you need to
use the document with the ZF order number. The content has the status of the PDF generation.
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Clutch adjustment specifications 8HP | 8P
Safety
Signal words and symbols
This document contains particularly highlighted safety instructions which are marked with one of the
following signal words depending on the severity of the danger.
DANGER
DANGER
The signal word DANGER indicates a dangerous situation that, if not prevented, will lead to a
severe injury or death.
Information as to how the danger can be prevented.
WARNING
WARNING
The signal word WARNING indicates a dangerous situation that, if not prevented, can lead to a
severe injury or death.
Information as to how the danger can be prevented.
CAUTION
CAUTION
The signal word CAUTION indicates a dangerous situation that, if not prevented, can lead to a slight
or moderate injury.
Information as to how the danger can be prevented.
NOTICE
The signal word NOTICE indicates a situation that, if not prevented, can lead to property damage.
Information as to how the property damage can be prevented.
This symbol indicates information concerning special workflows, methods, application of aids,
etc.
Read all safety instructions and information. Non-compliance may lead to property damage, serious
injuries or death.
Intended use
The ZF product is exclusively intended for the application as defined in the contract and as agreed on
the time of delivery. Any other or more extensive form of use does not comply with this definition of
intended use. The intended use includes compliance with this documentation and other applicable
documents in order to avoid malfunctions and damage in operation.
The ZF product is designed and produced in line with state-of-the-art technology. The ZF product in
its delivery status is safe to operate. However, the ZF product may pose dangers if improperly used
by unauthorized, untrained and uninstructed staff or if not used according to its intended use.
Figures might deviate from the ZF product and are not drawn to scale. No conclusions can be drawn
with regard to size and weight.
Only perform assembly, commissioning, maintenance, and repair work according to this
documentation and other applicable documents.
In case of damage, contact ZF and have the following information on the product ready:
Type
Parts list [BoM] number
Serial number
Operating hours
Description of damage
Observe safety instructions, valid safety regulations and legal conditions to prevent malfunctions and
damage.
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Clutch adjustment specifications 8HP | 8P
The country-specific safety regulations, accident prevention regulations and environmental protection
provisions apply additionally.
Wear safety-relevant workwear for all work. Depending on the work, also wear personal protective
equipment.
After completing the work, check correct function and functional security.
Handling of ZF product
Unauthorized changes and modifications may impair operational safety. Changes, modifications and
applications are only permissible upon written approval by ZF Friedrichshafen AG.
Secure workspace.
Only carry out work at the unit when in a voltage-free state.
Protect unit against being started accidentally. Attach instruction plate where it is clearly visible.
Perform work when engine is switched off.
Protect engine against being started accidentally. Attach instruction plate where it is clearly visible.
Do not stand beneath a suspended load.
Do not work on a suspended load.
Only use permitted means of transport and lifting devices with sufficient load-bearing capacity.
Close open pipings and hoses and avoid damage.
Observe tightening torques.
Protect cables against mechanical damage.
Noise
The perception of acoustic signals, warning calls or sounds warning of impending danger is impaired
by noise.
Avoid noise.
Wear ear protection.
Operating supplies and auxiliary materials might cause permanent damage to health and
environmental damage.
Observe the following when selecting operating supplies and auxiliary materials:
Health risks
Environmental compatibility
Material safety data sheets
Observe the following when handling operating supplies and auxiliary materials:
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Clutch adjustment specifications 8HP | 8P
Observe the following when handling operating supplies and auxiliary materials:
Store operating supplies and auxiliary materials in suitable and correctly labeled containers.
Seek medical help in case of injuries due to hot, cold or caustic operating supplies or auxiliary materials.
Collect leaking operating supplies and auxiliary materials in sufficiently large containers.
Observe disposal regulations.
Observe material safety data sheets.
Malfunction
Electric current
Hazardous substances
Fire
hot surface and media
Vehicle manufacturer and workshop operator shall be responsible for the observance of the
applicable national and international laws, regulations, provisions, standards and information covering
high voltage safety.
When performing general work on the system, on assemblies and components close to HV-systems,
observe the following:
Experts should be suitably qualified and should receive appropriate instruction for high voltage safety.
While working on HV‐systems, assemblies and components in de-energized condition observe the
following:
High-voltage expert should be qualified and receive instruction for the work to be done.
Separate all poles and all sides of the electrical facility from live parts (certified isolation).
Protect electrical facility against restart.
Remove residual energy, if required.
Make sure that the facility is de-energized and keep this condition while working.
Short-circuit and ground high-voltage system on load side, if required.
Cover or block off neighboring live components, if required.
Follow and stick to instructions.
Wear personal protective equipment, if required.
Electrostatic discharge (ESD) might cause damage to electronic components due to overvoltage.
Fig. 2
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Clutch adjustment specifications 8HP | 8P
Fig. 3
Further information:
DIN EN 61340-5-1/2/3
VDE 0300
IEC/TR 61340
ANSI/ESD standards
Clean the ZF product with an appropriate cleaning agent prior to repair or assembly works.
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Clutch adjustment specifications 8HP | 8P
Clean the ZF product with an appropriate cleaning agent prior to repair or assembly works.
NOTICE
Assemble the ZF product at a clean workplace. The order of work steps, configuration data, and
tightening torques must be observed. Use the special tools specified in the work steps.
Bearing
The provisions for assembly of the bearings are described in the respective work step. Each bearing
integrated must be lubricated with operating oil after assembly.
Sealing compound
Sealing compound is only to be used when described as such in the work step (refer to Section
Operating Supplies and Auxiliary Materials). Please observe the manufacturer guidelines and
processing instructions. Apply the sealing compound thinly and evenly. Keep oil ducts and oil bores
free of sealing compound. When assembling the parts, no sealing compound may enter the oil ducts
or oil bores.
Retaining agents
Retaining agents are only to be used when described as such in the work step (refer to Section
Operating Supplies and Auxiliary Materials). Please observe the manufacturer guidelines and
processing instructions.
Oil
Fill the ZF product with oil before initial operation. For the procedure and approved oil grades, refer to
the document valid for the ZF product, the type plate, and/or the latest List of Lubricants TE-ML.
These documents are available at all ZF Services Partner and here www.zf.com.
Cleaning parts
Clean all reusable parts.
Clean lined clutch disks with a lint-free cloth only.
Remove sealing compound residues on sealing faces or retaining agent residues, e.g., in tapped holes
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Clutch adjustment specifications 8HP | 8P
Remove sealing compound residues on sealing faces or retaining agent residues, e.g., in tapped holes
or on splines.
Clean joining surfaces.
Clean blind holes and blind hole threads.
Lubricating bores, oil bores, oil ducts, bores for oil press fits and lubricating grooves must be free from
dirt, preservatives and foreign matter. Check for free passage.
Hose assemblies, tubes and joining elements must be free from dirt, oil and damage. Clean dirty or oily
parts. Check for free passage. Replace damaged parts.
Clean all cavities and reliefs.
Remove preservatives from new parts.
Reusing parts
Expert staff assess whether parts can be reused. Replace parts in the following cases:
Damage
Wear, e.g., of bearings, multidisks, thrust washers
Lasting deformation
Overheating due to operation or disassembly
Only replace with original ZF parts or ZF-approved parts. Please refer to the spare parts catalog for
the ZF product.
Replacing parts
The following parts must always be replaced:
Only replace with original ZF parts or ZF-approved parts. Please refer to the spare parts catalog for
the ZF product.
Reworking parts
Minor damage on reusable components can be removed and reworked with suitable special tools if
the component's function is not impaired.
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Clutch adjustment specifications 8HP | 8P
If rework is needed on spacer washers or shims because of clearance settings, ensure that the
reworked surface is level with the starting face and has the same surface quality.
