Glassfront Vender

Production 8900-0001BH & higher

Tier 2

Operation
Service
Parts
Troubleshooting
Manual

Dixie-Narco, Inc.
P.O. Drawer 719
Manufactured by Williston, SC 29853-0719
803-266-5001
fax: 803-266-5049
Visit us on the web: www.dixienarco.com

803,904,660.01
 Table of Contents
GENERAL INFORMATION .................................................................................. 3
Vender Safety Precautions..................................................................................................3
Product Identification ...........................................................................................................3
Physical Characteristics ......................................................................................................3
INSTALLATION & SETUP............................................................................... 3 - 8
Receiving Inspection ...........................................................................................................3
Unpacking The Vender.................................................................................................. 3 - 4
Electrical Requirements.......................................................................................................4
Ground The Vender....................................................................................................... 4 - 5
Installation & Setup Instructions ..........................................................................................5
Placing the Vender On Location..........................................................................................5
Acceptable Ambient Operating Temperature Range ..........................................................6
Leveling the Vender.............................................................................................................6
Spacing the Vender .............................................................................................................6
Installing Labels & Product ID Cards...................................................................................6
Coin Changers And Other Accessories...............................................................................6
Set Temperature Control ............................................................................................... 6 - 7
Loading the Vender .............................................................................................................7
Loading the Coin Changer...................................................................................................7
Power AC Distribution Box ..................................................................................................7
Vending Machine Controller (VMC).....................................................................................7
Keypad.................................................................................................................................7
Digital Display ......................................................................................................................7
Refrigeration System ...........................................................................................................7
Shelf Assembly .............................................................................................................. 7 - 8
Double Gate Assembly........................................................................................................8
Slide / Pusher Assembly......................................................................................................8
Delivery (Picker) Cup Assembly ..........................................................................................8
Refrigeration Deck Clamp ...................................................................................................8
Belt Tension Adjustment......................................................................................................8
PROGRAMMING........................................................................................... 9 - 30
Coca-Cola EVS BevMax 4 Programming.................................................................... 9 - 22
Quick Reference Menu Items .................................................................................... 23 - 24
Dixie-Narco Factory Diagnostics Programming ....................................................... 25 – 30
MAJOR COMPONENT DESCRIPTION ............................................................. 30
AC Distribution Box ...........................................................................................................30
Service Door Switches ......................................................................................................30
GENERAL MAINTENANCE ........................................................................ 30 - 32
Power.................................................................................................................................30
Cleaning..................................................................................................................... 30 - 31
Update Software ................................................................................................................32
CONTROL BOARD ........................................................................................... 33
Controller Connections ......................................................................................................33
TROUBLESHOOTING................................................................................ 34 – 53
XY Issues................................................................................................................... 34 - 36
XY Not Working Flow Chart...............................................................................................37
Plunger Home Flow Chart .................................................................................................38
X Axis Home Flow Chart ...................................................................................................39
Y Axis Home Flow Chart ...................................................................................................40
XY Slams to Top/Right or Left Flow Chart ........................................................................41
Picker Cup Not Working Flow Chart..................................................................................42
Picker Cup at Wrong Location Y Axis Flow Chart .............................................................43
Picker Cup at Wrong Location X Axis Flow Chart .............................................................44
Delivery Port Door Flow Chart...........................................................................................45
Coin Acceptance................................................................................................................46
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 Bill Acceptors .....................................................................................................................46
Control Board.....................................................................................................................46
All Coins Rejected Flow Chart...........................................................................................47
All Bills Rejected Flow Chart .............................................................................................48
Incorrect Change Dispensed Flow Chart ..........................................................................49
Selection Will Not Vend Flow Chart...................................................................................50
Ice / Frost on Evaporator Flow Chart.................................................................................51
Condensate on Outside of Product Door Flow Chart ........................................................51
Compressor Will Not Stop Flow Chart...............................................................................51
Compressor Will Not Start Flow Chart ..............................................................................52
Machine Not Cooling Flow Chart.......................................................................................53
ELECTRICAL DIAGRAMS & SCHEMATICS.............................................. 54 – 64
Block Diagram Domestic ...................................................................................................54
Block Diagram Export........................................................................................................55
Vender Wiring Diagram Cabinet (Domestic & Export) .............................................. 56 - 57
Vender Wiring Diagram Door (Domestic & Export) ...........................................................58
Vender Wiring Diagram Power & Lighting (Domestic only)...............................................59
Vender Wiring Diagram Power & Lighting (Export only) ...................................................60
Domestic Compressor Parts Diagram ...............................................................................61
Export Compressor Parts Diagram....................................................................................62
Domestic AC Distribution Box J2 Port Test Voltages........................................................63
Export AC Distribution Box J2 Port Test Voltages ............................................................64
PARTS LIST AND DIAGRAMS .................................................................. 66 – 97
Machine Front View .................................................................................................. 67 – 68
Cabinet Detail Product Area ..................................................................................... 69 – 70
Cabinet Detail Service Door Area.............................................................................. 71 - 72
XY Motor Picker Unit ................................................................................................ 73 – 74
Delivery (Picker) Cup Assembly ............................................................................... 75 – 76
Service Door Outside ............................................................................................... 77 – 78
Service Door Inside .................................................................................................. 79 – 80
Gate Tray Detail........................................................................................................ 81 – 82
AC Distribution Box ................................................................................................... 83 - 84
Lighting - Fluorescent ........................................................................................................85
Lighting - LED ....................................................................................................................86
Refrigeration Unit Fin & Tube Condenser ................................................................ 87 – 88
Electronics ................................................................................................................. 89 - 90
Harnesses................................................................................................................. 91 – 92
Labels / Decals / Misc........................................................................................................93
Screws & Nuts .......................................................................................................... 94 – 95
Washers, Bolts, & Misc. Hardware ........................................................................... 96 – 97

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VENDER SAFETY PRECAUTIONS PHYSICAL CHARACTERISTICS
Please read this manual in its entirety. This service
DN5800-4/5800-E4
information is intended for use by a qualified service
technician who is familiar with proper and safe HEIGHT 72” (1828.8 mm)
procedures to be followed when repairing, replacing or
adjusting any Dixie-Narco vender components. All WIDTH 47” (1193.8 mm)
repairs should be performed by a qualified service
technician who is equipped with the proper tools and DEPTH CABINET 32” (812.8 mm)
replacement components, using genuine Dixie-Narco
factory parts. DEPTH WITH
33.5” (850.9 mm)
SERVICE DOOR
REPAIRS AND/OR SERVICING BASE 3.5” (88.9 mm)
ATTEMPTED BY UNQUALIFIED
PERSONS CAN RESULT IN SHIPPING WEIGHT 764 lbs. (346.54kg)
HAZARDS DEVELOPING DUE TO
IMPROPER ASSEMBLY OR Glass door is 37.5” (952.5 mm) wide, 68” (1727.2
ADJUSTMENTS WHILE mm) high
PERFORMING SUCH REPAIRS.
PERSONS NOT HAVING A PROPER
BACKGROUND MAY SUBJECT RECEIVING INSPECTION
THEMSELVES TO THE RISK OF
INJURY OR ELECTRICAL SHOCK DO NOT STORE THE VENDER OUTSIDE.
Upon receipt, inspect the vender for any shipping
WHICH CAN BE SERIOUS OR EVEN
damage. If there is any damage, have the delivery
FATAL.
driver note the damage on the bill of lading and notify
Dixie-Narco. Although the terms of sale are FOB
shipping point, which requires the consignee to
PRODUCT IDENTIFICATION originate shipping damage claims, Dixie-Narco will
First production of Coca-Cola BevMax 4 5800-4 gladly help if you must file a claim.
Domestic and Export Venders was May 2009. The
production date of Dixie-Narco products is determined UNPACKING THE VENDER
by the date code incorporated in the serial number.
The vender serial number takes the form xxxx-yyyy Remove the stretch wrap, fiberboard edge protectors
zz. The first 4 digits (xxxx) identify the specific and corrugated front protector from the outside of
vender. The next 4 digits (yyyy) identify the vender.
manufacturing run that the vender was built in. The Do not store the vender with stretch
last two alpha characters (zz) identify the quarter and wrap on. Stretch wrap could bond to
the year the vender was built. The first alpha the vender’s surface, which could
character identifies the quarter as follows: damage the finish.

A= 1st Quarter Remove the shipping boards from the bottom of the
B= 2nd Quarter vender. The shipping boards are attached by the
C= 3rd Quarter leveling legs. To avoid unnecessary damage to the
D= 4th Quarter leveling legs or base, remove the shipping boards by
using a 1-1/2 inch or 38mm socket type wrench to
The second alpha character identifies the year: unscrew the leveling legs. Be sure to replace the legs
H = 2009 K = 2012 after removing the shipping boards. Once the skid
I = 2010 L = 2013 boards are removed there is 3” (76.2 mm) from base
J = 2011 M = 2014 flange to the floor with the leveling legs screwed all
the way in.
Once the vender is unpacked, check the “B” Tray area
for any additional parts, price/product labels,
service/operation manual or other information
concerning factory-equipped accessories such as coin
mech and validator.

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 WARNING: TO AVOID THE and is either incorporated directly into the plug or
POSSIBILITY OF A FIRE mounted on the cord adjacent to the plug.
HAZARD, DO NOT STORE
ANYTHING OR ALLOW WARNING
DEBRIS OF ANY KIND TO x The GFCI protects against current
ACCUMULATE AROUND, leakage caused by ground faults.
The GFCI is not designed to
UNDER OR BEHIND THE
protect against over current or
CABINET, IN THE BOTTOM short circuits.
OF THE SERVICE AREA, IN
AND AROUND THE x DO NOT use the TEST and
REFRIGERATION RESET buttons on the GFCI as an
COMPARTMENT OF THE ON/OFF switch.
CABINET, OR IN FRONT OF
THE EVAPORATOR AND x The vending machine supply cord
CONDENSER COILS. MUST be plugged directly into a
properly grounded, 3 wire
receptacle that is properly
WARNING: ENSURE THAT protected by a fuse or circuit
POWER IS DISCONNECTED breaker. If the receptacle will not
FROM THE VENDER BEFORE accept the power cord plug, it must
INSPECTING OR REPLACING be replaced with a properly
grounded, 3 wire receptacle in
THE LAMPS, OTHER
accordance with the National
ELECTRICAL COMPONENTS, Electrical Code and Local Codes
OR WORKING WITH OR and Ordinances. The work should
ADJUSTING THE VENDING be done by a qualified electrician.
MECHANISM. FAILURE TO DO NOT USE A 3 WIRE TO 2
COMPLY WITH THESE WIRE ADAPTOR
INSTRUCTIONS MAY
SUBJECT THE USER TO THE
RISK OF ELECTRICAL DO NOT REMOVE THE
SHOCK OR MECHANICAL GROUND PIN ON THE PLUG OR
IN ANY WAY BYPASS, MODIFY,
INJURY, WHICH CAN BE
DEFEAT, OR DESTROY THE
SERIOUS OR FATAL. GROUNDING SYSTEM OF THE
VENDING MACHINE
ELECTRICAL POWER NEEDED
Refer to the cabinet serial number plate to determine
the correct voltage and frequency for the machine. In x DO NOT USE WITH AN EXTENSION
the US and Canada this is 120Vac, 60Hz, 1P. In CORD.
Europe, Australia, and other export countries, this is x DO NOT REMOVE THE WARNING TAG
220/230/240Vac, 50Hz, 1P depending upon your
ATTACHED TO THE POWER SUPPLY CORD.
country voltage. The serial plate also specifies the
ampere rating of the machine. This machine must be x The GFCI must be tested frequently and before
plugged into a properly rated receptacle with its own each use in accordance with the instructions
circuit protection (fuse or circuit breaker). provided on the GFCI device. IF THE GFCI
DO NOT USE AN EXTENSION CORD. DOES NOT PASS THE TEST, DO NOT USE
THE MACHINE. Unplug the supply cord from
the receptacle and call the Dixie-Narco Technical
POWER SUPPLY CORD and Support Group for assistance at 1-803-266-5001.
GROUNDING REQUIREMENTS
In accordance with the National Electrical Code and It is recommended that the machine be located so that
Underwriters Laboratories Inc., this vending machine the GFCI device will be accessible after the machine
is equipped with a three-wire power supply cord and is installed. After installation, visually inspect the
Ground Fault Circuit Interrupter (GFCI). The GFCI GFCI and power supply cord to be sure it is not
device is provided as part of the power supply cord crushed, pinched, or stretched.
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 SERVICE NOTE
Protect the power supply cord during transportation Battery Backup
and use. Periodically inspect the power supply cord The battery backup is used to maintain the date and
for damage. If the cord or plug is worn or damaged, it time in case of power interruptions, or any time the
must be replaced with a power supply cord of the main power is off. When the vender is shipped, the
same type, size and specification as originally battery is connected and memory is being maintained.
provided with the machine. DO NOT USE THE If the vender is to be stored for long periods of time,
VENDING MACHINE UNTIL THE WORN OR disconnecting the battery is recommended. The
DAMAGED CORD IS REPLACED. following steps will guide you through this procedure.

x Open the service door, turn the main power

FAILURE TO COMPLY WITH switch to the off position or unplug the main
THESE INSTRUCTIONS MAY power harness located on the front of the
SUBJECT THE USER TO THE power box.
RISK OF INJURY OR x Locate the control board mounted on the right
ELECTRICAL SHOCK WHICH wall.
CAN BE SERIOUS OR FATAL. x Remove the battery from its holder (Bat 1).
PERIODICALLY INSPECT THE
POWER SUPPLY CORD FOR
DAMAGE. IF THE CORD
BECOMES DAMAGED IT MUST PLACING THE VENDER ON
BE REPLACED WITH THE
SAME SIZE AND TYPE CORD. LOCATION
CONTACT DIXIE-NARCO FOR !! CAUTION !!
ASSISTANCE.
DO NOT TRANSPORT THE
VENDER TO OR FROM THE
LOCATION LOADED WITH
INSTALLATION AND SETUP PRODUCT OR DAMAGE TO THE
INSTRUCTIONS VENDER MAY RESULT.

MANUAL LOCK The vender is intended for INDOOR USE ONLY. It

Open the service door on the right side using the key should be kept out of direct sunlight and away form
provided in the coin return cup, or if shipped with a any heat source. This machine is not suitable for
locking clip, remove the clip and install the lock. installation in an area where a water jet or hose and
Ensure there is no power to the AC Distribution Box. nozzle may be used.
On venders with a main power switch on the AC
Distribution Box the switch needs to be in the OFF The vender must be on a solid, flat and level surface.
position. On venders with a main power quick Ensure the flooring can bear the weight load of a fully
disconnect plug on the AC Distribution Box the quick loaded vender (approximately 1109 lbs. or 413kg).
disconnect plug needs to be unplugged. Check that The vender must be positioned close enough to an
all connectors are firmly seated on the control board electrical outlet so that an extension cord is not
and at the various components on the service door required. If the machine will be subject to user misuse
(coin mech, keypad, etc.). or vandalism, it is recommended that the vender be
Retrieve the main power plug from the hole in the rear secured to the floor or wall as described in Dixie-
of the vender and plug the cord in a properly Narco Technical Bulletin 344. Due to the large size
grounded 120VAC, 15 Amp receptacle (U.S. and and weight of the Vender, never attempt to move the
Canada). Vender with a Hand Truck or Stair Climber. Use a
Open the service door and apply power to the AC pallet jack or Vender/Cooler Dollies at all times when
distribution Box (if equipped with a bill acceptor, the moving the Vender. The vender should never be slid
acceptor should cycle twice). The display on the door or pushed in place. Never side load the leveling legs;
will briefly show the software version in use as doing so will cause damage to the legs. Do not
“Software ###.## (ie ###.01) followed by the default transport the vender to or from customer locations
idle message “ENJOY A REFRESHING DRINK”, the loaded with product, as damage may result due to
fluorescent lamp should be lit and the cooling unit excessive weight. Call the Dixie-Narco Technical
should start. If the display shows “OUT OF Service Department or your Dixie-Narco
SERVICE”, or the cooling unit fails to start, refer to the Representative for assistance.
TROUBLESHOOTING SECTION beginning on page
32.

