Fully automatic

packaging machine
user's manual
Powder Liquid Granule

Vibrating plate Tablet tray Chain bucket

 I Preface
To avoid accidents, the operator must observe the following

safety guidelines:

1.The machine stops when operating the machine, just to

adjust the machine. If the machine is maintained and repaired,

the power supply must be unplugged or cut off.

2.When performing any maintenance on the inside of the

fuselage or movable components, the air source must be cut off

and the excess air pressure stored in the aircraft must be

released.

3.When the machine is operating, do not stretch out your

hand or any part of your body in the automatic part of the

machine to avoid unnecessary consequences.

Attention, warning！ electrified warning！

Warning attention machine clamp hand.

Attention！When dealing with current work, no smoking.

II Machine installation and maintenance

1.The power of this machine is 2500W, and the power supply is 220V.
2.Maintain good ventilation and prevent moisture. There are no

flammable, explosive and highly corrosive objects around.

3.The machine should be at least 600 mm away from walls and other

equipment, and provide enough space for easy operation and

maintenance.

4.Do not put any sundries in the electrical box to prevent short

circuit or damage to electrical components.

5.Clean the machine frequently to keep it clean.

III Mechanical structure

Film supply part：It is composed of a film supply signal switch, a film
supply motor, a cursor switch, and a film supply support.
1.Packaging film: the material used in bag making.
2.Retaining ring.
3.Rubber wheel：Used to fix the packaging film.
4.Film feeding shaft：Used to transport packaging film.
5.film supply motor：Drive the film feeding shaft to work.Power：15W
6.Frame film shaft.
7.Proximity switch N2：When the bag pulling wheel pulls the packaging film，
packaging film will pull up the film axis，move it away from the proximity
switch N2，Make N2 generate film supply signal，and send to PLC and solid
state relay，PLC to signal monitoring，when the film supply is abnormal，
machine will stop；After the solid state relay receives the signal of N2，
Together with the capacitor (1.2uf), it controls the operation of the film
motor. To achieve the purpose of film delivery.
8.Photoelectric switch：For packaging
films with patterns, cursor points should
be provided, and the cursor points on the
packaging film are monitored by the cursor
switch.

film install method

As shown on the right.It should be

noted that: when the packaging film

reaches the position of the mold,

press the jog vertical seal to seal

the packaging film, and then

continue down, pull the packaging

film closer to the bag wheel, press

the jog to pull the bag to make the

packaging The film passes smoothly through the bag-drawing

wheel, and the film threading ends. After the film is worn, make

a few empty bags, and then turn on the blanking switch to start

packaging.

Pull the film part：It consists of a transformer, a film-drawing

drive, a film-drawing motor, a film-drawing shaft, and a

film-drawing wheel.
 48vtransformer ,Film drive, Film pulling motor,Film shaft,

film pulling wheel

working principle：The driver is powered by a transformer, and

the PLC analyzes and processes the signal and sends out a

bag-pulling pulse signal from the output terminal Y0 to the

film-pulling driver. Control the rotation of the bag-drawing

motor to drive the film-pulling shaft and the film-pulling

wheel to achieve the purpose of bag-drawing.

Failure analysis：Do not pull the bag.Pull the bag to observe

whether the plc y2 has output, check whether the transformer

has a 48v voltage output, and check whether the driver's fault

light shows normal. If there is no problem, check whether the

motor is damaged.

The length of the bag varies:Check whether the fixing screws of the

bag-drawing wheel are loose and cause slipping. Check whether there is a

gap between the bag-drawing wheels and increase the pressure of the
 bag-drawing wheel clutch.
Cutting part：

Particle
turntable
Bucket
unloading

Upright

Scraper

Trays

Adjusting screw ring

Unloading door

Pull the door lever

Unloading motor

Granule packing machine metering adjustment：

1. The measuring cup is customized according to the specific

gravity of the material and the volume. Generally there is a

range adjustment such as{3-5g}，{5-8g}。

2.Within the range of the measuring cup, the metering

 adjustment will rotate the adjusting screw ring, turning

counterclockwise to reduce the metering, and turning clockwise

to increase the metering. If the metering needs to be increased

and the lower tray cannot be lowered, the adjusting screw ring

needs to be lowered after the door lever bracket is lowered.

Liquid cylinder
feeding

Bucket

feeding induction
signal Three-way suction valve

Unloading cylinder
Unloading pipeline

Liquid machine metering adjustment：

1.The weight can be adjusted by adjusting the cylinder stroke to

sense the blanking signal or blanking time. The adjustable range is

1-20 g.
 2.Within the stroke range of the cylinder, the metering

adjustment rotates the regulator behind the cylinder,

turning counterclockwise to reduce the metering, and

turning clockwise to increase the metering.

Powder screw
feeding

Feeding motor

Mixing motor

Overall height
adjustment

Screw
 Powder machine metering adjustment:

1.The weight can be adjusted by adjusting the number of screw turns

on the screen. The adjustable range is 1-20 grams. To ensure

accurate weight and packaging speed, if you need to pack larger

weight products, it is recommended to replace the large screw.

