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Smart Group Control System

Installation and Setup
Manual
(HRGC-5000)

The property right for this manual is owned by Hyundai Elevator Co., Ltd. and must be returned
to Hyundai Elevator in case there is a request. Any part of this manual can't be reissued in any
form without prior consent of Hyundai Elevator Co., Ltd.
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REVISION

Ver Item Specification Date Remark

1.0 Release First release 2020-03-03

1.1 Revise Image update and contents modification 2022-04-18

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Contents

1. Overview of the Smart Group Control (HRGC-5000) ............................................................. 4

1.1 System Overview ....................................................................................................................... 4

1.2 System components ................................................................................................................. 4

1.3 Group control PC ...................................................................................................................... 6

1.4 CAN-to-LAN Converter ............................................................................................................ 7

1.5 Network HUB ............................................................................................................................. 9

1.6 UPS ............................................................................................................................................... 9

1.7 Additional Components of Group Control PC – Supervisory Panel Network ............ 10

2. Wiring Group Control System.................................................................................................... 11

2.1 Wiring Components ............................................................................................................... 11

2.2 MAIN/AUX Group control PC ............................................................................................... 11

2.3 CAN-to-LAN Converter .......................................................................................................... 13

2.4 Network HUB ........................................................................................................................... 16

2.5 Wiring Control Panel .............................................................................................................. 17

2.6 Wiring DSS Input Device ....................................................................................................... 20

2.7 Wiring the Power (UPS) for Group Control Panel ........................................................... 23

2.8 MRL Remote Cable ................................................................................................................. 23

2.9 Wiring for the Group Control PC – Supervisory Panel Network .................................. 24

3. Power Supply and Operation Checklist ................................................................................... 27

4. How to handle HHT device(Refer to separate manual) ....................................................... 34

5. How to use HRGC-5000 ‘Spec Editor’ program(Refer to separate manual) .................... 34

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1. Overview of the Smart Group Control (HRGC-5000)

1.1 System Overview

Based on the existing HRGC-1000 hardware, the smart group control system(HRGC-5000) is the
most advanced group control system that applies various features reflecting customer needs and
improved dispatch technology. HRGC-5000 has features that can respond to all specifications of
group control system of Hyundai Elevator Co., Ltd., regardless of MR/MRL type, single/double deck,
single/double side, high-speed/ultra-high-speed model.

The characteristics of the smart group control system are as follows.

1) On-board type group control system
2) LAN is used as a communication interface for the control panel and the DSS 1 input devices
(HTS and HTK).
3) Powered with Linux (Ubuntu 16.04)
4) Diversification of specification settings
A. Provide a program that supports the HHT (using RS232 port)
B. Provide a ‘Spec Editor’ program for setting various features and parameters easily
5) Two types of HRGC-5000 according to the elevator model
A. HRGC-5000C : WB/GT model
(control panel communication : using a CAN to LAN converter)
B. HRGC-5000K : SU model
(control panel communication : using a iGC3 Interface Bd.)

1.2 System components

The smart group control system is composed of the following components(refer to Fig. 1).
1) Group control PC
A. MAIN (main group control PC)
B. AUX2 (auxiliary group control PC)
2) CAN-to-LAN converter board
A. It converts CAN signals received from the control panel or DSS input device into LAN
signals.
B. LAN is set as the standard interface for the smart group control system.

1
DSS: Destination Selection System
2
The AUX group control PC is provided as an option, but its installation is required to secure the redundancy of the group control
system.
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C. Two converter boards are installed per CAN bank (redundancy)
3) Network hub
A. It is a device for information exchange between the group control PC and the
converter board.
4) UPS (Uninterruptible Power Supply)
A. It provides stable power to devices that require power connection, including group
control PCs.

<Group Control Panel Before 2022. 3>

<Group Control Panel After 2022. 4>

Figure 1. Photo (Left) and Configuration (Right) of Smart Group Control System(HRGC-5000)
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1.3 Group control PC
In the smart group control system, the same as HRGC-1000, a LAN interface is introduced for the
group control PC to allow communication with other devices (control panel or DSS input device).
Therefore, the inputs required to run the group control PC are the power and LAN cables. (The
wiring of the relevant cables is described in detail in Chapter 2.)