Debur all edges that can cause chip formation during the assembly process or represent a risk of
injury for the specialized staff. Remove burrs or other similar instances of unevenness.
NOTICE
The following requirements must be observed for the work process and the workshop equipment:
Install separate cleaning processes for the parts of the hydraulic system and other parts (e. g. outer
parts).
Avoid using mechanical stroke and blow processes. In case it cannot be avoided: Use impact adapter
with large stroke/impact face.
Parts made of Fe metals must be demagnetized.
Only use cleaning cloths which do not fray.
When applying operating supplies and auxiliary materials, only use high-quality, wear-resistant brushes
whose bristles do not fall out (e.g. silicone brushes).
Use operating supplies and auxiliary materials with the specified purity only (e.g. lubricants, jointing
compound, compressed air for inspection processes, etc.).
Cover operating supplies and auxiliary materials before and after use.
Store and transport ready-to-install components and assembly groups when properly covered.
Fixtures must be designed and used in such a way that mechanical damage of the part or the ZF
product is excluded and the fixture does not suffer from excessive wear.
Avoid ingress and utilization of easily distributable auxiliary materials in the working area (e.g. wood,
Styrofoam, fiber plates, waxed paper).
Chip-cutting machining and the blowing out of parts with compressed air has to be performed in a
separate room and must not be performed in the working area.
Design support surfaces for parts and tools in such a way that no deposits may accumulate (e.g. grate,
perforated sheet metal).
Work surfaces must be abrasion-proof and easy to clean (e.g., V4A sheets with rubber pads).
If possible, make sure that work surfaces do not have any inaccessible corners and recesses.
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Clutch adjustment specifications 8HP | 8P
If possible, make sure that work surfaces do not have any inaccessible corners and recesses.
Workshop equipment (e.g., cabinets, racks, workbenches) and its respective arrangement in the room
must always be designed in such a way that proper cleaning of the room and floor is possible.
The floor must be easy to clean (e.g. use of abrasion-proof sealing).
Vacuum-clean the floor regularly ‒ do not sweep.
Regularly wet-clean the floor.
The version designates the clutch components. The available versions are A, B, C, D, E, F, G,
H, I and J.
1087.010.xxx 8HP70
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Clutch adjustment specifications 8HP | 8P
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Clutch adjustment specifications 8HP | 8P
1087.014.xxx 8HP70HIS
Clutch A Clutch B
Parts list Specification no. Specification no. Specification no. Specification no.
(BoM) 1087.700.039 1102.700.068 1087.700.248 1087.700.249
1087.014.009 A A
1087.014.047 A A
1087.014.048 A B
1087.014.052 A B
1087.014.092 A B
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Clutch adjustment specifications 8HP | 8P
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Clutch adjustment specifications 8HP | 8P
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Clutch adjustment specifications 8HP | 8P
1087.020.xxx 8HP70T
1087.020.xxx 8HP70X
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Clutch adjustment specifications 8HP | 8P
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Clutch adjustment specifications 8HP | 8P
1087.024.xxx 8HP70THIS
1087.024.xxx 8HP70XHIS
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Clutch adjustment specifications 8HP | 8P
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Clutch adjustment specifications 8HP | 8P
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Clutch adjustment specifications 8HP | 8P
1087.030.xxx 8HP55A
1087.034.xxx 8HP55AHIS
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Clutch adjustment specifications 8HP | 8P
1087.040.xxx 8HP70H
1087.050.xxx 8P55AH
1087.054.xxx 8P55FLH
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Clutch adjustment specifications 8HP | 8P
1087.064.xxx 8HP55FLHIS
1087.070.xxx 8P70H
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Clutch adjustment specifications 8HP | 8P
1087.074.xxx 8P70XH
1090.010.xxx 8HP45
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Clutch adjustment specifications 8HP | 8P
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Clutch adjustment specifications 8HP | 8P
1090.014.xxx 8HP45HIS
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Clutch adjustment specifications 8HP | 8P
1090.014.004 A A A A A
1090.014.005 A A A A A
1090.014.008 C B C A C
1090.014.011 A A A A A
1090.014.012 A A A A A
1090.014.015 C B C A C
1090.014.017 A A A A A
1090.014.018 A A A A A
1090.014.019 A A A A A
1090.014.020 C B C A C
1090.014.021 C B C A C
1090.014.025 A A A A A
1090.014.026 A A A A A
1090.014.027 A A A A A
1090.014.029 C B C A C
1090.014.032 A A A A A
1090.014.035 A A A A A
1090.014.036 A A A A A
1090.014.037 A A A A A
1090.014.038 C B C A C
1090.014.039 C B C A C
1090.014.040 C B C A C
1090.014.041 A A A A A
1090.014.042 C B C A C
1090.014.046 A A A A A
1090.014.048 C B C A C
1090.014.049 C B C A C
1090.014.050 C B C A C
1090.014.051 C B C A C
1090.014.052 A A A A A
1090.014.053 C B C A C
1090.014.054 A A A A A
1090.014.055 A A A A A
1090.014.056 A A A A A
1090.014.057 A A A A A
1090.014.059 C B C A C
1090.014.060 C B C A C
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Clutch adjustment specifications 8HP | 8P
1090.014.077 A A A A A
1090.014.078 A A A A A
1090.014.079 A A A A A
1090.014.080 A A A A A
1090.014.081 A A A A A
1090.014.082 A A A A A
1090.014.084 A A A A A
1090.014.085 A A A A A
1090.014.087 A A A A A
1090.014.088 A A A A A
1090.014.089 C B C A C
1090.014.090 A A A A A
1090.014.094 C B C A C
1090.014.099 A A A A A
1090.014.100 A A A A A
1090.014.101 A A A A A
1090.014.102 A A A A A
1090.014.103 A A A A A
1090.014.104 A A A A A