Hand cast chain bucket

unloading

Tablet tray
Vibrating plate unloading
blanking

Vibration plate
controller
 IV HMI
Run display interface：

Function switch:
Parameter:

Delay bag pulling: The packing speed is too fast and the material is clamped. The bag can be

pulled with a delay, generally about 0.5.

Bag length: Set the bag length of the packaged product, and set the bag length according to

requirements.

Bag pulling speed: the speed of pulling the packaging film, generally 800 pulses.

Delayed vibration/coding: Vibrate/code after the delay setting time, generally 0.2.

Vibrate/code: the time of vibration/code. Generally 0.2.

Vibration/coding times: Set the number of vibration/coding times during packaging, generally 1

time

Delayed sealing: When the material is not well placed, it will cause material clamping, and the

sealing can be delayed. Generally 0.5

Sealing: mold sealing time, too long sealing will cause deformation of the packaging film, too

short sealing will not be strong, generally 0.5

Cursor detection: the alarm stops after the cursor is not detected for many times, usually 3 times

Film supply detection: the number of times the film supply signal is not inputted to the plc will

alarm and shut down usually 3 times

Cursor shielding: The parameter bag length that can be shielded is not easy to alarm, and it is used

for more complicated packaging films. Generally 20

Delay screw: Delay screw feeding. Generally 0.2

Number of turns: Adjust the number of turns of the screw to adjust the package weight. Set the

number of turns according to the packaging weight and the specific gravity of the material

Screw speed: adjust the speed of the cutting motor. Generally 2000 pulses

Delay cutter: Delay cutter action. Generally 0.2

Cutter: Cutter time. Generally 0.2.

Continuous bag: the cutter will act after the package reaches the set parameters.

Packing interval: input parameters can control the packing speed

Output setting: turn on the output switch, enter the quantity, and stop
after packaging the output

Stop/Start button: click to start, then click to stop

Click button: click once，move once.

V Electrical parts
Electric box：
 PLC Insurance transformer

Capacitor solid state relay air switch Switching power supply

Pull bag drive cylinder Terminals

Intermediate relay The electromagnetic valve barometer

1) Insurance: used to protect the line safety. If the line is

overloaded, it will automatically disconnect.

2) Screw driver: generally used to drive a stepping motor for

screw feeding. Large packages are also used to drive the

bag-drawing step motor.

3) Bag-drawing drive: used to drive the bag-drawing stepping

motor.

4) Switching power supply: used to provide 24V circuits for PLC

and control circuits.

5) Capacitors: used to drive the film supply motor, cutter motor

or stirring motor.

6) Transformer: used to provide 48v AC voltage to the 86-type

driver.

7) Solid state relay motor: used to control the film supply

motor, AC contactor, vibrator, stirring motor, heating tube,

etc.

8) Intermediate relay: used to control sealing, printing,

cutting knife, etc.

9) Wire row: used to connect the external circuit and the

internal circuit.

10) Transducer: An energy converter that converts the current

emitted by the ultrasonic controller into mechanical

vibration.

11) Touch screen: Use touch to complete the interface of

man-machine dialogue.

12) 24v solenoid valve: control the action of the cylinder.

13) PLC: It is the core control system of the whole machine.

Used to receive various external signals, internal processing,

and control various mechanical actions.

14) Air switch: When the machine is short-circuited or

overloaded, the air switch will be disconnected. Protect the

human body and machinery.

15) Temperature control meter: directly control the

temperature of the horizontal and vertical sealing molds.

Common fault analysis and

elimination
Failure phenomenon reason elimination method
Move the bag former,and move
Wrong side seal Bag former move wrong place the packaging film to that
side.
1) Adjust the temperature
Lax sealing
1) Insufficient air 2) Adjust the air pressure
 2) Unbalanced pressure 3) Adjust pressure
mold pressure
3) Not enough temperature
Start the machine and check if
1. Pull the bag drive
there is output from Y0. Check
Do not pull the bag 2. Bag pulling motor
the bag-drawing drive and the
3. PLC failure
bag-drawing motor.
1，Check whether the air filter
is on, check whether the touch
screen has set parameters
The cylinder does not
2，Check whether the solenoid
operate
valve is faulty
3，Check if the cylinder is
stuck
1. Check whether the blanking
switch is turned on on the touch
Unforgettable screen
2. Check whether the motor
speed controller is turned on
1. Whether the observation
The cutter keeps time is advanced or delayed Adjust the cutter delay or
cutting too long, replace the cutter.
2. The cutter is worn out.
N2 switch, the distance is
The paper feed motor too large, the paper feed
keeps rotating lever is jammed, or the
return is not in place
1. The fuse is blown.
2. The main power switch is 1. Replace insurance.
The machine does not
not turned on. 2. Check the main power switch.
start
3. The emergency stop 3. Emergency stop switch reset
switch is not reset