Paper9 Solution
Paper9 Solution
This paper contains 3 questions. All questions are compulsory, subject to instruction provided
against each question. All workings must form part of your answer. Assumptions, if any, must be
clearly indicted.
Answer:
(a) Pacing refers to the fixed timing of the movement of items through the process. In a serial
process, the movement of items through each activity (or stage) is often paced in some
mechanical way in order to to coordinate the line.
(b) The most, common type of production control is called order control. This type of control is
commonly employed in companies with intermittent production systems, the so-called job-
lot shops. Under this method, orders come into the shop for different quantities for different
products. Therefore, production planning and control must be based on the individual
orders.
(c) Forecast error is the numeric difference between the forecasted and actual demand. It is
desirable that the difference between forecasted and actual demand is low as possible.
There are two measures of error – (i) Mean Absolute Deviation (MAD) and (ii) Bias.
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Answer to MTP_Intermediate_Syllabus2012_Dec2014_Set 1
(f) A module is a manageable unit containing data and instructions to perform a well-defined
task. Modularity is measured by two parameters Cohesion and Coupling. Cohesion refers to
the manner in which elements within a module are linked. Coupling is a measure of the
interconnection between modules. In a good modular design, cohesion will be high and
coupling will be low.
(g) Representational or implementation data models are the models used most frequently in
traditional commercial DBMSs, and they include the widely-used relational data model, as
well as the so-called legacy data models- the network and hierarchical models-that have
been widely used in the past. Representational data models represent data by using record
structures and hence are3 sometimes called record-based data models.
(j) Asymmetric Crypto System means a system of a secure key pair consisting of a private key
for creating a digital signature and a public key to verify the digital signature.
Operation Management
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Answer to MTP_Intermediate_Syllabus2012_Dec2014_Set 1
(c) (i) A company has four zones open and four marketing managers available for
assignments. The zones are not equal in sales potentials. It is estimated that a typical
marketing manager operating in each zone would bring in the following annual
sales:
Zones East West North South
Sales (`) 2,40,000 1,92,000 1,44,000 1,20,000
The four marketing managers are also different in ability. It is estimated that working
under the same conditions, their yearly sales would be proportionately as under:
Manager M N O P
8 7 5 4
If the criterion is maximum expected total sales, find the optimum assignment and
the maximum sales. 12
(ii) List the programmes included in Preventive Maintenance schedule 4
(d) (i) Draw the network for the following activities and find critical path and total duration
of project:
Activity Dependence Duration Activity Dependence Duration
(days) (Days)
A - 6 G C, D 3
B - 3 H E 5
C A 5 I C ,D 5
D A 4 J G,H 2
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Answer to MTP_Intermediate_Syllabus2012_Dec2014_Set 1
E B 3 K F 3
F B 2 L J,K 2
10
(ii) Discuss how Bench trending differs from Bench Marking? 6
Answer:
1) Customer requirements: The designers must find out the exact requirements of the
customers to ensure that the products suit the convenience of customers for use. the
products must be designed to be used in all kinds of conditions.
2) Convenience of the operator or user: the industrial products such as machines and
tools should be so designed that they are convenient and comfortable to operate or
use.
3) Trade off between function and form: the design should combine both performance
and aesthetics or appearance with a proper balance between the two.
4) Types of materials used: Discovery of new and better materials can improve the
product design. Designers keep in touch with the latest developments taking place in
the field of materials and components and make use of improved materials and
components in their product designs.
5) Work methods and equipments: Designers must keep abreast of improvements in
work methods, processes and equipments and design the products to make use of
the latest technology and manufacturing processes to achieve reduction in costs.
6) Cost/Price ratio: in a competitive market, there is lot of pressure on designers to
design products which are cost effective because cost and quality are inbuilt in the
design. With a constraint on the upper limit on cost of producing products, the
designer must ensure cost effective designs.
7) Product quality: The product quality partly depends on quality of design and partly
on quality of conformance. The quality policy of the firm provides the necessary
guidelines for the designers regarding the extent to which quality should be built in
the design stage itself by deciding the appropriate design specifications and
tolerances.
8) Process capability: The product design should take into consideration the quality of
conformance, i.e., the degree to which quality of design is achieved in
manufacturing. This depends on the process capability of the machines and
equipments. However, the designer should have the knowledge of the capability of
the manufacturing facilities and specify tolerances which can be achieved by the
available machines and equipments.
9) Effect on existing products: new product designs while replacing existing product
designs, must take into consideration the use of standard parts and components,
existing manufacturing and distribution strategies and blending of new
manufacturing technology with the existing one so that the costs of implementing
the changes are kept to, the minimum.
