Introductio 1
Introductio 1
The Dough Ball Making Machine from Qualimark offers easy adjustment of
dough ball sizes, allowing you to customize your production according to
specific requirements and preferences
This machine seamlessly integrates with other equipment, facilitating a
smooth and efficient workflow in your production setup
The worm of this machine is made of food-grade material, ensuring the
safety and quality of your dough balls, making it suitable for use in food
production environments
The machine’s cutting mechanism ensures smooth and precise cutting of
dough balls, resulting in uniform shapes and sizes for consistent product
quality
With its compact size, the Dough Ball Making Machine takes up minimal
floor space, making it suitable for businesses with limited space availability
The machine is designed for easy cleaning and maintenance, allowing you
to maintain hygiene standards and prolong the machine’s lifespan
Capable of producing up to 1000 dough balls per hour, this machine
enhances your production efficiency and output, meeting high-demand
scenarios with ease
The machine can produce dough balls ranging from 20 to 60 grams,
offering versatility in product offerings to cater to diverse customer
preferences
With a required electric power of 0.75 HP / 0.55 kW (1 Phase), the machine
is energy-efficient, helping you save on operational costs while maintaining
optimal performance
Equipped with electric motor and blade technology for dough ball cutting
(pneumatic version also available), the machine ensures efficient and
precise cutting operations, contributing to consistent dough ball quality
In bakery industries, kneading is regarded as oneof the significant operations
that define themechanical properties of dough, which have adirect effect on
the quality of the end product(Rosell and Collar, 2009). To achieve
optimalkneading, flour is placed in a vessel of some typewhich allows the
material to be moved and stirredin a desired pattern at the desired speed
andtorque. The main purpose of the kneadingoperation is to obtain a homoge
neous mixtureof the raw and auxiliary materials and at thesame time obtain
dough with viscous-elasticstructure and properties (Canja
et al.,
2014).Kneading of dough enhances development ofgluten, the protein found
mainly in wheat flour.Kneading incorporates air and breaks the airpocket to
form viscous-elastic material. Thismechanical operation stretches the gluten
intosheets that trap the CO
2
as the dough expands(Hwang and Gunasekaran, 2001). It also helps toequalize
temperature throughout the dough massand cause the subdivision of gas
bubbles formedduring fermentation to give uniformity andfineness to the
grains (Dahiru
et al.,
2007).In Nigeria, large-scale bakeries adoptedconventional dough kneaders
such as verticalbowl and planetary kneaders with dough hook or
spiral blade. These kneaders are powered withelectric motors of higher
capacities and moreimportantly, due to irregular supply of electricity,size
and high power consumption, such equipmentcould not be acquired by
small-scale bakers. Thishas resulted to the use of manual kneading ofdough
by small-scale bakers which is more labourintensive, has high risk of cross-
contaminationand low production rate to meet the challenges ofhigh demand
(Owolabi
et al.,
2017).
There is a need to develop a dough kneadingmachine of higher economy
comparativeadvantage, running with a lower capacity ofelectric motor
which can be propelled using atwo-stroke engine, even at the rural area for
small-scale bakers. In this study, a small-scale doughkneading machine was
developed with anadjustable speed to improve control and
threedetachable beaters so that the machine can kneaddough for different
bakery products
One of the primary growth factors for the dough ball cutter market is the surge in the bakery industry. With the
growing global population and changing consumer preferences, the demand for bakery products such as bread,
pastries, and pizza has risen considerably. This trend is further supported by the increasing urbanization and
the rising number of working individuals who opt for ready-to-eat and quick-service bakery products.
Consequently, there is a substantial increase in the need for efficient and reliable dough ball cutters that can
enhance productivity and maintain consistency in product quality.
Another significant growth driver is the technological advancements in kitchen appliances. Modern dough ball
cutters are equipped with advanced features such as precision cutting mechanisms, automation, and ease of
use, which make them highly desirable in both commercial and home baking environments. The incorporation
of these advanced features not only improves operational efficiency but also reduces manual labor and
minimizes product wastage. Additionally, the growing trend of smart kitchens and the integration of IoT in
kitchen appliances are expected to further propel the demand for sophisticated dough ball cutters.
The rising popularity of artisanal and specialty bakery products is also contributing to the market
growth. Consumers today are more inclined towards high-quality, freshly baked goods, and artisanal
bakeries are thriving as a result. These establishments require precise and efficient dough cutting
equipment to cater to the specific needs of artisanal baking processes. Moreover, the growth of the
food service industry, including pizzerias, cafes, and restaurants, is driving the demand for dough ball
cutters that can handle varying dough types and quantities, thus ensuring consistent product offerings.
The role of Commercial Dough Conditioners in the bakery industry cannot be overstated. These
conditioners are essential in enhancing the dough's properties, ensuring consistency, and improving
the final product's texture and shelf life. By modifying the dough's elasticity and fermentation process,
commercial dough conditioners help bakeries achieve the desired quality in their baked goods. This is
particularly important in large-scale operations where uniformity and efficiency are critical. As the
demand for high-quality bakery products continues to rise, the use of dough conditioners is becoming
increasingly prevalent, contributing to the overall growth of the bakery equipment market.
From a regional perspective, the dough ball cutter market exhibits diverse growth patterns. North
America and Europe are leading regions due to their well-established bakery industries and high
adoption of advanced kitchen equipment. The Asia Pacific region is anticipated to witness significant
growth during the forecast period, attributed to the increasing number of commercial bakeries and the
rising disposable income levels. The growing influence of Western food culture and the expanding
food service sector in countries like China and India are expected to further boost the market in this
region.
