Operation Manual

Refrigerated Compressed Air Dryer

ORION Air Dryer

ARX 5J ―Table of Contents―

Safety Precautions…………………..………………………... 2
ARX 10J
Important Safety Guidelines
ARX 20J Operation Guidelines (Warning)…...……………...…………..… 3

ARX 30J Operation Guidelines (Caution)..….…………………….………

Unit Warning Label Locations.….…………..………….……….
4
5
ARX 50J To Maintain Efficient and Trouble-Free Performance………………… 5
To Prevent Corrosion Related Breakdown.…....……….….…... 6
ARX 75J To Prevent Electric Shocks….………………………….….…... 6

ARX 100J Operation

Main Parts of the Unit….……………………………..………… 7
Preparing for Operation...….…………………………………… 8
ARX 3HJ （Photo:ARX20J） Operation Method (Running and Stopping) …………………… 9

ARX 5HJ Diagnosing And Troubleshooting Abnormalities or Unit Failure

ARX 10HJ Built-in Safety Devices: Names, Functions,
Countermeasures…………………………………………. 10
ARX 20HJ Troubleshooting Chart…………………………………….. 10

ARX 30HJ Recovery After A Built-in Safety Function Is Activated…..... 11

ARX 50HJ Maintenance

Inspection and Shakedown Chart…………………………….... 12
ARX 75HJ Daily Inspections…………………………………………... 13
Weekly Inspections………………………………………... 13
Monthly Inspections……………………………………....... 15
Storage (Long periods of disuse)…………………………. 15
Regarding Warranty and After-sales Service………………….. 16

Important Safety Guidelines

Precautions Regarding Installation (Warning and Caution)…… 17

Installation
CAUTION Before Installation……………………………………………..... 18
●This product is for Industrial Use only. Installation Precautions………………………………………… 18
Please take all necessary precautions during Installation Location…………………………………………….. 18
installation and handling. Installation of Accessories ……………………………………... 19
Piping Construction……………………………………………... 19
●Read this Operation Manual thoroughly before Electrical Wiring Construction…………………………………... 21
operating this product.
Technical Details
●Keep this manual available so that it may be
Specifications……………………………………………… 24
read at any time by persons using this product.
External Dimensions………………………………………. 26
Wiring Diagrams…………………………………………... 30
The end of this manual is Warranty. Flow Circuit Diagrams……………………………………... 33
Be sure to keep it with caution. Inspection and Replacement Parts List………………….... 37
Main Component Maintenance Cycles………………….... 37

03GE6500202
 Thank you for your purchasing ORION products
This manual has important information regarding the safe and effective use of this unit.
Please read it before operating the unit so that the unit may be operated under safe and proper conditions.

Safety Precautions
Before using the unit, be sure to read the section, "Important Safety Guidelines" and operate the unit according to those guidelines.
The safety precautions listed herein are to ensure safe and proper use of this unit for your protection and to prevent losses to you,
the surrounding area, and people nearby.
Important safety precautions are classified into two categories, WARNINGS and CAUTIONS.

WARNING Failure to follow instructions contained in a WARNING may result in death or serious injury.

Failure to follow instructions contained in a CAUTION may result in personal injury or damage to
CAUTION
property.

Please note that items noted in CAUTIONS can result in very serious consequences depending on the particular situation.
Both CAUTIONS and WARNINGS must be heeded to ensure adequate safety.
・After reading this operation manual, be sure to keep it where anyone who needs to refer to it may find it easily.
・When either transferring or loaning out this unit, keep the operation manual affixed to it in a clearly visible place so that the new user
can refer to it in order to ensure safe and proper operation.

■War ning symbols

The symbols inform you of WARNINGS or CAUTIONS to observe. The illustration within the triangle shows the
nature of the precaution and the action to be avoided. (For example, the symbol at the left indicates possible danger
from rotating fan blades.)

The symbols inform you of prohibited actions. The illustration within the circle shows the nature of the action
which is prohibited. (The example to the left indicates that user disassembly is prohibited.)

The symbols indicates actions which must be taken. The illustration within the black circle indicates the
necessary action. (The example to the left indicates that the unit must be properly grounded.)

The symbols indicate important points other than cautions or warnings.

☛ The ☛ symbols indicate other sections to refer to for further details.

■Photographs and diagrams in this operation manual are of the ARX20J model, however unless otherwise noted, the information
provided will apply to other models in this series as well.
■Product specifications are subject to change without notice.
Please be aware that recent changes to product specifications may not be reflected in the content of this manual.

2 03GE6500202
 Important Safety Guidelines
Operation Guidelines (WARNING)

WARNING
●Failure to follow instructions contained in a WARNING may result in death or serious injury.
●Do not modify this unit. ●Do not allow non-ORION affiliated persons to repair or
Modifying this unit will void the product warranty. disassemble this unit.
Improper disassembly or repair work can result in abnormal
operation, which in turn may result in personal injury, electric
shock, or fire.
●Do not operate with open or missing cabinet panels. ●Do not damage or modify the power cord.
Touching components inside the unit may result in injury or Placing heavy objects on the cord, exposing it to heat, pulling,
electric shock. or pinching it can result in damage to the cord and possible
●Do not expose the unit or component area to water. result in electric shock or fire.
Do not wash the unit with water. Failure to follow this warning
may result in electric shock or fire.
●Release compressed air from the air tank before ●Be careful when reassembling the auto drain trap after
cleaning, shakedown, or inspecting the unit. disassembly and cleaning.
Compressed air remaining in the unit can result in injuries due If the drain trap is not reliably reassembled, the bowl assembly
to a sudden release of compressed air. could come off during operation and compressed air could
spray out, resulting in injuries. Carefully assemble the drain
trap following the instructions in the "Maintenance" section.
●Do not operate controls with damp hands.
Also, do not allow power cables or electronic components to
get wet. Failure to follow this warning can result in electric
shock.
●Remove the plug if the unit is not going to be used for ●Be sure to strictly adhere to management of air
an extended period. compressor oil.
Failure to do so can cause dust that gathers to become hot or Please maintain proper lubrication of the air compressor
ignite. according to the directions outlined in the compressor
●Consult with your dealer if the earth-leakage breaker is operation manual. If air compressor oil is allowed to
tripping. deteriorate, it may result in buildup of carbon in the air dryer,
Forcibly resupplying power during a leakage condition can explosion, or fire.
lead to electric shock or fire. ●Take steps to deal with potential refrigerant leakage.
●If abnormal operation occurs, stop the unit and consult If the unit is to be installed in a machine room or other
with your dealer. enclosed space, measures should be taken to ensure that
Continued operation when the unit is performing abnormally even if there is a refrigerant leak, refrigerant concentrations
can result in electric shock or fire. won't become critically high. If by some chance there is a
●When moving the unit, please consult with your dealer. refrigerant leak and concentrations become critically high, an
Improper installation can result in water leakage, electric accident due to lack of oxygen could result.
shock, or fire. ●Do not operate the unit with fuses other than those
●Cut off power to the unit before performing cleaning, specified.
servicing, or inspections. Operating with non-specified fuses can lead to trouble such
Failure to do so can result in electric shock, injury, or burns. as unit breakdown or fire.

3 03GE6500202
 Important Safety Guidelines
Operation Guidelines (CAUTION)

CAUTION
●Failure to follow instructions contained in a CAUTION may result in personal injury or damage to property.
●Do not operate the unit with fluids other than those ●Do not get on top of on the unit, nor place objects on the unit.
specified. Doing so can result in injuries from the unit tipping over or may
This unit is for use with compressed air only. Operating with cause water leakage resulting in an electric short.
fluids other than compressed air can result in damage to the ●Do not operate the unit in the vicinity of combustible gases.
unit, which can result in injury, leakage, etc. Also, do not place combustible items near the unit. A spark from a
●Do not exceed the maximum working pressure of the unit. switch or other operations could ignite combustibles, causing a fire.
The maximum working pressure of the unit is 0.98 MPa.
Operating the unit at pressures higher than the maximum
working pressure can result in injuries or water leakage due to
resulting damage of the unit.
●Do not touch internal components during operation or just ●When cleaning the condenser, do not directly touch the fins.
after the power has been cut off. Doing so can result in injury.
Areas around the compressor will be very hot and could cause burns.
●Do not insert fingers, sticks, or other objects into the air
discharge or intake ports.
An internal fan is running at high speed and contacting it could result
in injury.
●Periodically confirm that the earth-leakage breaker is ●Please consult with your dealer regarding installation of
properly functioning. optional unit.
Operating with a faulty earth-leakage breaker can result in an electric Failure to follow this warning can result in injury.
shock if the breaker fails to activate during electrical trouble. ●Wear gloves when removing cabinet panels.
Sheet metal edges are sharp and could result in injury.
●When transferring this unit, be sure to also include this
Operation Manual.
When either selling or transferring this unit, keep the operation
manual taped to the unit in a clearly visible place so that the new
owner can refer to it to ensure safe and proper operation.