In addition, CLI was applied to the group control PC instead of the existing GUI using a mouse. As
shown in Figure 1, it does not include a separate monitor. In other words, it is impossible to input
the data using a mouse. Due to this, a RS232 port that can connect to the HHT is installed for
system maintenance (refer to Figure 2.). Also, a program update function using a USB memory is
provided. (See Appendix. HHT Operation Manual.)

Figure 2. Connection Ports of MAIN and AUX Group Control PC

As shown in Figure 2, there are two LAN ports in a group control PC. The role of each LAN port is
as follows.
1) MAIN PC
A. LAN port close to the center of PC : It is connected to the 16-port network hub in a
rack of group control system with Ethernet cable. (For Ethernet Communication
Network between group control PC – control panel/DSS input devices)
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B. LAN port close to the power switch of PC : It is connected to the 5-port network hub
in a rack of group control system with Ethernet cable. (For Ethernet Communication
Network between group control PC – supervisory panel(Remote Monitoring System))
2) AUX PC
A. LAN port close to the center of PC : It is connected to the 5-port network hub in a
rack of group control system with Ethernet cable. (For Ethernet Communication
Network between group control PC – supervisory panel(Remote Monitoring System))
B. LAN port close to the power switch of PC : It is connected to the 16-port network hub
in a rack of group control system with Ethernet cable. (For Ethernet Communication
Network between group control PC – control panel/DSS input devices)

1.4 CAN-to-LAN Converter

The CAN-to-LAN converter (hereinafter "CAN converter") installed in the HRGC-5000 ASSY is used
for the DSS input device. It may be excluded from the general group control system.

As shown in Figure 1, the number of CAN converters is determined by the number of CAN banks
supported by the system, with two CAN converters being installed per CAN bank (up to four CAN
banks are supported).

Figure 3. CAN-to-LAN Converter Port

In addition, if multiple CAN converters are installed, a DIP switch is configured that can set the
IP address and CAN bank to distinguish the network phase for each CAN converter (refer to
Figure 4 and 5). The values are as follows:
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1) IP address settings : set up the 1st ~8th DIP switches in the 8P (range : 1 ~ 255)
A. When the 1st DIP switch is ON : 1 is added to the last value of the IP address.
B. When the 2nd DIP switch is ON : 2 is added to the last value of the IP address.
C. When the 3rd DIP switch is ON : 4 is added to the last value of the IP address.
D. When the 4th DIP switch is ON : 8 is added to the last value of the IP address.
E. When the 5th DIP switch is ON : 16 is added to the last value of the IP address.
F. When the 6th DIP switch is ON : 32 is added to the last value of the IP address.
G. When the 7th DIP switch is ON : 64 is added to the last value of the IP address.
H. When the 8th DIP switch is ON : 128 is added to the last value of the IP address.
2) CAN bank settings : set up the 1st ~3rd DIP switches in the 4P (range : 1 ~ 4)
A. When the 1st DIP switch is ON : 1 is added to the CAN bank value.
B. When the 2nd DIP switch is ON : 2 is added to the CAN bank value.
C. When the 3rd DIP switch is ON : 4 is added to the CAN bank value.
3) MAIN/AUX settings : set up the 4th DIP switches in the 4P (range : 0 ~ 1)
A. When the DIP switch is OFF : MAIN PC
B. When the DIP switch is ON : AUX PC

※ As shown in Figure 4, the leftmost switch of the 8P DIP switch set is the 1 st and the
rightmost switch is the 8th in the CAN-to-LAN converter. Similarly, the leftmost switch of the
4P DIP switch set is the 1st and the rightmost switch is the 4th.

Figure 4. DIP Switch That Can Distinguish the CAN Converter - IP Address (Top), CAN Bank (Bottom)
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Figure 5. DIP Switch Configuration for Each CAN Bank (IP Address and Bank Configuration)

1.5 Network HUB

The network hub installed in a smart(or standard) group control system (hereinafter “network hub")
plays a role of exchanging information between all devices connected to the network. As you can
see in Figure 1, the network hub used in this system is for 16 ports and up to four network hubs
can be mounted.

