Course Curriculam

Course Code: POE308 Credit Units L T P/S SW AS/DS FW No. of PSDA Total Credit Unit
Course Level UG 0 0 4 2 0 0 0 3
Course Title Digital Manufacturing and Design

Course
Description :

Course Objectives :

SN
Objectives
.
The objective of this course is to understand the manufacturing’s fourth revolution. Students learn how manufacturing and design activities are
evolving with advances in digital-based technology. This course will provide a foundation in how digital advances are changing the landscape and
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capabilities of factories. It is developed for the manufacturing industry – touch on Industry 4.0 and its components, including digital manufacturing and
design practices, the concept of intelligent machining an

Pre-Requisites : General

SN. Course Code Course Name

Course Contents / Syllabus :

SN. Module Descriptors / Topics Weightage

Introduction to Computer aided design, Introduction to DMD Technologies, Advantages, Information Sharing in the
Module I: Digital Thread, Multiple Organizations in the Manufacturing Process, Data Procurement Standards, Components of
1 20.00
Introduction the Paradigm - A Closed Loop Approach, Integrated Information Systems in the Product Lifecycle, Intelligent
Machining, Advanced Manufacturing Enterprise, Digital Manufacturing Security
Module II: Introduction to Computer aided manufacturing, Introduction to Advanced Manufacturing Process Analysis - The
Advanced Data Analysis Process, Data Collection in Different Manufacturing Settings, DMD Dialogue on Discrete Part
2 Manufacturing Manufacturing and Continuous Manufacturing, Data Collection - Big Data, Data Collection Considerations, Data 20.00
Process Storage, Data Preprocessing, Data Analysis: Computational Techniques and Platforms - Sensitivity Analysis,
Analysis Anomaly Detection, The Computational Platform, HPC and Cloud Computing
Introduction to Intelligent Machining - Machining Basics, CNC machining & Programming of CNC machines,
Module III: Evolution of Intelligent Machining, Components of Intelligent Machining, Sensors and Sensing Techniques –
3 Intelligent Sensors, Signal Processing, Transforming Data into Information, Practical Uses of Machine Learning, Process 20.00
Machining Control Strategies – PLC, Closed Loop Process Control Systems, Introduction to Adaptive Control, Commercially
Available Software
The Concept of a Connected and Collaborative Enterprise - Introduction to Advanced Manufacturing Enterprise,
Module IV: Introduction to Cellular manufacturing and FMS, An Integrated Enterprise, Transparency of Product Life Cycle
Advanced Data, Advanced Manufacturing Defined, Advanced Manufacturing: Levels of Approach, How to Build a Digitally
4 20.00
Manufacturing Connected Enterprise - Product Life Cycle, Advanced Manufacturing Adoption, Information Sharing Infrastructures,
Enterprise PLM, IIOT, Introduction to a Set of Supply Chain Management Tools & Integrated Capabilities -MRP,
Manufacturing Process Management, Manufacturing Execution Systems, ERP
Module V: Systems Engineering and the Lifecycle, Systems Engineering Process Overview Business Impacts of Systems
MBSE: Model- Engineering, Model-Based Systems Engineering – Definition, Methodologies, Systems Modeling Language
5 Based (SysML), MBSE Application Strategies, Applications of Model-Based Systems Engineering, Model-Based 20.00
Systems Enterprise - Design Activities, Configuration Management and Document Management, Manufacturing Planning
Engineering Activities

Course Learning Outcomes :

SN. Course Learning Outcomes
1 Underline the importance of digital manufacturing and design techniques in manufacturing industry.
2 Demonstrate an appreciation of the complex relationship between information systems and organization.
3 Design the digital threads in discrete part manufacturing and continuous manufacturing.
4 Evaluate engineering data management issues across the extended enterprise.

Pedagogy for Course Delivery :

SN. Pedagogy Methods

1 The course pedagogy will include self-work, field work, programming, numerical practice, seminars, presentations and case studies.