4 03GE6500202
 Important Safety Guidelines
Unit Warning Label Locations

Warning labels sticking positions on the product

The following warning labels are stuck on the product body, indicating particularly important instructions selected carefully from the instructions
marked with warning and caution. Please be sure to read the warning labels before use. If the labels become hardly legible by dirt, scratch, etc.,
contact your dealer to replace the labels with new ones.

Warning Label

Warning Label

To Maintain Efficient and Trouble-Free Performance

WARNING CAUTION
●Never operate the unit when cabinet panels are open or ●This unit is for use with compressed air only.
removed. Operating with fluids other than compressed air can
Touching components inside this the unit may result in result in damage to the unit, which can result in injury,
injury or electric shock. leakage, etc

1. Pay careful attention to operation range, and use the product within the range. Use outside the range may cause a failure.
Model ARX 5J 10J 20J 30J 50J 75J 100J 3HJ 5HJ 10HJ 20HJ 30HJ 50HJ 75HJ
Processed fluid Compressed air
Operating
Inlet air temperature (℃) 10～50 *2 10～80 *2
range
Ambient temperature (℃) 2～43
Operating pressure (MPa) 0.2～0.98 *1
Power supply voltage (V・Hz) 1ph 220･50
(*1) The pressure is indicated by gauge pressure.
(*2) Applicable condition of inlet air temperature differs depending on the air volume to be processed.
☛
※ For further details regarding specifications, refer to the specifications chart pages 24～25 .

5 03GE6500202
 Important Safety Guidelines
2. Frequently switching the unit ON and OFF can result in breakdown. 7. If the unit is to be used with a compressed air line which could
After stopping the unit, wait at least 3 minutes before starting again. introduce sudden pressure fluctuations, an air tank should be
Failure to wait at least 3 minutes before restarting will result in built-in installed after the air dryer so that the pressure fluctuations do not
safety devices activating (overcurrent relay, fuse) and could also go over 0.34 MPa/min. Sudden pressure fluctuations can damage
cause damage to the compressor. the unit.

3. Operate the unit in an ambient temperature of 2℃〜43℃. Operating 8. Start the compressed air flow gradually. Suddenly starting air flow
at temperatures below 2°C can cause the drain liquid to freeze. Also, can result in drain water rolling up which could result in damage
if operated at temperatures above 43℃, the condenser will be less to the heat exchanger components.
able to radiate off heat, a built-in safety device may be activated,
and the unit could shut down. In such cases, ☛ refer to page
10, "Diagnosing And Troubleshooting Abnormalities or Unit
9. Depending on the conditions of use of compressed air from the
end of the air piping, back flow of compressed air may be possible.
Failure". In such cases, a check valve should be installed on the outlet port
of the air dryer. Failure to install a check valve can result in
4. Confirm the direction of exhaust from the condenser is going from damage to the air dryer if back flow occurs.
the intake on the right side out the exhaust on the left side.
10. If during air piping construction air blow is to be used, either adjust
5. If the unit stops due to a built-in safety device being activated,
refer to page 10, "Diagnosing And Troubleshooting Abnormalities or
☛ the valve or install a bypass circuit in order to cancel out resulting
sudden pressure changes. Sudden pressure fluctuations can
Unit Failure". cause damage to parts in the air dryer.

6. If this unit is directly connected to an air compressor, water removal

capacity may drop due to an influx of supersaturated drain water
flowing into the unit. Furthermore, this could result in reduced drain
release capacity of the built in drain trap, and water can be expected
to drain from the end pipe, so a drain filter and air tank, etc. should
be installed before the air dryer unit.

To Prevent Corrosion Related Breakdown

■The unit warranty does not cover damages due to corrosion.
This unit uses copper piping (phosphorous-deoxidized copper corrosive to copper be avoided in order to prevent unit
piping) for refrigerant piping and piping within the heat breakdown due to corrosion. In particular, if there is repeated
exchanger. In particular, if holes form in copper piping due to dew drop and drying, and the presence of corrosive substances
corrosion, refrigerant leakage could occur, the unit could stop within the heat exchanger, there will be the tendency for such
operating, or breakdown could occur from water leaking out substances to concentrate on the walls of the pipes, leading to
from the air dryer compressed air outlet port. Furthermore, a condition where corrosion tends to occur easily. Careful
copper is also used as a conductor in the machine wiring, and attention is not only required regarding the environment of the
corrosion in the wiring could result in shorting and possibly air dryer, but also concerning the air flowing into the air
compromise the safety of the unit. Therefore, it is very compressor.
important that the environments containing substances that are

■Precautions regarding the area surrounding the equipment

If NOx (nitrogen oxide), SOx (sulfur oxide), CO2 (carbon organic solvents(trichloroethylene, etc.), or aldehyde or alcohol
dioxide), or other corrosion promoting compounds are present (from formaldehyde in building materials or methane, etc. from
within the factory, the air dryer and compressor should be process chemicals) could hydrolyzed entering the air dryer,
installed in a place such that they are not affected by such corrosion of copper pipes (similar in appearance to ant nests)
substances. In particular, when these corrosive substances are could form and therefore precautionary measures against this
present in the working environment, enough care must be occurring should be put in place.
taken to ensure that the air dryer and air compressor are not
exposed or affected. Also, in the rare event that chlorine-based

■Examples of corrosive substances

Examples (1) and (2) of the most corrosive substances taken cyanide, hydrocyanic acid, sodium hypochlorite, hydrogen
from copper pipe chemical resistance data are listed below. bromide, nitric acid, ammonium nitrate, copper nitrate, silver
Aniline, aniline dyes, ammonia (wet), sulfur (melting), salt, mercury, mercury salt, lime sulfur, sodium thiosulfate,
ammonium chloride, zinc chloride, hydrochloric acid, ferric potassium dichromate (acidic), sodium dichromate, hydrofluoric
chloride, copper chloride, chlorine (wet), sodium peroxide, acid, hydrogen sulfide (wet), sodium sulfide, barium sulfide,
chromic acid, iron acetate solution, potassium cyanide, sodium ammonium sulfate, ferric sulfate.

※(1) Reference: "Shindohin Data Book ", Japan Copper and Brass Association
※(2) The items listed above are only a sample of substances known to be corrosive to copper and by no means represents a
complete list of such substances.

To Prevent Electric Shock

■ Always properly ground the unit.
■ Install an earth leakage breaker.

6 03GE6500202
 Operation
Main Parts of the Unit
■External diagram Air outlet Air inlet
Dry compressed air Moist compressed air from the air compressor
is discharged. is brought in.

Specifications
plate View from B
View from A

Auto drain trap

Water and oil separated by this unit are
discharged.
Control panel
Condenser filter (except ARX5J, ARX3HJ)
Panel used to operate
Please clean monthly.
this unit.

Base hole
Use this hole for fixing this unit.

■Schematic diagram (with cabinet removed)

View from A (with cabinet removed) View from B

Heat exchanger
Moist compressed air is condensed
to separate water from air.

Condenser fan motor

Condensation heat is removed to
liquefy a high-temperature and
high-pressure gas from refrigerating
compressor.

Refrigerating compressor
A refrigerant gas is compressed to
high pressure for easy condensation. Hole for power cord
Switch board
Electric parts are stored.
Condenser
High-temperature and high-pressure
gas from refrigerating compressor is
liquefied.

■Control panel
ARX5J, ARX3HJ ARX10J～ARX100J
ARX5HJ～ARX75HJ

RUN lamp (green)

Lamp turns on when the ON
switch is pressed.

RUN lamp Air pressure gauge ON switch (white)

Lamp turns on when the ON switch Indicating air pressure
Pressing to turn the unit ON.
is pressed. in heat exchanger
OFF switch (red)
Evaporation pressure gauge Pressing the OFF switch turns off the unit.
Indicating evap. pressure of
refrigeration gas.
7 03GE6500202
 Operation
■Switch board

ARX10J～ARX30J ARX50J～ARX100J
ARX5J, ARX3HJ
ARX5HJ～ARX20HJ ARX30HJ～ARX75HJ
Fuse ARX5HJ Electromagnetic
In the event that an contactor
overcurrent condition arises,
the electrical circuit will be cut Running capacitor
off and the unit will stop. (for the refrigerating Terminal
compressor) box

Electromagnetic Fuse Fuse

Running capacitor contactor In the event that an overcurrent
(for the refrigerating In the event that an overcurrent
compressor) condition arises, the electrical
condition arises, the electrical
circuit will be cut off and the unit
circuit will be cut off and the unit
will stop.
will stop.