1.6 UPS
The UPS installed in the smart group control system consists of 8 ports and is divided into the 4
upper ports that provide battery backup and surge protection and the 4 lower ports that are
dedicated to server protection (refer to Figure 6).
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Figure 6. UPS Port Configuration of the Smart Group Control System

1.7 Additional Components of Group Control PC – Supervisory Panel Network

When the Group Control - Supervisory Panel is directly connected using Ethernet communication,
TLC modem and 5 PORT hub are additionally used as network components.

Figure 7. Additional Components of Group Control PC-Supervisory Panel Network

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2. Wiring Group Control System

2.1 Wiring Components

The smart group control system is designed based on LAN communication, and each component is
connected to a network hub via a LAN cable. In addition, a proper power connection is required for
each component.

Figure 8. Wiring and Power Requirements of System Components

2.2 MAIN/AUX Group control PC

Figure 9. Wiring Group Control PC (MAIN / AUX)

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Figure 10. Wiring Group Control PC (MAIN/AUX) and Network Hub (Example)

Figure 11. Normal Connection of the LAN Port (Left) and Its Normal Operation (Right)

Wiring list of group control PC

1) Connect a 12V adapter
2) Connect a LAN cable to the network hub (refer to Figure 10 and 11)
A. The LED on the right side of the LAN port should flicker during normal operation
(The LED color has nothing to do with whether it is normal or not)
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2.3 CAN-to-LAN Converter
Wiring list of CAN-to-LAN converter
2.3.1 Two converters(MAIN/AUX.) applied to one bank (production before 2022. 03.)
1) Connect a 24V adapter (Check the power line branch)
2) Connect a CAN cable (For wiring DSS input device)
3) Connect a LAN cable to the network hub
The LED on the right side of the LAN port of CAN-to-LAN converter and network hub should
flicker during normal operation(The LED color has nothing to do with whether it is normal or not)

Figure 52. Wiring CAN-to-LAN Converter (When a DSS Input Device Is Used)

Figure 63. Wiring CAN-to-LAN Converter and Network Hub (Example)

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Figure 14. DIP Switch Configuration for Each CAN Bank (IP Address and Bank Configuration)

2.3.2 One converter applied to one bank (production after 2022. 04.)
1) Connect a 24V adapter (Check the power line branch)
2) Connect a CAN cable (For wiring DSS input device)
3) Connect a LAN cable to the network hub
The LED on the right side of the LAN port of CAN-to-LAN converter and network hub should
flicker during normal operation (The LED color has nothing to do with whether it is normal or not)
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Figure 75. Wiring CAN-to-LAN Converter (When a DSS Input Device Is Used)

Figure 86. Wiring CAN-to-LAN Converter and Network Hub (Example)

Figure 17. DIP Switch Configuration for Each CAN Bank (IP Address and Bank Configuration)
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2.4 Network HUB
Wiring list of Network Hub
1) Connect a 12V adapter
2) Connect a LAN cable (LED for each port flickers during normal operation)
3) Connect individual hubs (when two or more hubs are used) (Refer to Figure 18)

Figure 18. Network Hub (Production before 2022. 03.)

Figure 19. Network Hub (Production before 2022. 04.)

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2.5 Wiring Control Panel
1) WB/GT model

The wiring between the HRGC-5000 group control system and the WB/GT control panel is
completed by connecting the LAN cable from the CAN converter installed in the control panel
to the network hub (refer to Figure 20).

CAN Cable

Figure 20. Communication Wiring between HRGC-5000 and WB/GT model Control Panel

As shown in Figure 20, one CAN converter in the control panel is connected to each car and has its
own IP address (range: 192.168.10.181 to 192.168.10.188). Also a four-digit DIP switch is used to
identify each car (refer to Figure 21).

Figure 219. Adjustment of DIP Switch for CAN Converter Connected to the Control Panel
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2) SUVF model

The wiring between the HRGC-5000 group control system and the SUVF control panel is
completed by connecting the LAN cable from the iGC3 interface board installed in the control
panel to the network hub (refer to Figure 22).

Figure 22. Communication Wiring between HRGC-5000 and SUVF model Control Panel

The settings of the iGC3 interface board are as follows.