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ACCEPTABLE AMBIENT OPERATING INSTALLING PRICE LABELS
TEMPERATURE RANGE. Pricing labels included in the literature package kit.
Coke BevMax 4 5800-4 equipment manufactured by Remove the pricing label sheets from the service
Dixie-Narco is designed to work properly in a manual package and gently remove the label
temperature range of 23°C to 32°C (75°F to 90°F) in corresponding to the vend price of each selection by
still air (65% R.H. non-condensing). tearing at the perforation. The label is installed at the
top of the front knuckle. Once installed, push the label
LEVEL THE VENDER firmly against the front of the knuckle. This will insure
the label is locked in place.
Adjust the front leveling legs, ensuring that an even
gap exists between the glass door and the top
security angle and receiver box, and then level the INSTALLING PRODUCT ID CARDS
cabinet front to rear. A carpenter’s level will help To assist with consistent loading, product ID cards
verify that the vender is level. Leveling legs are can be installed in the product pusher to designate to
adjusted using a wrench or socket 1 ½” or 38 mm in the route driver which product the column is set for.
size. If the vender is to be used in a bank of To install the flavor card, simply detach it from the
equipment, check the top and sides for proper sheet at the perforation and slide it into the slots in the
alignment. If you are unable to properly level the product pusher. Contact your graphics supplier to
vender, select an alternate location. NEVER PLACE purchase as needed.
OBJECTS UNDER THE LEVELING LEGS OF THE
VENDER
COIN CHANGERS & OTHER
DANGER ACCESSORIES
THE VENDER MUST BE PROPERLY
LOCATED AND LEVELED. IF THE The vender can have an MDB coin changer installed
MACHINE WILL BE SUBJECT TO and can have an MDB bill acceptor installed as well.
USER MISUSE OR VANDALISM IT IS Note: BevMax 4 5800-4 will work with an MDB bill
RECOMMENDED THAT THE acceptor only. If the MDB coin changer and other
VENDER BE SECURED TO THE MDB accessories are not factory installed, refer to the
FLOOR OR WALL AS DESCRIBED instructions received form the manufacturer of the
IN DIXIE-NARCO TECHNICAL MDB coin changer and other MDB accessories for
BULLETIN 344 TO MINIMIZE THE proper set-up and installation.
RISK OF INJURY OR DEATH FROM
TIPPING. CALL THE DIXIE-NARCO The vender will support the following Domestic MDB
TECHNICAL SERVICE coin changers:
DEPARTMENT OR YOUR DIXIE-
All available NRI MDB
NARCO REPRESENTATIVE FOR
All available Coinco MDB
ASSISTANCE.
All available Mars MDB
All available Conlux MDB
SPACE THE VENDER
Do not block the rear of the vender. Maintain a The vender will support the following domestic MDB
minimum of 4 inches (10 cm) from the wall to ensure Bill validators:
adequate airflow to the condenser and compressor.
At the rear of the vender, make sure nothing obstructs All available Cashcode MDB
the air exhaust at the bottom of the cabinet. All available Coinco MDB
All available Mars MDB
All available Conlux MDB
WARNING
TO AVOID THE POSSIBILITY OF A The vender will support MDB card readers.
FIRE HAZARD, DO NOT STORE
ANYTHING OR ALLOW DEBRIS OF
ANY KIND TO ACCUMULATE SETTING THE TEMPERATURE
AROUND, UNDER OR BEHIND THE CONTROL
CABINET, IN THE BOTTOM OF THE This vender is equipped with an electronic
SERVICE AREA, IN AND AROUND temperature sensor. Defrost is controlled both
THE REFRIGERATION electronically based on run time of the compressor
COMPARTMENT OF THE CABINET, and with a manual Defrost thermostat. The temp
OR IN FRONT OF THE sensor is factory pre-set to maintain a cabinet
EVAPORATOR AND CONDENSER temperature of 37º Fahrenheit (2.7ºC). It is also a
COILS. good practice to ensure the proper operating
temperature prior to installing the vender on location.
To set the temperature, apply power to the vender
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and allow it to run for several hours with the glass Venders contain a 15 Amp Outlet which provides
door closed or until the minimum cabinet temperature power to the Refrigeration Unit. It contains a main
is achieved. Then, using the method below, verify the power switch/plug that allows power to the AC
temperature inside the cabinet: Distribution Box to distribute AC power to the lights,
evaporator fan, and refrigeration system, which are
With an electronic temperature sensor, use the always energized when the vender is powered up. It
keypad on the service door to show cabinet is located inside the service area, mounted to the
temperature in Fahrenheit by pressing the F key back wall.
followed by the asterisk (”) key or in Centigrade by
pressing the C key followed by the asterisk key. The VENDING MACHINE CONTROLLER (VMC)
temperature will be shown on the digital display
The vending machine controller is the heart of the
located on the front of the service door.
Glass Front Vender and is located on the rear wall
inside the service area. It is flash programmable and
The manual Defrost thermostat is located on the side
may or may not include the program chip (EPROM),
of the refrigeration unit. The Defrost control is preset
which controls all aspects of the vender. It also
and is not adjustable.
contains the power supply which regulates the
voltages required to operate the motors as well as the
LOADING THE VENDER coin mechanism, digital display, and all logic functions
CAN/BOTTLE DRINK TRAYS in the vender.
The BevMax 4 5800-4 Vender does not require
spacers or shims to vend most packages. Load KEYPAD
product in each column one package at a time The keypad is located on the front of the service door.
insuring that the package being loaded is in front of It consists of a 6” X 3” (15.2 mm X 7.6 mm) matrix,
the product pusher. Insure that the package is stable tactile feel membrane switch pad and an overlay. The
within the column (doesn’t move excessively from side pad utilizes the letters A thru F on the left side and
to side). After loading the vender, test vend each numbers 1 thru 0 along with the ” symbol and CLR to
column to insure proper operation. Please contact a the right. The keypad is where the vender
Service Representative or refer to the proper programming is accomplished and where the
Technical Publication for any special settings you may customers make their selections.
need.
DIGITAL DISPLAY
LOADING CHANGE TUBES The digital display is located directly above the
keypad on the front of the service door. It is used to
The changer tubes can be loaded using one of the convey information to the consumer as well as to the
following methods: person programming the vender.
1. Load the coin mechanism with coins to the
desired level by inserting coins in the loading
slots on the coin tube front.
REFRIGERATION SYSTEM
Minimum coin tube levels are: The refrigeration system is a single piece unit and is
6-8 nickels hermetically sealed. The Model DN2008-C and
7-8 dimes DN2028-C consist of a 1/3 plus horsepower
5-6 quarters compressor, with a single fin and tube style
Note: A low coin level in the coin tubes will condensing unit with one condenser fan,
interfere with operation of the bill validator. condensation overflow pan, evaporator, and
2. For exact cash accountability and to insure evaporator fan motor. The refrigeration unit is located
maximum dollar bill acceptance, load the behind the refrigeration unit cover panels, mounted in
mechanism utilizing the coin insert slot on the the bottom of the cabinet. This unit is designed for
front of the vender while in the coin tube easy removal and replacement from the front or rear
fill/dispense mode in the test menu. (see of the vender as a complete assembly. An electronic
page 11 in the programming section for more thermostat regulates the cabinet temperature. The
information) control of the thermostat is attached to the evaporator
(For additional information about coin mechanism, coils and reads the temperature of air being pulled in
refer to the manufacturer’s instructions.) to the evaporator coil.

POWER AC DISTRIBUTION BOX SHELF ASSEMBLY

The power distribution box is where the 120VAC or Typically, there are 5 shelf assemblies in every
220VAC input voltage is broken down to the main vender; however, this can vary depending upon the
operating voltages of the vender (24 VAC and 12 configuration specified at the time of ordering. Each
VAC) by a transformer. Those voltages are sent to can/bottle shelf consists of 9 columns. Each shelf is
the controller via the P1 (3 pin) connector. Domestic capable of holding a variety of packages. The shelf
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assembly consists of the tray, where all of the The X axis runs left to right. The X axis assembly is
following parts are mounted: Double Gate assembly, cabinet mounted to prevent any cabinet torque and
and the slide/pusher assembly. These items are has one belt to synchronize the top and bottom when
discussed in detail below. the X moves left or right.

DOUBLE GATE ASSEMBLY (Can/Bottle The Y axis runs up and down and has the delivery
Trays) (picker) cup assembly attached. A top channel is
used to contain and hide the e chain and wiring.
The double gate assembly is mounted on the front
portion of the tray assembly and contains the vending Both X and Y motors have encoders for positioning.
mechanism. Incorporated in the gate assembly are
the front and rear knuckle assemblies as well as the
product kicker. In standby operation, the front knuckle
is in the blocking position, which holds the front
REFRIGERATION DECK CLAMP
displayed product in position to be vended. The rear ASSEMBLY
knuckle assembly is in a flat position, which allows The refrigeration deck clamp assembly is located on
product to enter the gate area, and the kicker is flush the rear left side of the cabinet base plate. Its
to the rear knuckle assembly. A stainless steel pin is purpose is to secure the refrigeration assembly tight
inserted through the rear most portion of the front against the vertical base plate for refrigerated air flow
knuckle assembly and connects to a gear box below in to the cabinet. A 7/16” wrench or socket is needed
the tray. When a selection is made, the plunger to adjust the bolt.
pushes the lever toward the back of the tray. At the
same time the front knuckle is opened into a flat
position, the rear knuckle is closed to a blocking BELT TENSION ADJUSTMENT
position, holding the remaining product out of the gate
area, and the kicker is extended to firmly push the COMPONENTS
front displayed product off of the tray. The plunger is The belt tensioning adjustment components have
energized for approximately 1-½ seconds to allow been revised to ease adjusting belts when needed.
ample time for the displayed product to be ejected The X Belt Idler Tensioning Assembly in the upper left
from the shelf. The plunger is then released and the hand corner of cabinet now includes a thumb screw.
front knuckle returns to the blocking position, the rear Adjustments should only be needed if a belt is
knuckle and kicker return to their standby position and replaced.
the next product slides into the vend display position. The Bottom X Drive Tensioner Assembly in the lower
right hand corner of cabinet has a spring loaded
SLIDE/PUSHER ASSEMBLY (Can/Bottle tensioning wheel to keep the belt against the pulley
when moving and does not require any adjustments.
Trays)
The slide/pusher is located on the bottom of each
product column. Its purpose is to provide a slick,
friction resistant surface for the product to rest on.
The tall product pusher is mounted on the top of the
slide and incorporates a coil spring in the body that
attaches to the bottom of the slide through a slit. This
spring adds needed tension to insure that all products
in the column remain tight against each other and are
allowed to progress into the gate area. Although
these pushers reduce the effects of dirt and grime,
periodic cleaning and lubrication of the slides is
recommended. DO NOT USE SOLVENTS OR
ABRASIVE MATERIALS TO CLEAN ANY PORTION
OF THE TRAY.

DELIVERY (PICKER) CUP ASSEMBLY

The delivery (picker) cup assembly is located on the
XY vend mechanism. Its purpose is to pick the
product from the column and deliver the product to the
delivery port assembly. The delivery (picker) cup
assembly is mounted on the XY assembly and bolts in
position.

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 COCA-COLA “Cash Counters”, “Sales Counters”, and “Error
Codes” routines for instructions to move through
BevMax 4 & BevMax 3 the menus.
(70x.x1 & 46x.x1 Software)
PROGRAMMING METHOD
PROGRAMMING MENU
NORMAL MODE:
In normal mode, on power up display will show “Error Codes” - ERROR ROUTINE
software installed in vender, then change to This function allows you to enter the error
POS message or decimal point and / or vend readout routine. “Error Codes” will appear when
price. When money is inserted, the display you press the service button on the control
indicates the total amount of the deposit. The board. Press key number 4, if there have been
keys on the keypad are used to select the no Error Codes since the last reset, the display
product. In normal mode you may access an will read “No Errors”. If one or more Error Codes
external menu for reading historical sales have occurred, the display will show the first
counters, cash counters, error codes, No Error error code that occurred. The following are error
Codes, or return to normal mode. codes that may be displayed and detailed
information accessed: “No Errors”, “Vend
SERVICE MODE: Mechanism”, “Control System”, “Selection
If configuration switch 4 is set to “Config 4 0”, Switch”, “Changer”, “Bill Validator”, “Card
when the door is opened, “No Error Codes” or a Reader”, “Remote Vend Mech”,
list of Error codes will show on the display. If “Selection/Display”, “Refrigeration”, “Health
configuration switch 4 is set to “Config 4 1”, Timer”.
when the door is opened, “Cash - ####-##.##”,
“Card - ######.##”, “Sale - ####-####”, “ Error Press key number 2 or 3 to scroll through any
Codes”, or “No Errors” will show on the display. error codes that are present.
NOTE: Card is only shown if a card reader is
present. The service mode is entered when the Important: If there is only one problem, it will be
door is open and the service switch on the the only error code shown when you enter the
controller is pressed. The operator can now use error code submenus.
the keypad to move through the main routine
menu. With an error code showing on the display,
press key number 4 to access detailed
Key number 1: Abort/Cancel - will return to information.
previous menu prompt. After making repairs with an error code showing
Key number 2: Scroll Up - forward in menu. on the display, press and hold key number 4 for
Key number 3: Scroll Down - backward in menu. 2 seconds will clear the error.
Key number 4: Enter/Save/Clear - Allows you to Press key number 1 to return to “Error Codes”.
enter a specific routine, save
what you have programmed, or “Vend Mechanism” - Vend
clear the error prompts. Mechanism Summary Error Codes
Note: Routines with * are password protected. Press key number 4 and the display will show
They can only be viewed and entered after the the following:
password is entered at the “Password Entry” - “HORIZ”, X (horizontal) motor issue.
prompt. - “VERT”, Y (vertical) motor issue.
- “PICKI”, picker home switch issue.
EXTERNAL MENU MODE: - “PICKO”, picker out switch issue.
The information available in this mode is - “PORT”, port door switch/board issue.
obtainable with the door closed or open as long - “VS”, port vend sensor board issue.
as the vender is in normal mode, by entering the - “XHOME”, X (horizontal) motor home
password which is set at 4, 2, 3, 1. Note: 4231 is switch issue.
the factory default and can be programmed to - “YHOME”, Y (vertical) motor home
any four digit combination. Information available switch issue.
is historical cash counted, interval cash counted - “MOTOR”, port/delivery cup motor
for each selection, historical sale (total number issue.
of vends), interval vends counted for each - “PICKRS”, picker return spring issue.
selection, error codes, and return. Refer to the Press key number 1 will return to “Vend

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Mechanism” if all vend mech Error Codes have Codes” if there are no Error Codes. Press key
not been cleared. If all vend mech Error Codes number 1 will return to “Error Codes”.
have been cleared the next error mode will be
displayed, or “No Error Codes” if there are no “Bill Validator” - Bill Validator Summary
Error Codes. Press key number 1 will return to Error Codes
“Error Codes”. Press key number 4 and the display will show one of
the following:
“Control System” - Control System - “Bill Val Comm” indicating a bill validator
Summary Error Codes communication error (No communication for more
Press key number 4 and the display will show one of than 5 seconds).
the following: - “Bill Stack Full” indicating the bill stacker is full.
- “Door Switch”, indicating a door switch in the - “Bill Motor Error” indicating a defective motor in
open position for more than 1 hour. the validator.
- “RAM Checksum”, indicating the check sum for - “Bill Jam ” indicating a bill jam in the validator.
service mode settings memory has been - “Bill Val ROM” indicating a check sum error.
corrupted. - “Bill Stack Open” indicating an open stacker.
- “Scale Factor”, indicating a peripheral has - “Bill Sense Err” indicating a bill validator sensor
introduced a scaling factor that is error.
incompatible with current setting. Press key number 1 will return to “Bill Validator” if all
“FRAM”, memory module read/write error. changer Error Codes have not been cleared.
- “RTC”, RTC read/write error, real time clock If all validator Error Codes have been cleared the
issue. next error code will be displayed or “No Error
- ‘Low Battery”, low battery issue. Codes” if there are no Error Codes.
- “PWROUT”, power lost. Press key number 1 will return to “Error Codes”.
Press key number 1 will return to “Control System” if all
control system Error Codes have not been cleared. If “Card Reader” - Card Reader Summary
all control system Error Codes have been cleared the Error Codes
next error code will be displayed, or “No Error Codes” if Press key number 4 and the display will show one of
there are no Error Codes. Press key number 1 will the following:
return to “Error Codes”. - “Card Reader Comm”, indicating no card reader
communication for 5 seconds.
“CHANGER” - Changer Summary Error - “Card Reader #”, indicating the most recent “non-
Codes transient error” from the card reader (failed card
Press key number 4 and the display will show one of reader).
the following: Press key number 1 will return to “Card Reader” if all
- “Changer Comm”, indicating a changer changer Error have not been cleared. If all card reader
communication error (No communication for Error Codes have been cleared the next error code will
more than 2 seconds). be displayed or “No Error Codes” if there are no Error
- “Tube Sense”, indicating a tube sensor error. Codes. Press key number 1 will return to “Error
- “Changer Inlet”, indicating an inlet chute blocked Codes”. Press key number 2 will scroll to the next
error (no coins sensed in acceptor for 96 hours). routine.
- “Tube Jam #”, indicating a tube jam error.
- “Changer ROM”, indicating a changer ROM “OLM” – On Line Module Summary Error
check sum error (failed changer). Codes
- “Excessive Escrow”, indicating excessive escrow Press key number 4 and the display will show one of
attempts (more than 255 since last coin sensed). the following:
- “Coin Jam”, indicating a coin jam reported by coin
- “On Line Network”, error reported by the OLM.
mech.
- “Low Acceptance”, indicating a low coin - “On Line Internal”, error reported by the OLM.
acceptance rate (less than 80%). Press key number 1 will return to “OLM” if all OLM
- “Acceptor Disconnected”, indicating an acceptor Errors have not been cleared. If all OLM Error Codes
is unplugged. have been cleared the next error code will be displayed
- “Coin Routing Err”, indicating a coin was mis- or “No Error Codes” if there are no Error Codes. Press
routed. key number 1 will return to “Error Codes”. Press key
Press key number 1 will return to “CHANGER” if all number 2 will scroll to the next routine.
changer Error Codes have not been cleared.
If all changer Error Codes have been cleared the
next error code will be displayed or “No Error

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“Remote Vend Mech” - Remote Vend - “Not Cooling”, indicating the cooling system has
Mechanism (USD) Error. failed to decrease temperature 10 F per
Press key number 4 and the display shows one of the hour while the compressor is running.
following. - “Health Timer” – Health Timer Error
- “Remote Vend Comm #”, indicates no The initial pull down time has not met the
communication for 5 seconds with remote vend health timer constraints. Refer to “Health
mech at address “#”. Timer” section for details. Press and hold
- “Remote Vend #”, indicates error code number “#” key number 4 for 2 seconds will clear the
from the remote vend mech at address “a”. error and the display will show “No Error
Press key number 1 will return to “Remote Vend Mech” Codes”.
if all remote vend mechanism Error Codes have not - “Health Code” – Health Code Error
been cleared. If all remote vend mechanism Error The health code cooling constraints have
Codes have been cleared the next error code will be not been met. Refer to “Health Timer”
displayed, or “No Error Codes” if there are no Error section for details. Press and hold key
Codes. Press key number 1 will return to “Error number 4 for 2 seconds will clear the error
Codes”. Press key number 2 will scroll to the next and the display will show “No Error
routine. Codes”.
Press key number 1 will return to “Refrigeration” if all
refrigeration summary errors have not been cleared. If
“SAT” – Satellite Device Error. all refrigeration summary Error Codes have been
Press key number 4 and the display shows one of the cleared the next error code will be displayed, or “No
following. Error Codes” if there are no Error Codes. Press key
- “SATC”, satellite communication issue. number 1 will return to “Error Codes”. Press key
- “BADM”, bad motor reported. number 2 will scroll to the next routine.
- “MISM”, missing motor reported.
Press key number 1 will return to “SAT” if all SAT Error
Codes have not been cleared. If all SAT Error Codes “Coin Pay Out” - COIN PAYOUT ROUTINE
have been cleared the next error code will be displayed, This function allows you to dump coins from the coin
or “No Error Codes” if there are no Error Codes. Press mechanism. Note: If a coin mech is not installed, you
key number 1 will return to “Error Codes”. Press key will not be able to enter the program to display
information. Press key number 4 to enter mode and the
number 2 will scroll to the next routine.
lowest coin value dispensable will show on the display.
Press key number 2 or 3 to scroll through the different
“Select/Display” - Selection / Display coin values available. Press and hold key number 4 to
Device (ASD) Error dump the coins whose value is shown on the display.
Press key number 4 and the display shows: Press key number 1 will return to “Coin Pay Out”. Press
- “Select/Display Comm”, indicating no key number 2 to scroll to the next routine.
communication to selection / display device for
five seconds. “Tube Fill” - TUBE FILL ROUTINE
Press key number 1 will return to “Select/Display” if all This function allows you to count the coins loaded in the
selection / display device Error Codes have not been top (separator) of the coin mech that will be routed to an
cleared. If all selection / display device error have been inventory tube. Note: If a coin mech is not installed,
cleared the next error code will be displayed or “No you will not be able to enter the program to display
Error Codes” if there are no Error Codes. information. Press key number 4 to enter mode and the
Press key number 1 will return to “Error Codes”. total number of the coin type being loaded will be
Press key number 2 will scroll to the next routine. displayed and counted in the vender controller as they
are accepted. The controller will inhibit the acceptance
“Refrigeration” - Refrigeration Summary of any coin which does not go to a tube during this
Error Codes procedure. If a tube full status is detected, that coin type
Press key number 4 and the display shows one of the will be inhibited. When you finish loading all coins press
following: key number 1 to return to “Tube Fill”. Press key number
- “Temp Sense Err”, indicating the temperature 2 to scroll to the next routine.
sensor is defective or unplugged.
- “Temp Too Cold”, indicating the cabinet “Test Modes” - TEST ROUTINE
temperature is 30 F below lower limit. This function allows you to diagnose different functions
- “Temp Too Hot”, indicating the cabinet of the vender. Press key number 4 and the display will
temperature is 30 F above upper limit. show “Test vend”. For additional Dixie-Narco Factory
Diagnostics refer to page ###. Press key number 2 or

