FSSC V.6 Internal Audit Checklist
FSSC V.6 Internal Audit Checklist
The organization can consistently provide products and service that meet
4.2 applicable statutory/regulatory and customer requirements with regard of
food safety, the organization shall determine and the interested parties
that are relevant to the food safety management system.
5.3
Top management has ensured that the responsibilities and authorities for
relevant roles are assigned, communicated, and understood within the
5.3 organization. Top management shall the responsibility and authority for
ensuring that the food safety management system conforms to the
requirements of this document and reporting on the performance of the
food safety management system to top management including appointing
the food safety team and the food safety team leaders.
6 PLANNING
Actions to address risks and opportunities.
There are actions to address these risks and opportunities How to
6.1 integrate and implement the actions into its food safety management
system processes, evaluate the effectiveness of these actions taken by the
organization to address risks and opportunities shall be proportionate and
the potential impact on food safety requirements.
Objectives of the food safety management system and planning to
achieve them
The organization has established objectives of the food safety
6.2 management system at relevant functions and levels.
Planning of changes
The organization has determined the need for change to the food safety
management system, including personnel changes, the changes shall be
carried out and communicated in planned manner. The organization shall
6.3 consider the purpose of the changes and their potential consequence for
supply and maintenance of safe food production, the integrity of the food
safety management system, and the availability resources to effectively
implement the change including the allocation or re-allocation of
responsibilities and authorities.
7 SUPPORT
Resources
People
Infrastructure
External communication
The organization has ensured that sufficient information is
communicated externally and is available for interested parties of the
food chain.
7.4.2
The organization has effective communications with external providers
7.4.2 and contractors, customers and/or consumers, statutory and regulatory
authorities and other organizations that have an impact on, or will be
affected by, the effectiveness or updating of the food safety management
system.
Evidence of external communication is retained as documented
information.
Internal communication
Documented information
The organization food safety management had included documented
information required by this document, document information
7.5 determined by the organization as being necessary for the effectiveness
of the food safety management system and documented information and
food safety requirements required by statutory/regulatory authorities and
customer.
Creating and updating
7.5.2 The organization has the appropriate identification and description,
format and review and approval processes for suitability and adequacy of
documents.
Control of documented information
All documented information is available and suitable for its use, is
7.5.3 adequately protected, distributed, and retrieved as needed, stored and
preserved adequately, controlled with regards to changes/ updates,
retained and correctly disposed of when required.
8 OPERATION
Operation planning and control
8.1 The organization has met the requirements for the realization of safe
products and implemented control and record keeping for the established
criteria of the processes.
Prerequisite programs (PRPs)
There’s establishment of the hazard control plan, the organization shall
8.2 update the following information, if necessary, characteristics of raw 1.
materials, ingredients, and product – contact materials, characteristics of
end product intended use and flow diagrams and description of processes
and process environment.
Traceability system
The traceability system can uniquely identify any component of any
8.3 process from incoming material from the suppliers to the first stage of
the distribution route of the end product. This included rework of
materials/ products.
Emergency preparedness and response
Top management has prepared and planned to identify preventive actions
8.4 that deal with potential emergency situation and incidents that may
impact on food safety and which are relevant to the role of the
organization in the food chain.
Handling of emergencies and incidents
8.4.2
The organisation can respond to actual emergency situations and take
8.4.2 action to reduce the consequences of the emergency situation, including
the impact on food safety during an emergency. Able to periodically test
procedures where practical and update the documented information after
the occurrence of any incident, emergency situation or tests.
Hazard control
The hazard analysis preliminary information had been collected, updated,
8.5 and maintained by the food safety team. This shall include but not be
limited to the organization products, processes, customers’ requirements,
equipment, and food safety hazards relevant to the food safety
management system.
Preliminary steps to enable hazard analysis
The organization has ensured that all applicable statutory and regulatory
8.5.1.2 food safety requirements are identified for all raw materials, ingredients
and product contact materials. Has maintained documented information
concerning all raw materials, ingredients and product contact materials to
the extent needed to conduct the hazard analysis.
8.5.1.5 The food safety team has established, updated flow diagrams as 1.
documented information for the products or product categories and the
processes covered by the food safety management system.
