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Electroplating Procedure

Electroplating is a process that coats conductive objects with a thin layer of metal through electrical current, involving surface preparation, activation, setup, plating, and post-plating finishing. The procedure includes cleaning, acid etching, and applying a DC current to deposit metal, followed by rinsing and polishing. Quality control measures ensure the final product meets specifications for durability and corrosion resistance.

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Gopinath Jayapraksham
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1 views2 pages

Electroplating Procedure

Electroplating is a process that coats conductive objects with a thin layer of metal through electrical current, involving surface preparation, activation, setup, plating, and post-plating finishing. The procedure includes cleaning, acid etching, and applying a DC current to deposit metal, followed by rinsing and polishing. Quality control measures ensure the final product meets specifications for durability and corrosion resistance.

Uploaded by

Gopinath Jayapraksham
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Electroplating Procedure

Electroplating is a process used to coat a conductive object (like a hydraulic cylinder piston rod)

with a thin layer of metal using an electrical current. Here's a step-by-step outline of the

electroplating procedure:

1. Surface Preparation:

- Cleaning: The object to be plated is thoroughly cleaned to remove any dirt, oil, or grease.

- Mechanical Preparation: Any surface imperfections, such as scratches or rust, are removed.

- Rinse: After cleaning, the object is rinsed in distilled water to remove any cleaning agents.

2. Surface Activation:

- Acid Etching: The object may be dipped into an acid solution to roughen the surface slightly.

- Activation: The object is treated with specific chemicals to further activate the surface.

3. Electroplating Setup:

- Anode and Cathode Setup: The object to be plated acts as the cathode, and the metal to be

deposited (such as chromium) is the anode.

- Electrolyte Solution: The object and the anode are submerged in a bath of electrolyte solution.

- Electrical Current: A DC electrical current is applied, causing the metal to deposit onto

the object.

4. Plating Process:

- Duration: The amount of time and strength of the current control the thickness of the plating.

- Plating Thickness: For chrome plating, the thickness can vary depending on the application.
5. Post-Plating Finishing:

- Rinsing: After plating, the object is rinsed again to remove any residual electrolyte.

- Polishing: The newly plated surface is polished for a smooth, reflective finish.

- Hardness Testing (Optional): To confirm the quality of the chrome plating.

6. Quality Control:

- Inspection: The object is inspected for defects such as uneven plating.

- Final Testing: Thickness, adhesion, and uniformity are tested to meet required specifications.

This procedure is commonly used to repair, protect, or restore components like hydraulic cylinder

rods, where a smooth, durable, and corrosion-resistant surface is critical.

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