In the dough ball cutter market, the product type segment is bifurcated into manual dough ball cutters
and automatic dough ball cutters. Manual dough ball cutters have traditionally been used due to their
simplicity and cost-effectiveness. These devices are particularly popular among small-scale and home
bakers who do not require high-volume production. Despite being labor-intensive, manual cutters
offer the advantage of precision and control, which is highly valued in artisanal baking processes.
They are easy to maintain, durable, and do not require a power source, making them accessible and
economical for many users.
On the other hand, automatic dough ball cutters are gaining substantial traction due to their efficiency
and high output capabilities. These machines are designed to handle large batches, making them ideal
for commercial bakeries and large food service establishments. Automatic cutters minimize human
intervention, thereby reducing labor costs and enhancing hygiene standards. They are equipped with
features such as adjustable cutting sizes, high-speed operation, and digital controls, which ensure
consistent product quality and optimal performance. The growing demand for automation in the food
processing industry is a significant factor driving the adoption of automatic dough ball cutters.
Automatic dough ball cutters are further segmented based on their operational mechanisms, including
hydraulic and pneumatic systems. Hydraulic dough ball cutters are known for their robustness and
ability to handle dense and heavy doughs, making them suitable for industrial applications. Pneumatic
cutters, on the other hand, offer quicker operation and are preferred in settings where speed and
efficiency are paramount. The choice between hydraulic and pneumatic systems often depends on the
specific requirements of the bakery operation, including the type of dough and the production scale.
The Tabletop Dough Sheeters Sales segment is witnessing a notable surge, driven by the increasing
demand for compact and efficient dough processing equipment. These sheeters are particularly
popular among small bakeries, cafes, and restaurants that require precise dough rolling capabilities
without occupying much space. The versatility of tabletop dough sheeters allows for the production of
a wide range of products, from pastries to pizza bases, making them an essential tool in any bakery
setting. As more businesses seek to optimize their operations and expand their product offerings, the
sales of tabletop dough sheeters are expected to grow significantly.
Innovations in dough ball cutters, such as the integration of sensors and programmable logic
controllers (PLCs), are enhancing their functionality and user-friendliness. These advancements allow
for precise control over the cutting process, ensuring uniformity and reducing the likelihood of errors
or wastage. Additionally, the incorporation of safety features, such as automatic shut-off mechanisms
and ergonomic designs, is making these machines more user-friendly and compliant with industry
standards.
The market for dough ball cutters is also witnessing the introduction of multi-functional machines that
can perform additional tasks such as mixing, kneading, and portioning. These all-in-one machines are
particularly attractive to bakery operators looking to streamline their processes and save on space and
investment in multiple devices. As the demand for such versatile equipment grows, manufacturers are
focusing on developing innovative solutions that cater to the evolving needs of the bakery industry.
Abstract
Dough kneading is an essential operation which enhances the development
of gluten that gives bread its structure. Manual dough kneading is
laborious, energy-sapping and time consuming, even at a small-scale level
of production.This study focused on the development of dough kneading machine
and evaluation of the effects of beaters type(elbow, flat and wired) on the
physical qualities of bread. The kneader performance was evaluated based on
kneadingtime, kneading efficiency and kneading capacity. The physical properties
of the bread in terms of volume, bulk densityand weight loss for each beater was
measured and analysed statistically at p<0.05. The result shows that
kneadingtime varied significantly based on beater type. Optimum kneading time
was achieved at 20 min, 27 min and 35 min forelbow, flat and wired beaters
respectively. The optimum kneading efficiency and capacity were found to be
90.13%and 18 kg/h while using elbow beater. From the product evaluation, the
beater type had no significant effect at p<0.05 on the volume, bulk
density and weight loss of the bread produced using the developed
dough kneader. Thedeveloped dough kneading machine was efficient for the
production of bread when using the elbow beater The invention relates to the technical
field of dough cutting, in particular to an automatic dough cutting mechanism in the bread making
process, which comprises a cross bar, a rotating rod, blades, lifting devices, a control rod, vertical plates
and a control pipe, wherein the rotating rod is distributed on one side of the cross bar in parallel, the
rotating rod is fixedly connected with a plurality of uniformly distributed blades, the cross bar is connected
with a plurality of uniformly distributed lifting devices, the blades and the lifting devices are alternately
distributed, the control rod is distributed on one side of the rotating rod, which is far away from the cross
bar, in parallel, the cross bar, the rotating rod and the control rod are arranged between the two vertical
plates, and the control pipe is arranged on one side of the vertical plates. The problem of excessive
deformation of massive dough is avoided, and the function is stable and strong
This work focuses on the development of a motor-powered dough-kneading machine for
small to medium-scale businesses to aid the efficient production of their edible
products. It employs dual electric motors configured to rotate in opposite directions on
the same axis for an efficient kneading process. The work was carried out at the
Department of Mechanical Engineering, Adeleke University, Ede, Osun State. The
machine employs upper and lower electric motors configured to rotate in opposite
directions on the same axis for an efficient kneading process. The design analysis was
carried out in line with the defined specifications, which was followed by fabrication and
evaluation. The result showed a kneading torque of 128 Nm at average kneading power
and speed of 1.37 kW and 102.02 RPM respectively. The dough volume per batch and
the mixing bowl volume were 0.00397 and 0.00512 m3. The capacity and efficiency of
the machine were estimated to be 0.87 kg/min and 90.65% at the R2 of 92.2%. The
performance showed that the dough-kneading machine is efficient and can be produced
in mass to meet the market demands of small and medium-scale businesses.
Keywords:
Bread, Beaters, Dough, Kneading, Physical properties
Report Scope
Attributes Details
By Product Type Manual Dough Ball Cutters, Automatic Dough Ball Cutters