Flow Visualisation Techniques in Wind Tunnels Part
Flow Visualisation Techniques in Wind Tunnels Part
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In this article, an attempt is made to describe and review the most widely used methods for flow visualization. The
first part describes the basis and applications of different visualization methods (non optical) for subsonic and
supersonic flow in wind and water tunnels: direct injection methods, (smoke, dye, fog and different small particles)
visualization methods by electrolytic and photochemical dye production, gas and hydrogen bubbles, special
techniques, flow visualization by tufts, oil, liquid crystals, pressure and temperature sensitive paints.
A considerable attention is paid to flow visualization techniques performed in VTI wind and water tunnels and almost
all presented photos have been recorded during tests in laboratories of VTI.
Optical methods and their application for compressible flow visualization will be given in the second part of the
article.
Key words: flow visualization, wind tunnel, water tunnel, research method.
1)
Military Technical Institute (VTI), Ratka Resanovića 1, 11132 Belgrade, SERBIA
40 RISTIĆ S.: FLOW VISUALISATION TECHNIQUES IN WIND TUNNELS PART I – NON OPTICAL METHODS
II Optical methods: test model, or through holes on the model surface. The
1. Shadow method choice of using smoke in a wind tunnel depends on several
2. Schlieren method (parallel or focused, grey or colour) aspects. The smoke must be dense and white for visibility,
non toxic and non corrosive. The quality of the observed or
3. Interferometry (classical, holographic)
photographed smoke line depends also on the choice of the
4. Electronic speckle interferometry and shearography illumination system.
5. Holographic and Laser Doppler anemometry
III Special methods:
1. Energy adding
2. Refractometry
3. Laser light sheet
4. Particle Image Velocimetry
VTI uses several non optics flow visualisation
techniques [7-11]:
− wall tracing method with pigment oil film (TiO2, colour
pigments, graphite powder, lampblack, fluorescent dye)
a) b)
and liquid crystals
− surface tuft methods with thin nylon or silk monofila-
ments and fluorescent mini tufts
− smoke visualization techniques: smoke produced in
smoke generator; smoke introduced at front of the test
section and by vaporization of TiCl4 for local application
− water tunnel flow visualization by the use of gas bubbles,
milk as tracer, aniline and methylene dye, aluminium
powder and polystyrene particles. Some results of VTI
tests are used to illustrate the flow visualization tech-
niques. c
Figure 1. Flow visualization in the VTI smoke wind tunnel (a and b) and
in Onera smoke tunnel (c)
Tracer Methods
There are three basic types of smoke suitable for wind
The visualization technique of streamlines, filament lines tunnel experiments: smoke generated by the vaporization of
or particle paths, which injects some foreign material into a a mineral oil (paraffin, kerosene) mist resulting from the
flow as a tracer is the most popular one and has been vaporization of certain substances containing bromide or
widely used over a long period, up to now. These three chloride and smoke from burning or smouldering wood,
curves coincide if the flow field is stationary. But in the paper or tobacco. The burning or vaporization is done in a
flow that depends on space and time as well, the three types smoke generator.
of curves are different from one another. Which curves will Fig.1 shows the smoke line in the VTI small smoke
be visualized depends on: where the particles are tunnel (1a and 1b) and in Onera smoke tunnel (1c). Fig.2
introduced, the length of the exposure time and the shows the visualized effect obtained with smoke introduced
reference system from which the flow is observed or in the flow trough the ship chimney.
photographed. The flow visualization without smoke generator is
There is no difference between liquid and gaseous flows possible if a drop of TiCl4 (titanium tetrachloride) or
[1, 2]. The tracer may be smoke, dye, pigment, milk, air or C10H7Br (bromnaph-thalin) is deposited onto the surface of
hydrogen bubbles, ozone, fluorescent dye, powder, test model in a wind tunnel; a white stream of smoke will
sawdust, aluminium particle, bakelite etc. originate from this drop. Liquid TiCl4 in contact with the
moist air develops powder TiO2 and HCl. TiCl4 liquid and
Smoke Visualization of the Flow vapour are corrosive and toxic because of HCl. For this
Recent developments indicate that smoke visualization method, the smoke generator is not necessary. TiCl4 has
in wind tunnels, one of the oldest flow visualization also been used in open-air tunnel, in a large number of
techniques, will continue as an important experimental tool experiments. Protection must be employed [1, 2, 3, 13].