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3 to scroll through the test routines available. Press key This function allows you to enter the following routines
number 1 to return to “Test Modes”. which are not accessible until the operator enters a
“Test Vend” - Vend Testing password, which is set as 4-2-3-1. To enter the
This function allows you to test vend each column. password, press key number 4 until the display goes
Press key number 4 and the display will show blank. Then press key number 2, then 3, then 1, and
“Column A1”. Press key numbers 2 or 3 to scroll then 4, and “Cash Counters” should appear on the
through the columns available to run in motor test. display. If not entered properly, the display will return to
Press and hold the Power Interrupt (PI) switch. “Password Entry” after approximately 16 seconds. If
Press key number 4 to vend from the column entered correctly, the display will go to the next function
displayed. Press key number 1 will return to “Test “Cash”.
Vend”. Press key number 2 to scroll to next test
mode. * “Cash Counters” - CASH COUNTER
“Test Sel Switch” - Select Switch Test ROUTINE
This function allows you to test each selection. This function will show the user the vender historical
Press key number 4 and the display will show total cash counted and the interval cash counted for
“Selection 4”. Then press any key and the display each selection for the vender. Press key number 4 and
will show the last key number pressed. “Cash Tot”/”######.##” will show on the display where
Press and hold key number 1 for approximately 5 the 8"#” characters are the historical total cash counters
seconds will return to “Test Sel Switch”. Press that have been recorded. Note: Leading zeros are not
key number 2 to scroll to the next test mode. displayed. Example: Display flashes “Cash Tot”, then
“262500”. This is $2625.00 historical total cash. Press
“Test Display” - Display Test key number 2 to scroll to “Card Tot”/######.##”, where
This function allows you to test all segments in the the 8# characters are the historical card reader cash
display. Press key number 4 and a lower case counters. Note: Leading zeros are not displayed.
alphabet will display, then turn off , then an upper Press key number 2 or 3 to display “Cash Sel
case alphabet will display alternating until key A1”/”######.##” where the 8"#” characters are the
number 1 has been pressed to return to “Test interval cash counters for that selection. Note: Leading
Display”. Press key number 2 to scroll to next test zeros are not displayed. Pressing key number 2 or 3 at
mode. this time will scroll through the available selection cash
counters. Example: Display flashes “Cash Sel A1”,
“Test Relays” - RELAY TEST then “520.50”. This is $520.50 interval cash for
This function allows you to test the relay electronic selection A1. Press key number 1 to return to “Cash
control of the compressor (“Compressor #”), the Tot”/”######.##”. Press key number 1 to return to
evaporator fan(s) (“Fan #”), and the sign front light “Cash Counters”. Press key number 2 to scroll to the
(“Light#”). next routine.

CAUTION: Disconnect power to the compressor * “Sales Counters” - SALES COUNTER

before testing the compressor relay. Failure to ROUTINE
disconnect power to the compressor before testing This function will show the user the vender historical
the relay could result in damaging the compressor. total number of vends and the interval vends counted
for each selection for the vender. Press key number 4
Press key number 4 and the display will show and “Sales Tot”/”########” will show on the display
“Compressor #”, where # is the state of the relay - 0 where the 8"#” characters are the historical total vend
= not activated or off; 1 = activated or on. Press key counters that have been recorded. Note: Leading
number 4 to toggle the relay on and off. Press key zeros are not displayed. Example: Display flashes
number 2 to scroll to “Fan #”, where # is the state of “Sales Tot”, then “1325”. This is 1325 historical vends.
the relay - 0 = not activated or off, 1 = activated or If in a BevMax 4 with a Snack Vender attached you will
on. Press key number 4 to toggle the fan(s) on and also have available Drink Sales # & Snack Sales #.
off. Press key number 2 to scroll to “Light #”, where Press key number 2 to display Drink Sales # (if Snack
# is the state of the relay - 0 = not activated or off; 1 Vender attached). Press key number 2 to display
= activated or on. Press key number 4 to toggle the Snack Sales # (if Snack Vender attached).
lights on and off. Press key number 1 to return to Press key number 2 to display “Sales Sel
“Test Modes”. Press key number 2 to scroll to A2”/”########”, where the 8"#” characters are the
“Password Entry”. interval vend counters for that selection. Note: Leading
zeros are not displayed. Pressing key number 2 or 3 at
* “Password Entry” - PASSWORD this time will scroll through the available selection vend
counters. Example: Display flashes “Sales Sel A1” then
ROUTINE

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“145”. This is 145 interval vends counted for selection With the display showing the setting of the tray you
A1. Pressing key number 1 will return to “Sales wish to set price in press the key 4 to enter. At
Tot”/”########”. Press key number 1 to return to “All’ Selections” when you press 4 and enter the
“Sales Counter”. Press key number 2 to scroll to the display will show “#.##” or current price set. Press
next routine. key “2” to increase the vend price or key “3” to
decrease the vend price. With the display
* “Price Program” - PRICE SETTING showing the vend price you require, press key “4”
ROUTINE to save. If you select an individual tray number to
This function allows the user to set pricing. When set price in, when you press 4 and enter the
Configuration Code 1 is programmed to “Config 1 0” display will show “All Selections (for tray 21 only)”.
the vender is set for single price vending. When Press key 2 to scroll to 211 thru 21# then back to
Configure Code 1 is set to “Config 1 1”, the vender is All Selections (for 21 tray only)”. At the position
set for multi-pricing (or a price for each selection needs you wish to set price when you press 4 and enter
to be set). Note: This routine is lockable when using a the display will show “#.##” or current price set.
data collection device. Press key “2” to increase the vend price or key “3”
to decrease the vend price. With the display
Single Price price setting:
Press key number 4 “Single Price” will show on showing the vend price you require, press key “4”
display. Press the ”4” key and “Price Sel #.## will to save.
show on display. Press key “2” to increase the
vend price or key “3” to decrease the vend price. “StS Programming” – SPACE TO SALES
With the display showing the vend price you ROUTINE
require, press key “4” to save. All selections will This function allows you to change the space to sale
be set to vend at the saved vend price. settings. Press key number 4 and “Option #” or
Multiprice price setting: “Custom StS” will show on the display, which indicates
Press key 4 and display will show “All Selections”. the current space to sales option. For the 7 options
Press key 2 to scroll from “All Selections” to available, see list below. Press key number 2 to scroll
individual tray selections “A, B, C, D, E”. With the through the options. Press key number 4 with the
display showing the All settings of the tray you desired option showing on the display to save that
wish to set price in press the key 4 to enter. At “All option and return to “StS Programming”.
Selections” when you press 4 and enter the
display will show “#.##” or current price set. Press Space to Sales Options:
key “2” to increase the vend price or key “3” to “Option 1” 1 to 1 = Columns are assigned to
decrease the vend price. With the display selections with the same number.
showing the vend price you require, press key “4” “Option 2” Tray = Full tray assigned.
to save. If you select an individual tray letter to set Example: selections A1 thru A9
price in, when you press 4 and enter the display vend from columns A1 thru A9
will show “All Selections (for tray A only)”. Press sequentially.
key 2 to scroll to A1 thru A9 then back to All “Option 3” Half Tray = Half tray assigned.
Selections (for A tray only)”. At the position you Example: selections A1 thru A5
wish to set price when you press 4 and enter the vend from columns A1 thru A5
display will show “#.##” or current price set. Press sequentially and selections A6
key “2” to increase the vend price or key “3” to thru A9 vend from columns A6
decrease the vend price. With the display thru A9 sequentially.
showing the vend price you require, press key “4” “Option 4” Groups of 3 = Groups of 3
to save. columns are assigned sequentially
to work with associated selections.
Factory default setting is “Single Price”. Press key Example: selections A1 thru A3
number 1 to return to “Price Program”. Press key vend from columns A1 thru A3
number 2 to scroll to the next routine. sequentially.
“Option 5” Combined groups of 2 & 3 =
IMPORTANT: If Enable Snack Vender is set to Selection grouping per tray will be
“1” or on the vender must be set for Multiprice assigned columns 1 & 2; 3 & 4; 5 &
price setting. When scrolling through to select 6; 7, 8, & 9 working with associated
where to set prices you will see the following; selections.
“All Drink Selections, A, B, C, D, E, and then All “Option 6” Combined groups of 3 = Selection
Snack Selections. At “All’ Snack Selections” grouping per tray will be assigned
Press key 2 to scroll from “All Snack Selections” to columns 1, 2, & 3; 4 & 5; 6 & 7; 8 &
individual tray selections “21, 22, 23, 24,25, 26”. 9 working with associated

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 selections. “Over-ride Switch”, “Select Block 1”, and “Select
“Custom StS” Custom space to sales = Allows Block 2”. Press key number 4 and “Config 2 #”
you to assign columns in blocks will be displayed with the # flashing. Press key
working with associated numbers 2 or 3 to scroll between “Config 2 0”
selections. and “Config 2 1”. Press key number 4 with the
With “Custom StS” showing, press key number 4 display flashing the setting you wish to use.
and “Clear Settings?” will show on display. Press Press key number 1 to return to “Config 2”.
key number 4 and wait a few seconds will clear the Press key number 2 to scroll to “Config 3”.
current space to sale settings. Press key number 1
will return to “Custom StS”. Press key number 4 Config 3 - Configuration Switch 3 - POS
and wait a few seconds will show “Selection A1” Message
alternating with columns assigned to blocks. Press This code is used to disable the point of sale
key number 4 will show “First?A1” or the individual message. Config 3 0 = enabled, Config 3 1 =
selection to start a block. Press key number 3 to disabled. Press key number 4 and “Config 3 #”
scroll to “First?E9” or the largest selection available. will be displayed, with the “#” flashing. Press
Press key number 4 will show “Last?A1” or the last key numbers 2 or 3 to scroll between “Config 3
column for custom space to sales blocks. Press key 0” and “Config 3 1”. Press key number 4 with
number 2 will show “Last?A1” or the largest column for the display flashing the setting you wish to use.
custom space to sales blocks available. Press key Press key number 1 to return to “Config 3”.
number 4 will show “Save Setting?” Press key number Press key number 2 to scroll to “Config 4”.
4 will save the new settings.
Config 4 - Configuration Switch 4 - Automatic
Viewing of Historical Sales and Cash
* “Config Switches” - MACHINE
Accounting, Error Codes or No Error Codes
CONFIGURATION This code is used to enable viewing of historical
This function allows the user to access and change the sales, historical cash, Error Codes or No Errors
programming of the following machine configuration automatically when the door is opened. To
settings. Note: This routine is lockable when using a enable automatic viewing option enter “Config
data collection device. If you press key number 4 and 1”; to disable enter “Config 4 At “Config 4 0”
the display shows “Locked Menu”, this means Error Codes or No Errors automatically
configuration setting changes will not be allowed. If displays when the door is open. Press key
“Config 1” is displayed, then configuration setting number 4 and “Config 4 #” will be displayed,
changes will be allowed. “Locked Menu” can only be with the “#” flashing. Press key number 2 or 3
enabled or disabled through DEX interrogation. If to scroll between “Config 4 0” and “Config 4 1”.
“Config 1” is displayed, the listed settings are available. Press key number 4 with the display flashing
Note: You must press key number 4 with the the setting you wish to use. Press key number
configuration code displayed if you wish to enter the 1 to return to “Config 4”. Press key number 2
edit mode. The “0” or “1” will be flashing to to scroll to “Config 5”.
acknowledge you are in the edit mode.
Config 5 - Configuration Switch 5 – Door
IMPORTANT: All machine configuration codes are
disabled coming from the factory (Config # 0). Switch Reset Status
Config 1 - Configuration Switch 1 - Multi-Price This code is used to reset all interval data when
Setting Mode the door switch is cycled and at least one data
This code is used to enable the single price register is read via the display when set at
mode “Config 1 0” or multi-price mode “Config “Config 5 1” or to reset all interval data only
1 1”. Press key number 4 and “Config 1 #” will when the “RESET” command is received via
be displayed, with the “#” flashing. Press key handheld or portable computer when set at
numbers 2 or 3 to scroll between “Config 1 0” “Config 5 0”. Press key number 4 and “Config 5
and “Config 1 1”. Press key number 4 with the #” will be displayed, with the “#” flashing. Press
display flashing the setting you wish to use. key numbers 2 or 3 to scroll between “Config 5
Press key number 1 to return to “Config 1”. 0” and “Config 5 1”. Press key number 4 with
Press key number 2 to scroll to “Config 2”. the display flashing the setting you wish to use.
Press key number 1 to return to “Config 5”.
Config 2 - Configuration Switch 2 - Optional Press key number 2 to scroll to “Config 6”.
Features Enable
This code is used to allow (Config 2 1) the
following optional features to be displayed and
enabled: “Lighting Control”, “Select Discount”,

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Config 6 - Configuration Switch 6 - Reserved 2 will scroll to next routine.
This code is reserved for future use. Press key
number 2 to scroll to “Config 7”. *”Correct Change” - CORRECT CHANGE
Config 7 - Configuration Switch 7 - Save ONLY CONTROL ROUTINE
Credit This function is used to allow consumer overpay, set a
This code is used to determine how long a correct change value, and set an unconditional
credit will be saved. C7 0 will save the credit acceptance value. Press key number 4 will enter
for five minutes. Config 7 1 will save the credit “ConsumerOverpay#”.
indefinitely. Press key number 4 and “Config 7 “ConsumerOverpay #” - Allow Consumer
#” will be displayed, with the “#” flashing. Press Overpay
key number 2 or 3 to scroll between Config 7 0 This function allows the vender to vend with the
and Config 7 1. Press key number 4 with the risk of not being able to return the full amount of
display flashing the setting you wish to use. change. This function has to be turned on to be
Press key number 1 to return to “Config 7”. able to allow consumer overpay. Press key
Press key number 2 to scroll to “Config 8”. number 4 and display will show
“ConsumerOverpay #”, where “#” is flashing.
Config 8 - Configuration Switch 8 - Force Vend “ConsumerOverpay1” will allow consumer
This code is used to determine escrow to overpay (customer could potentially be
select or escrow to price. Config 8 0 will set shortchanged) and “ConsumerOverpay0” will
vender to escrow to select and Config 8 1 will not allow consumer overpay (will not allow
set vender to escrow to price. Press key customer to be shortchanged). Press key
number 4 and “Config 8 #” will be displayed, number 2 or 3 to scroll between ”
with the “#” flashing. Press key number 2 or 3 ConsumerOverpay0” and
to scroll between Config 8 0 and Config 8 1. “ConsumerOverpay1”. Press key number 4 with
Press key number 4 with the display flashing the display blinking the setting you wish to use.
the setting you wish to use. Press key number Display will return to “ConsumerOverpay#”.
1 to return to “Config 8”. Press key number 2 Press key number 2 to scroll to “Corr Chg
to scroll to “Config 9”. value”.

Config 9 - Configuration Switch 9 - Multi Vend

This code is used to allow multiple vends “Corr Chg Value” - Correct Change Value
without re-depositing funds. Config 9 0 will not This is the function that the control board will
allow multiple vends and Config 9 1 will allow use to set a value which will turn on the
multiple vends. Press key number 4 and correct change indicator. Note: If “Uncond
“Config 9 #” will be displayed, with the “#” Accept” is set, the “Corr Chg Value” should
flashing. Press key number 2 or 3 to scroll be equal to or less than the “Uncond
between Config 9 0 and Config 9 1. Press key Accept”. Note: If the value set is 00.00, the
number 4 with the display flashing the setting correct change indicator will never come on.
you wish to use. Press key number 1 to return If the controller determines that it cannot return
to “Config 9”. Press key number 2 to scroll to the exact amount of the correct change value or
“Config 10”. any value less than it, then the indicator will be
turned on. Press key number 4 and the display
will show “##.##’. Press key number 2 or 3 to
Config 10 - Configuration Switch 10 - Bill
scroll from 00.00 to 99.99. Press key number 4
Escrow Inhibit
with the display showing the value you wish to
This code is used to allow last bill that meets or
use. Display will return to “Corr Chg Value”.
exceeds maximum vend price to be held in
Press key number 2 to scroll to “Uncond
escrow. Config 10 0 will escrow bill and Config
Accept”.
10 1 will not escrow bill (or stack the bill). Press
“Uncond Accept” - Unconditional Acceptance
key number 4 and “Config 10 #” will be
Value
displayed, with the “#” flashing. Press key
This is the function that the control board will
number 2 or 3 to scroll between Config 10 0
use to set the largest value of any single form
and Config 10 1. Press key number 4 with the
or currency (coin or bill) that can be accepted
display flashing the setting you wish to use.
without having enough change to pay back the
Press key number 1 to return to “Config 1 0”.
full amount. Press key number 4 and the
Press key number 2 to scroll to the next
display will show “##.##”. Press key number 2
configuration code. Press key number 1 to
or 3 to scroll from 00.00 to 99.95. Press key
return to “Config Switches”. Press key number
number 4 with the display showing the value