Preparing for Operation

WARNING WARNING
●Do not operate controls with damp hands. Also, do not ●If operation is abnormal, shut down the unit, cut off the
allow electrical components to get wet. Failure to follow this power source, and then consult with your dealer. Continued
warning can result in electric shock. operation when the unit is performing abnormally can result
in electric shock or fire.

WARNING
●Never operate the unit when cabinet panels are open or ●Do not allow water to contact the unit component area
removed. Touching components inside the unit may result directly, and do not wash the unit with water. Failure to
in injury or electric shock. follow this warning may result in electric shock or fire.

■Open the ball valve of drain exhaust port. (not equipped for the model ARX5J and ARX3HJ)
Operating the unit with the valve closed will prevent drain from being released.
Ball valve
Bypass valve Direction of air flow
Close Open Close

Open Open

Auto drain trap

■Do not fail to close bypass valve provided in a portion of piping.

The valve is operated only in trial operation and inspection.
Do not operate it usually.

■Check the evaporation pressure gauge.

Depletion of a refrigerant gas can be presumed if pressure decreases far
below “target of evaporating pressure during a stop” shown in the table
below. Do not start the operation in the low pressure state.
Contact your dealer.

■Target of evaporating pressure during a stop (other than ARX5J and ARX3HJ)
Ambient temperature (℃) 0 20 30 40
ARX10J, 20J, 5HJ, 10HJ 0.19MPa 0.47MPa 0.67MPa 0.92MPa
ARX30J, 50J, 75J, 100J
0.70MPa 1.34MPa 1.78MPa 2.32MPa
ARX20HJ, 30HJ, 50HJ, 75HJ
※ Pressures listed are gauge pressures

8 03GE6500202
 Operation
Operation Method (Running the unit)
1. Press the "ON" switch.
2. Check that the RUN lamp is lit, and that unit operation is starting.(RUN lamp)
3. Once the unit is operating, gradually start the flow of compressed air.
4. Check the pressure on the gauge. (other than ARX5J and ARX3HJ)
After the compressed air has been flowing for a while, pressures should be as noted in the chart below.
Pressure gauge Model Good Measures to take
ARX10J, 20J, 5HJ, 10HJ 0.19～0.39MPa More than the upper limit:
Evaporation pressure gauge
（EVAP. PRESSURE）
ARX30J, 50J, 75J, 100J
0.70～0.95MPa
☛
See page 10.
Less than the lower limit:
ARX20HJ, 30HJ, 50HJ, 75HJ
☛
See page 10.
※It is not abnormal for the evaporation pressure to sometimes go out of the green range depending on the ambient temperature
and processing air conditions.

●Avoid frequently turning the unit ON and OFF. ●If dehumidified air will be needed immediately after starting
Doing so could result in activation of a built-in safety device operation, please switch on the air dryer at least 3 minutes
(overcurrent relay or fuse) and could also result in unit in advance to supply air.
breakdown. After stopping the unit, always wait at least 3 During start up of the air dryer, dehumidified capacity of the
minutes before starting the unit again. air dryer may not be sufficient and the outlet air may still be
Doing so will protect the refrigerating compressor. damp and or water droplets may come out.
●Gradually start the flow of compressed air. Suddenly ●If the ambient temperature is low, it is not abnormal for the
starting air flow can result in drain water rolling up which fan will start and stop repeatedly. This is to prevent freezing
could result in damage to the heat exchanger components. inside of the heat exchanger.

Operation Method (Stopping the unit)

1. Stop the air compressor.(Or, shut off the air inlet side valve.)
2. Press the "OFF" switch.
3. Confirm that the RUN lamp is out, and that unit operation has stopped.

●If freezing of the drain is expected (such as in winter months),

after unit operation has stopped, turn the drain cock on the auto
drain trap to the left to loosen it, and release the drain.

After the drain has been released, turn the drain cock to the right
to securely close it.(The direction to turn the drain cock is
the direction that look from the side of the unit with the auto drain trap.)

Turn right to close.

Drain cock Turn left to
release the drain.

9 03GE6500202
 Diagnosing And Troubleshooting Abnormalities or Unit Failure
Built-in Safety Devices: Names, Functions, Countermeasures

WARNING
●Always remove power from the unit before performing these actions. Failure to do so can result in electric shock, injury, or burns.
Name of safety
Function What to do when a safety device is activated
device
High pressure It starts to activate when refrigerating pressure rises abnormally
① Remove the cause of the trouble. ☛Refer to page 11 for details
switch to shut the electric circuit off and to stop the operation of the
② Supply power to the unit and press the “ON” switch.
(Other than ARX5J, 3HJ) unit.
This device will activate when the refrigerating compressor
becomes very hot, or when an overcurrent condition occurs, ① Remove the cause of the trouble. ☛Refer to page 11 for details
Overcurrent relay
in which cases, the electrical circuit will be shut off and unit ② Supply power to the unit and press the “ON” switch.
operation will stop.
① Remove the cause of the trouble. ☛Refer to page 11 for details
In the event that an overcurrent condition in the unit arises,
Fuse ② Replace the fuse. ☛Refer to page 11 for details
the electrical circuit will be cut off and the unit will stop.
③ Supply power to the unit and press the “ON” switch.
Refer to the "Troubleshooting Chart" for information on the cause.

Troubleshooting Chart

WARNING
●Release the compressed air from the air tank before performing cleaning, shakedown, or inspections. Compressed air remaining in
the unit can result in injuries due to a sudden release of compressed air.

CAUTION
●If operation is abnormal, shut down the unit, cut off the power ●Turn off the air compressor and cut off power to the unit before
source, and then consult with your dealer. Continued operation taking any measures. Failure to do so can result in electric shock or
when the unit is performing abnormally can result in electric shock injury from the fan.
or fire.
■If by some chance the unit should experience trouble while operating, please refer to the following.
Activated built-in safety device.

Lamp disconnecting.
The switch fault.

Abnormal voltage.

Electromagnetic contactor fault.

Overcurrent relay fault.

Compressor fault.
drain trap from releasing drain.
Foreign substance blocking auto

Frozen drain in auto drain trap.

air temperature is high.

Intake air flow is high or the intake

Condenser is clogged.

Ambient temperature is high.

Fan motor faulty.

Fan control pressure switch fault.

Air pressure is low.

Fuse is blown.

Over-frequent run/stop.

Refrigerant gas leakage.

No power from power supply.
Cause

Condition

The RUN switch was pushed The RUN lamp doesn't light. ● ● ● ● ● ● ●
to “ON"but the unit doesn't run. The RUN lamp is on. ● ●
The RUN lamp doesn't light. ●
The evaporator pressure is normal but
● ●
there are water and oil droplets forming.
The unit is operating but
The evaporator pressure is high, water
● ● ● ● ● ●
and oil droplets are forming.
The evaporator pressure is low. ● ●

High pressure switch works. ● ● ● ● ● ●

Built-in safety device function
Overcurrent relay activated. ● ● ● ● ● ● ●
(The unit stops during operation)
Fuse is blown. ● ● ● ● ●

↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
Consult with your dealer.
Consult with your dealer.
consult with your dealer.
±10%, or
Bring the operating voltage to within
Consult with your dealer.

Consult with your dealer.

Consult with your dealer.
drain trap.
Disassemble and clean the auto

Take measures to prevent freezing.

your dealer.
the prescribed limits or consult with
Bring process air conditions below
Perform cleaning.
to 43 or lower.
Bring the ambient temperature down
Consult with your dealer.

Consult with your dealer.

with your dealer.

within the prescribed limits or consult
Bring the process air conditions to
Consult with your dealer.
operating.
Wait at least 3 minutes before
Consult with your dealer.
Supply power to the unit.

What TO DO

☛Refer to these pages: 23 13 19 15 19 9 22

10 03GE6500202
 Diagnosing And Troubleshooting Abnormalities or Unit Failure
●If the unit stops after a built-in safety device activates, after having taken appropriate measures to resolve the problem,
☛ Refer to below, "Recovery After A Built-in Safety Function Is Activated" and restart the unit.