in the study of complex flow dynamic phenomena. This method can be applied for flow visualization in the
Improvements in generation and injection of smoke as well whole test section as well as for local parts of the model.
as in lighting (laser as a light source), in techniques of The following pictures show the effect of smoke flow
acquisition and computation have continued to increase the visualization with TiCl4. Fig.3 shows the flow around
scientific value of this method [1-3, 5, 9, 15]. Similar airplane model and sphere visualized by TiCl4 drops in the
results are obtained by flow visualizations with fog and small VTI wind tunnel T-32.
vapour. One of the significant improvements in the filed of
The smoke can be very useful in a wind tunnel with low smoke visualization over the past several years has been the
turbulence. There exists no upper limit of speed for smoke introduction of laser light illumination. The laser beam
line visualization (it was possible to extend the range of passing through either cylindrical lens or glass rod usually
smoke line visualization even to supersonic flow produces the sheet of laser light. By using a light sheet,
velocities). cross section of the wake can be illuminated and the
Smoke line can be generated in a wind tunnel (smoke position of the vortices can be located. Unsteady flow can
tunnel) by introducing smoke (produced by smoke be tested by pulsed ruby laser. Recording of the flow
generated devices) through small pipes placed in front of a visualized effects can be affected by still or moving camera.
RISTIĆ S.: FLOW VISUALISATION TECHNIQUES IN WIND TUNNELS PART I – NON OPTICAL METHODS 41
Sometimes, that method is classified as special flow dark images will be observed where there is an absence of
visualization method. particles, such as in the centre of a vortex (Fig.4b).
b)
Figure 2. Flow visualization with smoke from ship chimney in small
subsonic wind tunnel T-32
a)
a)
b)
Figure 4. Wind tunnel setup (a) and smoke laser sheet visualization of
vortical flow on the upper surface of the delta wing (Von Karman Institut)
streaks, around triangular fin mounted on a flat plate [11]. defined curve and exact temporal control are the principles
Fig.7a shows flow visualization around hydrofoil in VTI by which these methods differ from the conventional dye
water tunnel with aniline dye and 7b visualization of techniques [2]. Focusing light from a flash tube or pulsed
numerical path line superposed on experimental ruby laser onto a point in the photoactive solution fluid
visualization photos. (pyridine dissolve in ethyl alcohol or nitrospyran in
The dye methods used in a closed circuit water tunnel kerosene) initiates a photochemical reaction, which yields a
increasingly contaminates the water. The tunnel has to be spot of blue dye within a few microseconds. The dyed
emptied and refilled after each experiment. Visualization portion of the fluid reverts to the colourless form a second
with dye is not suited for turbulent flow, since the filaments after the initial exposure [1]. The recording of those effects
would decay and the dyes would mix with the surrounding must be performed within this time interval with a sodium
fluid immediately after being ejected [36-40]. lamp.
a)
a)
b)
Figure 5. 1/48 scale model of F-18 aircraft in flow visualization Facility
(ONERA) (a) and flow visualization with dye in VTI water tunnel.
b)
Figure 7. Flow visualization around hydrofoil in VTI water tunnel with:
(a) violet aniline dye, (b) experimental and numerical path line
visualization (layers opacity 50%) [23, 35, 38]
on the particle in the flow with velocity gradient. The motion of microscopic particles that follow the fluid flow
particle velocity approaches exponentially the constant [9, 10, 14, 15]. PIV is non-intrusive and therefore the
fluid speed. The faster approach, the smaller, the density measurements obtained are free from disturbance and thus
and the size of the particle. In the compressible flow with highly accurate. The technique is ideal for unsteady
shock waves, particles of finite mass and size cannot follow aerodynamic flows.