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 you wish to use. Display will return to “Uncond Press key number 2 to scroll between Enable
Accept”. Press key number 1 to return to 0 and Enable 1. Press key number 4 with the
“CorrectChange”. Press key number 2 to scroll display showing the setting you wish to use
to next routine. and display will return to “Enable #”. Press
key number 2 to scroll to “Year”.
*”Preview Password” - PREVIEW DATA “Year” - Year Setting (00 to 99)
PASSWORD ROUTINE Press key number 4 and the current year
This function is used to enable viewing of cash setting will show on display. Press key number
collected, product sales, and error codes without 2 or 3 to change the last 2 digits of the year (00
opening the door. To view the data the 4 digit to 99). Press key number 4 with the display
password (4-2-3-1) must be entered. Once entered the showing the year you wish to use and display
“Cash Counters”, “Sales Counters”, “Error Codes”, and will return to “Year”. Press key number 2 to
“Return to Sales” menus are available from the front of scroll to “Month”.
the vender. To view, follow instructions for cash “Month” - Month Setting (01 to 12)
counter routine, sales counter routines, error routine Press key number 4 and the current 2 digit
and return. month setting will show on display. Press key
To change “Preview Password” password: number 2 or 3 to change the month (01 to 12).
At “Preview Password” press key number 4, “####” Press key number 4 with the display
(representing current four digit password) will show on showing the month you wish to use and
display with the far left digit blinking. Press key number display will return to “Month”. Press key
2 to scroll to number desired for password. Press key number 2 to scroll to “Day”.
number 4. The next digit will start blinking, press key “Day” - Day of Month Setting (1 to 31)
number 2 to scroll to number desired for password. Press key number 4 and the current 2 digit
Press key number 4. Continue this process until all 4 day of month setting will show on display.
digits are set. Then press key number 4 and the display Press key number 2 or 3 to change the day of
will return to “Preview Password” and the new month (1 to 31). Press key number 4 with the
password has been saved. Pressing key number 1 at display showing the day you wish to use and
anytime during this routine will return to “Preview display will return to “Day”. Press key number
Password” with no changes to password occurring. 2 to scroll to “Hour”.
Press key number 2 to scroll to next routine. “Hour” - Hour and Minute Setting (0000 to
2359)
Press key number 4 and the current 4 digit
*”Language Select” - LANGUAGE hour and minute setting will be displayed (24
ROUTINE hour). The hour setting will be blinking to
This function is used to set the language that will be indicate it can be changed. Press key
used for display messages. Note: This does not change number 2 or 3 to change the hour setting.
the menu prompts. Press key number 4 and the Press key number 4 to save and the minute
display will show the language currently set in the setting will start blinking to indicate it can be
controller. Press key number 2 or 3 to scroll through the changed. Press key number 2 or 3 to change
languages available. the minute setting. Press key number 4 will
save and return display to “Hour”. Press key
English Spanish number 2 to scroll to “Daylight Savings”.
French Italian “Daylight Savings” - Daylight Saving Time
German Pycck (Russian ) Setting
This function is used to set the preferred
With the language you wish to enter showing on the daylight savings time setting. Press key
display, press key number 4. The display will return to number 4 will display the current setting. Press
“Language Select”. Press key number 2 to scroll to key number 2 or 3 to scroll through the
next routine. “Daylight savings” options listed:
- “OFF”, no daylight savings time changes
*”Time Programming” – TIME AND DATE made.
ROUTINE - “Australia”, Australian rules - Set forward
This function is used to set the year, month, date, and 1 hour at 1:00 am on the first Sunday in
hour (military 24 hour clock). Press key number 4 and October; Set backward 1 hour at 1:00 am
“Enable #” will show on display. on the last Sunday in March.
“Enable #” - Time and Date Enable Routine - “Europe”, European rules - Set forward 1
Press key number 4 and Enable 0 = disabled hour at 1:00 am on the last Sunday in
or Enable1 = enabled will show on display. March; Set backward 1 hour at 1:00 am on

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 the last Sunday in October. number 4 and “hhmm” will show on the display,
- “North America”, North American rules - where “hh” is the hour (military time) and “mm”
Set forward 1 hour at 2:00 am on the is the minute. “hh” will be blinking, indicating
second Sunday in March; Set backward 1 the hour setting may be changed. Press key
hour at 2:00 am on the first Sunday in number 2 to scroll from 00 to 23. With the
November. display showing the hour you wish to start light
Press key number 4 with the display showing conservation, press key number 4. “mm” will
the setting you wish to use and display will start blinking, indicating the minute setting may
return to “Daylight Savings”. Press key be changed. Press key number 2 to scroll from
number 1 to return to “Time Programming”. 00 to 59. With the display showing the minute
Press key number 2 to scroll to next routine. you wish to start light conservation, press key
number 4. The display will return to “Start
*”Lighting Control” - LIGHTING Hour”. Press key number 1 to return to “Start
CONSERVATION CONTROL Time”. Press key number 2 to scroll to “Stop
ROUTINE (Config 2 Must Be Time”.
Enabled – Config 2 1) “Stop Time” - Stop Light Conservation Setting
This function is used to turn the lights off and (lights on)
on during certain periods of the day. Press This function is used to set the days and time to
key number 4 will enter “Enable #”. stop light conservation. Press key number 4 and
“Enable #” - Lighting Conservation Control Enable “Stop Day” will show on the display.
Routine “Stop Day” - Day to Stop Setting
This function is used to disable Lighting This function is used to set the days of the
Conservation Control “Enable 0” (lights will be on at week to stop light conservation and can be set
all times) or enable Lighting Conservation Control in the same manner as Day to Start Setting.
“Enable 1” (lights can be set to turn off). Press key “Stop Hour” - Stop Hour and Minute Setting
number 4 and the current “Enable #” setting will be This function is used to set the hours and
displayed. Press key number 2 or 3 to scroll minutes to stop light conservation and can be
between “Enable 0” and “Enable 1”. Press key set in the same manner as Start Hour and
number 4 with the display showing the setting you Minute Setting. Press key number 1 to return to
wish to use. Press key number 2 to scroll to “Start “Stop Time”. Press key number 1 to return to
Time”. “Lighting Control”. Press key number 2 to scroll
“Start Time” - Start Lighting Conservation Setting to next routine.
(lights off)
This function is used to set the days and time to *”Refrigeration ” - REFRIGERATION
start light conservation when “Enable 1” is
selected. Press key number 4 and “Start Day”
ROUTINE
This function is used to electronically control the
will show on the display.
refrigeration operations of the vender. Press key
“Start Day” - Day to Start Setting
number 4 will enter “Enable #”.
This function is used to set the days of the
“Enable #” - Energy Conservation Enable Routine
week to start light conservation. Press key
This function is used to disable Energy
number 4 and “XXXXXX#” will show on the
Conservation “Enable 0” or enable Energy
display, where XXXXXX will be the day of the
Conservation “Enable 1”. When enabled the
week (i.e. Monday, Tuesday, Wednesday,
cabinet temperature will be allowed to rise to the
Thursday, Friday, Saturday, Sunday, Every
programmed storage level (“Storage”) during the
day) and # is 0 = disable, 1 = enable. With the
following programmed time blocks. Press key
display showing the day you wish to set press
number 4 and the current “Enable X” setting will be
key number 4. The # will start blinking. Press displayed. Press key number 2 or 3 to scroll
key number 2 or 3 to scroll between between “Enable 0” and “Enable 1”. Press key
“XXXXXX0” and “XXXXXX1”. Press key number 4 with the display showing the setting you
number 4 with the display showing the setting wish to use. Press key number 2 to scroll to
you wish to use. Display will return to “Start”.
“XXXXXX#”. Press key number 2 to scroll to “Start Time” - Start Energy Conservation
the next day to set or press key number 1 to This function is used to set the days and time to
return to “Start Day”. Press key number 2 to start Energy Conservation when “Enable 1” is
scroll to “Start Hour”. selected. Press key number 4 and “Start Day” will
“Start Hour” - Start Hour and Minute Setting show on the display.
This function is used to set the hours to start “Start Day” - Day to Start Setting
light conservation (lamps off). Press key This function is used to set the days of the

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 week to start Energy Conservation. This function is used to set the average product
Press key number 4 and “XXXXXX#: will temperature for initial pull down and reload
show on the display, where XXXXXX will be recovery. Press key number 4 and “tt.tx” will
the day of the week (i.e. Monday, Tuesday, show on the display where x is F (Fahrenheit)
Wednesday, Thursday, Friday, Saturday, or C (Celsius) and tt.t is the degrees.
Sunday, Every day) and # is 0 = disable, 1 = Press key number 2 to increase or 3 to
enable. With the display showing the day you decrease the number by 10 F or 0.50 C. With
wish to set press key number 4. The # will the display showing the set point temperature
start blinking. Press key number 2 or 3 to you wish to use, press key number 4.
scroll between “XXXXXX0” and “XXXXXX1”. Press key number 2 to scroll to “Storage”.
Press key number 4 with the display showing “Storage” - Storage Setting Routine (Default
the setting you wish to use. Display will return Temperature 60.00 F / 15.50 C)
to “XXXXXX#”. Press key number 2 to scroll This function is used to set the temperature for
to the next day to set or press key number 1 product storage and is used when Energy
to return to “Start Day”. Press key number 2 Conservation is enabled. Press key number 4
to scroll to “Start Hour”. and “tt.tx” will show on display when X is F
“Start Hour” - Start Hour and Minute Setting (Fahrenheit) or C (Celsius) and tt.t is the
This function is used to set the hours to degrees. Press key number 2 to increase and
start Energy Conservation. Press key 3 to decrease the number by 10 F or 0.50 C.
number 4 and “hhmm” will show on the With the display showing the storage setting
display, where “hh” is the hour (military time) you wish to use, press key number 4. Press
and “mm” is the minute. “hh” will be you wish key number 2 to scroll to “Display X”.
to start Energy Conservation, press key
number 4. The display will return to “Start “Display #” - POS Temperature Display
Hour”. Press key number 1 to return to “Start Enable Routine
Time”. Press key number 2 to scroll to “Stop This function is used to enable the POS
Time”. Temperature to be displayed following the
“Stop Time” - Stop Energy Conservation “Ice Cold COCA-COLA” POS message.
This function is used to set the days and time to Press key number 4 and “ Display X” will show
stop energy conservation when “Enable 1” is on the display where x is the current setting.
selected. Press key number 4 and “Stop Day” will With “X” blinking, press key number 2 or 3 to
show on the display. scroll between “Display 0” disabled or not
displayed and “ Display 1” enabled or
“Stop Day” - Day to Stop Setting
This function is used to set the days of the displayed. With the display showing the
week to stop energy conservation and can be setting you wish to use, press key number 4.
set in the same manner as “Start Day” and Press key number 1 to return to
“Start Hour”. “Refrigeration”. Press key number 2 to scroll
to next routine.
“Start Hour” - Stop Hour and Minute Settings
This function is used to set the hours and
minutes to stop energy conservation and can *”Select Block 1" - BLOCK SELECTION
be set in the same manner as “Start Hour”. BANK 1 ROUTINE (Config 2 must be
Press key number 1 to return to “Stop Time”.
enabled – Config 2 1)
This function is used to set selections which will be
Press key number 2 to scroll to “Degrees”.
blocked during certain periods of the day. Press key
“Degrees F(C)” - Degree Fahrenheit / Celsius
number 4 will enter “Enable X”.
Setting Routine
“Enable X” - Blocking Enable Routine
This function is used to set the degree reading
This function is used to disable blocking “Enable 0”
to Fahrenheit (Degrees F) or Celsius (Degrees
or enable blocking “Enable 1”. When enabled,
C). Press key number 4 and “Degrees X”,
where the current setting (X) will be blinking. active selections will not be allowed to vend on the
Press key number 2 or 3 to scroll between days and times programmed. Press key number 4
Degrees F and Degrees C. Press key number and the current “Enable” setting will be displayed.
4 with the display blinking the setting you wish Press key number 2 or 3 to scroll between “Enable
to use. Press key number 1 to return to 0” and “Enable 1”. Press key number 4 with the
“Degrees”. display blinking the setting you wish to use. Display
Press key number 2 to scroll to “Setpoint”. will return to “Enable X”. Press key number 2 to
“Setpoint” - Set Point Control Routine (Default scroll to “Start Time”.
Temperature 35.00 F) “Start Time” - Start Selection Blocking Routine

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 This function is used to set the day(s) and time to selection number displayed. 0 = disabled; 1 =
start selection blocking. Press key number 4 and enabled. Press key number 2 to scroll to the key
“Start Day” will show on the display. number setting you desire to change. Press key
“Start Day” - Day of Week Start Setting number 4 with the key number showing you wish
This function is used to set the day(s) of the week to change (i.e. Select A1 #) and the # will start
to start selection blocking. Press key number 4 blinking. Press key number 2 or 3 to scroll
and “XXXXXX#” will show on the display, where between Select A1 0 and Select A1 1. Press key
XXXXXX will be the day of the week (i.e. number 4 with the display showing the setting you
Monday, Tuesday, Wednesday, Thursday, wish to use. Display will return to Select A1 #.
Friday, Saturday, Sunday, Every day) and # is 0 Press key number 1 to return to “Selection”.
= disable, 1 = enable. With the display showing Press key number 2 to scroll to “Lighting #”.
the day you wish to set press key number 4. The “Lighting #” - Lighting / P.O.S. Display Control
# will start blinking. Press key number 2 or 3 to This function is used to turn the lights (if supported) and
scroll between “XXXXXX0” and “XXXXXX1.” P.O.S. Display Message off during selection blocking
Press key number 4 with the display showing the period 1. 0 = disable or on; 1 = enable or off.
setting you wish to use. Display will return to Press key number 4 and the “#” will start flashing.
“XXXXXX#’. Press key number 2 to scroll to the Press key number 2 or 3 to scroll between “Lighting 0”
next day to set or press key number 1 to return to and “Lighting 1”. Press key number 4 with the display
“Start Day”. Press key number 2 to scroll to “Start showing the setting you wish to use. Display will return
Hour”. to “Lighting X”. Press key number 1 to return to “Select
“Start Hour” - Start Hour and Minute Setting Block 1”. Press key number 2 to scroll to “Select Block
This function is used to set the hours and 2”.
minutes to start selection blocking. Press key
number 4 and “hhmm” will show on the display, *”Select Block 2" - BLOCK SELECTION
where hh is the hour (military time) and mm is the BANK 2 ROUTINE
minute. “hh” will be blinking, indicating the hour This function is a second set used to set selection(s)
setting may be changed. Press key number 2 to which will be blocked during certain periods of the day.
scroll from 00 to 23. With the display showing the Press key number 4 will enter “Enable X”.
hour you wish to start selection blocking, press “Enable X” - Blocking Enable Routine.
key number 4. “mm” will then start blinking, Set this function using instruction for “Enable X” in
indicating the minute setting may be changed. “Select Block 1”.
Press key number 2 to scroll from 00 to 59. With “Start Time” - Start Selection Blocking Routine
the display showing the minute you wish to start This function is used to set the day(s) and times to
selection blocking, press key number 4. The start selection blocking. Press selection button 4
display will return to “Hour”. Press key number 1 and “Start Day” will show on the display.
to return to “Start Time”. Press key number 2 to “Start Day” - Day of Week Start Setting
scroll to “Stop Time”. Set this feature using instructions for “Select
“Stop Time” - Stop Selection Blocking Routine Block 1”, “Start Time”, “Start Day”.
This function is used to set the day(s) and times to stop “Start Hour” - Start Hour and Minute Setting
selection blocking. Press key number 4 and “Stop Day” Set this function using instructions for “Select
will show on the display. Block 1”, “Start Time”, “Start Hour”.
“Stop Day” - Day of Week Stop Setting “Stop Time” - Stop Selection Blocking Routine.
This function is used to set the days of the This function is used to set the day(s) and times to
week to stop selection blocking and can be stop selection blocking. Press key number 4 and
set in the same manner as Day of Week “Day” will show on the display.
Start Setting. “Day” - Day of Week Stop Setting
“Stop Hour” - Stop Hour and Minute Setting Set this function using instructions for “Select
This function is used to set the hours and Block 1”, “Stop Time”, “Stop Day”.
minutes to stop selection blocking and can be “Hour” - Stop Hour and Minute Setting
set in the same manner as Start Hour and Set this function using instructions for “Select
Minute Setting. Block 1”, “Stop Time”, “Stop Hour”. Press key
Press key number 1 to return to “Stop Time”. number 1 to return to “Stop Time”.
Press key number 2 to scroll to “Selection”. Press key number 2 to scroll to “Selection”.
“Selection” - Selection To Be Affected By Blocking “Selection” - Selection to Be Affected By Blocking
This function is used to set selection(s) which will This function is used to set selection(s) which
be blocked during certain periods of the day. will be blocked during certain periods of the
Press key number 4 and “Select A1 #” will be day. Set this function using instructions for
displayed, where # is the current setting for the

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 “Select Block 1”, “Selection”. Press key A1 1”. Press key number 4 with the display
number 1 to return to “Selection”. showing the setting you wish to use. Display will
Press key number 2 to scroll to “Lighting #”. return to “Select A1 1”. Press key number 1 to
“Lighting #” - Lighting / P.O.S. Display Control return to “Selection”. Press key number 2 to
This function is used to turn the lights (if supported) scroll to “Less Amount”.
and P.O.S. Display Message off during selection “Less Amount” - Discount Amount (Price)
blocking period 2. Set this function using This function is used to set the discount amount
instructions for “Select Block 1”, “Lighting”. Press (price) for selection(s) and times set. Press key
key number 1 to return to “Select Block 2”. Press number 4 and “##.##” will be displayed, where
key number 2 to scroll to “Select Discount”. “##.##” is the current discount price that is set.
Press key number 2 or 3 to change the price (00.00
*”Select Discount” - DISCOUNT SETTING to 99.99). Press key number 4 with the display
ROUTINE showing the price setting you wish to use. Display
This function is used to set the day(s) and times to will show price. Press key number 1 to return to
allow discount prices. Press key number 4 and Enable “Less Amount”. Press key number 1 to return to
# will show on the display. “Select Discount”. Press key number 2 to scroll to
“Enable #” - Discount Setting Enable Routine “Health Setting”.
This function is used to disable discounting
“Enable 0” or enable discounting “Enable 1”. Health Safety” – HEALTH SETTING
Press key number 4 and the current “Enable X” ROUTINE
setting will be displayed. Press key number 2 or This function is used to enable the health protection
3 to scroll between “Enable 0” and “Enable 1”. feature for product when needed. When enabled it
Press key number 4 with the display blinking the operates as follows:
setting you wish to use. Display will return to 1. Cabinet temperature must be maintained at 41º
“Enable X”. Press key number 2 to scroll to F (5º C) or below for product to be vended while
“Start Time”. in normal operation. If the cabinet temperature
“Start Time” - Start Discount Pricing exceeds 41º F, and fails to return to 41º F or
This function is used to set the day(s) and below for 15 minutes the controller will issue a
times to start discount prices. Press key number 4 “Health Code” error and disable vending of health
and “Start Day” will show on the display. protected products.
“Start Day” - Day of the Week Start Setting 2. After door closure, (refill or service) the machine
Set this feature using instructions for “Select has 30 minutes to pull down to 45º F (7º C). If the
Block 1”, “Start Time”, “Start Day”. machine has not reached 45º F (7º C) after 30
“Start Hour” - Start Hour and Minute Settings minutes the controller will issue a “Health Timer”
Set this feature using instructions for “Select error. Once a health time error is activated the
Block 1, “Start” Time, “Start Hour”. controller will not allow product to be delivered.
“Stop Time” - Stop Discount Pricing After 30 minutes if the temperature is 45º F or
This function is used to set the day(s) and times to less, but not 41º F the controller will set a 15
stop discount prices. Press key number 4 and minute timer. During this time, if the cabinet
“Stop Day” will show on the display. temperature falls below 41º F (5º C) the controller
“Stop Day” - Day to Stop Setting will allow health guarded product to be delivered.
Set this feature using instructions for “Select If the temperature doesn’t fall below 41º F (5º C)
the controller will issue a “Health Code” error and
Block 1”, “Stop Time”, “Stop Day”.
disable vending of health protected products.
“Hour” - Stop Hour and Minute Setting
3. Power loss for 30 minutes or longer will result in
Set this function using instructions for “Select
automatic “Health Code” error activation and
Block 1”, “Stop Time”, “Stop Hour”.
disable vending of health protected products
“Selection” - Selection Affected by Discount
upon power up.
Pricing
4. Power loss less than 30 minutes. Once the
This function is used to set selection(s) which will
machine regains power, if the cabinet
be affected by discount prices. Press key number
temperature is 45º F (7º C) or less the controller
4 and “Select A1 #” will be displayed, where # is the
will allow product to be dispensed. The controller
current setting for the selection number displayed.
will allow an additional 15 minutes for the
0 = disabled, 1 = enabled. Press key number 2 to
temperature to pull down to 41º F (5º C). If the
scroll to the key number you desire to change.
temperature doesn’t reach 41º F (5º C) or less
Press key number 4 with the key number
after the 15 minute period the controller will issue
showing you wish to change (i.e. Select A1 #)
a “Health Code” error and disable vending of
and the # will start blinking. Press key number 2
health protected products. If the temperature is
or 3 to scroll between “Select A1 0” and “Select
greater than 45º F (7º C) on power up the