"S01 E/L NUMBER " : Set to match the value of rotary switch of the SIO board

"S02 LOCAL IP1 " : 192 (The 1st IP address value of the iGC3 interface board)

"S03 LOCAL IP2 " : 168 (The 2nd IP address value of the iGC3 interface board)

"S04 LOCAL IP3 " : 10 (The 3rd IP address value of the iGC3 interface board)

"S05 LOCAL IP4 " : 181(EL #1) ~ 190(EL #10)

(The 4th IP address value of the iGC3 interface board)

"S06 MAIN IP1 " : 192 (The 1st IP address value of MAIN Group control PC)

"S07 MAIN IP2 " : 168 (The 2nd IP address value of MAIN Group control PC)
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"S08 MAIN IP3 “ : 10 (The 3rd IP address value of MAIN Group control PC)

"S09 MAIN IP4 " : 199 (The 4th IP address value of MAIN Group control PC)

"S10 AUX. IP1 " : 192 (The 1st IP address value of AUX Group control PC)

"S11 AUX. IP2 " : 168 (The 2nd IP address value of AUX Group control PC)

"S12 AUX. IP3 " : 10 (The 3rd IP address value of AUX Group control PC)

"S13 AUX. IP4 " : 200 (The 4th IP address value of AUX Group control PC)

"S14 SAVE SPEC " : 1 (Save the setting valeus)

If it is necessary to change the setting values, change it as follows.

“M00 SPEC RESET “ : Enter ‘01010102’ → Press the board reset button
→ Change the spec value → Enter “S14 SAVE SPEC” : 1
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2.6 Wiring DSS Input Device
The DSS input devices supported by the HRGC-5000 are classified into HTS and HTK. A CAN
communication line is connected to a CAN-to-LAN converter corresponding to each CAN bank
(from each input device to the group control system). In addition, the converter is connected to the
network hub via a LAN communication line. (Refer to the DSS Installation Wiring Manual for the
detailed wiring of each input device)

Figure 23. Wiring HTS (Example)

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Figure 2410. Wiring HTK (Example)

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Figure 2511. Wiring Both HTS and HTK (Example)

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2.7 Wiring the Power (UPS) for Group Control Panel
Wiring list of UPS
1) Connect a 220V power line
2) Connect each component to different ports (Refer to Figure 26)
A. Left port: Connect the network hub adapter
B. Right port: Connect the group control PC and the CAN converter adapter

Figure 26. Wiring the UPS for Each Component of the Group Control System (Example)

2.8 MRL Remote Cable

The smart group control system (HRGC-5000) supports the MRL type. When installing the
corresponding type, a remote cable (Figure 27) is applied to connect to the group control system.
The one side of cable is connected to group controller and the other side is put out in the remote
box of master car on hall. The detailed wiring is performed as follows.

Figure 2712. Wiring Remote Cables

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1) Wiring for the group control PC side3
A. Power to the group control PC
B. RS232 cable
C. USB cable
D. LAN cable (to the network hub 1)

Figure 13. Power Connection Using Remote Cables

2) Wiring for the remote box side of master car on hall

A. power button for group control PC
B. RS232 port (HHT connection)
C. USB port
D. LAN cable (to the network hub)

2.9 Wiring for the Group Control PC – Supervisory Panel Network

If the supervisory panel collects status(information) of the group control PC or transmits a specific
group control function directly, additional wirings are required to communicate networks between
HRGC-5000 and supervisory panel.

1) A TCP communication line configured through the building's Ethernet communication line.
As shown below, connect the hub port of the machine room‘s TPS and the LAN port of the
MAIN/AUX PC in the group control system using the previously installed TCP communication
line through building’s Ethernet. (ask the building for IP address and port)

3
Depending on the type of group control PC, the wiring is divided into MAIN and AUX and is connected based on

the sticker attached to the cable.

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Figure 29. Supervisory panel – group control system communications (Building’s Ethernet)

2) A TCP communication line configured through the TLC modem.

As shown below, connect the hub port of the machine room and the LAN port of the
MAIN/AUX PC in the group control system using the previously installed TCP communication
line through TLC modem.

Figure 30. Supervisory panel – group control system communications (TLC modem)
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3) supervisory panel RS485 communication.
A. Use the spare cable connected to the lowest index car among the communication cables
between the machine room and supervisory room. As follows, connect the UTP cable
pins respectively.
B. After wiring the spare line(1 Pair) to the TLC modem, connect to the 5-port network hub.
In sequence, connect the 5-port network hub and 2nd LAN port of group control PC
(MAIN /AUX) using Ethernet cable.
C. Set the IP address (refer to the TLC modem communication)

Note : For the communication cables between car - supervisory panel of existing or new
site, the line of interphone and supervisory panel as well as spare line must be wired to
supervisory room. And need to add LAN card to supervisory panel.