1090.014.105 A A A A A
1090.014.107 A A A A A
1090.014.108 C B C A C
1090.014.109 A A A A A
1090.014.110 A A A A A
1090.014.111 A A A A A
1090.014.112 C B C A C
1090.014.113 C B C A C
1090.014.114 C B C A C
1090.014.115 C B C A C
1090.014.116 A A A A A
1090.014.117 A A A A A
1090.014.118 A A A A A
1090.014.119 C B C A C
1090.014.120 C B C A C
1090.014.121 A A A A A
1090.014.122 A A A A A
1090.014.125 C B C A C
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Clutch adjustment specifications 8HP | 8P
1090.014.132 A A A A A
1090.014.134 A A A A A
1090.014.135 C B C A C
1090.014.137 A A A A A
1090.014.145 A A A A A
1090.014.150 A A A A A
1090.014.152 A A A A A
1090.014.153 A A A A A
1090.014.154 C B C A C
1090.014.169 A A A A A
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Clutch adjustment specifications 8HP | 8P
1090.020.xxx 8HP45X
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Clutch adjustment specifications 8HP | 8P
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Clutch adjustment specifications 8HP | 8P
1090.024.xxx 8HP45XHIS
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Clutch adjustment specifications 8HP | 8P
1090.024.084 A A A A A
1090.024.085 A A A A A
1090.024.086 A A A A A
1090.024.087 C B C A C
1090.024.088 A A A A A
1090.024.089 A A A A A
1090.024.090 A A A A A
1090.024.091 A A A A A
1090.024.092 A A A A A
1090.024.094 A A A A A
1090.024.095 A A A A A
1090.024.096 A A A A A
1090.024.097 A A A A A
1090.024.098 A A A A A
1090.024.099 A A A A A
1090.024.100 A A A A A
1090.024.101 A A A A A
1090.024.102 C B C A C
1090.024.103 A A A A A
1090.024.104 A A A A A
1090.024.105 A A A A A
1090.024.106 A A A A A
1090.024.107 A A A A A
1090.024.108 C B C A C
1090.024.109 C B C A C
1090.024.110 C B C A C
1090.024.111 A A A A A
1090.024.112 A A A A A
1090.024.113 C B C A C
1090.024.116 A A A A A
1090.024.118 A A A A A
1090.024.119 A A A A A
1090.024.120 A A A A A
1090.024.121 A A A A A
1090.024.122 C B C A C
1090.024.123 C B C A C
1090.024.124 C B C A C
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Clutch adjustment specifications 8HP | 8P
1090.024.129 A A A A A
1090.024.130 C B C A C
1090.024.131 A A A A A
1090.024.137 A A A A A
1090.024.138 A A A A A
1090.024.139 A A A A A
1090.024.140 A A A A A
1090.024.141 A A A A A
1090.024.142 A A A A A
1090.024.143 A A A A A
1090.024.146 A A A A A
1090.024.148 A A A A A
1090.024.152 A A A A A
1090.024.153 A A A A A
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Clutch adjustment specifications 8HP | 8P
1091.010.xxx 8HP90
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Clutch adjustment specifications 8HP | 8P
1091.030.xxx 8HP90A
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Clutch adjustment specifications 8HP | 8P
1091.030.xxx 8HP90A
1091.034.xxx 8HP90AHIS
1091.040.xxx 8HP90A74
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Clutch adjustment specifications 8HP | 8P
1091.057.xxx 8HP90S
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Clutch adjustment specifications 8HP | 8P
1101.010.xxx 8HP50
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Clutch adjustment specifications 8HP | 8P
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Clutch adjustment specifications 8HP | 8P
1101.014.xxx 8HP50HIS
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Clutch adjustment specifications 8HP | 8P
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Clutch adjustment specifications 8HP | 8P
1101.014.014 A A E A F
1101.014.015 A A E A F
1101.014.016 A A F A E
1101.014.018 A A F A E
1101.014.028 A A F A E
1101.014.030 A A F A E
1101.014.031 A A F A E
1101.014.032 A A F A E
1101.014.033 A A F A E
1101.014.035 A B E A F
1101.014.036 A A E A F
1101.014.037 A A F A A
1101.014.041 B B E A F
1101.014.042 B B E A F
1101.014.043 A A E A E
1101.014.044 A A F A A
1101.014.047 A A F A A
1101.014.051 A A E A E
1101.014.052 A A E A E
1101.014.054 B B E A F
1101.014.056 B B E A F
1101.014.057 A B E A F
1101.014.058 A A F A E
1101.014.059 A A F A E
1101.014.060 A A F A E
1101.014.061 A A F A E
1101.014.064 A A F A E
1101.014.076 A A F A E
1101.014.077 A A F A E
1101.014.078 A A F A E
1101.014.080 A A F A E
1101.014.082 A A F A E
1101.014.085 A A F A E
1101.014.086 A A F A E
1101.014.087 A A F A E
1101.014.088 A A F A E
1101.014.089 A A F A E
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Clutch adjustment specifications 8HP | 8P
1101.014.090 A A F A E
1101.014.091 A A F A E
1101.014.092 A A F A E
1101.014.094 A A F A E
1101.014.096 A A F A E
1101.014.098 A A F A E
1101.014.099 A A F A E
1101.014.100 A A F A E
1101.014.112 A A F A E
1101.014.114 A A F A E
1101.014.118 A A F A E
1101.014.119 A A F A E
1101.014.125 A A F A E
1101.014.126 A A F A E
1101.014.127 A A F A E
1101.014.129 A A F A E
1101.014.131 A A F A E
1101.014.132 A A F A E
1101.014.133 A A F A E
1101.014.134 A A F A E
1101.014.135 A A F A E
1101.014.143 A A F A E
1101.014.149 A A F A E
1101.014.151 A A F A E
1101.014.152 A A F A E
1101.014.153 A A F A E
1101.014.160 A A F A E
1101.014.174 A A F A E
1101.014.176 A A F A E
1101.014.177 A A F A E
1101.014.179 A B E A F
1101.014.236 A A F A E
1101.014.238 A A F A E
1101.014.240 A A F A E
1101.014.245 A A F A E
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Clutch adjustment specifications 8HP | 8P
1101.020.xxx 8HP50X
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Clutch adjustment specifications 8HP | 8P
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Clutch adjustment specifications 8HP | 8P
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Clutch adjustment specifications 8HP | 8P
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Clutch adjustment specifications 8HP | 8P
1101.024.xxx 8HP50XHIS
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Clutch adjustment specifications 8HP | 8P
1101.024.002 A A E A F
1101.024.008 A A E A F
1101.024.009 A A E A F
1101.024.012 A A E A F
1101.024.016 A A E A F
1101.024.017 A A E A F
1101.024.018 A A E A F
1101.024.020 A A E A F