8.5.1.5.3
The food safety team shall describe, to the extent needed to conduct the
hazard analysis, the layout of premises, including food and non-food
8.5.1.5.3 handling areas, processing equipment and contact materials, existing
PRPs, external requirements that can impact the choice and the strictness
of the control measures and variations resulting from expected seasonal
changes or shift patterns.
Hazard analysis
8.5.2 The food safety team has conducted a hazard analysis, based on the
preliminary information and determined the hazards that needs to be
controlled.
Hazard identification and determination of acceptable levels
8.5.2.2 The organization has identified and documented all food safety hazards
that are reasonably expected to occur in relation to the type of product,
type of process and process environment.
Hazard assessment
8.5.2.3 The organization has conducted, for each identified food safety hazard, a
hazard assessment to determine whether its prevention or reduction to an
acceptable level is essential.
Selection and categorization of control measure(s)
Based on the hazard assessment, the organization has selected
appropriate control measures or combination of control measures that
will be capable of preventing or reducing the identified significant food
8.5.2.4 safety hazards to defined acceptable levels.
The organization has categorized the selected identified control measures
to be managed as OPRP(s) or at CCPs. The categorization is carried out
using a systematic approach.
Validation of control measure(s) and combinations of control
measures
The food safety team has validated that the selected control measures can
8.5.3 achieve the intended control of the significant food safety hazard(s).
8.5.4.4
The organization has specified corrections and corrective actions to be
8.5.4.4 taken when critical limits or action criterion are not met. Actions include
potentially unsafe products are not released; the cause of nonconformity
is identified, and recurrence is prevented.
Implementation of the hazard control plan
8.5.4.5 The organization has implemented and maintained the hazard control
plan and retain evidence of the implementation as documented
information.
Updating the information specifying the PRPs and the hazard
control plan
There’s establishment of the hazard control plan, the organization shall
update the following information, if necessary, characteristics of raw
8.6 materials, ingredients, and product – contact materials, characteristics of
product intended use and flow diagrams and description of processes and
process environment.
When required, the hazard control plan and/or the PRP(s) shall be
updated.
Control of monitoring and measuring
The organization had provided evidence that the specified monitoring
and measuring methods and equipment is in use is adequate for the
monitoring and measuring activities related to the PRP(s) and the hazard
control plan.
8.9 The organization had ensured that data derived from monitoring of
OPRPs and CCPs are evaluated by designated persons with sufficient
competence and authority to initiate corrective actions and corrections.
Corrections
8.9.2
The organization had ensured that when critical limits at CCPs and/or
action criteria for OPRPs are not met, the products affected are identified
and controlled about their use and release.
8.9.2
The organization has established, maintained and updated documented
information that includes methods of identification assessment,
correction for affected products to ensure their proper handling: and
arrangements for review of corrections carried out.
Corrective action
The need for corrective action shall be evaluated when critical limits at
CCPs and/or action criteria for OPRPs are not met.
Summary:
Location of equipment
5.4 Equipment to be designed and located to facilitate good hygiene
practices and monitoring. Equipment is located to permit operation,
cleaning and maintenance.
Laboratory facilities
In-line and on-line test facilities are controlled to minimise the risk of
product contamination.
5.5
Microbiological laboratories are designed, located and operated to
prevent contamination of people, plant and products. They shall not open
directly to production areas.
Temporary or mobile premises and vending machines
Designed, located and constructed to prevent pest harbourage and
5.6 potential contamination of products.
Additional hazards associated with temporary structures and vending
machines to be controlled.
Storage of food, packaging materials, ingredients and non-food
chemicals
Facilities used to store ingredients, packaging and products provide
protection against dust, condensation, drains, waste and other sources of
contamination.
Stage areas are dry and well ventilated. Monitoring and control of
temperature and humidity are applied where specified.
Storage areas designed or arranged to allow segregation of raw materials,
work in progress and finished products.
5.7
All materials and products to be stored off the floor and with sufficient
space between materials and the walls to allow inspection and pest
control activities to be carried out.
The storage area designed to allow maintenance and cleaning, prevent
contamination and minimise deterioration.
A separate, secure storage area provided for cleaning materials,
chemicals and other hazardous substances.
Exceptions for bulk or agricultural crop materials to be documented in
the food safety management system.