Figure 31. Supervisory panel – group control system communications (RS-485)

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3. Power Supply and Operation Checklist

You need to check the following to determine whether the system operates properly after
installing the smart group control system.

1) UPS in the group control system

Item Work details Description Result (O / X)
Power Connect the UPS power and Check the LED status(green).
connection click the power button.
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2) CAN-to-LAN converter mounted on the control panel
Item Work details Description Result (O / X)
CAN Check if the CAN cable is Connect to optional board.
connection connected to the option (Including the terminating resistor)
(WB/GT board.
model)

Optical Check if the optical cable is Connect to SIO board

cable connedted on SIO board.
connection
(SUVF
model)

Power Check if the CAN converter Power connection (N24 and P24)
connection power is connected.

LAN Connect the CAN converter Insert a LAN cable into the predefined
connection to the network hub using a port of each car.
LAN cable.
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3) CAN-to-LAN converter in the group control system (verification is required for a DSS site)
Item Work details Description Result (O/X)
LAN Connect the LAN cable Connect one end of the cable to the
connection converter port and the other end to
the network hub
CAN Connect the CAN cable Connect one end of the cable to the
connection converter port and the other end to
the DSS input device
Power Connect the 24 V adapter Connect the adapter to the right side
connection to the UPS of the UPS
(UPS)

Power Perform 3-pin connection Connect the adapter to the CAN-to-LAN

connection using the 24 V adapter converter power
(3 Pin)
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4) Network hub in the group control system

Item Work details Description Result (O/X)
Power Connect the 12 V adapter to Connect the adapter to the left
connection the UPS side of the UPS

LAN Connect the LAN cable from Connect to a port that is available.
Connection the CAN converter installed in (LED flickers when the cable is
(Control the control panel to the connected properly)
panel side) network hub

Hub-to-hub If more than one network hub is Connect a LAN cable to each hub.
connection installed, connect the network (Example) A cable is required for
hubs connecting 2 hubs.
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5) Group control PC
Item Work details Description Result (O / X)
LAN Connect the 16 port network Connect one end of the cable to the
Connection hub LAN port of the group control PC
and the other end to the 16-port
network hub.
Connect the 5 port network (In the site that directly connects
hub HRGC-5000 and supervisory panel)
Connect one end of the cable to the
LAN port of the group control PC
and the other end to the 5 port
network hub.
Power Connect the power using a 12V Connect the power to the power
connection adapter. port of the group control PC.

Booting Check if the system boots after Five beep sounds occur as the
confirmation connecting the power input device (keyboard or mouse) is
(set to boot upon connection not connected.
of the power)
HHT Connect a HHT device using a Use the RS232 port of the group
connection RS232 port. control PC
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HHT linkage Refer to Chapter 4 for the call

function and run operation checks

6) TLC modem in the group control system

Item Work details Description Result (O / X)
Power Connect the 12 V adapter to Connect the adapter to the left side
connection the UPS of the UPS
LAN Connect the 5 port network hub Connect the 5 port network hub to
connection the LAN port of the TLC modem
Connect the UTP cable 2P Connect the UTP cable 2P to
supervisory panel(1p) and TLC
modem(1P) respectively.

7) 5 port network hub in the group control system

Item Work details Description Result (O / X)
Power Connect the 12 V adapter to Connect the adapter to the left side
connection the UPS of the UPS
LAN MAIN and AUX group control Connect to a port that is available.
connection PC is connected to TLC modem (LED flickers when the cable is
by LAN connected properly.)
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4. How to handle HHT device(Refer to separate manual)

Refer to ‘Smart Group Control System(HRGC-5000) HHT manual’ to change the specification using
HHT device or download data and update programs and specifications using USB memory device.

5. How to use HRGC-5000 ‘Spec Editor’ program(Refer to separate manual)

Refer to ‘Smart Group Control System(HRGC-5000) Spec Editor maual’ to set the detailed
specification using the ‘Spec Editor’ GUI program through external PC.