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 controller will automatically set a “Health Code” This function is used to set the vender to free
error and disable vending of health protected vend. 0 = disable, 1 = enable. Press key number
products. 4 and “#” will start flashing. Press key number 2
5. Power loss less than 15 minutes. On power or 3 to scroll between “Free Vend 0” and “Free
up the controller will allow vending. If the Vend 1”. Press key number 4 with the display
cabinet temperature doesn’t reach 41º F (5º blinking the setting you wish to use. Display will
C) or less in 15 minutes the controller will return to “Free Vend #”. Press key number 2 to
issue a “Health Code” error and disable scroll to “No Vend #”.
vending of health protected products. “No Vend #” - No Vend (Vend Override) Enable
To enable, with “Health Setting” on display press key Routing
number 4 will enter “Enable #”. This function is used to set vender selections
to not be allowed to vend and a “No sales
“Enable #” – Health Enable Routine available” message to be displayed. 0 =
This function is used to enable the Health disable, 1 = enable. Press key number 4 and
Protection feature. When enabled, protected “#” will start flashing. Press key number 2 or 3
selections will only be allowed to vend if health to scroll between No Vend 0 and No Vend 1.
constraints listed above are met. Press key Press key number 4 with the display showing
number 4 and the current “Enable” setting will be the setting you wish to use. Display will return
displayed. Press key number 2 or 3 to scroll to “No Vend #”. Press key number 2 to scroll
between “Enable 0” and “Enable 1”. Press key to “Sales Block #”.
number 4 with the display blinking the setting you “Sales Block #” - Selection Blocking Override
wish to use. Display will return to “Enable #”. Press Routine
key number 2 to scroll to “SELECT”. This function is used to override “Select Block
“Selection” – Selection(s) To Be Affected By Health 1” and “Select Block 2” if they are being used.
Protection “Sales Block 0” is disabled, “Sales Block 1” is
This function is used to set selection(s) which will be enabled. Press key number 4 and “#” will
protected by the Health Protection constraints. Press start flashing. Press key number 2 or 3 to
key number 4 and “All Selections” will be displayed. scroll between “Sales Block 0” and “Sales
Press key number 2 to scroll through “All Selections, Block 1”. Press key number 4 with the display
A, B, C, D, and E”. Press key number 4 with the blinking the setting you wish to use. Display
setting you wish to enter. Selecting “A, B, C, D, or E” will return to “Sales Block #”. Press key
will allow you to chose settings for that tray. number 2 to scroll to “Discount #”.
Example: With “A” showing on display press key “Discount #” - Discounting Override Routine
number 4. Display will show “All Selections #”, press This function is used to override “Select
key number 2 to scroll through “A All Selections #, Discount” if it is being used. “Discount 0” is
Select A1 #, Select A2 #, Select A3 #, etc… With the disabled and “Discount 1” is enabled.
setting you wish to change press key number 4 and Press key number 4 and “#” will start flashing.
the # will start blinking. Press key number 2 to scroll Press key number 2 or 3 to scroll between
between “0” disabled and “1” enabled. With the “Discount 0” and “Discount 1”. Press key number
setting you wish to use showing on the display press 4 with the display showing the setting you wish to
key number 4. Display will return to “A All Selections use. Display will return to “Discount #”. Press
# or Select A# #”. Press key number 1 to return to key number 2 to scroll to “Lighting #”.
“Selection”. Press key number 1 to return to “Health “Lighting #” - Lighting Control Override Routine
Safety”. Press key number 2 to scroll to “Over-ride This function is used to override “Lighting
Switch” Control” if it is being used. “Lighting 0” is
disabled and “Lighting 1” is enabled.
“Over-ride Switch” - MANUAL SWITCH Press key number 4 and “#” will start flashing.
OVERRIDE ROUTINE Press key number 2 or 3 to scroll between
This function is used to allow a key switch to override “Lighting 0” and “Lighting 1”. Press key number 4
some of the settings stored for normal operations. This with the display blinking the setting you wish to
function can be programmed to control one or several use. Display will return to “Lighting #”. Press key
of the following features: Free Vend Enable, Selection number 2 to scroll to “Refrigeration #”.
Blocking, Discount Pricing, and Lighting Control. Press “Refrigeration #” - Refrigeration Control
key number 4 and the display will show “Free Vend #”. Override Routine
Press key number 2 or 3 to scroll through the override This function is used to override “Refrigeration”, if
routines available. Press key number 1 to return to it is being used. “Refrigeration 0” = disabled and
“Over-ride Switch”. “Refrigeration 1” = enabled. Press key number 4
“Free Vend #” - Free Vend Enable Routine and “#” will start flashing. Press key number 2 or
3 to scroll between “Refrigeration 0” and

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 “Refrigeration 1”. Press key number 4 with the vend rate you wish to use and the display will
display showing the setting you wish to use. return to “Vend Rate”. Press key number 1 to
Display will return to “Refrigeration #”. Press key return to “Remote Vend Mech”.
number 1 to return to “Over-ride Switch”. Press
key number 2 to scroll to “Remote Vend Mech”. “Combo Vend Discount” – used with
Snack Vender to set combination
“Remote Vend Mech” - REMOTE VEND drink/snack vends at discount pricing
MECHANISM ROUTINE (only available if Snack Vender Enable is
This function is used to activate the Universal Satellite turned on in Multimate Setup or if a Snack
Device Control routine. Press key number 4 to enter Vender is connected).
routine. If the controller detects a device responding to This function is used to activate the Selections that will
the remote vend mechanism address (USD address be used and the discount value that will be set in the
#3,50H), the vend request commands for this device combination drink/snack vend discount. Important: To
will be controlled by the following parameters. setup Combo Vend Discount enable Multivend, enable
“Start Time“ - Start Time Setting Routine Comdo Discount, set Multimate Prices, and Set
This function is used to set the day(s) and time to Discount Prices. Press key number 4 to enter routine
start the routine. Press key number 4 and “Star and display will show: “All Selections”, press button 2
Day” will show on the display. to scroll through Set Row A through Row E of Drink
“Start Day” - Day of week to start setting Vender and then continues with Set Row 21 through
Set this feature using instructions for “Select Set Row 26 of Snack Vender. Press key number 1 to
Block 1”, “Start Time”, “Start Day”. move to “All Drink Selections”. Press key number 2 to
“Start Hour” - Start hour and minute settings move to “All Snack Selections”. Once the display
Set this feature using instructions for “Select shows the selection setting you wish to use press key 4
Block 1”, “Start Time”, “Start Hour”. and display will show “All Values: $#.## (flashing) – this
“Stop Time” - Stop Time Setting Routine message depends on if you pick an entire row or an
This function is used to set the day(s) and time to individual selection. Press key 2 or 3 to scroll to the
stop the routine. Press key number 4 and “Stop value you wish the discount set. Press key 4 to save
Day” will show on the display. the value and return to “All Selections. Press key
“Stop Day” - Day of week to stop setting number 1 to return to “Combo Vend Discount”
Set this feature using instructions for “Select
Block 1”, “Stop Time”, “Stop Day”. “Return to Sales Mode” - RETURN TO SALES
“Stop Hour” - Stop hour and minute settings MODE
Set this feature using instructions for “Select Press key number 4 will exit Service Mode and return to
Block 1”, “Stop Time”, “Stop Hour”. Sales Mode.
“Selection” - Selection Setting Routine
This feature is used to set the selection(s) which
will be affected by the Remote Vend Mechanism
routine. Press key number 4 and “Select A1 #” will
be displayed, where # is the current setting for the
selection number displayed. 0 = disabled, 1 =
enabled. Press key number 2 to scroll to the select
button number you desire to change. Press key
number 4 with the select button number showing
you wish to change (i.e. Select A1 #) and the # will
start blinking. Press key number 2 or 3 to scroll
between “Select A1 0” and “Select A1 1”. Press key
number 4 with the display showing the setting you
wish to use. Display will return to “Select ## #”.
Press key number 1 to return to “Selection”. Press
key number 2 to scroll to “Vend Rate”.
“Vend Rate” - Universal Satellite Device (USD)
Vend Rate Routine This function is used to set the
vend rate (0-255). Press key number 4 and the
current vend rate (0-255) will show on the display.
Press key number 2 to increase, or 3 to decrease
the number in single digit increments. NOTE: A
rate of “0” disables the USD. All other rates, #, will
cause a vend command every #’th local vend.
Press key number 4 with the display showing the

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 Coca-Cola BevMax 4 & BevMax 3 (70x.x1 & 46x.x1 Software) Programming Method Quick Reference Menu Prompts
Select Button 1: Abort/Cancel (will return to previous menu prompt or to normal door open mode).
Select Button 2: Scroll Up (forward in menu).
Select Button 3: Scroll down (backward in menu).
Select Button 4: Enter/Save/Clear (allows you to enter a specific prompt, save what you have programmed, or clear the error).
Basic Programming
Error Codes Vend Mechanism HORZ Errors con’t. Card Reader Card Reader Comm Sts Programming Option 1 1 to 1
VERT Card Reader # Option 2 Tray
PICKI OLM (On line module) On line network Option 3 Half Tray
PICKO On line internal Option 4 Groups of 3
PORT Remote Vend Mech Remote Vend Comm # Option 5 1,2; 3,4; 5,6; 7,8,9
VS Remote Vend # Option 6 1,2,3; 4,5; 6,7; 8,9
XHOME SAT (Satellite) SATC Custom StS
YHOME BADM *Config Switches Config 1 Multi Price
MOTOR MISM Config 2 Optional features
PICKRS Select/Display Select/Display Comm Config 3 POS Message
Control System Door Switch Refrigeration Temp Sense Err Config 4 Auto View Counts
RAM Checksum Temp Too Cold Config 5 Dr Sw Reset
Scale Factor Temp Too Hot Config 6 Not Used
FRAM Not Cooling Config 7 Save Credit
RTC Health Code Config 8 Force Vend
Low Battery Recheck Failed Config 9 Multi Vend
PWROUT Coin Pay Out 5¢, 10 ¢, 25¢, etc Config 10 Bill Escrow
Changer Changer Comm Tube Fill 5¢, 10 ¢, 25¢, etc *Correct Change Consumer Overpay #
Tube Sense Test Modes Test Vend Column A1, etc Corr Chg Value ##.##
Changer Inlet Test Sel Switch Selection 4, etc Uncond Accept ##.##
Tube Jam Test Display a thru t & A thru T *Preview Password
Changer ROM Test Relays Compressor # *Language Select
Excessive Escrow Fan # *Time Programming
Coin Jam Light # *Lighting Control
Low Acceptance Password Entry 4,2,3,1,4 *Refrigeration
Acceptor Disconnected *Cash Counters Cash Tot/###.## *Select Block 1
Coin Routing Err Card Tot/###.## *Select Block 2
Bill Validator Bill Val Comm Cash Sel A1 ###.## *Select Discount
Bill Stack Full *Sales Counters Sales Tot/### Health Safety
Bill Motor Error Drink Sales # (if Snack Vender used) Over-ride Switch
Bill Jam Snack Sales # (if Snack Vender used) Remote Vend
Mech
Bill Val ROM Sales Sel A1/### Combo Vend (only available when
Discount Snack enabled)
Bill Stack Open *Price Program All Selections ##.## Return to Sales
Bill Sense Err * require password to enter

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 Coca-Cola BevMax 4 & BevMax 3 (70x.x1 & 46x.x1 Software)
BevMax Setup Programming Method Quick Reference Menu Prompts

BevMax Setup Coke Factory Setup (factory testing Multimate Setup

Set Prc/Tmpr 4 Test only) Multimate Setup Snack Vender
Coke Factory Setup (factory testing Enable Snack Vender Enable:# (0-1)
Set Prc/Tmpr Default only) *Multimate Setup Golden Eye Policy
Coke Factory Setup Golden-Eye Policy Drop (Home)
Set Shelf Offset *Multimate Setup Set Golden Eye Sel
Coke Factory Setup Set Golden-Eye Sel Sel:210 # (0-1)
Position Test *Multimate Setup Snack Motor Scan
Coke Factory Setup Snack MotorScan Execute Motor Scan?
Set Hook Offset *Multimate Setup Combo Vend Discount
Coke Factory Setup Combo Vend Discnt En Enable # (0-1)
Cup Sensor On/Off? Return to Sales
Coke Factory Setup
Cup Test *only available when Snack Vender enabled or connected to a Snack
Vender.
Coke Factory Setup
Port Test
Coke Factory Setup
Set Shelf Config
Coke Factory Setup
Master Reset
Coke Factory Setup
Update Software
Coke Factory Setup
Double Talk
Coke Factory Setup
Build Number ###
Test Modes Test Vend
Test Sel Switch
Test Display
Test Relays

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Dixie-Narco Factory Setup Coke Factory Setup
Set Prc/Tmpr Default – (DO NOT USE IN
Menus - BevMax Setup/Test THE FIELD)
Modes/Multimate Setup This sub menu will be used to set the vend price and
The below diagnostic features are used for aligning temperature back to factory default settings during
the XY assembly and providing pertinent information our factory testing and should not be used in the
that is unique to the Coca-Cola BevMax 4 Vender field. Press key 4 and display will show “Set To
and is not found in the standard programming of the Default? Continue? 4=Y 1=N. Press key 4 to set
vender. These include menus for “BevMax Setup”, price and temperature settings to factory default
Test Modes”, and “Multimate Setup”. The menus settings.
include the following sub-menus. In BevMax Setup
you have “Set Price/Temperature 4 Test”, “Set Coke Factory Setup
Price/Temperature Default”, “Set Shelf Offset”,
“Position Test”, “Set Hook Offset”, “Cup Sensor
Set Shelf Offset – Test Delivery Cup to Shelf
On/Off”, “Cup Test”, “Port Test”, “Set Shelf Alignment:
Configuration”, “Master Reset”, “Update Software”, This sub menu will be used to set the XY to the
“Double Talk”, and “Build Number ###”. In Test proper shelf height. Press key number "4" one time
Modes you have “Test Vend”, “Test Sel Switch”, at the “Shelf Offset” prompt. The VMC will enter the
“Test Display”, and “Test Relays”. In Multimate shelf adjust option and display the current shelf offset
Setup you have “Enable Snack Vender”, “Golden- position as “Shelf Offset: 900 3310 counts = 1 inch”.
Eye Policy”, Set Golden-Eye Sel”, Snack Motor To adjust Shelf (Y) Offset (up and down), enter a
Scan”, and “Combo Vend Discount En”. new number and press the “”” key to save and
display will show “#### Offset recorded. Then press
“CLR to go back to “Shelf Offset”. Go to Position
To enter “BevMax Setup” sub menus: Test and check the plunger is contacting the targets
correctly.
Press the service switch on the controller (Blue
button on the control board). When the display reads Coke Factory Setup
"Error Codes" press and let go of the following keys
in order; "1" "5" "1" "5" "1". If the keys were actuated
Position Test –Test Delivery Cup to column
correctly, the VMC will enter the factory diagnostic selected:
This sub menu will be used to test the vend
mode and the display will read "BevMax Setup".
mechanism alignment to specific columns confirming
Press the number 2 kety to scroll to Test Modes or
the proper X belt tension. Note: The left door switch
press the number "4" key one time will cause the
must be pulled to the out position to perform this test.
VMC to enter the BevMax Setup sub menu or press Caution: XY needs to be in the home position
and hold the number "1" key for 1 second to exit the before performing this test. If you look at the
"BevMax Setup" submenu and return to the "Error control board the green, amber (yellow), and red
Codes" service menu prompt. Once you enter the lights should be on at this time. If not please check
"BevMax Setup" mode press key 4 to enter submenu the following: Green light is for home switch on
and Coke Factory Setup Set Prc/Tmpr 4 Test will bottom of port cup, amber (yellow) light is for home
show on display, press and hold the number "2" key switch on left side of Y motor assembly, red light is
and the VMC will begin to cycle forward through the for home switch for picker cup plunger. Press the
available options or press and hold the number “3” number 4 key and the display will show a set of
key to cycle backwards through the available numbers (ie ###### # ###### #). To position test
options. Press key 4 one time at any option for the press the following:
VMC to enter that option. a. Shelf letter (A,B,C,D,E) to travel to
selected shelf.
b. Column number (1,2,3,4,5,6,7,8, & 9) to
BevMax Setup travel to selected column.
Coke Factory Setup c. Key “0” to cycle cup plunger to hit
Set Prc/Tmpr 4 Test – (DO NOT USE IN column target.
THE FIELD) d. Key “F” to return cup to home position.
This sub menu will be used to set the vend price and e. Key “”“ is all stop.
temperature during our factory testing and should not f. Press “CLR” key to return to “Position
be used in the field. Test”.