6 UTILITIES – AIR, WATER, ENERGY
General requirements
6.1
The provisions and distribution routes for utilities to and around
6.1 processing and storage areas are designed to minimise the risk of product
contamination. Utilities’ quality to be monitored to minimise product
contamination risk.
Water supply
The supply of potable water must be sufficient to meet the needs of the
production processes. Facilities for storage, distribution and where
needed, temperature control of the water is designed to meet specified
water quality requirements.
Water used as product ingredient, including ice or steam (including
culinary steam), or in contact with products or product surfaces, must
meet specified quality and microbiological requirements relevant to the
product.
6.2 Water for cleaning or applications where there is a risk of indirect
product contact must meet specified quality and microbiological
requirements to the application.
Where water supplies are chlorinated, checks are done to ensure the
residual chlorine levels at the point of use remains withing the limits
given in relevant specifications.
Boiler chemicals
Boiler chemicals, if used, are either:
· approved food additives which meet relevant additive
specifications.
6.3
· additives which have been approved by the relevant regulatory
authority as safe for use in water intended for human consumption.
Where oil is used for compressors, the oil used must be food grade.
Lighting
The lighting provided (natural or artificial) will allow personnel to
operate in a hygienic manner. The intensity of the lighting is appropriate
6.6
to the nature of operations.
Light fixtures are protected to ensure that materials, product or
equipment are not contaminated in the case of breakages.
7 WASTE DISPOSAL
General requirements
7.1 Systems are in place to ensure that waste materials are identified,
collected, removed and disposed of in a manner which prevents
contamination of products or production areas.
Containers for waste and inedible or hazardous substances
Containers for waste and inedible or hazardous substances shall be
7.2 clearly identified for their intended purpose, located in a designated area,
constructed of impervious material which can be readily cleaned and
sanitized, closed when not in immediate use and locked where the waste
may pose a risk to the product.
Waste management and removal
Rework containing allergens are used only in products which contain the
same allergen(s) or through a process which is demonstrated to remove
or destroy the allergenic material.
Physical contamination
Where brittle materials are used, periodic inspection requirements and
defined procedures in case of breakage is in place.
10.4
Glass breakage records are maintained.
Measures are in place to prevent, control or detect potential
contamination.
11 CLEANING AND SANITIZING
General requirements
Cleaning and sanitizing programmes are established to ensure that the
11.1 food-processing equipment and environment are maintained in a
hygienic condition. Programmes are monitored for continuing suitability
and effectiveness.
Cleaning and sanitizing agents and tools
Cleaning and sanitizing agents and chemicals are clearly identified, food
grade, stored separately and used only in accordance with the
11.2 manufacturer's instructions.
12.6 1.
Eradication measures are initiated immediately after evidence of
infestation is reported.
12.6 Pesticide use and application is restricted to trained operatives and are 1.
controlled to avoid product safety hazards.
Records of pesticide use are maintained to show the type, quantity and
concentrations used; where, when and how applied, and the target pest.
2.5.1(c) The organisation has a policy for the procurement of animals, fish, and
seafoods that are subject to control of prohibited substances (e.g.,
Pharmaceuticals, Veterinary, medicines, heavy metals, and pesticides.
2.5.1(d)
2.5.1(d) The organisation shall establish, implement, and maintain a review
process for raw material and finished product specifications to ensure
continued compliance with food safety, quality, legal and customer
requirements.
Recycled Packaging (I)
The organisation shall establish criteria related to the use of recycled
2.5.1(e) packaging as a raw material input into the production of finished
packaging material and ensure that relevant legal and customer
requirements are met.
2.5.2 PRODUCT LABELLING
The organisation has ensured that finished products are labelled
according to all applicable statutory and regulatory requirements in the
2.5.2(a)
country of intended sale, including allergen and customer specific
requirements.
Where the product is unlabelled, all relevant product information shall be
2.5.2(b) made available to ensure the safe use of food by the customer or
consumer.
2.5.8(a) · Communication
· Training
· Employee feedback and engagement
2.5.11
b) Food category D, the following requirements applies in addition to
ISO/T 22000-1:2009 clause 10.1: The organisation shall have specified
2.5.11
requirements for an inspection process at lairage and/or at evisceration to
ensure animals are fit for human consumption.