1101.024.021 A A E A F
1101.024.024 A A E A F
1101.024.029 A A E A F
1101.024.032 A A E A F
1101.024.033 A A E A F
1101.024.034 A A E A F
1101.024.035 A A E A F
1101.024.036 A A E A F
1101.024.039 A A E A F
1101.024.043 A A E A F
1101.024.044 A A E A F
1101.024.045 A A E A F
1101.024.047 A A E A F
1101.024.052 A A E A F
1101.024.053 A A E A F
1101.024.055 A A E A F
1101.024.057 A A E A F
1101.024.059 A A E A F
1101.024.060 A A E A F
1101.024.061 A A E A F
1101.024.062 A A E A F
1101.024.063 A A E A F
1101.024.064 A A E A F
1101.024.065 A A E A F
1101.024.066 A A E A F
1101.024.067 A A E A F
1101.024.068 A A E A F
1101.024.069 A A E A F
1101.024.070 A A E A F
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Clutch adjustment specifications 8HP | 8P
1101.024.071 A A E A F
1101.024.073 A A E A F
1101.024.084 A A E A F
1101.024.085 A A E A F
1101.024.086 A A E A F
1101.024.089 A A E A F
1101.024.090 A A E A F
1101.024.091 A A E A F
1101.024.092 A A E A F
1101.024.093 A A E A F
1101.024.094 A A E A F
1101.024.096 A A E A F
1101.024.097 A A E A F
1101.024.106 A A E A F
1101.024.122 A A E A F
1101.024.124 A A E A F
1101.024.126 A A E A F
1101.024.127 A A E A F
1101.024.128 A A E A F
1101.024.165 A A E A F
1101.024.167 A A E A F
1101.024.169 A A E A F
1101.024.173 A A E A F
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Clutch adjustment specifications 8HP | 8P
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Clutch adjustment specifications 8HP | 8P
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Clutch adjustment specifications 8HP | 8P
1102.010.xxx 8HP75
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Clutch adjustment specifications 8HP | 8P
1102.014.xxx 8HP75HIS
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Clutch adjustment specifications 8HP | 8P
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Clutch adjustment specifications 8HP | 8P
1102.020.xxx 8HP75X
1102.024.xxx 8HP75XHIS
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Clutch adjustment specifications 8HP | 8P
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Clutch adjustment specifications 8HP | 8P
1102.024.045 A B A A A
1102.024.046 A B A A A
1102.024.047 A B A A A
1102.024.048 A B A A A
1102.024.050 A B A A A
1102.024.051 A B A A A
1102.024.055 A B A A A
1102.024.057 A B A A A
1102.024.058 A B A A A
1102.024.060 A B A A A
1102.024.062 A B A A A
1102.024.067 A B A A A
1102.024.068 A B A A A
1102.024.072 A B A A A
1102.024.076 A B A A A
1102.024.077 A B A A A
1102.024.078 A B A A A
1102.024.079 A B A A A
1102.024.083 A B A A A
1102.024.084 A B A A A
1102.024.089 A B A A A
1102.024.091 A B A A A
1102.024.095 A B A A A
1102.024.096 A B A A A
1102.024.097 A B A A A
1102.024.098 A B A A A
1102.024.099 A B A A A
1102.024.102 A B A A A
1102.024.103 A B A A A
1102.024.105 A B A A A
1102.024.106 A B A A A
1102.024.112 A B A A A
1102.024.114 A B A A A
1102.024.115 A B A A A
1102.024.122 A B A A A
1102.024.123 A B A A A
1102.024.125 A B A A A
2024-04-02 61
Clutch adjustment specifications 8HP | 8P
1102.024.126 A B A A A
2024-04-02 62
Clutch adjustment specifications 8HP | 8P
1102.060.xxx 8P75PH
1102.074.xxx 8P75XPH
2024-04-02 63
Clutch adjustment specifications 8HP | 8P
1102.074.xxx 8P75XPH
2024-04-02 64
Clutch adjustment specifications 8HP | 8P
1103.010.xxx 8HP66APH
1103.020.xxx 8HP65A
2024-04-02 65
Clutch adjustment specifications 8HP | 8P
1103.030.xxx 8HP65APH
2024-04-02 66
Clutch adjustment specifications 8HP | 8P
2024-04-02 67
Clutch adjustment specifications 8HP | 8P
1103.034.xxx 8HP65AHIS
2024-04-02 68
Clutch adjustment specifications 8HP | 8P
1103.034.039 A B A C A
1103.034.040 A B A C A
1103.034.060 A B A C A
1103.034.061 A B A C A
1103.034.062 A B A C A
1103.034.067 A B A C A
1103.034.086 A B A C A
1103.034.091 A B A C A
1103.034.092 A B A C A
1103.034.094 A B A C A
1103.034.095 A B A C A
1103.034.096 A B A C A
1103.034.097 A B A C A
1103.034.098 A B A C A
1103.034.099 A B A C A
1103.034.100 A B A C A
1103.034.102 A B A C A
1103.034.109 A B A C A
1103.034.110 A B A C A
1103.034.111 A B A C A
1103.034.112 A B A C A
1103.034.114 A B A C A
1103.034.116 A B A C A
1103.034.129 A B A C A
1103.034.130 A B A C A
1103.034.131 A B A C A
1103.034.132 A B A C A
1103.034.134 A B A C A
1103.034.136 A B A C A
1103.034.137 A B A C A
1103.034.143 A B A C A
1103.034.151 A B A C A
1103.034.156 A B A C A
1103.034.157 A B A C A
1103.034.158 A B A C A
1103.034.159 A B A C A
1103.034.168 A B A C A
2024-04-02 69
Clutch adjustment specifications 8HP | 8P
1103.034.172 A B A C A
1103.034.175 A B A C A
1103.034.182 A B A C A
1103.034.184 A B A C A
1103.034.185 A B A C A
1103.034.186 A B A C A
1103.034.187 A B A C A
1103.034.188 A B A C A
1103.034.189 A B A C A
1103.034.190 A B A C A
1103.034.191 A B A C A
1103.034.192 A B A C A
1103.034.193 A B A C A
1103.034.194 A B A C A
1103.034.195 A B A C A
1103.034.196 A B A C A
1103.034.197 A B A C A
1103.034.198 A B A C A
1103.034.199 A B A C A
1103.034.201 A B A C A
1103.034.202 A B A C A
1103.034.203 A B A C A
1103.034.205 A B A C A
1103.034.206 A B A C A
1103.034.207 A B A C A
1103.034.208 A B A C A
1103.034.209 A B A C A
1103.034.210 A B A C A
1103.034.211 A B A C A
1103.034.212 A B A C A
1103.034.213 A B A C A
1103.034.214 A B A C A
1103.034.215 A B A C A
1103.034.216 A B A C A
1103.034.217 A B A C A
1103.034.218 A B A C A
1103.034.219 A B A C A
2024-04-02 70
Clutch adjustment specifications 8HP | 8P
1103.034.220 A B A C A
1103.034.221 A B A C A
1103.034.222 A B A C A
1103.034.223 A B A C A
1103.034.224 A B A C A
1103.034.225 A B A C A
1103.034.226 A B A C A
1103.034.227 A B A C A
1103.034.228 A B A C A
1103.034.229 A B A C A
1103.034.230 A B A C A
1103.040.xxx - 8HP65AXIEP
2024-04-02 71
Clutch adjustment specifications 8HP | 8P
1103.050.xxx 8P65FLPH
2024-04-02 72
Clutch adjustment specifications 8HP | 8P
1103.060.xxx 8HP65AXPH
2024-04-02 73
Clutch adjustment specifications 8HP | 8P
1104.010.xxx 8HP95
2024-04-02 74
Clutch adjustment specifications 8HP | 8P