Recovery After A Built-in Safety Function Is Activated

WARNING
●After performing necessary measures and clearing alarm ●If operation is abnormal, shut down the unit, cut off the
conditions, be sure to replace the cabinet panels. power source, and then consult with your dealer. Continued
Operating the unit while the cabinet is opened or removed operation when the unit is performing abnormally can result
can result in injuries or electric shock. in electric shock or fire.
●Remove power to the air dryer before undertaking ●Always replace fuses with ones of the designated rating.
measures to resolve cases where a safety device has been ●Using items other than the designated fuse can result in
activated. Failure to do so can result in electric shock or unit breakdown or fire.
other injury from the fan.

■If the overcurrent relay has activated (RUN lamp ■In case a high pressure switch worked
is off.) （Other than ARX5J and ARX3HJ）
1. Stop the air compressor, confirm that the air dryer is 1.Stop the operation of air compressor and turn off the main
stopped, and remove power to the unit. power of the air dryer.
2. Remedy the situation which caused the unit to stop. 2.Get rid of the cause why the operation was stopped.
☛ Refer to the "Troubleshooting Chart" on page 10.
3. Resupply power to the air dryer.
☛ Refer to “Troubleshooting chart" on page 10.
3.Supply electricity to the air dryer.
4. Press the ON switch on the control panel. 4.Turn ON the operation switch of the air dryer on the control
panel.

■If a fuse has blown (The RUN lamp is off.)

1. Stop the air compressor, confirm that the air dryer is ARX5J, ARX3HJ
stopped, and remove power to the unit. RUN lamp
Lamp turns on when the ON
2. Remedy the situation which caused the unit to stop. switch is pressed.
☛ Refer to the "Troubleshooting Chart" on page 10.
3. Remove the front cabinet panel.
☛ Refer to page 22, "Removing the front cabinet panel".
4.Replace the fuse.
ARX10J～ARX100J
(1) Request a new fuse from your dealer. RUN lamp (green)
ARX5HJ～ARX75HJ
(2) Replacement fuse details: Lamp turns on when
running.

"OFF" switch (red) "ON" switch (white)

Dryer model Fuse model Specifications Part Number Qty per unit
ARX5J, ARX10J, ARX20J, ARX30J 250V, 10A
TWO 18502100510 2
ARX3HJ, ARX5HJ, ARX10HJ, ARX20HJ φ6.4×L30
ARX50J, ARX75J, ARX100J 250V, 3A
63F 04GE4942701 1
ARX30HJ, ARX50HJ，ARX75HJ φ6.35×L31.8

5. Replace the front cabinet panel.

6. Resupply power to the air dryer.
7. Press the ON switch on the control panel.
ARX10J～ARX30J ARX50J～100J
ARX5J, ARX3HJ ARX5HJ～ARX20HJ ARX30HJ～75HJ
Distribution board Distribution board Distribution board

Fuse lamp

Fuse lamp Fuse lamp Over current relay reset switch

11 03GE6500202
 Maintenance
Inspection and Shakedown Chart

WARNING WARNING
●Release the compressed air from the air tank before ●Periodically check that there is no dust on the power plug
performing cleaning, shakedown, or inspections. and ensure that it is not loose, and is fully seated in its
Compressed air remaining in the unit can result in injuries socket. Plugs which are dusty or are incompletely seated or
due to a sudden release of compressed air. connected can result in electric shock or fire.
●Cut off power before performing cleaning, shakedown, or
inspections. Failure to do so can result in electric shock,
injury, or burns.

WARNING
●When cleaning the condenser, do not directly touch the
condenser fins with your hands. Failure to follow this
warning can result in injury.

WARNING
●If the cabinet is opened or removed during inspection or ●Do not allow water to contact the unit component area
cleaning, be sure to fully close it when finished. Operating directly, and do not wash the unit with water. Failure to
the unit while the cabinet is opened or removed can result follow this warning may result in electric shock or fire.
in injuries or electric shock due to contact with exposed
internal components.

Inspection period
Part to be Weekly Monthly Every 4 years
Item to be inspected Note
inspected Daily (Every 60 (Every 250 (Every
hours) hours) 12,000 hours)
Check for presence of abnormal sound,
Main unit ○
abnormal vibration, etc.
Inform dealer
Evaporation if any fault is
pressure gauge Check of the state of the indicator. detected.
○
(Other than ARX5J and ARX3HJ) ☛ Refer to pages 9 and 10.

Check proper operation (daily) ○ ○ Replace it with

Auto drain trap Disassemble and clean (weekly) (Check of (Disassembly new one if any
☛ Refer to page 13. operation) and cleaning) fault is detected.

Condenser filter Cleaning of the filter surface.

(Other than ARX5J and ARX3HJ) ☛Refer to page 15. ○ Perform cleaning
whenever
Cleaning of the fin surface necessary.
Condenser
☛Refer to page 15. ○

Electric parts, Check for presence of loosening of terminal

switches, gauge connection portions, contact abrasion, and ●
(Other than ARX5J and ARX3HJ) damage to wiring coating.

Check for presence of loosening of terminal Replace it with

Electromagnetic new one or
connection portions, contact abrasion, and ●
contactor damage to wiring coating. repair it if any
fault is detected.
Check for the presence of air leak and
Heat exchanger ●
refrigerant leak.
Refrigeration circuit Check of the presence of refrigerant leak. ●
Note:
1. ○ indicates items which can be carried out by customer.
2. ● indicates items which should be brought to the attention of your dealer.
3. Lifetime of air dryer may be shortened substantially depending on use conditions. In that case, cleaning and replacement of
parts is required before reaching the maintenance standards above.
(Dusty places, a corrosive gas environment, a high ambient temperature environment, etc.)
4. Inspection time is not warranty period.

12 03GE6500202
 Maintenance
Daily Inspections
■Auto drain trap (FD2-G1, FD6-G1) inspection
Perform a visual inspection on the operation of the auto drain trap daily. (Ensure that water is periodically being released.)

■Auto drain trap compatibility chart

ARX5J,ARX10J,ARX20J,ARX30J ARX50J,ARX75J,ARX100J
Air dryer model
ARX3HJ,ARX5HJ,ARX10HJ,ARX20HJ ARX30HJ,ARX50HJ,ARX75HJ
Auto drain trap model FD2-G1 FD6-G1

Weekly inspections
■Disassembling and cleaning of auto drain trap
Body
1. After use for a long period of time, each part gets dirty
and fails to work normally. Remove the auto drain trap
weekly, and disassemble and clean it.
Screen
2. The disassembling and cleaning time is for the case of
standard use. Under use in severe conditions, shorten
the intervals of the disassembling and cleaning time..
O-ring

Bowl assembly
■Main parts of the unit
Refer to the structure on the right. Bowl guard

■Cleaning the unit

1. Close the ball valve.
(Not equipped for the models ARX5J and ARX3HJ.)
Please make sure the compressed air is not
coming to the unit before cleaning.

Open Close

2. Turn the drain cock of the auto drain trap to the left to
loosen it, and release inner pressure after discharging
drain.
(The rotating direction of the drain cock is the direction Drain cock
viewed from the side surface of the auto drain trap.)
Loosen Tighten

3. To detach the bowl assembly, hold the bowl guard while When removing the bowl assembly, the screen can fall off
pressing its latch, turn the bowl guard by about 45°, and so be careful not to lose it.
pull it downward.

Body

Latch

45°

13 03GE6500202
 Maintenance
4. Remove the screen and clean.

5. Pour water into the bowl, and shake it lightly to remove dirt around a float.

●The bowl assembly cannot be disassembled.

Its forcible disassembly may cause a failure.
Bowl

6. Inspect whether or not if there is any broken part. O-ring

Float
Check the O-ring in particular very carefully.

■Inspection and Replacement Parts

・If the auto drain trap does not work normally even after ・Detaching and assembling procedures on the replacement
disassembling and cleaning, replace it with a brand-new of parts are the same with those for disassembling and
part, because an abnormality of the bowl assembly* is cleaning.
conceivable. When O-ring and screen is broken, replace * The O-ring is set on the bowl assembly.
them with the brand-new ones.
・Replacement parts required depends on an auto drain
trap model used. ☛ Refer to page 37, the section on
Inspection and Replacement Parts List.

WARNING
● Assemble the bowl in reverse procedures to the
disassembling, paying attention to the points below.
Insecure assembling causes the detachment of the
bowl assembly and jetting out of compressed air,
which may cause injury.