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Coke Factory Setup b. Column number (1,2,3,4,5,6,7,8, & 9) to
Set Hook Offset – Test Delivery Cup to Port travel to selected column.
c. Key “0” to cycle cup plunger to hit column
Alignment:
target. The Out:0 will change to 1
This sub menu will be used to test the vend
momentarily and back to 0 and the Hm:1 will
mechanism alignment to the port area confirming the
change to 0 momentarily and back to 1.
proper X belt tension. Adjust Hook Swipe “X” Offset
d. Key “F” to return cup to home position.
(left to right). Press the number “4” key and the
e. If the delivery cup has a cup sensor in it,
display will show “Hook Swipe ####, 3310 counts = 1
place a package in the delivery cup and the
inch”. For factory default setting see born on label
In:0 will change to In:1, remove package and
settings listed on service door. To change the off
it will change to In:0.
set, pull the top left (white) door switch in the out
position to power the XY motors. Press the “”” key
There are 4 pieces of data shown on the
once will automatically run the Delivery Cup
display labeled as “On”, “In”, “Out”, and
Assembly to the swipe position and allow specific
“Hm”.
vender coordinates to be changed and saved in the
control board memory. Use the numbers on the key
pad to change the coordinates. Press the “”” key to “On” indicates whether the delivery cup
save the new setting and the Delivery Cup Assy. will sensor if present is turned on or off. A “1”
automatically go to the “Home” position, then move indicates it is on and a “0” indicates it is off.
back to the swipe position again. Press the “”” key
to send the Delivery Cup Assy. back to the “Home” “In” indicates whether the delivery cup
position and the programming will return to “Set sensor detects product in the cup. In order
Hook Offset”. Press key 2 to go to next menu item. to be detected the product must be placed in
the cup after the sensor was turned on. If a
Coke Factory Setup product is in the cup when the sensor is
Cup Sensor On/Off – Turns Delivery Cup turned on, the sensor will not detect it. A “1”
indicates product is detected and a “0”
Sensor On & Off:
indicates it is not. When the sensor is turned
This sub menu will be used to set the Cup Sensor
off, there will be a “0” regardless of whether
On or Off. Press key 4 and the display will show
product is in the cup or not. The Yellow LED
“Cup Sensor On”. Press the “4” key to toggle the
on the controller also will be on when a “1” is
Extended Cup to the On setting. Factory default
displayed.
setting beginning with software revision 700.21 is on.
Note: Cup Sensor Off setting is used in BevMax 4
with non Z Cup Coke Venders manufactured prior to “Out” indicates whether the picker out switch
run 8843AH. Cup Sensor On is used in all BevMax 4 is closed. A “1” indicates that the picker out
Venders produced on run 8843AH & higher or if switch is closed and a “0” indicates it is
there is a problem in the cup the sensor can be opened (plunger at home position). Please
turned off. Press key 1 to return to “Cup Sensor note that the switch is moved by the cam,
On/Off”. not the picker. Pulling the picker out by hand
will not activate the switch. The cam position
is what activates the switch. The motor must
Coke Factory Setup actually drive the picker out and it must be all
Cup Test – Turns Delivery Cup Sensor On & Off: the way out in order for the switch to detect it
This sub menu will be used to test the operation of is out. The Green LED on the controller also
the Delivery (Picker) Cup Assy and Sensor. Press will be on when a “1” is displayed.
key 4 and the display will show “Cup Test”. Press
key 4 and the display will show “On:0 In:0 Out:0
“Hm” indicates whether the picker home
Hm:1”. Note: The left door switch must be pulled to
switch is closed. A “1” indicates that the
the out position to perform this test. Caution: XY
picker home switch is closed (plunger at
needs to be in the home position before
home position) and a “0” indicates it is
performing this test. Press the “”” key and the
opened. This switch is moved by the
display will show “Cup Sensor On/Off On:0 In:0
plunger, pulling the plunger out by hand will
Out:0 Hm:1”. Press the “”” key to toggle the Cup
turn the switch off. The Red LED on the
Sensor to the Off setting. To test the Cup with the
controller will also be on when a “1” is
Cup Sensor On, press the “”” key and Display will
displayed.
show “Cup Sensor On - On:1 In:0 Out:0 Hm:1”. To
perform tests press the following:
a. Shelf letter (A,B,C,D,E) to travel to selected
shelf.
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Coke Factory Setup data, care should be taken prior to using. Press key
Port Test – Test the operation of the Port : “4” on the keypad and “MASTER RESET” will show
This sub menu will be used to test the operation of on the display. Press the “4” key and the display will
the Port Cup Assy and Port Sensor. Press the read “Master Reset Continue? 4 = Y 1 = N. To reset
number 4 key and the display will show four numbers press the “4” Key and display will show “Resetting”
“####”. The 1st # is Port Open switch and 0 = Port then show software version and then the idle
not open or 1 = Port opened. The 2nd # is Port message will scroll. Press the 1 Key to return to
Closed switch and 0 = Port not closed or 1 Port “Master Reset”. Please see table below for
closed. The 3rd # is Sensor and 1 = Sensor on or 0 = programming options effected by MASTER RESET.
Sensor off. The 4th # is Vend detect (only if Sensor NOTE: A power out error message will be generated
is on) 0 = No product in port or 1 Product in port. To when a master reset is performed. The table
test the port press the following: outlines the results of using MASTER RESET.
a. Key “A” to open port. Display 1###.
b. Key “B” to close port. Display 0### ITEM RESET TO
c. Key “C” to turn sensor on. When turned on Tube Fill Cleared
and something is placed in the port a red Cash Counters each select $0.00
LED will light on the board. Display ##1#. Sales Counters each select 0
d. Key “D” to turn sensor off. Display ##0#. Price Program 99.95
e. Key “”” All Stop on any of these tests. StS Programming Option 1
f. Key “CLR” to return to “Port Test”. Config 1 0 (single price)
Config 2 0 (disabled or off)
Coke Factory Setup Config 3 0 (enabled or on)
Set Shelf Config – Allows for shelf configuration Config 4 0 (disabled or off)
Config 5 0 (disabled or off)
to be set:
This submenu allows the service technician to Config 6 Not used
program the electronics to match the different Config 7 0 (disabled or off)
settings available for the shelves. These settings are Config 8 0 (disabled or off)
available to vend different package heights. The Config 9 0 (disabled or off)
factory default setting is Shelf Setting D2. Press the Config 10 0 (escrow bill)
number “4” on the keypad and display will show “Set Correct Change 0 (disabled or off)
Shelf Config”. Press the “4” key and display will Preview Password Reset to 4231
show current setting. To change the setting press Language English
key 2 to scroll through the following: A = G setting, B Tim Programming 0 (disabled or off)
= M1 setting, C = M2 setting, D = D setting, E = E Lighting Control 0 (disabled or off)
setting, F = E1 setting, 1 = D2 setting, 2 = E3 setting, Refrigeration Set point 35°F
& 3 = E4 setting. D2 = BM3 5800-4 domestic setting. Select Block 1 0 (disabled or off)
Note Shelf settings G, M1, & M2 settings are used in Select Block 2 0 (disabled or off)
venders prior to 8487-0001AE. Shelf settings D, E, & Select Discount 0 (disabled or off)
E1 settings are used in venders 8487-0001AE to Health Safety 0 (disabled or off)
8900-0001BH. Shelf settings D2 is setting used in all Over-ride Switch 0 (disabled or off)
domestic BevMax 4 5800-4 venders and E3 (5 shelf Remote Vend Mech 0 (disabled or off)
Export) & E4 (4 shelf Export) are used in export Combo Vend Discount 0 (disabled or off)
BevMax 4 5800-E4 venders 8900-0001BH and
higher. Once the desired setting is showing on the
display press the “4” key to save the setting. Note:
all shelf settings have to be physically set to match Coke Factory Setup
the programmed setting. You can not set the Update Software – Allows for manual software
physical shelf settings differently. Press the “1” key loading as needed:
to return to “Set Shelf Location”. Press the “2” key to This submenu allows the service technician to
scroll to the next menu item below. manually load software if needed. New software
automatically loads on power up. Caution: If this
Coke Factory Setup mode is entered with no EPROM installed in
controller, it will cause control board failure. The
Master Reset – Allows for Vender settings to be following information describes how to update
changed to factory default setting: software. All new software revisions will
This submenu allows the service technician to automatically update the software revision in the
restore factory defaults to the machine or reset the control board. Important: EPROM’s containing
Controller Board’s memory after installing a new software are sensitive to Electrostatic Discharge
EPROM. Since this feature resets interval sales (ESD). Failure to handle the Eprom carefully could
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cause damage, which may result in a failed control force? 8 = Y 1 = N. Press the 8 key to
board. ALWAYS KEEP THE EPROM IN THE ESD force new eprom in memory.
TUBE. GROUND YOURSELF ON THE VENDER IMPORTANT: for all other messages
CABINET BEFORE REMOVING THE EPROM (EPROM not installed, EPROM is corrupt,
FROM THE ESD TUBE OR CONTROL BOARD. EPROM mismatch, EPROM version same)
AN EPROM CAN BE USED TO PROGRAM MANY press 1 not to force (if you press 8 on
VENDERS, AS LONG AS CARE IS TAKEN NOT these the board will be locked and you will
TO DAMAGE THE EPROMS LEGS. ALWAYS need to replace it and return it to the
TURN POWER OFF BEFORE REMOVING OR factory to be repaired).
INSTALLING EPROMS IN THE CONTROL d. Display will show “Reprogramming
BOARD. Important Notes: Use the programming Vendor” while the yellow LED blinks. .
section of the manual to program the vender. Display will show new software revision,
1. EPROM Removal: then return to stand by. This confirms
a. Power down the Vender. Ground yourself new software has been successfully
on the vender cabinet before removing the updated.
EPROM from the ESD tube or control Note: to remove the Eprom after programming,
board. remove power to the vender, ground yourself on the
b. If an Eprom is present in the control board, vender cabinet before removing the Eprom, remove
remove the existing Eprom. the Eprom, while still grounded install a label on the
i. Note; An Eprom does not need to be in microprocessor showing the revision of software that
the control board after the control board is installed in the controller, power the vender back
has been programmed. The Eprom can on and test for proper operation.
be used to program other boards.
c. Verify the pins of the new Eprom are not Coke Factory Setup
bent before installing in the Eprom socket. Double Talk – Turns Double Talk feature On &
d. Install the new Eprom in the Eprom socket.
Off
Ensure the Eprom is oriented correctly with
The function is used to turn on or turn off the “Double
its reference marker (locator) in the same
Talk” feature. Press the number “4” key and “Double
direction as the reference marker (locator)
Talk” will show on display. Press the “4” Key and
of the Eprom socket. Do not rely on the
display will show current state “On” or “Off”. Press
Eprom label for orientating the Eprom.
“2” to toggle from On to Off. With the display
2. Automatic Reprogramming:
showing the state you wish the mode to be in, press
a. Turn power on to Vender. When auto-
the “4” key. Press key 1 to return “Double Talk”.
updating the display will show old version
for a few seconds while the red LED on the
control board blinks. Coke Factory Setup
b. Display will change to “EPROM Build Number ### – Displays current software
UPGRADE…” for approximately 10 build number
seconds with the green LED rapidly This sub menu will be used to show the current
blinking. software build number being used. Press key 4 and
c. Display will change to new version the display will show “Build Number ####”. Where
software with red LED blinking at a steady #### is the software build number significant to
heart beat rate. Dixie-Narco engineering. Press the “1” Key to return
3. Manual Reprogramming (used if Eprom does to “BevMax Setup”.
not automatically reprogram):
a. At power up, the current software version
will be displayed. To manually program
Test Modes
the control board with the new software, Test Vend – Vend Testing:
press the service switch on the control This function allows you to test vend each column.
board to enter service menus. Advance to Press key number 4 and the display will show
“UPDATE SOFTWARE”. “Column A1”. Note: The left door switch must be
b. Press the “4” Key. The Display will show pulled to the out position to perform this test. Press
Continue? 4 = Y 1 = N. key numbers 2 or 3 to scroll through the columns
c. Press the “4” key for yes to continue. The available to run in motor test. Press and hold the
Display will show one of the following Power Interrupt (PI) switch. Press key number 4 to
messages: “EPROM not installed, EPROM vend from the column displayed. Press key number 1
is corrupt, EPROM mismatch, EPROM will return to “Test Vend”. Press key number 2 to scroll
version same, or EPROM version older”. If to next test mode.
Display shows EPROM version older

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Test Sel Switch – Select Switch Test:
This function allows you to test each selection. Multimate Setup
Press key number 4 and the display will show Golden-Eye Policy – Golden-Eye operating
“Selection 4”. Then press any key and the display will
condition:
show the last key number pressed. Press and hold key
This sub menu is used to set the operating condition
number 1 for approximately 5 seconds will return to
of Golden-Eye. Note: Selections are
“Test Sel Switch”. Press key number 2 to scroll to the
enabled/disabled in Set Golden-Eye Sel Mode.
next test mode.
Press key number 4 and the display will show the
current state of “Golden-Eye Policy Drop” or
Test Display – Display Test: “Golden-Eye Policy Home”. Home = motor will
This function allows you to test all segments in the always return to the home position after a product
display. Press key number 4 and a row of lower drop failure and Drop = motor will rotate one
case letters “a” through “t” will display, then turn off , complete revolution, pause, then stop upon
then a row of upper case letters “A” through “T” will detection of product falling into bin (may leave the
display alternating until key number 1 has been spiral in mid cycle). Important: If you use Drop
pressed. Press key number 1 to return to “Test feature, before filling the Multimate machine you
Display”. Press key number 2 to scroll to next test should press the service mode switch on the control
mode. board and then press the door interlock switch on
the Multimate to force a scan of the snack motors
Test Relays – Relay Test: and return them to the normal home position.
This function allows you to test the relay electronic control Failure to do this may result in Full Selections Being
of the compressor (“Compressor #”), the evaporator Left Out Of Order or spirals dropping products after
fan(s) (“Fan #”), and the sign front light (“Light#”). the machine has been filled. Press key number 2 or
3 to scroll between “Golden-Eye Policy Drop” or
CAUTION: Disconnect power to the compressor before “Golden-Eye Policy Home”. Press key number 4 with
testing the compressor relay. Failure to disconnect the display showing the setting you wish to use.
power to the compressor before testing the relay could Display will return to “Golden-Eye Policy”.
result in damaging the compressor. Press key number 2 to scroll to next menu item.
Multimate Setup
Press key number 4 and the display will show Set Golden-Eye Sel – Golden-Eye operating
“Compressor #”, where # is the state of the relay - 0 condition:
= not activated or off; 1 = activated or on. Press key This sub menu is used to set up the Golden-Eye
number 4 to toggle the relay on and off. Press key Selections. Press key number 4 and display will
number 2 to scroll to “Fan #”, where # is the state of show “Set Golden-Eye Sel Sel: ### 1(0)” where ###
the relay - 0 = not activated or off, 1 = activated or is the column number and the 1 = enabled or 0 =
on. Press key number 4 to toggle the fan(s) on and disabled. Press key 4 and the 1(0) will start flashing,
off. Press key number 2 to scroll to “Light #”, where # press key 2 to toggle between 1 and 0. With the
is the state of the relay - 0 = not activated or off; 1 = display showing the condition you wish to use press
activated or on. Press key number 4 to toggle the key 4 to save. Display will show column & setting
lights on and off. Press key number 1 to return to selected. Press key 2 to scroll to next column and
“Test Modes”. repeat for all columns as needed. Press key 1 to
Press key number 2 to scroll to “Password Entry”. return to “Set Golden-Eye Sel “. Press key number 2
to scroll to next menu item.
Multimate Setups Multimate Setup
Multimate Setup Snack MotorScan – Verify State of Multimate
Enable Snack Vender – Snack Vender Enable Motors:
on or off: This sub menu is used to verify the state of the
This sub menu is used to enable and disable the selection motors in the Multimate Vender. Press key
Snack Vender attached to the BevMax 4. 0 = off, 1 = number 4 and display will show “Snack Motor Scan
on. Press key number 4 and “#” will start flashing. Execute Motor Scan?”. Press key number 4 and the
Press key number 2 or 3 to scroll between “Snack display will show the results of the last motor scan
Vender Enable 0” and “Snack Vender Enable 1”. Press test. Press key 2 to scroll through the results. Press
key number 4 with the display blinking the setting you key 4 to initiate a new scan of the motors. The
wish to use. Display will return to “Snack Vender”. To display will say Scanning Motors. When scan is
set prices you must set vender for multiprice price complete the display will say Scanning motors done
setting routine and return to Price Program. press * to continue. Press key 2 to scroll through the
Press key number 2 to scroll to next menu item. results. The report will show Motor Scan Results
Good Motors:## (number of good motors detected),
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Motor Scan Results Bad Motors:## (number of bad Service Door Switches
motors detected), and Motor Scan Results Missing
Motors:## (number of missing motors detected). If 2 Switches - Left Switch (10 Amp) – in XY Motor
Note: If a selection motor runs 3 times without Circuits, Port Door Motor Circuit, and Picker Motor
delivering a product the selection is then locked out Circuit (Power Interrupt Switch).
until a motor scan or door open close occurs. Press If 2 Switches - Right Switch (.1 Amp) – in
key number 1 to return to “Snack Motor Scan”. Press Controller Circuit.
key number 2 to scroll to next menu item.
Multimate Setup General Maintenance
Combo Vend Discnt En – Enable the Combo The most important facets of proper care and
Vend Discount that has been set: maintenance of your machine are the electrical
This sub menu is used to enable and disable the power supplied to it, leveling, and cleanliness of the
Combo Vend Discount when a Snack Vender is machine.
attached to the BevMax 4. 0 = off, 1 = on. Press key
number 4 and “#” will start flashing. Press key number POWER
2 or 3 to scroll between “Combo Vend Discount Enable
0” and “Combo Vend Discount Enable 1”. Press key Domestically the machine must be connected to a
number 4 with the display blinking the setting you wish dedicated 120 VAC, 15 Amp circuit (U.S. and
to use. Important: The Multivend option in BevMax Canada). Refer to the cabinet serial number plate to
programming must be enabled for Combo Vend determine the correct voltage and frequency for the
Discount to function. Display will return to “Combo machine.
Vend Discount En”.
Press key number 1 to return to “BevMax Setup”. CAUTION:
REMOVE POWER TO THE AC DISTRIBUTION
BOX BEFORE CLEANING OR WHEN ANY
ELECTRICAL COMPONENTS ARE CONNECTED /
Major Component Description DISCONNECTED FOR TESTING OR
REPLACEMENT.
AC DISTRIBUTION BOX
BevMax 4 5800-4 Periodically inspect the power supply
110 VAC units cord for damage. If the cord or plug is
Main Power Switch / Plug Interrupts hot side of worn or damaged, it must be replaced
incoming power to with a power supply cord of the same
all components in type, size and specification as originally
machine.
15 Amp Outlet (110 VAC) Provides power to provided with the machine. DO NOT
Refrigeration unit. USE THE VENDING MACHINE UNTIL THE
WORN OR DAMAGED CORD IS
Transformer (T1) Provides 24 Volt REPLACED.
power to the
Controller Board.
The Ground Fault Circuit Interrupter (GFCI) must be
tested frequently and before each use in accordance
DN5800-E4
with the instructions provided on the GFCI device. IF
220 VAC units
THE GFCI DOES NOT PASS THE TEST, DO NOT
Main Power Switch / Plug Interrupts hot side of
USE THE MACHINE. Unplug the supply cord from
incoming power to
the receptacle and call the Dixie-Narco Technical
all components in
Support Group for assistance at 1-803-266-5001.
machine.
CAUTION:
Receptacle, Panel Mount Provides power to REMOVE POWER TO THE AC DISTRIBUTION
IEC 320 (220 VAC) Refrigeration unit. BOX BEFORE CLEANING OR WHEN ANY
Transformer (T1) Provides 24 Volt ELECTRICAL COMPONENTS ARE CONNECTED /
power to the DISCONNECTED FOR TESTING OR
Controller Board. REPLACEMENT.