1104.020.xxx 8HP95X
1104.024.xxx 8HP95THIS
1104.024.xxx 8HP95XHIS
2024-04-02 75
Clutch adjustment specifications 8HP | 8P
1104.034.xxx 8HP95AHIS
2024-04-02 76
Clutch adjustment specifications 8HP | 8P
2024-04-02 77
Clutch adjustment specifications 8HP | 8P
1104.040.xxx 8HP95AX
2024-04-02 78
Clutch adjustment specifications 8HP | 8P
1104.060.xxx 8HP95AXPH
1105.010.xxx 8HP70L
2024-04-02 79
Clutch adjustment specifications 8HP | 8P
1105.014.xxx 8HP70LHIS
1109.014.xxx 8HP76HIS
2024-04-02 80
Clutch adjustment specifications 8HP | 8P
1109.024.xxx 8HP76XHIS
2024-04-02 81
Clutch adjustment specifications 8HP | 8P
2024-04-02 82
Clutch adjustment specifications 8HP | 8P
2024-04-02 83
Clutch adjustment specifications 8HP | 8P
1111.014.xxx 8HP51HIS
2024-04-02 84
Clutch adjustment specifications 8HP | 8P
1111.014.056 A A F A E
1111.014.057 A A F A E
1111.014.058 A A F A E
1111.014.059 A A F A E
1111.014.060 A A F A E
1111.014.061 A A F A E
1111.014.062 A A F A E
1111.014.063 A A F A E
1111.014.064 A A F A E
1111.014.065 A A F A E
1111.014.067 A A F A E
1111.014.068 A A F A E
1111.014.069 A A F A E
1111.014.070 A A F A E
1111.014.084 A A F A E
1111.014.085 A A F A E
1111.014.086 A A F A E
1111.014.098 A A F A E
1111.014.099 A A F A E
1111.014.100 A A F A E
1111.014.101 A A F A E
1111.014.105 A A F A E
1111.014.106 A A F A E
1111.014.107 A A F A E
1111.014.108 A A F A E
1111.014.110 A A F A E
1111.014.111 A A F A E
1111.014.112 A A F A E
1111.014.113 A A F A E
1111.014.114 A A F A E
1111.014.115 A A F A E
1111.014.117 A A F A E
1111.014.118 A A F A E
1111.014.119 A A F A E
1111.014.126 A A F A E
1111.014.135 A A F A E
1111.014.136 A A F A E
2024-04-02 85
Clutch adjustment specifications 8HP | 8P
1111.014.137 A A F A E
1111.014.138 A A F A E
1111.014.144 A A F A E
1111.014.145 A A F A E
1111.014.146 A A F A E
1111.014.147 A A F A E
1111.014.149 A A F A E
1111.014.150 A A F A E
1111.014.151 A A F A E
1111.014.152 A A F A E
1111.014.153 A A F A E
1111.014.154 A A F A E
1111.014.155 A A F A E
1111.014.156 A A F A E
1111.014.157 A A F A E
1111.014.158 A A F A E
1111.014.160 A A F A E
1111.014.161 A A F A E
1111.014.162 A A F A E
1111.014.163 A A F A E
1111.014.164 A A F A E
1111.014.165 A A F A E
1111.014.166 A A F A E
1111.014.167 A A F A E
1111.014.168 A A F A E
1111.014.169 A A F A E
1111.014.170 A A F A E
1111.014.171 A A F A E
1111.014.172 A A F A E
1111.014.173 A A F A E
1111.014.174 A A F A E
1111.014.175 A A F A E
1111.014.176 A A F A E
1111.014.177 A A F A E
1111.014.178 A A F A E
1111.014.179 A A F A E
1111.014.180 A A F A E
2024-04-02 86
Clutch adjustment specifications 8HP | 8P
1111.014.181 A A F A E
1111.014.182 A A F A E
1111.014.183 A A F A E
1111.014.184 A A F A E
1111.014.185 A A F A E
1111.014.186 A A F A E
1111.014.187 A A F A E
1111.014.188 A A F A E
1111.014.189 A A F A E
1111.014.190 A A F A E
1111.014.191 A A F A E
1111.014.192 A A F A E
1111.014.193 A A F A E
1111.014.194 A A F A E
1111.014.195 A A F A E
1111.014.196 A A F A E
2024-04-02 87
Clutch adjustment specifications 8HP | 8P
1111.024.xxx 8HP51XHIS
2024-04-02 88
Clutch adjustment specifications 8HP | 8P
1111.024.064 A A F A E
1111.024.065 A A F A E
1111.024.066 A A F A E
1111.024.067 A A F A E
1111.024.068 A A F A E
1111.024.069 A A F A E
1111.024.070 A A F A E
1111.024.071 A A F A E
1111.024.072 A A F A E
1111.024.076 A A F A E
1111.024.077 A A F A E
1111.024.078 A A F A E
1111.024.079 A A F A E
1111.024.088 A A F A E
1111.024.090 A A F A E
1111.024.092 A A F A E
1111.024.093 A A F A E
1111.024.094 A A F A E
1111.024.095 A A F A E
1111.024.099 A A F A E
1111.024.100 A A F A E
1111.024.102 A A F A E
1111.024.103 A A F A E
1111.024.106 A A F A E
1111.024.107 A A F A E
1111.024.108 A A F A E
1111.024.111 A A F A E
1111.024.113 A A F A E
1111.024.114 A A F A E
1111.024.115 A A F A E
1111.024.116 A A F A E
1111.024.117 A A F A E
1111.024.118 A A F A E
1111.024.119 A A F A E
1111.024.120 A A F A E
1111.024.121 A A F A E
1111.024.122 A A F A E
2024-04-02 89
Clutch adjustment specifications 8HP | 8P
1111.024.123 A A F A E
1111.024.124 A A F A E
1111.024.125 A A F A E
1111.024.126 A A F A E
1111.024.127 A A F A E
1111.024.128 A A F A E
1111.024.129 A A F A E
1111.024.130 A A F A E
1111.024.131 A A F A E
1111.024.132 A A F A E
1111.024.133 A A F A E
1111.024.134 A A F A E
1111.024.135 A A F A E
1111.024.136 A A F A E
1111.024.137 A A F A E
1111.024.138 A A F A E
1111.024.139 A A F A E
2024-04-02 90
Clutch adjustment specifications 8HP | 8P
1116.010.xxx 8P80PH
1116.050.xxx 8P80XPH
2024-04-02 91
Clutch adjustment specifications 8HP | 8P
2024-04-02 92
Clutch adjustment specifications 8HP | 8P
1122.050.xxx 8P100XPH
1124.020.xxx 8HP60
2024-04-02 93
Clutch adjustment specifications 8HP | 8P
1124.030.xxx 8HP60MH
2024-04-02 94
Clutch adjustment specifications 8HP | 8P
1124.040.xxx 8HP60X
2024-04-02 95
Clutch adjustment specifications 8HP | 8P
1124.060.xxx 8HP60XMH
2024-04-02 96
Clutch adjustment specifications 8HP | 8P
1126.020.xxx 8HP80
2024-04-02 97
Clutch adjustment specifications 8HP | 8P
1126.030.xxx 8HP80MH
1126.040.xxx 8HP80X
2024-04-02 98
Clutch adjustment specifications 8HP | 8P
1126.060.xxx 8HP80XMH
2024-04-02 99
Clutch adjustment specifications 8HP | 8P
1126.060.015 A A C F
1126.060.016 A A A F
1126.060.017 A A C F
1126.060.018 A A A F
1126.060.029 A A C F
1126.060.030 A A A F
1126.060.035 C A B F A
1126.060.036 C A A F A
1126.060.041 C A A F A
1126.060.042 C A B F A
1126.060.043 C A A F A
1126.060.053 C A A F A
1126.060.054 C A B F A
1126.060.055 C A B F A
1126.060.056 C A B F A
1126.060.058 C A A F A
1126.060.060 C A B F A
1126.060.061 C A A F A
1126.060.062 C A B F A
1126.060.063 C A A F A
1126.060.064 C A A F A
1126.060.068 C A A F A
1126.060.069 C A A F A
1126.060.070 C A B F A
1126.060.071 C A B F A
1126.060.077 C A A F A
1126.060.079 C A A F A
1126.060.080 C A B F A
1126.060.083 C A B F A
1126.060.087 C A B F A
1126.060.092 C A A F A
1126.060.093 C A A F A
1126.060.094 C A B F A
1126.060.095 C A A F A
1126.060.096 C A B F A