10) Packaging: packaging is an essential part of a product and packaging design and
product design go hand in hand with equal importance. Packaging design must
take into account the objectives of packaging such as protection and promotion of
the product. attractive packaging enhances the sales appeal of products in case of
consumer products (nondurable).
(iii) Competitive Benchmarking- This type of benchmarking can be carried out on the basis
of product, functions department or on a co. wide basis this is a cross comparison with in
one industrial sector aimed at establishing best practice through the identification of
gaps between your own and your competitors performance.
(iv) For 5,00,000 units production per annum the costs at various sites are:
Costs Location Location Location Location Location
1 2 3 4 5
Transport 5,00,000 7,50,000 6,75,000 8,25,000 8,50,000
Power, 6,25,000 3,25,000 5,25,000 6,00,000 3,75,000
Land 7,50,000 5,25,000 6,00,000 3,00,000 4,50,000
Building Construction 19,50,000 16,50,000 18,00,000 13,50,000 15,00,000
Equipment 12,50,000 14,00,000 10,00,000 15,00,000 22,50,000
Taxes 10,00,000 8,00,000 12,00,000 9,00,000 20,00,000
Wages 4,50,000 5,00,000 7,00,000 4,50,000 4,00,000
Total Cost (`) 65,25,000 59,50,000 65,00,000 59,25,000 78,25,000
Therefore at a volume of 5,00,000 units, Site No. 4 is preferred as it has the lowest total
cost.
For 7,00,000 units production per annum the costs at various sites are:
Costs Location Location Location Location Location
1 2 3 4 5
Transport 7,00,000 10,50,000 9,45,000 11,55,000 11,90,000
Power, 8,75,000 4,55,000 7,35,000 8,40,000 5,25,000
Land 7,50,000 5,25,000 6,00,000 3,00,000 4,50,000
Building Construction 19,50,000 16,50,000 18,00,000 13,50,000 15,00,000
Equipment 17,50,000 19,60,000 14,00,000 21,00,000 31,50,000
Taxes 10,00,000 8,00,000 12,00,000 9,00,000 20,00,000
Wages 6,30,000 7,00,000 9,80,000 6,30,000 5,60,000
Total Cost (`) 76,55,000 71,40,000 76,60,000 72,75,000 93,75,000
Therefore at a volume of 7,00,000 units, Site No. 2 is preferred as it has the lowest total
cost.
(b) (i) Industrial automation results in the elimination of workers‟ jobs; for example robots
replacing welders, painters or NC/CNC machines replacing the machine setters or
operators, AGVs replacing operators driving the material handling equipments and so
on.
But in the long-run automation also creates some new jobs in engineering, selling and
servicing new technology products. Workers need to be trained to occupy new job
positions created by automation. However, some white collar and blue collar workers
may lose their jobs and will have to search for new jobs because not all companies
provide for retention or retraining of displaced workers.
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Answer to MTP_Intermediate_Syllabus2012_Dec2014_Set 1
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Answer to MTP_Intermediate_Syllabus2012_Dec2014_Set 1
As the minimum number of lines is not equal to order of matrix, let‟s take step to increase
the number of zeros.
Zones ↓ Manager M Manager N Manager O Manager P
East 0 12 42 57
West 0 6 24 33
North 0 0 6 9
South 3 0 0 0
As the minimum number of lines is not equal to order of matrix, let‟s take step to increase
the number of zeros.
Zones ↓ Manager M Manager N Manager O Manager P
East 0 12 36 51
West 0 6 18 27
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Answer to MTP_Intermediate_Syllabus2012_Dec2014_Set 1
North 0 0 0 3
South 9 6 0 0
Minimum No. of lines
Zones ↓ Manager M Manager N Manager O Manager P
East 0 12 36 51
West 0 6 18 27
North 0 0 0 3
South 9 6 0 0
As the minimum number of lines is not equal to order of matrix, let‟s take step to increase
the number of zeros.
Zones ↓ Manager M Manager N Manager O Manager P
East 0 6 30 45
West 0 0 12 21
North 6 0 0 3
South 15 6 0 0
As the minimum number of lines are equal to order of matrix, optimal assignment should
be made.