CLEANING
DO NOT USE A WATER JET OR NOZZLE TO
CLEAN THE VENDER
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GLASS DOOR DRAIN PAN, DRAIN TUBE, AND DRAIN HOSE
The display glass should be cleaned inside and To prevent mold and mildew growth,
out with paper towels and glass or non-abrasive and to avoid personal injury or
all-purpose cleaner. The gasket around the property damage, the drain pan,
product door should be wiped down using warm drain tube, and drain hose must be
water, any mild general purpose, non-abrasive properly aligned and routed. Ensure
cleaner and a soft towel. Never lubricate the nothing obstructs the drain tube or
gasket and always check for cracking or drain hose and that the hose is not
deformities which may cause leaks. Replace if bent, pinched, or twisted in such a
necessary. way as to prevent the flow of
condensate. Periodically inspect the
VERTICAL LAMP LENS COVER drain pan, drain tube, and drain hose
Then vertical lamp lens covers are of a for alignment and the presence of
polycarbonate material. Clean as needed with dirt, debris, mold, and mildew. Clean
warm water only. Ammonia or alcohol based as needed.
products will damage the lens cover.
WARNING
TRAYS / TRAY INSERTS THE COMPRESSOR ELECTRICAL CIRCUIT IS
ALWAYS LIVE WHEN THE PLUG IS CONNECTED
The trays and tray inserts should be cleaned
TO AN ELECTRICAL OUTLET.
periodically using warm water and a mild general
purpose, non-abrasive cleaner. Care should be
taken to ensure debris does not enter the gear REFRIGERATION CONDENSER
box assemblies. DO NOT USE SOLVENTS OR Clean the condenser periodically of dirt or lint
ABRASIVE MATERIALS TO CLEAN ANY build-up. Remove the build up with a brush or
PORTION OF THE TRAY. vacuum, or blow the dirt out of the condenser
with compressed air and approved safety nozzle.
DOOR LIGHTING Ensure nothing obstructs air intake at the bottom
of the main door. Ensure nothing obstructs air
The machine is designed with an energy efficient
exhaust at the rear of the cabinet.
T8 Lighting System. To ensure continued
reliable operation, replace only with the same
type and size lamps. Lamps must be properly COIN ACCEPTOR
installed and seated in the lamp holders. Follow the Coin Acceptor Manufacturer’s
instructions.

SLIDE/PUSHER ASSEMBLY LUBRICATING THE VENDER

The slide/pusher assembly should be cleaned The vender refrigeration system does not require
periodically using warm water and any mild any field lubrication. The hermetic refrigeration
general-purpose non-abrasive cleaner. After system and fan motors are manufactured with
drying, the slide assembly needs to have a coat lifetime lubrication.
of Armoral applied. Care should be taken to
ensure debris does not enter the gear box NEW CONTROL BOARD INSTALLATION
assemblies. DO NOT USE SOLVENTS OR Set Model Number. On power up the display will
ABRASIVE MATERIALS TO CLEAN ANY show “Reset Model? Continue? ” = Yes CLR = No”.
PORTION OF THE TRAY. Pres the ” key and display will show “No Model Set
Save? A = ^ (scroll up) ” = Yes CLR = No”. Press
CABINET key A to scroll through available model numbers
DN5800-4, DN3800-4, DN5800-E4 (export),
Wash the cabinet with a good detergent or soap
DN3800-E4 (export). With vender model displayed
mixed in warm water. Wax the vender often with
that you are installing board press the ” key to save.
a good grade of automobile wax. Any corrosion
inside the vender should be removed with fine
steel wool and the area should be painted with
white paint.
Repair any scratches on painted surfaces to
prevent corrosion.

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 the Eprom, while still grounded install a label on the
UPDATE SOFTWARE microprocessor showing the revision of software that
The following information describes how to update is installed in the controller, power the vender back
software. All new software revisions will on and test for proper operation.
automatically update the software revision in the
control board. Important: Eproms containing
software are sensitive to Electrostatic Discharge
(ESD). Failure to handle the Eprom carefully could
cause damage, which may result in a failed control
board. ALWAYS KEEP THE EPROM IN THE ESD
TUBE. GROUND YOURSELF ON THE VENDER
CABINET BEFORE REMOVING THE EPROM
FROM THE ESD TUBE OR CONTROL BOARD.
AN EPROM CAN BE USED TO PROGRAM MANY
VENDERS, AS LONG AS CARE IS TAKEN NOT
TO DAMAGE THE EPROMS LEGS. ALWAYS
TURN POWER OFF BEFORE REMOVING OR
INSTALLING EPROMS IN THE CONTROL
BOARD.

EPROM Removal:
a. Power down the Vender. Ground
yourself on the vender cabinet
before removing the EPROM from
the ESD tube or control board.
b. If an Eprom is present in the control
board, remove the existing Eprom.
ii. Note; An Eprom does not
need to be in the control
board after the control board
has been programmed. The
Eprom can be used to
program other boards.
c. Verify the pins of the new Eprom are
not bent before installing in the
Eprom socket.
d. Install the new Eprom in the Eprom
socket. Ensure the Eprom is
oriented correctly with its reference
marker (locator) in the same
direction as the reference marker
(locator) of the Eprom socket. Do
not rely on the Eprom label for
orientating the Eprom.
4. Automatic Reprogramming:
e. Turn power on to Vender. When
auto-updating the display will show
old version for a few seconds while
the red LED on the control board
blinks.
f. Display will change to “EPROM
UPGRADE…” for approximately 10
seconds with the green LED rapidly
blinking.
g. Display will change to new version
software with red LED blinking at a
steady heart beat rate.
Note: to remove the Eprom after programming,
remove power to the vender, ground yourself on the
vender cabinet before removing the Eprom, remove
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 J3
P10
P14
S1

P10A P2

J16

J5 J5A

P8 BevMax 4
DN5800-4/5800-E4
P6
P15 P6A

J11

P7A U17 J11A

P7

J2

J12A J12

P3 B1

F1

P1

P1A

BEVMAX 4 5800-4 MDB CONTROLLER CONNECTIONS

CONNECTION CONNECTION CONNECTION CONNECTION
DESCRIPTION DESCRIPTION
NOT USED COKE/GENERIC NOT USED COKE/GENERIC
Power from AC
P1A P1 F1 Fuse
Distribution Box
Cup Signal & Y
P14 J5A J5 DEX
Encoder
P15 X Motor & Encoder J11A J11 Keypad
P2 Product Port J12A J12 Temp Sensor
P6A P6 Display J16 Multi Drop Bus
P7A P7 Relays U17 EPROM Socket
P8 Y & Cup Motors P3 Door Switch XY
P10A P10 Door Switch B1 Battery
Supplier
J2 Programming S1 Service Switch
Connector
J3 Dongle Harness

33 of 97
 BEVMAX 4 5800-4 TROUBLESHOOTING “XY” ISSUES

1. Selection will not vend.

a. Does a different selection vend?
i. Perform TEST VEND in TEST MODE to ensure proper selection vends.
ii. Check Custom Space-To-Sales has been enabled.
1. Check STS configuration in Menu and verify that the selection in question has a
column assigned to it.
b. Did the gate actuate at all?
i. Plunger cycled but gate but did not fully actuate.
1. Gate Sticking.
a. Check plunger to target alignment in DN Factory Diagnostics BevMax
Setup Coke Factory Setup Position Test.
b. Shuttle bad.
c. Bent pins.
d. Check gear box & follower.
2. Possible delivery cup assembly position alignment problem
a. Plunger should hit approximately ¼” from top edge of target.
i. Adjust shelf adjust in DN Factory Diagnostics BevMax Setup
Coke Factory Setup Set Shelf Offset.
b. Perform vend test on selections.
i. Only occurs on one column.
1. Defective target.
2. Defective gear box.
3. Defective follower.
ii. Occurs on entire shelf.
1. Shelf not secured on supports.
2. Position alignment.
iii. Occurs on same column, multiple shelves (A2, B2, C2, D2, E2).
1. Shelf not secured on supports.
2. Position alignment.
3. Plunger did not cycle fully.
a. Replace delivery cup assembly.
b. Replace control board.
ii. Gate did actuate
1. Product and gate mismatch.
2. Possible delivery cup assembly position alignment problem
a. Plunger should hit approximately ¼” from top edge of target.
i. Adjust position alignment in DN Factory Diagnostics BevMax
Setup Coke Factory Setup Set Shelf Offset.
b. Perform vend test on columns.
i. Only occurs on one column.
1. Defective target.
2. Defective gear box.
3. Defective follower.
3. Dirty / worn tray slide with pusher.
a. Check slide with pusher.

2. Delivery Cup Assembly Plunger Issues.

a. Plunger jam/dry vend controller sets the error message “Vend Mechanism, PICKI or PICKO Error”.
i. Syrup/dirt causing plunger or plunger home switches to stick.
ii. Replace delivery cup assembly.
iii. Replace Control Board.
1. Software did not attempt to vend.
a. Check error list. Does error list show Vend Mechanism error?
b. A previous vend operation or vend test failed.
2. Software has selection identified as sold out.
3. Selection is disabled for recorded Refrigeration Health Timer or Health Code.
4. Selection is disabled through Select Block.

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 b. Plunger Hits Chassis.
i. Check tray is level and secured to tray supports.
ii. Check harness connections.
iii. Check X motor (bottom right).
iv. Check belt tension. Look for the belt to slip.
v. Check shelf adjust in DN Factory Diagnostics BevMax Setup Coke Factory Setup Set
Shelf Offset.
c. Plunger Stays Out.
i. Check for syrup or dirt build up.
ii. Check Harness connections.
iii. Replace cup assy.

3. Delivery Cup Assembly Will Not Go Home.

a. Is there a “Vend Mechanism” error on the display when the door has been opened?
i. If yes check the “Y” (lower) and “X” (top far left) home switches.
1. In Test Mode/ Test Vend with the top door switch (PI) pressed in:
a. At the home position the “Y” (lower) home switch will light a green LED on
the control board.
b. At the home position the “X” (top far left) home switch will light an amber
LED on the control board.
i. Adjust the X drive belt at the bottom left belt clamp.

4. Elevator will not move vertically.

a. Perform TEST MODE/TEST VEND to test movement.
b. Check left side door switch.
i. Is it functioning.
ii. Is it being made when door is closed.
c. Check the Delivery Cup Plunger & Plunger Home Switch.
i. If plunger arm is stuck out it will shut down XY delivery system.
ii. If plunger arm home switch fails it will shut down XY delivery system.
d. Check the 10 pin harness connector to the “Y” motor.
e. Check rollers.
f. Check Y motor harness and motor.
g. Check E-Chain harness.
h. Replace control board.

5. Elevator will not move horizontally.

a. Perform TEST MODE/TEST VEND to test movement.
b. Check left side door switch
i. Is it functioning.
ii. Is it being made when door is closed.
c. Check the lower and top far left home switches.
i. In Test Vend/Position Test with the left door switch (PI) pressed in:
1. At the home position the “Y” (lower) home switch will light a green LED on the
control board.
2. At the home position the “X” (top far left) home switch will light an amber LED on
the control board.
a. Adjust the X drive belt.
d. Check the Delivery Cup Plunger & Plunger Home Switch
i. If plunger arm is stuck out it will shut down XY delivery system.
ii. If plunger arm home switch fails it will shut down XY delivery system.
e. Check rollers.
f. Check X motor harness and motor.
g. Replace control board.

6. Product Will Not Load From Delivery Cup Assembly To Port Assembly.
a. Perform TEST MODE/TEST VEND to test movement.
b. Check belt tension.
c. Check Service Wall Port Door Assembly is securely installed.

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 d. Check the vend mechanism alignment.
e. Check the vertical swipe position.

7. Port Assembly On Service Door Will Not Open.

a. Perform TEST MODE/TEST VEND test movement.
1. Port open will light the Amber LED on control board.
2. Port closed will light the Green LED on control board.
b. Check for syrup or dirt build up.
c. Replace port assembly.
d. Check harness and motor.
e. Check vend sensor and vend sensor harness.
f. Check vend sensor ground wire.
g. Check the port open and closed switches.
h. Replace control board.

8. Double Vend From Gate

a. Too many packages loaded in column.
b. Check gear box assy.
c. Check pins in gate assy

9. Package Not Sliding On Slide Assembly.

a. Vender not level.
b. Slide not installed correctly.
c. Check slide for flash from mold process.
d. Slide dirty. Clean and apply Armoral or Food Grade Silicone.

10. Delivery Cup Assembly Caught On Tray

a. Check vender is level.
b. Check rollers.

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 XY not Is P1 connected to
Is vender plugged in?
working NO YES control board?
NO YES

Plug in Vender. Are P3 & J3 connected

to control board? Go to Test
NO YES Mode/Test Vend.

Plug in connector. Visual check. Where is picker cup located?

HOME NOT HOME

Check door switch working?

NO YES Manually
move XY RED light is
to HOME (plunger home)
position. ON OFF
Replace switch. Pull the left door
switch (PI) out.
Red Light
Plunger
In position test are the Red, Home See
Yellow, & Green LED’s on page 38
control board illuminated (X,
Y, & plunger home)?
YES NO Visually confirm Refer to
plunger in home Picker Cup
position TS
YES NO See pg 42
Do the Encoder counts
Does XY move increase & decrease
to HOME when moving the XY
position using manually? Red light = Yellow light = Green light =
the keypad? YES NO Plunger X Axis Home. Y Axis Home.
YES NO Home. See page 39 See page 40
See page 38
Is fuse in
control board
Check harnesses & connections to P8, P14,
good?
NO YES & P15 at control board are good?
Do a test vend with
YES NO
door closed. Works
NO YES
Replace
Check Motor by Plug in or replace as
swapping X & Y needed.
See Port Door
motors.
trouble shooting YES NO
pg 40.

Check, repair,
replace harness.
Change Control Change failed
Problem solved?
Board. NO YES Motor.

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 Plunger Home =
Red light
ON OFF

Check X Home = Visual check. Where is picker cup

Yellow light. located?
HOME NOT HOME

In DN Factory Diagnostics BevMax

Cycle plunger multiple times to Setup Coke Factory Setup Position test
ensure proper operation. press “0” key to cycle plunger. Is Red
LED on (plunger home)?

If Plunger is stuck in the

out or in position.

Refer to Picker Cup

Troubleshooting or replace
Cup Assembly.
See page 42, 43, 44

38 of 97
 X Axis Home =
Yellow light
ON OFF
Does the Vend Mech move in the downward
position? Check Y Home = Green Light Manually activate the switch
and light cycles on and off.
YES NO
Manually move cup to A9 and
pull the left door switch (PI)
out.

Check, repair, or replace switch

or harness. Problem solved?
Picker Cup goes to the home
position? YES NO
YES NO

Does motor run?

YES NO Check motor
bypass
Is the Yellow switch.
Do a Vend LED on?
Test with YES NO
Door Closed. Check belt
and pulley.

Check, repair, replace

harness. Problem solved?
Is the display showing Encoder count with YES NO
a “1” at the end of the X axis code?

###### 1 ###### 1
X axis Y axis
Check & replace motor.
YES NO Problem solved?
YES NO

“1” showing – a switch or “0” showing = a

ground wire issue. mechanical
obstruction Replace
control board.

39 of 97
 Y Axis Home =
Green light
ON OFF

Check All Home

LED’s are on. Manually activate the switch
and light cycles on and off.
YES NO
Manually move cup to A9 and pull
the left door switch (PI) out.

Check, repair, or replace switch

Picker Cup goes to the home or harness. Problem solved?
position? YES NO
YES NO

Does motor run?

YES NO Replace motor
interface board.
Do a Vend Is the Green
Test with LED on?
Door Closed. YES NO
Check belt
and pulley.

Check, repair, replace

harness. Problem solved?
Is the display showing Encoder count with YES NO
a “1” at the end of the Y axis code?
###### 1 ###### 1
X axis Y axis
YES NO Check & replace motor.
Problem solved?
YES NO

“1” showing – a switch or “0” showing = a

ground wire issue. mechanical
obstruction Replace
control board.

40 of 97
 XY Slams to
Top/ Right 0r
Left
NO YES

Go to
Do a test vend with Diagnostics
door closed.

Do the Encoder counts increase

& decrease when moving the
Manually move XY manually?
Pull the left door Picker Cup to A9
switch out.. YES NO
position?

Press the “4” key. Picker Cup

goes to the home position?
YES NO
Check, repair, replace harness.
Problem solved?
YES NO
Is the display showing Encoder count with
a “1” at the end of the X axis code?
Do a ###### 1 ###### 1
Position X axis Y axis
test.
YES NO Check, replace motor as
needed. Problem solved?
NO YES

Run Y axis “A to E” &

Check for Green “0” showing is
X axis “2 to 7” five
& Yellow LED’s. a mechanical
times each. Does Picker Replace
If on go to obstruction.
Cup stop in correct control board.
appropriate
position?
Trouble Shooting
YES NO
Pages. If off

Do a vend test
with door
closed.

While running does the

Green LED dimly light &
flicker?
YES NO
Check ground wire on Y
motor is connected.
YES NO
Check, repair,
or replace Y
axis ground
wire. Encoder is bad Connect. 41 of 97
replace motor.
 Is vender plugged in? Is P1 connected to control
Picker NO YES board?
Go to Test
Mode/Test Vend.
NO YES
Cup not
working
Plug in Vender. Plug in connector.
Visual check. Where is picker cup located?
HOME NOT HOME

Is plunger below target? Is plunger touching target?

Go to “Set Shelf Offset”. YES NO Is plunger
touching shelf
NO YES
Check left door switch (PI) working?
NO YES
Red LED is off
go to “B”
B
Replace Hold the left door switch (PI) out.
switch. A Cycle plunger multiple times. Does it
return home? Manually push cup
YES NO down off shelf. See
“D” below.