1126.060.098 C A B F A
2024-04-02 100
Clutch adjustment specifications 8HP | 8P
2024-04-02 101
Clutch adjustment specifications 8HP | 8P
Fig. 4 1087.700.039
2024-04-02 102
Clutch adjustment specifications 8HP | 8P
2024-04-02 103
Clutch adjustment specifications 8HP | 8P
Fig. 5 1087.700.044
2024-04-02 104
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range
Test up to 5000 km Measurement range
OTK Before test run, dry for dimension A
dimension Test force 2000 N for dimension B
Test force 200 N Force F 200 N ±5 N
±5 N
±5 N
4.95 -5.25 3.00
5.25 -
3.30
5.55
5.55 -
3.60
5.85
5.85 - 1.90 mm - 2.40 mm 1.90 mm - 2.64 mm 30.50 mm - 32.8 mm 39.7 mm - 40.00 mm
3.90
6.15
6.15 -
4.20
6.45
6.45 -
4.50
6.75
2024-04-02 105
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range
Test up to 5000 km Measurement range
OTK Before test run, dry for dimension A
dimension Test force 200 N for dimension B
Test force 200 N Force F 200 N ±5 N
±5 N
±5 N
5.10 - 2.80
5.30
5.30 - 3.00
5.60
5.60 - 3.30
5.90
5.90 - 3.60
2.26 mm - 2.75 mm 2.26 mm - 3.03 mm 42.7 mm - 45.40 mm 52.35 mm - 52.65 mm
6.20
6.20 - 3.90
6.50
6.50 - 4.20
6.80
6.80 - 4.50
7.10
2024-04-02 106
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range
Test up to 5000 km Measurement range
OTK Before test run, dry for dimension A
dimension Test force 200 N for dimension B
Test force 2000 N Force F 200 N ±5 N
±5 N
±5 N
3.62 -
1.80
3.92
3.92 -
2.10
4.22
4.22 -
2.40
4.52
4.52 -
2.70 1.78 mm - 2.27 mm 1.78 mm - 2.55 mm 32.7 mm - 35.00 mm 40.9 mm - 41.20 mm
4.82
4.82 -
3.00
5.12
5.12 -
3.30
5.42
5.42 -
3.60
5.72
Fig. 6 1087.700.093
2024-04-02 107
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range Measurement range
Test up to 5000 km
OTK Before test run, dry for dimension A for dimension B
dimension Test force 200 N
Test force 200 N Force F1 200 N ±5 N Force F2 150 N ±15 N
±5 N
±5 N
4.60 -
3.00
4.90
4.90 -
3.30
5.20
5.20 -
3.60
5.50
1.56 mm - 2.05 mm 1.56 mm - 2.20 mm 25.00 mm - 26.80 mm 34.00 mm - 34.30 mm
5.50 -
3.90
5.80
5.80 -
4.20
6.10
6.10 -
4.50
6.40
2024-04-02 108
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range Measurement range
Test up to 5000 km
OTK Before test run, dry for dimension A for dimension B
dimension Test force 200 N
Test force 200 N Force F1 200 N ±5 N Force F2 150 N ±15 N
±5 N
±5 N
5.06 -
2.80
5.26
5.26 -
3.00
5.56
5.56 -
3.30
5.86
5.86 -
3.60 2.22 mm - 2.61 mm 2.22 mm - 2.89 mm 33.60 mm - 35.80 mm 43.25 mm - 43.55 mm
6.16
6.16 -
3.90
6.46
6.46 -
4.20
6.76
6.76 -
4.50
7.06
Fig. 7 1087.700.096
2024-04-02 109
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range Measurement range
Test up to 5000 km
OTK Before test run, dry for dimension B for dimension C
dimension Test force 500 N
Test force 500 N Force 495 N ±105 N Test force 500 N ±5 N
±5 N
±5 N
6.26 -
4.50
6.56
6.56 -
4.80
6.86
6.86 -
5.10 1.71 mm - 2.22 mm 1.71 mm - 2.42 mm 33.30 mm - 33.70 mm 19.7 mm - 21.05 mm
7.16
7.16 -
5.40
7.46
7.46 -
5.70
7.76
2024-04-02 110
Clutch adjustment specifications 8HP | 8P
Fig. 8 1087.700.135
2024-04-02 111
Clutch adjustment specifications 8HP | 8P
2024-04-02 112
Clutch adjustment specifications 8HP | 8P
2024-04-02 113
Clutch adjustment specifications 8HP | 8P
2024-04-02 114
Clutch adjustment specifications 8HP | 8P
Fig. 9 1087.700.248
2024-04-02 115
Clutch adjustment specifications 8HP | 8P
Components
5 lined clutch disks
5 outer clutch disks
1 wave spring
1 end disk
Fig. 10 1087.700.249
2024-04-02 116
Clutch adjustment specifications 8HP | 8P
2024-04-02 117
Clutch adjustment specifications 8HP | 8P
Fig. 11 1087.700.267
2024-04-02 118
Clutch adjustment specifications 8HP | 8P
Fig. 12 1087.700.311
2024-04-02 119
Clutch adjustment specifications 8HP | 8P
Version A - G:
Fig. 13 1090.700.027
Version H - J:
2024-04-02 120
Clutch adjustment specifications 8HP | 8P
Version H - J:
Fig. 14 1090.700.027
2024-04-02 121
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range
Test up to 5000 km Measurement range
OTK Before test run, dry for dimension A
dimension Test force 200 N for dimension B
Test force 200 N Test force 200 N ±5 N
±5 N
±5 N
4.96 -
3.30
5.26
5.26 -
3.60
5.56
5.56 -
3.90
5.86
5.86 -
4.20 1.62 mm - 2.01 mm 1.62 mm - 2.25 mm 32.05 mm - 34.20 mm 41.20 mm - 41.50 mm
6.16
6.16 -
4.50
6.46
6.46 -
4.80
6.76
4.52 -
3.00
4.72
2024-04-02 122
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range
Test up to 5000 km Measurement range
OTK Before test run, dry for dimension A
dimension Test force 200 N for dimension B
Test force 200 N Test force 200 N ±5 N
±5 N
±5 N
4.44 -
3.30
4.74
4.74 -
3.60
5.04
5.04 -
3.90
5.34
1.10 mm - 1.49 mm 1.10 mm - 1.65 mm 23.80 mm - 25.55 mm 32.20 mm - 32.50 mm
5.34 -
4.20
5.64
5.64 -
4.50
5.94
5.94 -
4.80
6.24
2024-04-02 123
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range
Test up to 5000 km Measurement range
OTK Before test run, dry for dimension A
dimension Test force 200 N for dimension B
Test force 200 N Test force 200 N ±5 N
±5 N
±5 N
4.39 -
3.00
4.69
4.69 -
3.30
4.99
4.99 -
3.60
5.29
1.35 mm - 1.74 mm 1.35 mm - 1.94 mm 27.95 mm - 29.90 mm 36.30 mm - 36.60 mm
5.29 -
3.90
5.59
5.59 -
4.20
5.89
5.89 -
4.50
6.19
2024-04-02 124
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range
Test up to 5000 km Measurement range
OTK Before test run, dry for dimension A
dimension Test force 200 N for dimension B
Test force 200 N Test force 200 N ±5 N
±5 N
±5 N
4.36 -
2.70
4.66
4.66 -
3.00
4.96
4.96 -
3.30
5.26
1.62 mm - 2.01 mm 1.62 mm - 2.25 mm 27.95 mm - 29.90 mm 36.30 mm - 36.60 mm
5.26 -
3.60
5.56
5.56 -
3.90
5.86
5.86 -
4.20
6.16
2024-04-02 125
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range
Test up to 5000 km Measurement range
OTK Before test run, dry for dimension A
dimension Test force 200 N for dimension B
Test force 200 N Test force 200 N ±5 N
±5 N
±5 N
4.45 -
2.70
4.75
4.75 -
3.00
5.05
5.05 -
3.30
5.35
1.71 mm - 2.10 mm 1.71 mm - 2.30 mm 27.80 mm - 29.65 mm 36.30 mm - 36.60 mm
5.35 -
3.60
5.65
5.65 -
3.90
5.95
5.95 -
4.20
6.25
2024-04-02 126
