01 - IG - Introduction of Control and Command Room
01 - IG - Introduction of Control and Command Room
Lesson Plan 1
Introduction of Command & Control
Room
Objectives
Upon completion of this lesson you will be able to:
Facility Sitting
It identifies the optimal location of the control room within the operational plant. Hiring an
experienced control room architect can assist with planning the best location of the building in
proximity to the process plant.
In addition to the regulatory compliances and legal liability protection benefits inherent in
developing a facility sitting risk-mitigation plan. Developing a master facility plan is critical
to the long term planning for a site. It not only addresses the immediate risk assessment
requirements but also addresses long term (5Year/10Y/15Y) facility infrastructure
improvements and asset optimization, addressing security, IT infrastructure, site circulation
and workforce optimization.
Interior Selections
The last step is the selection of the interior finishes, lighting, and acoustics and furniture
guided by ISO 11064 which lays out measurable guidelines for ergonomics that are proven to
reduce inappropriate operator actions.
1. FINISHES
Selecting finishes according to the ISO 11064 guidelines creates a comprehensive list of
measurable criteria. The hierarchy of value goes from dark to light, floor to ceiling. For
example, floor finishes should have a light reflectance value (LRV) of between 0.2 and 03,
walls 0.5 to 0.6 and ceilings 0.8 and have a matte finish. A few manufacturers for flooring,
paint and ceiling product provide LRV data for their products which is helpful. In addition to
the ISO requirements, the design must adhere to local building codes for flammability and
slip resistance. The client's standards also must be followed as well. Above all else, the
finishes must meet functional and durability needs. Often, these control rooms are in close
proximity to the refinery and operators go from the refinery into the control building
potentially tracking in residue such as tar, dirt and gravel. For example, floor finishes that
provide camouflage and easy maintainability for what is tracked in is a given. And with the
reality that these control rooms have to last upwards of 30 years, durability is critical.
2. LIGHTING
Rather than an afterthought, good control room lighting should be as integrated into the
design as the placement of the ceiling, walls and floor. The optimum lighting in a control
room demands quality ambient, uniform illumination, which is a combination of fixtures
such as indirect, task and suspended lighting. If all lighting comes from the ceiling, intense
glare makes screens unreadable (many operators will shut off all light and sit in the dark
rather than deal with headaches and errors caused by glare). Screens mounted to a sit-stand
workstation required by ISO 11064 could also potentially bump into suspended fixtures.
Therefore, an adequate ceiling height is required to accommodate the suspended fixtures.
Dimming pre-sets for the overall lighting are established to work with operator preferences
and lighting requirements throughout the day. One approach is to provide low, medium and
high level pre-sets to have the capability to adjust the lighting levels on ambient lighting,
while keeping on a consistent low level indirect light source. Task lighting at the work
surface can be integrated into workstations and aimed onto documents, including training
manuals, OSHA documents, ship logs, permitting tags, etc., instead of bouncing off of
screens. This eliminates eye strain and improves operator efficiency. ISO 11064 has
guidelines that spell out lighting requirements throughout the control room: 47 foot candles
(FC) at work surfaces, with an acceptable range of 18.5 - 46 FC.
3. ACOUSTICS
As important as the finishes and lighting, acoustics can make or break a control room. ISO
11064 dictates the ambient noise can range from 30 - 45 dB. Alarms, conversations, radios
and computer noise create a distracting environment for the operators that can be mitigated
by articulating the shapes of the ceiling and walls, and with the use of acoustic absorptive
material for ceiling, wall and floor surfaces.
4. FURNITURE
A work environment informed by the science of ergonomics maximizes productivity and
minimizes the risk of personal injury. Operator seating, sit/ stand workstations, screen
display quantity and mounting heights, mobile files all positioned and designed according to
ISO 11064 standards complete the good control room picture. The furniture must not only be
ergonomic and adjustable, but robust, especially if working in a remote location where parts
are not easily available. The control rooms are occupied 24/7 so it must withstand the rigors
of me and use.
SIGHT
When you walk into a well-designed control room, what makes that space work? The first
thing you might sense is a feeling of spatial openness because of the high ceilings, and
unobstructed views due to lack of columns. Workstations are uncluttered, since there is
adequate space per operator to do his or her job. The finishes are light and complement the
geometry of the room and regional aspects of the location, and the lighting is pleasantly
glare-free. The space is designed from the operator-out, so the principles and elements of
design are human-centric and harmonious. There is the right amount of both variety and
unity—a state of agreement or a feeling of rightness.
SOUND
In a control room, noise and sound are two different things. Noise needs to be restrained, but
sound defines the architecture. What is the sound of a control room? The hum of multiple
computers, the quiet discussions among the operators as they collaborate to solve a problem,
the clicking of a computer keyboard—acoustics can act in deep visceral ways not unlike
music or the sense of smell. On some conscious level, there is a correlation between the
function of a place and the sound we expect it to make. Consider how a solid door sounds
better than an inexpensive hollow door, because its heavy “thunk” reassures us that the door is
a true barrier, corresponding to the task it serves. The quiet buzz of activity in a control room
tells us that the acoustic measures designed into the space are doing their job.
TOUCH
How does a space feel? Air quality and temperature play a huge role in keeping operators
alert and awake. Lack of a consistent ambient temperature is a common complaint in a
control room as you travel through the space, which are often cold in one corner, hot in
another and no one seems happy. Sound familiar? Per ISO 11064 “the control room should
be supplied with outdoor air in sufficient quantities to dilute internally generated
pollutants.” In addition to fresh air, there should be the option for the operators to adjust
the temperature or an automatic adjustment of temperature depending on the time of day to
compensate for diurnal rhythms of body temperature. The room temperature should range
from 70 to 72 degrees Fahrenheit/21 to 22 degrees Celsius, and air movement not to
exceed 4’ to 6” per second. The goal is to create the perfect temperature and just enough
air movement to stay awake and comfortable.
perform effectively.
Comfortable Chairs
Internet facility
Television and cable facility to keep in touch with the latest news
from the different media centers/ channels.
Easy To Remember
Short Cod without a UAN
Area Wise Routing
Hunting Approach (Automatic Transfer of incoming calls to available
line)
Toll Free Emergency Number