■Assembly Method 45°

1. Replace the screen to its original position, line up the latch "Click!"
with the mark on the body and turn until the latch clicks into the
indentation in the body. Turn until the clicking sound is heard. Drain cock
2. Turn the drain cock to the right to close it.
* The rotating direction of the drain cock is the direction viewed
from the side surface of the auto drain trap.
3. After mounting the bowl assembly, be sure to open the ball valve.
Loosen Tighten

●When performing inspections/maintenance or attaching the ●If any of the following substances are included in the drain
bowl assembly to the product unit, turn the drain cock to or in the atmosphere, or if the auto drain trap is exposed to
the right to close it. If it is not closed, air leak may occur in direct sunlight, the bowl may break.
operation.
Type of Chemical
Main types of chemicals Typical applications
chemical classification
Inorganic hydrochloric acid, sulfuric acid, hydrofluoric acid, Pickling solution, acidic degreasing solution,
Acids
chemicals phosphoric acid, chromic acid, etc. film processing solutions, etc.
Aromatic
Benzene, toluene, xylene, ethyl benzene, styrene, etc. Solution containing paint thinner.
hydrocarbon
Methyl alcohol, ethyl alcohol, cyclohexanol, benzyl
Alcohol Leak detection fluid, antifreeze agent
alcohol
Phenol Carbolic acid, cresol, naphthol, etc. Antiseptic solution, phenol resin materials
Organic Acetone, methyl ethyl ketone, cyclohexanone,
Ketone
chemicals acetophenone, etc.
Formic acid, acetic acid, butyric acid, acrylic acid, Stain, aluminium coating agent base, leakage
Carboxylic acid
oxalic acid, phthalic acid, etc. detection fluid
Hydroxy acid Glycolic acid, lactic acid, malic acid, citric acid Additives for food, etc.
Methyl amine, dimethyl amine, ethylamine, aniline, Brake oil additives, antistatic agents, plastic
Amine
acetanilide, etc. dyes
●Please read an instruction manual attached to the auto drain trap as well when using it.

14 03GE6500202
 Maintenance
Monthly inspections

WARNING
●When cleaning the condenser, do not directly touch the
condenser fins with your hands. Also, wear gloves and
protective eyewear. Failure to follow this warning can
result in injury.

■Cleaning the condenser filter Vacuum

cleaner
（other than ARX5J and ARX3HJ）
1. Remove the filer for the condenser, and vacuum dust.
2. In the case of stubborn dirt, wash the filter by detergent-
containing water. Then, dry it well before attaching it.
Brush
■Cleaning the condenser
Clean the condenser whenever necessary.
1. Remove the filter for the condenser.
2. Clean the condenser completely with an air gun or a long Wash stubborn dirt
bristle brush. with water along mesh.

●Accumulation of dust and dirt on the condenser not only

deteriorates heat exchange but also actuates the safety
devices and stops the operation of the air dryer in the case
of stubborn dirt.
●Do not wash the parts with boiling water, or do not dry them
with fire.
●Do not fail to attach the filter for the condenser before
starting the operation. (other than ARX5J and ARX3HJ)
Suction of dirt etc. may cause a failure.
●In the cleaning work, take care so as not to deform the fins
of the condenser.

Storage (Long periods of disuse)

1. Turn off power.
Cut off main power supply (a power supply breaker). Turn OFF
the breaker.

2. Drain the water.

Drain the water accumulated in the air dryer completely out
of the auto drain trap. Release the
drain water.

3. Store the unit.

Store the unit so that it will be protected from dirt, dust, rain,
water, snow, etc.

4. In the case of using it again

Inspect each part of the air dryer before the operation, and
start the operation with
Method " in this manual.
☛ referring to page 9, "Operation

15 03GE6500202
 Maintenance
Regarding Warranty and After-Sales Service
■Warranty ■Requesting after-sales service
・The product warranty is printed at the end of this When requesting inspection or repairs, please provide
manual. Be sure to keep it in a safe place. the following information to the dealer where the unit was
・Note that the user may have to pay for consumable purchased.
parts even during the warranty period. ・Model designation
Please read the warranty carefully. ・Serial No.
・The customer will be responsible for charges incurred ・Condition (in as much detail as possible)
for repairs conducted after the warranty period has ・Address, phone No.
expired. Depending on the particular item in need of
repair and the number of years in service, we may
■When ordering replacement parts, please give
recommend replacing new one. Please consult the following information:
with your dealer for further information. ・Model designation
■Before requesting inspection or service ・Serial No.
・ ☛ Refer to page 10, "Diagnosing And Troubleshooting
Abnormalities or Unit Failure" and follow the prescribed
・Part name, Part No.,Qty.

measures.
・If the problem cannot be remedied by taking the noted
suggestions, do not attempt to fix the problem yourself;
please consult with your dealer where the unit was
purchased.
■Spare parts
・Spare parts are items necessary to maintain the proper
function of the equipment.
・Spare parts for this unit will be made available for a
period of 7 years from the last day of production of the
unit.

16 03GE6500202
 Important Safety Guidelines

Installation should be carried out by your dealer

or by a qualified installation engineer. Installing
this unit on your own may result in leakage,
electric shock, or fire.

Precautions Regarding Installation (WARNING and CAUTION)

WARNING
●Failure to follow instructions contained in a WARNING may result in death or serious injury.
●Do not modify this unit.
Modifying this unit will void the product warranty.

●Do not install the unit where combustible gases might ●Do not install this unit where corrosive gases, organic
possibly leak out. solvents, or chemical solutions, etc. are present in the air or
If by some chance such gas were to leak and collect near this where such gases or liquids could come into contact with the
unit, a fire could break out. unit.
●Do not install where the unit could come into contact Doing so can cause corrosion of the unit, which could result in
with rain or wind. electric shock, or fire.
Exposure to water splash or rain could result in electric shock
or fire.
●Always properly ground this unit.
Do not attach the grounding wire to gas pipes, water pipes,
lightning rods, etc. Improper grounding can result in electric
shock.
●Perform reliable installation by following the "Installation" ●Use only the prescribed cables when wiring this unit.
section of the operation manual. Also, when attaching cables to the unit, fix cables so there will be no
Improper installation can lead to water leakage, electric shock, or fire. external forces exerted on the contacts. Improperly made cable
●Perform reliable electrical work on the unit according to this connections or failure to properly secure cables may result in electric
operation manual. Also, this equipment should be installed on its shock, overheating of the contacts, or fire.
own electrical circuit. Installation with an insufficient power supply or ●Take steps to deal with potential refrigerant leakage.
improper installation can result in electric shock or fire. If the unit is to be installed in a machine room, measures should be
●Consult with your dealer to perform installation. taken to ensure that even if there is a refrigerant leak, refrigerant
Improper installation by the end user may result in water leakage, concentrations won't become critically high. If by some chance there
electric shock, or fire. is a refrigerant leak and concentrations become critically high, an
accident due to lack of oxygen could result.

CAUTION
●Failure to follow instructions contained in a CAUTION may result in personal injury or damage to property.
●Do not get on top of the unit, nor place objects on the unit. ●Do not install this equipment where freezing may occur.
Doing so can cause it to tip or fall and may result in injury. Frozen drain pipes could burst causing water to scatter, resulting in
flooding and water damage in the surrounding area.
●Install in a location that can adequately withstand the weight ●Installation of an earth-leakage breaker is required.
of the unit. Failure to install an earth-leakage breaker can result in electric shock.
Also, be sure to install on a level surface and provide adequate safety ●Properly install air and drain piping.
measures to ensure that the unit will not tip over. Not properly Failure to properly install drain piping can result in water leaks, or
installing the unit as indicated can result in water leaks or injury etc., household items becoming wet.
from the unit tipping over or falling.
●Wear gloves when removing cabinet panels.
Edges of cabinet panels and condenser fins can cause injuries.

17 03GE6500202
 Installation
WARNING WARNING
●Do not install this unit in places where flammable gases ●Installation of this unit should be performed by your dealer.
may be present or could leak out. If by some chance such Improper installation by the end user may result in air
gas were to leak and collect near this unit, a fire could leakage, electric shock, or fire.
break out. ●Install on a level surface that can adequately support the
●Do not install where the unit could come into contact with weight of the unit, and fix the unit down with anchor bolts to
rain or wind. Rain falling on this unit can result in electric prevent it from moving around. Not properly installing the
shock or fire. unit as indicated can result in water leaks or injury etc. from
●Do not install this unit where corrosive gases, organic the unit tipping over or falling.
solvents, or chemical solutions, etc. are present in the air or (※Anchor bolt size: M10 × 4pcs)
where such gases or liquids could come into contact with
the unit. Doing so can cause corrosion of the unit, which
could result in electric shock, or fire.