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range
Test up to 5000 km Measurement range
OTK Before test run, dry for dimension A
dimension Test force 200 N for dimension B
Test force 200 N Test force 200 N ±5 N
±5 N
±5 N
5.05 -
3.30
5.35
5.35 -
3.60
5.65
5.65 -
3.90
5.95
1.71 mm - 2.10 mm 1.71 mm - 2.34 mm 31.85 mm - 34.00 mm 41.20 mm - 41.50 mm
5.95 -
4.20
6.25
6.25 -
4.50
6.55
6.55 -
4.80
6.85
2024-04-02 127
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range
Test up to 5000 km Measurement range
OTK Before test run, dry for dimension A
dimension Test force 200 N for dimension B
Test force 200 N Test force 200 N ±5 N
±5 N
±5 N
3.58 -
1.80
3.88
3.88 -
2.10
4.18
4.18 -
2.40
4.48
4.48 -
2.70 1.74 mm - 2.13 mm 1.74 mm - 2.41 mm 33.90 mm - 36.10 mm 42.00 mm - 42.30 mm
4.78
4.78 -
3.00
5.08
5.08 -
3.30
5.38
5.38 -
3.60
5.68
2024-04-02 128
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range
Test up to 5000 km Measurement range
OTK Before test run, dry for dimension A
dimension Test force 200 N for dimension B
Test force 200 N Test force 200 N ±5 N
±5 N
±5 N
4.37 -
2.70
4.57
4.57 -
3.00
4.87
4.87 -
3.30
5.17
1.53 mm - 1.92 mm 1.53 mm - 2.12 mm 27.90 mm - 29.70 mm 36.30 mm - 36.60 mm
5.17 -
3.60
5.47
5.47 -
3.90
5.77
5.77 -
4.20
6.07
2024-04-02 129
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range
Test up to 5000 km Measurement range
OTK Before test run, dry for dimension A
dimension Test force 200 N for dimension B
Test force 200 N Test force 200 N ±5 N
±5 N
±5 N
4.87 -
3.30
5.17
5.17 -
3.60
5.47
5.47 -
3.90
5.77
1.53 mm - 1.92 mm 1.53 mm - 2.16 mm 32.00 mm - 34.00 mm 41.20 mm - 41.50 mm
5.77 -
4.20
6.07
6.07 -
4.50
6.37
6.37 -
4.80
6.67
2024-04-02 130
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range
Test up to 5000 km Measurement range
OTK Before test run, dry for dimension A
dimension Test force 200 N for dimension B
Test force 200 N Test force 200 N ±5 N
±5 N
±5 N
3.99 -
2.40
4.29
4.29 -
2.70
4.59
4.59 -
3.00
4.89
1.55 mm - 1.94 mm 1.55 mm - 2.22 mm 33.77 mm - 35.81 mm 42.00 mm - 42.30 mm
4.89 -
3.30
5.19
5.19 -
3.60
5.49
5.49 -
3.90
5.79
2024-04-02 131
Clutch adjustment specifications 8HP | 8P
Fig. 15 1090.700.028
2024-04-02 132
Clutch adjustment specifications 8HP | 8P
2024-04-02 133
Clutch adjustment specifications 8HP | 8P
2024-04-02 134
Clutch adjustment specifications 8HP | 8P
Fig. 16 1090.700.029
Running clearance
Running clearance
(new) Measurement range Measurement range
Test up to 5000 km
OTK Before test run, dry for dimension A for dimension B
dimension Test force 200 N
Test force 200 N Force F1 200 N ±5 N Force F2 150 N ±15 N
±5 N
±5 N
4.66 -
3.00
4.96
4.96 -
3.30
5.26
5.26 -
3.60
5.56
1.62 mm - 2.01 mm 1.62 mm - 2.25 mm 29.05 mm - 31.00 mm 38.20 mm - 38.50 mm
5.56 -
3.90
5.86
5.86 -
4.20
6.16
6.16 -
4.50
6.36
2024-04-02 135
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range Measurement range
Test up to 5000 km
OTK Before test run, dry for dimension A for dimension B
dimension Test force 200 N
Test force 200 N Force F1 200 N ±5 N Force F2 150 N ±15 N
±5 N
±5 N
4.14 -
3.00
4.44
4.44 -
3.30
4.74
4.74 -
3.60
5.04
1.10 mm - 1.49 mm 1.10 mm - 1.65 mm 20.80 mm - 22.35 mm 29.30 mm - 29.60 mm
5.04 -
3.90
5.34
5.34 -
4.20
5.64
5.64 -
4.50
5.94
2024-04-02 136
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range Measurement range
Test up to 5000 km
OTK Before test run, dry for dimension A for dimension B
dimension Test force 200 N
Test force 200 N Force F1 200 N ±5 N Force F2 150 N ±15 N
±5 N
±5 N
4.39 -
3.00
4.69
4.69 -
3.30
4.99
4.99 -
3.60
5.29
1.35 mm - 1.74 mm 1.35 mm - 1.94 mm 24.90 mm - 26.70 mm 33.70 mm - 34.00 mm
5.29 -
3.90
5.59
5.59 -
4.20
5.89
5.89 -
4.50
6.19
2024-04-02 137
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range Measurement range
Test up to 5000 km
OTK Before test run, dry for dimension A for dimension B
dimension Test force 200 N
Test force 200 N Force F1 200 N ±5 N Force F2 150 N ±15 N
±5 N
±5 N
4.68 -
3.00
4.78
4.78 -
3.30
5.08
5.08 -
3.60
5.38
1.44 mm - 1.83 mm 1.44 mm - 2.03 mm 24.65 mm - 26.25 mm 33.50 mm - 34.80 mm
5.38 -
3.90
5.68
5.68 -
4.20
5.98
5.98 -
4.50
6.05
2024-04-02 138
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range Measurement range
Test up to 5000 km
OTK Before test run, dry for dimension A for dimension B
dimension Test force 200 N
Test force 200 N Force F1 200 N ±5 N Force F2 150 N ±15 N
±5 N
±5 N
4.88 -
3.00
5.05
5.05 -
3.30
5.35
5.35 -
3.60
5.65
1.71 mm - 2.10 mm 1.71 mm - 2.34 mm 28.79 mm - 30.56 mm 38.00 mm - 38.30 mm
5.65 -
3.90
5.95
5.95 -
4.20
6.25
6.25 -
4.50
6.40
Running clearance
Running clearance
(new) Measurement range Measurement range
Test up to 5000 km
OTK Before test run, dry for dimension A for dimension B
dimension Test force 200 N
Test force 200 N Force F1 200 N ±5 N Force F2 150 N ±15 N
±5 N
±5 N
4.67 -
3.00
5.03
5.03 -
3.30
5.33
5.33 -
3.60 1.63 mm - 2.08 mm 1.63 mm - 2.28 mm 24.68 mm - 26.23 mm 33.50 mm - 33.80 mm
5.63
5.63 -
3.90
5.93
5.93 -
4.20
6.23
2024-04-02 139
Clutch adjustment specifications 8HP | 8P
Fig. 17 1090.700.030
2024-04-02 140
Clutch adjustment specifications 8HP | 8P
2024-04-02 141
Clutch adjustment specifications 8HP | 8P
2024-04-02 142
Clutch adjustment specifications 8HP | 8P
Fig. 18 1090.700.039
Fig. 19 1090.700.039
2024-04-02 143
Clutch adjustment specifications 8HP | 8P
2024-04-02 144
Clutch adjustment specifications 8HP | 8P
2024-04-02 145
Clutch adjustment specifications 8HP | 8P
Fig. 20 1090.700.135
2024-04-02 146
Clutch adjustment specifications 8HP | 8P
2024-04-02 147
Clutch adjustment specifications 8HP | 8P
Fig. 21 1091.700.033
2024-04-02 148
Clutch adjustment specifications 8HP | 8P
Fig. 22 1091.700.050
2024-04-02 149
Clutch adjustment specifications 8HP | 8P
2024-04-02 150
Clutch adjustment specifications 8HP | 8P
2024-04-02 151
Clutch adjustment specifications 8HP | 8P
Fig. 23 1091.700.051
2024-04-02 152
Clutch adjustment specifications 8HP | 8P
2024-04-02 153
Clutch adjustment specifications 8HP | 8P
Fig. 24 1091.700.113
2024-04-02 154