such an abrupt change of the state of motion. The positions of the particles are recorded by CCD
General requirements for the selection of the particles to camera when the light sheet is pulsed t and t+∆t. The data
be used are that the particles are as small as possible, processing consists of either determining the average
neither corrosive nor toxic and with a high degree of light displacement of the particles over a small testing region in
reflectivity. The device where the particles are injected into the image or the individual particle displacements between
the fluid should be located far enough upstream the test pulses of the light sheet. Knowing ∆t permits computing of
regime. The choice of the system for recording the particle the flow velocity. The PIV technique may be: 2D PIV, 3D
movement is primarily dependent on the range of expected stereoscopic PIV, stereoscopic, holographic PIV (HPIV)
velocities and on the particles size and reflectivity. In the technique for recording of 3D image of particles [14,
principle, two methods exist; to take a single or multiple 15], PIV for two-phase flow, PIV for the micro flow with
photograph of the flow field with controlled exposure time dimensions lower than 300µm and PIV for combined
or to take exposure of the flow field so that each moving measuring of velocity, concentration and temperature.
particle is reproduced on the photograph by a single streak The general error of PIV measurement of air velocity in
of finite length. Stereoscopic photos or holograms may a wind tunnel experiment is an average of about 3 to 5%.
overcome the problem of localization of the particle. PIV is increasingly used for aerodynamic research [14].
Nowadays, there are a lot of methods for illuminating and The PIV technique allows recording of the complete flow
recording [2, 7, 9, 14]. velocity field in a plane of the flow within a few
microseconds. Thus, it produces information about
unsteady flow fields, which is difficult to obtain with other
experimental techniques. The short acquisition time and
fast availability of data reduce the operational time, and
hence test cost. One of the main components of commercial
PIV systems is the laser: frequency doubled neodium pulse
(Nd:YAG), lasers (50 up to 2500 pulse/s), high speed diode
pumped Nd:YLF lasers (up to 10,000 pulse/s). Low or high
speed cameras for PIV have been including to provide the
best combination of resolution, sensitivity and frame rate.
The software for PIV is a visual programming language
combining complete control of the acquisition, redaction
and analysis. The application of PIV method is illustrated in
Figures 9 and 10.
Figure 8. Visualization of the flow around two cylinders (a) and around
model of Concorde with Al powder (ONERA) [1, 9]
across the shock. For a laser pulse delay of 0.8 µs, a field of fluid. The anode is placed in some other position. Normal
view of 90 x 90 mm was imaged with a camera lenses focal water may serve as the electrolytic fluid, or sodium
length of 135 mm at f-5.6. The measured velocity sulphate or sodium chloride may be added. Hydrogen
distribution is shown in Figures 10b and 10c for the bubbles are produced on the cathode. They mark a line of
horizontal and vertical velocity components respectively. fluid elements whose position coincides at a given instant
with the position of wire. Any later position of these rows
of tracer particles is called a "time line", which is a measure
of the local velocity profile. The local velocity can be
determined by measuring the distance between the bubble
rows divided by the time between the electric pulses.
a)
b) c)
Figure 10. a) PIV pictures of wedge, b) horizontal flow velocity, c)
vertical flow velocity [22]
Figure 15. Flow visualization with fluorescent tufts in T-32 wind tunnel
[20]
a)
a)
b)
Figure 18. Boundary layer flow visualization on the laser guided bomb
model with oil film,(a) top of the model with fins and (b) flow on the fin
upper surface for M ∞ = 0.9 [29, 34].
b)
Figure 16. Flow visualization around two cylinders fixed on the plate in
the large wind tunnel T-35 for M ∞ = 0,5 with oil film (a) and around
sphere for M ∞ = 0, 2 (b), [9]
a)
b)
Figure 19. Flow pattern on the model obtained by the experiment (a) and
by the simulation of the flow for M ∞ = 0.3 and α = 8o (side view) (b)
Figure 17. Oil flow visualization, airflow on the end wall of a turbine
blade cascade. (Von Karman Institute) [15] [31, 32].