Before Installation
●After unpacking the unit, confirm that the model number ●Ensure there was no damage or deformities incurred from
printed on the specifications plate is the same as the model shipping. If abnormality is detected, please consult with
ordered.( ☛ Refer to page 7, "Main Parts of the Unit" and your dealer where the unit was purchased.
also ensure that all included components are present.( ☛
Refer to page 19, "Installation of Included Parts ")

Installation Precautions
●When moving the unit, always have at least 2 people carry the unit and hold it by the unit base.
(Do not carry the unit by holding its piping or cabinet.)
Mass
Model Mass (kg)
ARX5J, ARX3HJ 18
ARX10J, ARX5HJ 26
ARX20J, ARX10HJ 35
ARX30J, ARX20HJ 44
ARX50J, ARX30HJ 83
ARX75J, ARX50HJ 94
ARX100J, ARX75HJ 106

●Do not allow the unit to be on its side or upside-down when carrying or during installation. Doing so can result in damage or unit
breakdown.

Installation Location
1. Secure spaces for efficient air ventilation and easy
maintenance inspection. 60cm or
more

60cm or
2. Install the device at a place not exposed to direct sunlight more
and not affected by heat. Direct sunlight and heat
deteriorate the heat radiation effect of the condenser and
thereby results in the reduction of the performance of the 60cm or
air dryer. more
60cm or
more

18 03GE6500202
 Installation

3. Use the device at the ambient temperature between 2℃

and 43℃. Use at the temperature lower than 2℃ may
cause freezing of drain and a failure of compressor. Also, if
43℃
there is a risk that the temperature drops to 2℃ or lower
when the operation is stopped, attach an antifreezing strap 2℃
(a commercial product) to the auto drain trap and piping as Attach antifreezing strap
shown in on the right. When attaching it, follow the method (commercial product)
of use of the purchased antifreezing strap. Wrong method
of use may damage the device. Use at the temperature
higher than 43℃ reduces the heat radiation effect of the
condenser, which may actuate safety devices and stop the
operation of the device. In such cases, attach a duct for
leading outside air to the inlet of the cabinet, or provide an
outlet for discharging hot air outdoor. In that case, design a
structure so as not to cause the air capacity of the fan to be
reduced.

4. Install a device at a less dirty and less dusty place.

Dirty and dusty places contaminate the condenser easily,
which result in the reduction of performance.

Installation of Accessories
■Accessories
ARX5J, ARX10J, ARX20J, ARX30J ARX50J, ARX75J, ARX100J
Model
ARX3HJ, ARX5HJ, ARX10HJ, ARX20HJ ARX30HJ, ARX50HJ, ARX75HJ
Auto drain trap FD2-G1 1 pc. FD6-G1 1 pc.

■Installation of the auto drain trap

Install the auto drain trap to the drain

piping near the unit or ball valve as
shown in the figure. Open the ball valve
after installing.
(other than ARX5J and ARX3HJ).
Accessories
Drain pipe Install the auto
Open drain trap such
that the drain
port on the drain
Ball
trap is facing
valve
down.

Auto drain trap

●When installing included parts onto drain piping, be sure not to use
too much force on the parts or piping. Failure to properly support
piping can result in unit damage.
●Over tightening the included parts can ruin threads on the piping or
distort and damage the parts themselves.

Piping Construction

■Air inlet/outlet connection pipe diameters

ARX5J ARX10J ARX20J, ARX30J ARX50J, ARX75J ARX100J
Model
ARX3HJ ARX5HJ ARX10HJ, ARX20HJ ARX30HJ, ARX50HJ ARX75HJ
Air inlet/outlet connection 1/2B ・ 15A 3/4B ・ 20A 1B ・ 25A 1.1/2B ・ 40A 2B ・ 50A
pipe diameter (male thread) (male thread) (male thread) (male thread) (male thread)

19 03GE6500202
 Installation
■Air piping construction
1. Check the air inlet and outlet ports on the air dryer.
Air inlet
Refer to the external dimensions ( ☛ Refer to page 26.)
Air outlet

2. Do not provide a riser on a pipe from air compressor to the ■When a riser is provided on a pipe
air dryer. If the riser is provided inevitably, attach a valve or
a drain trap so that water can be drained. (Fig. 1) (Installation
example)
3. Provide a “bypass valve (bypass circuit)” between the inlet (Fig. 1)
and outlet of the air dryer. (Fig. 2)
Valve or drain trap

4. Arrange the piping in such a way that piping mass and

vibration may not directly be applied to the air dryer.
Bypass valve
5. When outdoor piping is arranged in cold districts, wind a
(Installation example)
thermal protective material on the outdoor piping part. Also,
attach an antifreezing strap on outdoor drain piping.
Close Direction of air flow
6. Even indoors, if dew drops occur to the outlet pipe of the air
dryer, wind a thermal protective material. Open Open

(Fig. 2)

■Drain piping method

1. When connecting with piping, arrange the drain piping of
the auto drain trap so at to release water once to the
atmosphere before draining water. If it is directly Piping after the release
connected, back pressure is applied, which may prevent to the atmosphere
the draining of water. Make piping diameter
sufficiently large

Supports or fixing brackets

2. When connecting with tubes, use nylon-based tubes of

φ5.7 to φ6.0 in inside diameter. Tubes can directly be
connected to the drain cock.
Nylon-based
tubing

20 03GE6500202
 Installation
《Examples of wrong piping》
●Do not use vinyl-based tube.
●Use the tube in length of 5m or shorter, and avoid a rising
piping, and tie up tubing to prevent it from moving around.
Long connection hose
●If drain flow into the auto drain trap is poor, turn the drain
cock to the left to loosen and slightly increase the volume of
air flow. Doing so will allow the drain to flow more smoothly.
Clogged pipe
Drain piping outlet is submersed in drain.

●Wrong piping of air inlet and outlet of the air dryer not ●When replacing the auto drain trap, close the ball valve,
only deteriorates its performance but also may cause a fix the ball valve so as to prevent its rotation after
failure of the air dryer. Pay special attention to the piping. releasing the air pressure inside the trap, and repeat the
●When air dryers are used in parallel, arrange the piping loosening and tightening of the trap.
that the compressed air is made to flow equally to the air ●When using the device under a high-humidity
dryers. Consult your dealer or a qualified installation environment, dew drops may occur to the ball valve and
professional for further information regarding installation. auto drain trap and may moisten the floor etc. Attach a
●When air dryers are used in parallel, install them so that thermal protective material, a drain pan, etc.
exhausted heat may not be inhaled. Otherwise, heat ●Be sure to fasten the pipes of air inlet and outlet with two
radiation effect of the condenser decreases and thereby pieces of pipe wrenches.
reduces the performance of the air dryer. Consult your ●If the compressed air flow may be reversed due to air
dealer or a qualified installation professional for further using situation of a terminal unit, attach a check valve at
information regarding installation. the outlet of the air dryer. If no check valve is attached on
●If the use of oil-free compressor etc. is expected to the reverse flow, inner parts of the air dryer may be
generate much of scale in piping or if much of scale is damaged.
already generated in the existing piping, attach a line filter ●In air blowing on air piping work, operate a valve in such
before the air dryer. a way that no sharp pressure fluctuation is caused to the
●Rapid opening and closing operation of the valve in the air dryer, or use a bypass circuit. Sharp pressure
piping may cause the swirling of the drain or damage to fluctuation may cause damage the inner parts of the air
parts inside a heat exchanger. dryer.
●Take care so as to prevent dirt and foreign materials from
entering the air circuit when performing the piping work.

Electrical Wiring Construction

WARNING
●Do not modify this unit in any way. Improper modifications to wiring or piping within the unit can result in electric shock or fire.
Furthermore, modifying this unit will void the product warranty.

WARNING
●Perform reliable electrical work on the unit according to this ●Use only the prescribed cables and ensure that cable
operation manual. Always install this unit on its own connections are secure. Be sure to route and secure the
electrical circuit. Installation with an insufficient power cables such that there are no external forces exerted on the
supply or improper installation can result in electric shock cable contacts. Improperly made cable connections or
or fire. failure to properly secure cables may result in electric
shock, overheating of the contacts, or fire.

WARNING
●Always properly ground this unit. Do not attach the
CAUTION
grounding wire to gas pipes, water pipes, lightning rods, ●Installation of an earth-leakage breaker is required. Failure
etc. Improper grounding can result in electric to install an earth-leakage breaker can result in electric
shock.(Installation of a Class-D ground hookup must be shock.
performed by a qualified electrician.)