Clutch adjustment specifications 8HP | 8P
Fig. 25 1091.700.128
2024-04-02 155
Clutch adjustment specifications 8HP | 8P
Fig. 26 1101.700.017
2024-04-02 156
Clutch adjustment specifications 8HP | 8P
Fig. 27 1101.700.017
2024-04-02 157
Clutch adjustment specifications 8HP | 8P
Fig. 28 1101.700.020
2024-04-02 158
Clutch adjustment specifications 8HP | 8P
Fig. 29 1101.700.020
2024-04-02 159
Clutch adjustment specifications 8HP | 8P
2024-04-02 160
Clutch adjustment specifications 8HP | 8P
Fig. 30 1102.700.006
2024-04-02 161
Clutch adjustment specifications 8HP | 8P
2024-04-02 162
Clutch adjustment specifications 8HP | 8P
Fig. 31 1102.700.020
2024-04-02 163
Clutch adjustment specifications 8HP | 8P
Fig. 32 1102.700.020
2024-04-02 164
Clutch adjustment specifications 8HP | 8P
2024-04-02 165
Clutch adjustment specifications 8HP | 8P
Fig. 33 1102.700.068
2024-04-02 166
Clutch adjustment specifications 8HP | 8P
Fig. 34 1102.700.068
2024-04-02 167
Clutch adjustment specifications 8HP | 8P
2024-04-02 168
Clutch adjustment specifications 8HP | 8P
2024-04-02 169
Clutch adjustment specifications 8HP | 8P
Fig. 35 1103.700.011
2024-04-02 170
Clutch adjustment specifications 8HP | 8P
Fig. 36 1104.700.004
Fig. 37 1104.700.004
2024-04-02 171
Clutch adjustment specifications 8HP | 8P
2024-04-02 172
Clutch adjustment specifications 8HP | 8P
Fig. 38 1104.700.066
Fig. 39 1104.700.066
2024-04-02 173
Clutch adjustment specifications 8HP | 8P
2024-04-02 174
Clutch adjustment specifications 8HP | 8P
Fig. 40 1109.700.006
2024-04-02 175
Clutch adjustment specifications 8HP | 8P
Fig. 41 1109.700.020
2024-04-02 176
Clutch adjustment specifications 8HP | 8P
Fig. 42 1111.700.001
2024-04-02 177
Clutch adjustment specifications 8HP | 8P
Fig. 43 1116.700.103
2024-04-02 178
Clutch adjustment specifications 8HP | 8P
2024-04-02 179
Clutch adjustment specifications 8HP | 8P
Fig. 44 1116.700.188
2024-04-02 180
Clutch adjustment specifications 8HP | 8P
2024-04-02 181
Clutch adjustment specifications 8HP | 8P
2024-04-02 182
Clutch adjustment specifications 8HP | 8P
Fig. 45 1116.700.218
2024-04-02 183
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range Measurement range
Test up to 5000 km
OTK Before test run, dry for dimension A for dimension B
dimension Test force 200 N
Test force 200 N Force F1 200 N ±5 N Force F2 150 N ±15 N
±5 N
±5 N
4.30 -
3.00
4.60
4.60 -
3.30
4.90
4.90 -
3.60
5.20
1.26 mm - 1.65 mm 1.26 mm - 1.85 mm 25.29 - 26.91 34.00 - 34.30
5.20 -
3.90
5.50
5.50 -
4.20
5.80
5.80 -
4.50
6.10
2024-04-02 184
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range Measurement range
Test up to 5000 km
OTK Before test run, dry for dimension A for dimension B
dimension Test force 200 N
Test force 200 N Force F1 200 N ±5 N Force F2 150 N ±15 N
±5 N
±5 N
4.96 -
3.00
5.26
5.26 -
3.30
5.56
5.56 -
3.60
5.86
1.92 mm - 2.31 mm 1.92 mm - 2.59 mm 33.76 - 35.82 43.25 - 43.55
5.86 -
3.90
6.16
6.16 -
4.20
6.46
6.46 -
4.50
6.76
Fig. 46 1124.700.013
2024-04-02 185
Clutch adjustment specifications 8HP | 8P
Version A/D:
Fig. 47 1124.700.014
Version B/C:
2024-04-02 186
Clutch adjustment specifications 8HP | 8P
Fig. 48 1124.700.014
2024-04-02 187
Clutch adjustment specifications 8HP | 8P
2024-04-02 188
Clutch adjustment specifications 8HP | 8P
2024-04-02 189
Clutch adjustment specifications 8HP | 8P
Fig. 49 1124.700.065
2024-04-02 190
Clutch adjustment specifications 8HP | 8P
Fig. 50 1124.700.176
2024-04-02 191
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range Measurement range
Test up to 5000 km
OTK Before test run, dry for dimension A for dimension B
dimension Test force 200 N
Test force 200 N Force F1 200 N ±5 N Force F2 150 N ±15 N
±5 N
±5 N
4.57 -
3.00
4.87
4.87 -
3.30
5.17
5.17 -
3.60
5.47
1.53 mm - 1.92 mm 1.53 mm - 2.16 mm 29.15 - 30.39 38.00 - 38.30
5.47 -
3.90
5.77
5.77 -
4.20
6.07
6.07 -
4.50
6.37
2024-04-02 192
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range Measurement range
Test up to 5000 km
OTK Before test run, dry for dimension A for dimension B
dimension Test force 200 N
Test force 200 N Force F1 200 N ±5 N Force F2 150 N ±15 N
±5 N
±5 N
4.55 -
3.00
4.85
4.85 -
3.30
5.15
5.15 -
3.60 1.51 mm - 1.90 mm 1.51 mm - 2.10 mm 25.04 - 26.06 33.50 - 33.80
5.45
5.45 -
3.90
5.75
5.75 -
4.20
6.05
Fig. 51 1126.700.006
2024-04-02 193
Clutch adjustment specifications 8HP | 8P
Fig. 52 1126.700.010
2024-04-02 194
Clutch adjustment specifications 8HP | 8P
2024-04-02 195
Clutch adjustment specifications 8HP | 8P
Fig. 53 1126.700.034
2024-04-02 196
Clutch adjustment specifications 8HP | 8P
2024-04-02 197
Clutch adjustment specifications 8HP | 8P
Fig. 54 1126.700.126
2024-04-02 198
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range
Test up to 5000 km Measurement range
OTK Before test run, dry for dimension A
dimension Test force 200 N for dimension B
Test force 200 N Force F 200 N ±5 N
±5 N
±5 N
4.73 -
3.00
5.03
5.03 -
3.30
5.33
5.33 -
3.60
5.63
1.62 mm - 2.01 mm 1.62 mm - 2.25 mm 31.35 - 32.49 39.70 - 40.00
5.63 -
3.90
5.93
5.93 -
4.20
6.23
6.23 -
4.50
6.53
2024-04-02 199
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range
Test up to 5000 km Measurement range
OTK Before test run, dry for dimension A
dimension Test force 200 N for dimension B
Test force 200 N Force F 200 N ±5 N
±5 N
±5 N
3.99 -
2.40
4.29
4.29 -
2.70
4.59
4.59 -
3.00
4.89
1.55 mm - 1.94 mm 1.55 mm - 2.22 mm 33.06 - 34.42 40.90 - 41.20
4.89 -
3.30
5.19
5.19 -
3.60
5.49
5.49 -
3.90
5.79
2024-04-02 200
Clutch adjustment specifications 8HP | 8P
Running clearance
Running clearance
(new) Measurement range
Test up to 5000 km Measurement range
OTK Before test run, dry for dimension A
dimension Test force 200 N for dimension B
Test force 200 N Force F 200 N ±5 N
±5 N
±5 N
4.50 -
2.70
4.80
4.80 -
3.00
5.10
5.10 -
3.30
5.40
5.40 -
3.60 1.76 mm - 2.15 mm 1.76 mm - 2.43 mm 43.80 - 45.28 52.35 - 52.65
5.70
5.70 -
3.90
6.00
6.00 -
4.20
6.30
6.30 -
4.50
6.60
Annex
Overview of revisions
Edition
Overview of revisions
2024-04-02 201
Annex:
3 Annex:
2024-04-02 202