Zones↓ Manager M Manager N Manager O Manager P
East 0 6 30 45
West 0 12 21
0
North 6 0 0 3
South 15 6 0
0
(d) (i)
(ii) Benchmarking involves comparing the practices of the organization with best
management practices from across the globe. It helps an organization to learn the
potential and limitations of its own operations as well as those of the industry leaders,
thereby controlling the limitations and eliminating the weaknesses in its operations. Bench
trending helps in controlling and directing the organization‟s response to the volatility of
the market forces and the dynamics of the industry in which it operates. It involves
assessing the existing situation and anticipating changes in the critical market conditions
and consumer preference variables and evaluating their impact. Benchmarking can be
broadly classified into two types-competitive and generic. Competitive benchmarking
focuses on the products and manufacturing processes of the organization‟s competitors,
while generic benchmarking evaluates the processes of the organization against those
of organizations considered the best in those processes. Bench trending can be broadly
classified into strategic and process bench trending. Strategic benchtrending controls
the growth direction of the business unit and sets long-term goals and objectives, while
process bench trending is used to control the performance of a specific function or
process of the organization.
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Answer to MTP_Intermediate_Syllabus2012_Dec2014_Set 1
Information System
3. (a) (i) State the advantages of System Development Life Cycle from the perspective of
Information System Audit. 4
(ii) Write a note on File Library. 3
(iii) Define Database Administrator. 4
(iv) In a Purchasing Order Processing system, a purchase order record has the following
fields:
Field Name Maximum Field Size
Purchase order number 6
Vendor Code 3
Order-quality 5
Order date 6
Record Deletion maker 1
It is estimated that at any point of time, the outstanding Purchase Order file would
have a maximum of 750 outstanding purchase order records in the file (once
material is received, the purchase order record is purged from the file.) However,
there may be a 15% increase in the total number of records in near future. The file
management software also requires an overhead of 20% for minimizing probabilities
of collision and overflow conditions. Compute the total file space requirements after
allowing for 10% contingency factor on the total. 5
Answer:
(a) (i) Advantages of System development life Cycle from the perspective of IS audit
If the detailed documentation is maintained during each phase of the SDLC the IS
auditor can easily understand each phases,
The IS auditor on the basis of his examination, can write in his report about the
compliance by the IS management of the procedures, if any, set by the
management,
If The IS Auditor has a technical knowledge and ability of the area of SDLC, the IS
Auditor can guide during the various phases of SDLC.
The IS auditor can also provide an evaluation of the methods and techniques used
through the various development phases of the SDLC.
(ii) File Library: Managing the organizations library of machine readable files involves 3
functions:
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Answer to MTP_Intermediate_Syllabus2012_Dec2014_Set 1
The file librarian is responsible for recording, issuing, receiving and safeguarding all
programs and data files that are maintained on computer tapes or disks.
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Answer to MTP_Intermediate_Syllabus2012_Dec2014_Set 1
Rarely a business model limited a fewer than three dimensions. The common dimensions
in business environment are organization, line item, time, product, channel, place etc.
OLAP system should have the ability to respond the queries from a manager within a
specified time. The OLAP software must provide a rich tool kit of powerful capability of
analytical ability.
Process identification and data gathering: “As is” processes are assembled through
flow charts. Current practice of interfacing with business partners is gathered.
Bottlenecks, delays, complexity, internal blame games, idle assets etc. are brought
forward. Use of existing technologies is comprehended. Major and strategic business
processes to be reengineered, are identified. Stakeholders categorize the processes
to be reengineered and agreed upon on the timeline of implementation.
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Answer to MTP_Intermediate_Syllabus2012_Dec2014_Set 1
first cut redesign scheme is produced which is modified after gathering actionable
feedback from the stakeholders.
(c) (i) The composition of the Cyber Appellate Tribunal is provided for under section 49 of the
Information technology act, 2000. Initially the tribunal consisted of only one person who
was referred to as the Presiding Officer who was to be appointed by way of notification
by the Central Government. Thereafter the Act was amended in the year 2008 by which
section 49 which provides for the composition of the Cyber appellate tribunal has been
changed. As per the amended section the tribunal shall consist of a Chairperson and
such number of other Members as the Central Government may by notification in the
Official Gazette appoint. The selection of the Chairperson and Members of the Tribunal is
made by the Central Government in consultation with the Chief Justice of India. The
Presiding Officer of the tribunal is now known as the Chairperson.
(iii) According to section 30 of the Information Technology Act, 2000, Certifying Authority
shall follow certain procedures in respect of Digital Signatures as given below:
• Make use of hardware, software and procedures that are secure from intrusion and
misuse.
• Provide a reasonable level of reliability in its services, which are reasonably suited to
the performance of intended functions.
• Adhere to security procedures to ensure that the secrecy and privacy of the digital
signatures are assured and
• Observe such other standards, as specified by the regulation.
(iv) Configuration of an ERP system deals with handling of numerous usage controls, which
can be switched off or switched on, so as to balance its functionalities to extant needs.
First thing to happen is to install specific modules needed and configuring these modules,
as per the scope of the project. Thousands of configuration tables are present, which
define how the system should operate, how the data entry screen will look like, how the
signals and massages will appear etc.
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