●Connect the unit to a main power supply. (Connecting the unit to the 2nd side of an inverter or other non-mains source can
damage the unit.)

21 03GE6500202
 Installation
■Location of the switch board
The switch board is located on the front of the unit. The switch board also contains power source and ground
connection terminals. Before performing electrical wiring on these units, first remove the front cabinet panel.
（Other than ARX5J and ARX3HJ）

■Removing the front cabinet panel Set screw

1. Remove the front panel set screw.
2. Pull out the cabinet panel from the top.
3. To remove the panel, unhook the bottom edge of
the panel from the bottom edge of the cabinet and
Distribution board
pull it off. After electrical construction is complete,
(Inside the unit
reassemble the cabinet panel in the reverse order.
cabinet)

■Electrical wiring
1. Select power supply cables using the table below as a reference. (Other than ARX5J and ARX3HJ)
Model ARX 10J, 5HJ 20J, 10HJ 30J, 20HJ 50J, 30HJ 75J, 50HJ 100J, 75HJ
Power (V ・ Hz) 1 phase 220±10% ・ 50
Maximum operating
1.9 2.7 6.3 11.4 12.3 11.5
current(A)

2. Attach an overload protection cum earth-leakage circuit break solely for the air dryer.
(Sensed current 30 mA high speed type)
Model ARX 5J, 3HJ 10J, 5HJ 20J, 10HJ 30J, 20HJ 50J, 30HJ 75J, 50HJ 100J, 75HJ
Power (V ・ Hz) 1 phase 220±10% ・ 50
Breaker capacity (A) 5 7.5 10 15 30
2
Ground wire (mm ) At least 1.5 At least 2.0 At least 3.5

Earth leakage breaker

including overload protection

of Fuse holder
.
Terminals
3. Connecting the power cord (Power connection)
(1)ARX5J, ARX3HJ
Install crimp-style terminals
Connect the power cord L and N of the air dryer straight down.
to the power supply. E is an earth connecting cord.

(2)ARX10J to ARX30J，ARX5HJ to ARX20HJ

①Remove the front cabinet panel.
②Connect the power cord to the L and N terminals
of the fuse holder. When tightening the terminal screws,
hold the crimp-style terminal so as not to apply undue F1 F2

force on the screw terminal on the fuse holder. MC

Cable tie
Tighten the screws to the torque listed below.

Power cord
Fuse holder terminal specifications (Supplied by customer)
Grounding wire terminal
Screw size M3
Terminal block width (mm) 9
Grounding wire
Tightening torque (N·m) 0.5 (Supplied by customer)
Allow some slack
in the wires.
(3)ARX50J to ARX100J, ARX30HJ to ARX75HJ
Hole for power source
①Remove the front cabinet panel.
②Connect the power cord to the L and N
of the terminal box.
4. Wiring the power cord (other than ARX5J, ARX3HJ)
(1) Run the cable through the hole for power source to the right.
(2) Route and tie the power cord with a cable tie such that it
doesn't come into contact with other components or piping.
※ Ensure that there is some slack in the wires.

22 03GE6500202
 Installation
5. Do not fail to ground the device. Have a qualified specialist
perform the grounding work and connect the grounding
wire to a special grounding terminal. Use the grounding
wire having the cross-sectional area of 2.0mm2 or more.
Grounding screw size (mm) 4

6. Regulate the power supply voltage within the rated voltage ±10%.

●Wire the power cord and ground wire such that there is
slack in the wires, and secure them with a cable tie such that
●When powering up the unit,
page 9, "Operation Method".
☛refer to the instructions of
even if the cable is pulled, there will be no force exerted on
the terminal connections.

23 03GE6500202
 Technical Details
Specifications
■ARX5J / ARX10J / ARX20J / ARX30J / ARX50J / ARX75J / ARX100J
Item Model ARX5J ARX10J ARX20J ARX30J ARX50J ARX75J ARX100J
3
Process air capacity m /min 0.54 1.0 2.3 4.0 6.4 9.0 12.0
Inlet air pressure
MPa 0.69
Process air (gauge pressure)
conditions Inlet air temperature ℃ 35
Outlet air pressure dewpoint ℃ -17 at atmosphere
Ambient temperature ℃ 30
Processed fluid Compressed air
Inlet air temperature ℃ 10 ～ 50
Operating
Ambient temperature ℃ 2 ～ 43
ranges
Operating pressure
MPa 0.2 ～ 0.98
(gauge pressure)
Mass kg 18 26 35 44 83 94 106
Air inlet/outlet connection pipe diameter B (A) 1/2(15) 3/4 (20) 1 (25) 1-1/2 (40) 2 (50)
Power source 1 phase 220V 50Hz
Power
Power consumption kW 0.26 0.27 0.36 0.68 1.7 1.7 1.7
specifications
Electric current A 1.4 1.4 2.1 4.4 8.0 8.1 8.1

Exhaust heat Capacity kW 0.15 0.52 1.21 2.08 4.00 4.27 5.69
3
Exhaust air Capacity m /min 5.3 14 14 26 46 46 64
Refrigerating compressor Fully enclosed rotary type
Condenser Fin and tube forced air cooling
Heat exchanger Stainless steel shell, cross wave fin type
Refrigerant control Capillary tube system
Unit specifications
Capacity control device Capacity control valve
Refrigerant type R-134a R-410A
Auto drain trap Float type
Condenser fan motor Φ/W 172/34 245/10 245/10 300/25 350/85 400/200 400/200
Refrigerating compressor Over current relay
Condenser fan motor ― Fan motor over temp. switch

Protection devices Fan control Fan control pressure switch

Refrigeration cycle
pressure switch High pressure switch
Electric circuit Glass fuse
*1 Unit standard specification is for indoor use.
*2 Noted process air capacity value is converted to ANR standard adjusted, "atmospheric pressure, 32℃, 75%RH".
*3 Outlet air pressure dewpoint is a converted value with outlet air pressure and may vary depending on the amount of
supersaturated moisture.

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Specifications
■ARX3HJ / ARX5HJ / ARX10HJ / ARX20HJ / ARX30HJ / ARX50HJ / ARX75HJ
Item Model ARX3HJ ARX5HJ ARX10HJ ARX20HJ ARX30HJ ARX50HJ ARX75HJ
3
Process air capacity m /min 0.32 0.7 1.1 2.8 4.6 7.6 8.8
Inlet air pressure
MPa 0.69
Process air (gauge pressure)
conditions Inlet air temperature ℃ 50
Outlet air pressure dewpoint ℃ -17 at atmosphere
Ambient temperature ℃ 35
Processed fluid Compressed air
Inlet air temperature ℃ 10 ～ 80
Operating
Ambient temperature ℃ 2 ～ 43
ranges
Operating pressure
MPa 0.2 ～ 0.98
(gauge pressure)
Mass kg 18 26 35 44 83 94 106
Air inlet/outlet connection pipe diameter B (A) 1/2(15) 3/4 (20) 1 (25) 1-1/2 (40) 2 (50)
Power source 1 phase 220V 50Hz
Power
Power consumption kW 0.27 0.28 0.37 0.74 1.9 2.0 2.0
specifications
Electric current A 1.5 1.5 2.2 4.7 8.8 9.2 9.2

Exhaust heat Capacity kW 0.17 0.68 1.06 2.71 5.34 6.69 7.75
3
Exhaust air Capacity m /min 5.3 14 14 26 46 46 64
Refrigerating compressor Fully enclosed rotary type
Condenser Fin and tube forced air cooling
Heat exchanger Stainless steel shell, cross wave fin type
Refrigerant control Capillary tube system
Unit specifications
Capacity control device Capacity control valve
Refrigerant type R-134a R-410A
Auto drain trap Float type
Condenser fan motor Φ/W 172/34 245/10 245/10 300/25 350/85 400/200 400/200
Refrigerating compressor Over current relay
Condenser fan motor － Fan motor over temp. switch

Protection devices Fan control Fan control pressure switch

Refrigeration cycle pressure switch High pressure switch
Electric circuit Glass fuse
*1 Unit standard specification is for indoor use.
*2 Noted process air capacity value is converted to ANR standard adjusted, "atmospheric pressure, 32℃, 75%RH".
*3 Outlet air pressure dewpoint is a converted value with outlet air pressure and may vary depending on the amount of
supersaturated moisture.