Theory /VAC / Architecture Assessment (L,T & Self Work): 0.00 Max : 100

N/A

Lab/ Practical/ Studio/Arch. Studio/ Field Work Assessment : 100.00 Max : 100

Attendance+CE+EE : 5+35+60

SN. Type Component Name Marks

1 Attendance 5.00
2 External PRACTICAL 30.00
3 External VIVA VOCE 30.00
4 Internal PERFORMANCE 15.00
5 Internal VIVA VOCE 10.00
6 Internal PRACTICAL / LAB RECORDS 5.00
7 Internal INTEGRATED PROJECT 5.00

Lab/ Practical details, if applicable :

SN
Lab / Practical Details
.
1 To learn the basics of wire frame modelling using software like Auto CAD/Solidworks.
2 To learn the basics of solid modelling using software like Auto CAD/Solidworks.
3 Manual and CNC Programming for CNC Lathe: Turning, Taper Turning, Step Turning, Threading
4 Manual and CNC Programming for CNC Milling: Profile Milling, Circular and Rectangular Pocketing, Drilling
5 Draw a 2D CAD sketch for the given part drawing and generate a CNC program for the operations on Lathe and Milling machine.
6 To transform a traditional manufacturing facility into an intelligent manufacturing facility (Using Industry 4.0 tools).
7 Perform an on-line predictive maintenance for a manufacturing industry using Apache Hadoop (an open-source software framework).
8 Make an architecture for the Integration of Production Planning and Control functions for a company evolving discrete part manufacturing.
Prepare an intelligent machining center framework to optimize the values of feed rate and spindle speed to maximize minimum cost of machining or
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maximum production rate using Adaptive Control mechanisms.
Design a sample system (e.g. a Distiller System for purifying dirty water) using Systems Modeling Language (SysML) or Object Process Methodology
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(OPM).
List of Professional skill development activities :

No.of PSDA : 3
SN
PSDA Point
.
1. Perform the Product Life-cycle Management (PLM) for a foundry shop (or a machine shop or any job shop) in a manufacturing industry in order to
(i) find the existing new product development method, (ii) scope of what parts could be improved to pace up the new product development process
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and (iii) how the information technology could help in process development?, using an appropriate package of PLM software (Siemens / PTC /
Dassault Systèmes).
2 2. Perform reverse engineering of a sample product using any PLM software package
3. Model-Based Systems Engineering - Perform a manufacturing planning activity (production planning or process routing or production scheduling or
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dispatching etc.) for a typical component using Systems Modeling Language (SysML) or any other open source modeling language

Text & References :

SN. Type Title/Name Description ISBN/ URL

Thames, Lane, Schaefer, Dirk (Eds.).
1 Book Cybersecurity for Industry 4.0 - Analysis for 978-3-319-50660-9
Design and Mfg 17
2. Bahga and V. Madisetti, Internet of
2 Book Things, A hands-on approach, Create 978-0996025515.
Space Independent Publish
3. S. Jeschke, C. Brecher, H. Song, and D.
3 Book B. Rawat, Industrial Internet of Things: 978-3319425580
Cyber manufactur
4. Dori, D., & Crawley, E. F. (2016). Model-
4 Book based systems engineering with OPM and 978-1-4939-3295-5
SysML (pp. 1-411)
1. Shoukat Ali, Smart manufacturing, 2016.
5 Book Publisher: LAP LAMBERT Academic 13: 978-3659933554
Publishing, ISBN-10: 3659
2. Fei Tao Meng Zhang A.Y.C. Nee Digital
6 Book Twin Driven Smart Manufacturing, 1st 9780128176313
Edition Academic Press
3. Jill a O'Sullivan, Theresa Nick, Sandy
7 Book Abraham. 2016. Oee Guide to Smart 10: 0991214242
Manufacturing. Dmmsi, As
4. Zongwei Luo. Smart Manufacturing
8 Book Innovation and Transformation: 1466658363
Interconnection and Intelligence
5. F. Cecelja, Manufacturing Information
9 Book and Data Systems, 1st edition, Butterworth 9781857180312
Heinemann, 2002
6. Pascal Ackerman. Industrial
10 Book 9781788395151
Cybersecurity. Packt Publishing. 2017
7. R. Zurawski, Integration Technologies for
11 Book Industrial Automated Systems, 1st edition, 9780849392627
CRC Press, 2
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