Test of the flow field around the axy-symmetrical body – The goal of the experiment was to make comparison of
model of the torpedo without fins and control surfaces, was the aerodynamic coefficients and flow pattern obtained by
performed in the trisonic wind tunnel T-38 of VTI, for the the experiment and by the simulations of the flow possible.
speed of undisturbed flow that corresponds to Mach Fluent 6 was used for simulating the flow. Analysis of the
number M ∞ = 0.3 . Aerodynamic forces and moments were shown photographs (Figures 19a and 19b) demonstrates an
excellent agreement of flow patterns obtained by the
measured by six-component internal strain gage balance.
experiment and numerical simulations. Certain differences
Oil emulsion film with addition of oleic acid and TiO2
are visible in the area behind the model support sting and in
powder was used for flow visualization in the boundary its immediate vicinity because the sting is not included into
layer (Fig.23) [31-33].
the numerical model [47, 50, 51].
RISTIĆ S.: FLOW VISUALISATION TECHNIQUES IN WIND TUNNELS PART I – NON OPTICAL METHODS 47
Liquid crystals and temperature sensitive paints known pressure and temperature (wind-off) and condition
A surface-temperature distribution can be gained by (wind on) through a modified form of the Stern-Volmer
coating a test model with cholestric liquid crystals [1, 2, 9]. relationship. Calibration of this intensity ratio ( I ref / I ) , or
If they are illuminated with white light under a certain lifetime (τ) is then correlated with the output of the CCD,
angle of incidence, liquid crystals reflect only one light providing a convenient tool for generation of a spatially
wavelength at each viewing angle, depending on small continuous pressure map, allowing the entire test surface to
temperature changes in the crystal sheet. Liquid crystals are be sampled simultaneously. CCD cameras have a million or
able to respond to finer changes of temperature in the more pixels and this technique provides continuous surface-
boundary layer, due to laminar-to-turbulent transitions or pressure measurements with high spatial resolution. The
indicate the place of shock waves. The colours of liquid output of the CCD array can be visually represented as a
crystals are reverse if the temperature changes in the two-dimensional image, with the luminescence
opposite direction. Therefore, liquid crystals are very corresponding to a grey or false-colour scale. Fig.21
attractive for boundary-layer studies. Model to be tested represents the illustration for PSP applications.
should be made of a material with low heat conductivity
and coated with black paint as base. Fig.20 demonstrates
the application of liquid crystals for hot streams
visualization in a little smoke wind tunnel.
The surface temperature, the local heat transfer rate and
coefficient on a body tested in high speed flow facility can
be measured by means of temperature sensitive paints. An
important difference between liquid crystals and
temperature sensitive paints is, that the temperature span
over the liquid crystals colour change is much smaller (a
few degrees only) than that of paints (several hundred
degrees).
An intensive hot spot can be obtained by means of a A brief introduction to experimental flow visualization
spark discharge across two electrodes into a gas stream or methods is given. Every method is illustrated by photos of
using a giant pulse laser for producing the luminous plasma flow visualization effects. The advent of computer
(Q-switched giant pulse ruby laser of 100 MW). Another technique, new technology for illumination, modern and
way of artificially introducing density changes in a flow is very powerful device for digital image recording and
to seed the flow with a foreign gas of different refractivity processing makes automatical analysis of the flow
(benzene vapour, CO2). visualization effects and extracting qualitative and
Very often, methods mentioned as special techniques quantitative information possible which may not be readily
where the double refracting liquids, solutions or suspension available from conventional flow measurements.
of certain macromolecules in a neutral solvent are used for Experimental flow visualization is a starting point for
flow visualization. A transparent medium can be numerical flow visualization of simulations using computer
birefringent if it consists of optically anisentropic graphics.
molecules. An incident light wave is separated into two
linearly polarized components with the planes of References
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Vrnjačka banja, Zbornik radova, 19-21 maj 2004, str.267-273.
Ključne reći: vizualizacija strujanja, aerodinamički tunel, hidrodinamički tunel, metoda ispitivanja.
Mots clés: visualisation du courant, soufflerie aérodynamique, tunnel hydrodynamique, méthode d’essai.