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External Dimensions (ARX5J / ARX3HJ) (Units:mm)
■ARX5J / ARX3HJ

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External Dimensions (ARX10J / ARX5HJ / ARX20J / ARX10HJ) (Units:mm)

■ARX10J / ARX5HJ

■ARX20J / ARX10HJ

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External Dimensions(ARX30J / ARX20HJ / ARX50J / ARX30HJ) (Units:mm)

■ARX30J / ARX20HJ

■ARX50J / ARX30HJ

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External Dimensions(ARX75J / ARX50HJ / ARX100J / ARX75HJ) (Units:mm)

■ARX75J / ARX50HJ

■ARX100J / ARX75HJ

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Wiring Diagrams (ARX5J / ARX3HJ)
■ARX5J / ARX3HJ

30 03GE6500202
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Wiring Diagrams (ARX10J / ARX5HJ / ARX20J / ARX10HJ / ARX30J / ARX20HJ)

■ARX10J / ARX5HJ / ARX20J / ARX10HJ

■ARX30J / ARX20HJ

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Wiring Diagrams (ARX50J / ARX30HJ / ARX75J / ARX50HJ / ARX100J / ARX75HJ)
■ARX50J / ARX30HJ

■ARX75J / ARX50HJ / ARX100J / ARX75HJ

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Flow Circuit Diagrams (ARX5J / ARX3HJ / ARX10J / ARX5HJ)
■ARX5J / ARX3HJ

■ARX10J / ARX5HJ

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03GE6500202
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Flow Circuit Diagrams (ARX20J / ARX10HJ / ARX30J / ARX20HJ)
■ARX20J / ARX10HJ

■ARX30J / ARX20HJ

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03GE6500202
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Flow Circuit Diagrams (ARX50J / ARX30HJ / ARX75J / ARX50HJ / ARX100J / ARX75HJ)
■ ARX50J / ARX30HJ

■ ARX75J / ARX50HJ

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03GE6500202
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■ARX100J / ARX75HJ

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03GE6500202
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Inspection and Replacement Parts List (Parts to be inspected and replaced as required depending on
part wear.)

Replacement
No. Part Name Qty per unit Part Number Comments Inspection period judgment
standard
ARX5J, ARX3HJ
1 0A001915000 ARX10J, ARX5HJ
ARX20J, ARX10HJ
Pressuer switch
ARX30J, ARX20HJ Every 4 years
(For fan control)
ARX50J, ARX30HJ
2 0A002848000
ARX75J, ARX50HJ
ARX100J, ARX75HJ
ARX5J, ARX3HJ
Auto drain trap ARX10J, ARX5HJ
3 0A002104000
FD2-G1 ARX20J, ARX10HJ In case of
1 ARX30J, ARX20HJ When confirming abnormality
ARX50J, ARX30HJ operation
Auto drain trap (Daily)
4 0A002105000 ARX75J, ARX50HJ
FD6-G1 or
ARX100J, ARX75HJ
5 83000012160 FD2-G1 when performing
Bowl assembly disassembly and
6 83000012220 FD6-G1
cleaning
7 83000012120 FD2-G1
O-ring (5 pcs.) (Weekly)
8 83000012200 FD6-G1
9 83000012130 FD2-G1
Screen
10 83000012210 FD6-G1
※Indicated replacement are rough estimates: actual times should take into consideration conditions of the specific application
(including ambient temperature and operating environment.)

Main Component Maintenance Cycles (Actual part lifetime will depend on the particular operating
conditions.)

No. Part Name Qty per unit Part Number Comments Maintenance Cycle
ARX5J, ARX3HJ
1 03GE6310101
ARX10J, ARX5HJ
Refrigerating
2 03GE6320501 ARX20J, ARX10HJ
compressor assembly
3 03GE6330701 ARX30J, ARX20HJ
(Includes running
capacitor) ARX50J, ARX30HJ
4 03GE6340101 ARX75J, ARX50HJ
ARX100J, ARX75HJ
ARX5J, ARX3HJ
5 0A002828000 ARX10J, ARX5HJ
Running capacitor ARX20J, ARX10HJ
6 (for the refrigerating 1 04GE4941601 ARX30J, ARX20HJ 20,000 hours
compressor) ARX50J, ARX30HJ
7 04GE4941605 ARX75J, ARX50HJ
ARX100J, ARX75HJ
8 Axial fan 04GE5981101 ARX5J, ARX3HJ
ARX10J, ARX5HJ
9 03GE4940301
ARX20J, ARX10HJ
Fan motor
10 03GD2871901 ARX30J, ARX20HJ
(Includes running
11 03GD2892201 ARX50J, ARX30HJ
capacitor)
ARX75J, ARX50HJ
12 03GE4980601
ARX100J, ARX75HJ
※The maintenance cycle may depend on factors such as the operating environment and therefore components might not require
replacement at the exact listed times but should be replaced when any abnormality arises.

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.

Note

S No.0269 ’13.2.7 DG TY/NA

 Product Warranty
This product shall be warranted as follows. For warranty repairs, please contact the dealer where the product was
purchased after confirming the product model and serial number.

1. Warranty Period
One year from the date of purchase
2. What Is Covered by this Warranty
(1) If breakdown occurs within the above warranty period and the cause of the breakdown lies with ORION, then the
damaged part(s) will be replaced or repaired by ORION free of charge. Note that depending on the country/region
where the product is being used, repairs may take more time or be impossible. Please consult with your dealer in
advance regarding service and repair options for products to be operated outside of Japan.
(2) In principal, the owner of the product will confirm diagnosis of the breakdown according to the operating manual.
However, there might be cases where this work may be carried out instead by a member of ORION's service network.
In such cases, there will be no charge where the cause of the breakdown lies with ORION.
(3) Note that even during the warranty period, there will be costs incurred by the user (outside the warranty) in the
following cases:
① Breakdown resulting from operating under unsuitable operating conditions, environment, handling, use, or method
of operation outside those written in the specifications or operating manual of the product, or as a result of
carelessness or negligence on the part of the user.
② Breakdown resulting from non-ORION products (user's own equipment or software design, etc.).
③ Breakdown resulting from repairs or modifications conducted by non-ORION designated contractors.
④ Breakdown which could be recognized as being avoidable in cases where an ORION product is used in
conjunction with the user's equipment where the user's equipment is legally regulated to have a safety device
whereby inclusion of the safety device could have averted breakdown, or in cases where the addition of function,
structure, etc., could have, according to common knowledge of the industry, averted breakdown.
⑤ Any breakdown which is recognized as being avoidable had normal fixed term inspections, and/or normal
maintenance and replacement of consumables, been performed as indicated in the operating manual, etc.
⑥ Replacement of consumables (parts to be replaced at fixed terms or based on inspection).
⑦ Breakdown due to external factors beyond human control such as fire etc., or breakdown resulting from natural
disaster such as earthquake, lightning, storm and flood damage, etc.
⑧ Breakdown due to reasons unforeseeable due to the technological standard at the time the product was shipped
from ORION.
⑨ Any breakdown resulting from corrosion caused by operating the product in an atmosphere that contains corrosive
gases, organic solvents, chemical solutions, etc., or in an environment where such substances could come into
contact with the product.
(4) In cases where a separate contract, etc. has been established, that contract will take priority.
3. Warranty Obligation Exclusions
Regardless of the warranty period, compensation for any of the following will not fall under the obligations of this
warranty: any hindrance or accident compensation resulting from reasons not under ORION's obligations; any lost
opportunities, lost profit, secondary losses, damages to non-ORION products incurred by users resulting from the
breakdown of ORION products; and any replacement work, readjustment of on-site machinery and equipment, and
operating work by users.
4.Product Use Limitations
(1) When using ORION products in connection with important facilities, be sure to establish backup and/or failsafe
measures so that even in the event of breakdown of such products, such breakdown will not lead to serious accidents
or losses.
(2)ORION products are designed and produced as general purpose equipment to be used in general industrial
applications. Therefore, this warranty will not apply when used in the following applications: However, in cases where
the customer/user takes full responsibility and confirms the performance of the product in advance, and takes
necessary safety precautions, please consult with ORION and we will consider if use of the product in the desired
application is appropriate.
① Atomic energy, aviation, aerospace, railway works, shipping, vehicles (cars and trucks), medical applications,
transportation applications, and/or any applications where it might have a great effect on human life or property.
② Electricity, gas, or water supply systems, etc. where high levels of reliability and safety are demanded.

S No.0269 ’13.2.7 DG TY/NA

ORION MACHINERY ASIA CO., LTD.
S No.0269 ’13.2.7 DG TY/NA