Trouble shoot Y Does plunger cycle?

motor system. YES NO Check fuse on board.
See pg 40. Good Failed

Cycle plunger and

watch Red LED, does Remove Cup bottom cover. Replace
Return to it flash? Is motor plugged in?
Picker Cup YES NO YES NO
Not
Working

Verify Y Home Press “0” key. Is there power to the motor Plug in
switch toggles for 1 second (between 20 & 30VDC)? motor.
green light on/off? NO YES
YES NO

Unplug plunger Replace

home switch, Plug Check, repair, or replace motor.
Y home switch in harness & connector.
Plunger home Problem solved?
board port to YES NO
check plunger
harnessing. Red D
LED works? If the plunger is touching
YES NO the shelf then the cup is in
Replace Cup
board.
the wrong position.
Trouble shoot why cup is in
Check, repair, or wrong position after
replace, plunger, pushing it off the shelf.
spring, & plunger in
and out switches.

42 of 97
 CUP AT WRONG LOCATION
HIGH/LOW or Y AXIS

Is shelf setting correct?

Go to DN Factory YES NO
Diagnostics BevMax Setup
Coke Factory Setup Set Shelf
Offset. Check encoder
counts. Send to home, does
home switch light come on?
YES NO

Send cup to “A9”

position. Press “4”
to go home. Did
Check, repair, green light flicker?
or replace X YES NO See XY not
Axis E-chain working
Ground wire. page 34

Fire the plunger to ensure Send cup to “A”

correct location. Repeat shelf. Is cup in
“A-E” cycle two to three correct location?
times. Is cup in correct YES NO
location?
YES NO

Repeat “A-E” cycle two to

three times. Does cup
Do a Keypad position get worse?
YES NO
test.

Go to DN Factory
Close door Check Harness, Diagnostics BevMax Setup
and test vend. Motor, Board. Coke Factory Setup Set
Shelf Offset and check.
Adjust as necessary. See
DN Factory Diagnostics
section of manual.

43 of 97
 CUP AT WRONG LOCATION
LEFT /RIGHT or X AXIS

Go to DN Factory Diagnostics BevMax Setup Coke

Factory Setup Set Shelf Offset. Check encoder
counts. Send to home, does home switch light
come on?
YES NO

See XY not
working page Send cup to home
34. position. Does it go
home?
YES NO

Send cup to “E2-E8” positions.

Does it stop in correct position? See X axis
YES NO TS page 39.

Repeat test at
several locations.
Does it stop in
correct position? Is the horizontal
NO YES alignment correct?
YES NO

Check Harness,
Keypad, Motor,
Motor Board. Check Harness,
Keypad, Motor, Set Shelf Offset as
Board. required. See pg 24

Do a Test Sel Switch test. Works?

YES NO

Close door, do a Change

test vend. Keypad.

44 of 97
 DELIVERY PORT DOOR
WORKS IN PORT TEST
BUT NOT IN SALES
MODE

Close door and do a test vend.

Does it work?
YES NO

Open service door. Pull left

door switch (PI) out and do a
test vend. Does it work?
YES NO

Check, repair, and

replace door switch
components: mounting Go to Port Test, manually
bracket, strike plate, close the delivery port
switch, and harness. door. Is the green LED on
control board on and Port
door switch closed?
YES NO

Check, repair,
Use Test Mode/Vend Test and replace
and vend a product to open door close
the delivery port door. Is the switch
yellow LED on control board
on and Port Door open?
YES NO

Is port open
all the way?
YES NO

Check, repair, and Check for

replace door open physical
switch, harness, obstructions.
motor.

45 of 97
 COIN ACCEPTANCE ISSUES

PROBLEM CAUSE FIX

Coins Returned to Customer 1. Price set to zero. 1. Set price in programming.
With No Credit Issued 2. Coin Jam in Mech 2. Clear Jam and Test
3. Flight Deck Dirty 3. Clean Flight Deck
4. No Power to Mech 4. Check Harness, Changer to
5. Coin Return Lever VCU
Activated 5. Adjust Coin Return Lever
6. Vender in Test Mode 6. Close Service Door
7. Not Available Time Set 7. Disable Not Available Time
8. Defective Coin Mech 8. Replace Mech

Will Not Payback Coins 1. No Power to Mech 1. Check / Replace MDB Harness
2. Harness not plugged in 2. Plug in harness.
control board.
3. No Coins in Tubes 3. Fill Coin Tubes with Coins
4. Tubes Programmed 4. Reprogram per Manufacturer
Incorrectly (4 Tube Mech) Recommendation
5. Defective Coin Mech 5. Replace Coin Mech

DOLLAR BILL ACCEPTANCE ISSUES

PROBLEM CAUSE FIX

Bill Validator will not run. Prices / tube cash conditions. Check Mech Tubes.
Takes Bill in Then Rejects it Check Validator or Replace
Stacks Bill While in Escrow Mode Max Price Not Yet Reached
Bill Error Listed in Test Mode Communication Error with Bill
Validator.
Bill Validator Reported Error.
Takes Bill, Gives No Credit Harness, Validator, Board Check or Replace Validator
Harness, Replace Board

CONTROL BOARD (VMC)

PROBLEM CAUSE FIX

No Power to Controller. AC Box Replace AC box.
Out of Order or other error codes RAM Error Refer to Programming Section on
showing on display page ## for specific error codes and
cures.
No Sales Available No Vendable Selections Check StS programming

46 of 97
These charts are intended as a guide to isolate and correct most problems you might encounter. Should your
machine show ‘OUT OF SERVICE”, go in the TEST MODE and press “B” to list errors.

ALL COINS ARE REJECTED

47 of 97
 ALL BILLS ARE REJECTED

All bills are rejected.

Main Power OFF /

Apply power
Disconnected.

Check fuses and

Blown Fuse replace if
necessary.

List errors to determine

Machine is Out Of cause of Out Of Service.
Service. Refer to programming for
error explanations.

Check cable at
Loose connection. bill validator and
controller board.

Coin mechanism low on

Fill coin tubes.
coins.

Clear / clean
Bill path obstructed / dirty.
path.

Wrong option switch

Reset.
settings.

Incompatible bill validator. Replace.

Defective bill validator. Replace.

Defective controller
Replace.
board.

48 of 97
INCORRECT CHANGE DISPENSED

49 of 97
SELECTION WILL NOT VEND

Use “DN Factory Diagnostics” to check

plunger arm, replace if necessary.

50 of 97
 ICE / FROST ON EVAPORATOR

Ice / frost on evaporator.

Condensate drain
Clear drain.
plugged.

Check product door

Air leak. seal and cable
openings in cabinet.

CONDENSATE ON OUTSIDE OF PRODUCT DOOR

Condensate on outside of
product door.

Machine in direct
Move machine.
sunlight.

Machine in location with

Move machine.
humidity above 70%.

COMPRESSOR WILL NOT STOP

Compressor will not stop.

Defective thermostat. Replace.

Defective Relay

51 of 97
 COMPRESSOR WILL NOT START

Compressor will not start.

Close service
Service door open.
door.

Plug
compressor in
Compressor is
outlet on face of
unplugged.
AC distribution
box.

Defective door interlock

Replace
switch.

Check power
Low voltage.
source.

Defective thermostat. Replace.

Defective starting
component (capacitor, Replace.
relay).

Defective compressor. Replace.

Troubleshooting Tip: Use a short 15 Amp extension cord and

plug the compressor directly into the wall outlet.
This will bypass the AC distribution box.
Note: For Testing Purposes Only.

52 of 97
 MACHINE NOT COOLING

Machine not cooling.

Dirty or clogged
Clean.
condenser.

Defective thermostat. Replace.

Check rear screen for

obstructions.
Check rear Ensure rearEnsure
screen for obstructions. of rear
Restricted airflow.
cabinet
of cabinet is is
at at least
least 3.25" (82.6
4” (10cm) mm)
from wall.
from wall.

Machine in direct
Move machine.
sunlight.

Faulty product seal. Replace.

Check blade for

Condenser fan or
obstruction.
evaporator fan not
Check fan
running.
circuit.

Check for air

leaks or clogged
Evaporator is iced up.
condensate
drain line.

53 of 97
 BevMax 4 5800-4 Domestic Block Diagram

Motor Power Interrupt Switch

X Motor

X Home Switch Door Switch Lamp

E Lock Door
Relay
Lamp
Y Motor E lock
Aux. E Lock Lamp
Power
Y Home Switch MDB
Cup Motor Ballast

Plunger in
switch Relay Control 120 VAC
VMC
AC Box
Cup Board Cup Sensor
24 VAC
Plunger out 120 VAC
switch 120 VAC

Temp Sensor Fan Refrig.

Port Motor Display

Port Open Limit Switch Keypad

Port Closed Limit Switch

Port LED

Port Sensor Electrode Port Sensor

54 of 97
 BevMax 4 5800-E4 Export Block Diagram

X/Y Power Interrupt Switch

X Motor

X Home Switch Door Switch Lamp

E Lock Door
Relay
Lamp
Y Motor E lock
Aux. E Lock Lamp
Power
Y Home Switch MDB
Cup Motor Ballast

Plunger in
switch Relay Control (24 VDC) 220 VAC
VMC
AC Box
Cup Board Cup Sensor
24 VAC
Plunger out 220 VAC
switch 220 VAC

Temp Sensor Fan Refrig.

Port Motor Display

Port Open Limit Switch Keypad

Port Closed Limit Switch

Port LED

Port Sensor Electrode Port Sensor

55 of 97
 BevMax 4 5800-4/5800-E4 Cabinet Diagram (Domestic & Export)

Y Motor
80450184xx1
80492821xx1
Y Motor
Y Motor Board
80492354xx1
P1

P6
Limit Switch
80410122xx1

P2 80492826xx1

J1
80492374xx1 P3
To P14/P8 control board
80492479xx1
J3

P1
Cup Home Sw.
80410122xx1
P4
Picker Out Sw.
80410126xx1
P3
Picker Home Sw.
80410123xx1

P5

J1 Picker Motor
80450139xx1
Cup Board
80492765xx1

X Motor
80450184xx1 To P15 control board
X Motor

Sensor Plate

56 of 97
 BevMax 4 5800-4/5800-E4 Cabinet Diagram (Domestic & Export)

Door Door
Switch Switch

80492824xx1

80492823xx1

80492836xx1
To Door
80492826xx1
To P3/P6 Y Motor board
To Coin
Mech

P8 P14 P10 P2 J16

J5 80492827xx1 To DEX
80492825xx1 P15 Jack

P6

P7 5800-4 Control Board

80492870xx1
J11

To X Motor P12

J3
P3
80492853xx1

Temp Sensor
80492821xx1

80492819xx1

To
Power

80492828xx1 w/out LED’s

80492886xx1 with LED’s
57 of 97
 BevMax 4 5800-4/5800-E4 Door Diagram (Domestic & Export)

80492836xx1
To Cabinet

80492475xx1
To Cabinet To MDB
Peripherals Port
Motor

Electronic Display
lock Port Board 80492386xx1
80492508xx1
or
IRDA 80492511xx1
Port
Auxiliary
Lock Power

Vend Sensor Board Keypad

80492749xx1 80410121xx1

58 of 97
 BevMax 4 5800-4 Domestic Power & Lighting Diagram

80492852xx1 80492844xx1 Relays (3)

80492819xx1 8090026xx1
Light, fan, &
compressor
Ballast Ballast
80492826x 80440125xx1

AC Distribution Box

Lamp Transformer
80492514xx1

To Cabinet
Light relay
To Evaporator Fan
Fan relay BLK/BRN WHT/BRN
80492871xx1
Choke
80492042xx1
To Defrost Control
Comp. 80492828xx1
relay To Cabinet

ON/Off Switch
80491515xx1

Refrigeration AC Input

59 of 97
 BevMax 4 5800-E4 Export Power & Lighting (LED’s) Diagram

80420026xx1

Relays (4)
To Cabinet 80420026xx1
Light, fan, &
80492886xx1 compressor

80492888xx1
AC Distribution Box
80492887xx1

9985061

9985061 80492868xx1
Transformer

80492842xx1
To Cabinet
Fan relay 80492819xx1

Light relay
80492843xx1 To Evap. Fan

9985061 80492871xx1
To Cold Control
Choke
80492691xx1 80492886xx1
To Cabinet

ON/Off Switch
80410112xx1

Comp. relay

60 of 97
 BevMax 4 5800-4 Compressor Parts Diagram

Domestic Compressor Parts BevMax 4 5800-4

Item
Part # Description
#
1 802,502,88x.x1 Compressor, Embracco FFU130HAX 115/60 (EM# 513200620)
2 802,402,17x.x1 Bracket, Capacitor FFU130HAX (EM#US-2255008)
3 802,402,13x.x1 Overload, Compressor FFU130HAX (EM#513554617)
4 802,402,14x.x1 Cover, Electrical Component FFU130HAX (EM#13555028)
5 802,402,16x.x1 Relay, Compressor Start FFU130HAX (EM#213516051)
6 802,402,18x.x1 Capacitor, Compressor Start FFU130HAX (EM#US-3252378)
7 802,402,20x.x1 Cap, Capacitor FFU130HAX (EM#2254002)
8 802,402,15x.x1 Cord, Relief FFU130HAX (EM#513545045)
9 802,402,21x.x1 Holder Capacitor FFH130HAX (EM#513555135)

61 of 97
 BevMax 4 5800-E4 Compressor Parts Diagram

Export Compressor Parts BevMax 4 5800-E4

Item
Part # Description
#
CR0004162 Compressor, Export
1 CR0004863 Starting Relay, Danfoss
2 CR0004863 Cord, Relief Compressor Danfoss
3 CR0004174 Capacitor, Compressor Start 80F,Danfoss
4 CR0004172 Cover, Electrical Component FFU130HAX (EM#13555028)
5
6

62 of 97
 BevMax 4 5800-4 AC Distribution Box

Domestic
AC Box
Shown
1
3
1 3

1
2 9
J2
J2

1 2
9
4 P7 4

Defrost Control
Connector

Domestic Test Voltages 9 Pin J2 Output Power Connector

1st lead to Pin 2nd lead to Domestic Reading
1 2 24 (26 to 30) VAC secondary of transformer
2 1 24 (26 to 30) VAC secondary of transformer
3 ground 110 VAC Hot not switched for 1 lamp assy.
4 NA OPEN
5 ground 115 VAC Hot switched for fan motor
6 ground 115 VAC Hot switched for lights
7 ground 0 VAC Neutral
8 ground 0 VAC Neutral
9 ground 0 VAC Neutral

Domestic Test Measurements 4 Pin P7 AC Distribution Box

st When 4 pin connector is
1 lead to Pin 2nd lead to Pin Domestic Reading
unplugged – OHMS reading
1 3 Lights control relay coil 570 ohms
2 3 Fan control relay coil 570 ohms
4 3 Compressor relay coil 570 ohms
3 NA Common NA

63 of 97
 Export BevMax 4 5800-E4 AC Distribution Box

Export AC
Box Shown

1 3
1
1 3
9
2
J2 J2 J2

1 2

P7 4
4
9

Defrost Control
Connector

Domestic Test Voltages 9 Pin J2 Output Power Connector

1st lead 2nd lead
Domestic Reading
to Pin to
1 2 24 (26 to 30) VAC secondary of transformer
2 1 24 (26 to 30) VAC secondary of transformer
3 ground 240 VAC Hot not switched for 1 lamp assy.
4 NA OPEN
5 ground 240 VAC Hot switched for fan motor
6 ground 240 VAC Hot switched for lights
7 ground 0 VAC Neutral
8 ground 0 VAC Neutral
9 ground 0 VAC Neutral
Domestic Test Measurements 4 Pin P7 AC Distribution Box
st When 4 pin connector
1 lead to 2nd lead to
Domestic Reading is unplugged – OHMS
Pin Pin
reading
1 3 Lights control relay coil 570 ohms
2 3 Fan control relay coil 570 ohms
4 3 Compressor relay coil 570 ohms
3 NA Common NA

64 of 97
65 of 97
 PARTS
LIST
PARTS LIST AND DIAGRAMS.................................................................. 66 – 97
Machine Front View...................................................................................................67 – 68
Cabinet Detail Product Area ......................................................................................69 – 70
Cabinet Detail Service Door Area ............................................................................. 71 - 72
XY Motor Picker Unit .................................................................................................73 – 74
Delivery (Picker) Cup Assembly ................................................................................75 – 76
Service Door Outside ................................................................................................77 – 78
Service Door Inside ...................................................................................................79 – 80
Gate Tray Detail ........................................................................................................81 – 82
AC Distribution Box ................................................................................................... 83 - 84
Lighting - Fluorescent ........................................................................................................85
Lighting - LED ....................................................................................................................86
Refrigeration Unit Fin & Tube Condenser .................................................................87 – 88
Electronics ................................................................................................................. 89 - 90
Harnesses..................................................................................................................91 – 92
Labels / Decals / Misc........................................................................................................93
Screws & Nuts ...........................................................................................................94 – 95
Washers, Bolts, & Misc. Hardware ............................................................................96 – 97

66 of 97
 MACHINE FRONT VIEW

5A
6A
4C

6B
4B
5B

5C

3A
11 4A
2

4B
1 4D

12
13 19

9
14
17 18 16

67 of 97
 MACHINE FRONT VIEW
DN5800-4 DN5800-E4
ITEM PART DESCRIPTION
Domestic Export
1 Door Assembly, Glass (does not include decals) 800,105,95x.x1 same
2 Gasket, Glass Door 800,102,58x.x1 same
3A Top Hinge Glass Door 657,001,90x.x3 same
3B Carriage Bolt – ¼ - 20 x 1 1/4 800,202,43x.x1 same
3C Hex Nut – ¼ - 20 800,801,57x.x1 same
3D Washer, Flat 800,701,44x.x1 same
4A Top Hinge Service Door CR0002256 same
4B Carriage Bolt, 1/4 –20 X 2.5” 800,202,49x.x1 same
4C Hex Nut, 1/4-20 800,801,57x.x1 same
4D Top Hinge Pin, Service Door CR0002219 same
4E Lock Nut, Service Door Hinge Pin Bolt ¼ - 20 800,304,78x.x1 same
4F Washer, Service Door Hinge Pin 900,701,19x.x1 same
5A Door Switch Bracket – Double Switch 647,001,04x.x3 same
5B Power Interrupt Switch 804,101,29x.x1 804,100,59x.x1
5C Door Switch 804,100,77x.x1 same
6A Door Latch, Top 2 Point Lock (has T stamped) 647,071,05x.x3 same
6B Screw, Hex ¼ - 20 x 5/8 800,304,36x.x1 same
7 Leg Assembly, welded in place 657,000,60x.x3 same
8 Leg Leveler, 5/8 – 11 x 2 1/16 800,503,79x.x1 same
9 Shipping Boards CR0000969 CR0004959
10 Thermometer 801,401,55x.x1 same
11 Wear Strip Door Decal 803,878,37x.x1 same
12 Glass Door Bottom Hinge 657,000,35x.x3 same
13 Bottom Panel Assembly CR0004591 same
14 Assembly Panel Slanted CR0004787 same
15 Door Stop 647,000,45x.x3 same
16 Wire Chase Assembly CR0004882 same
17 Ramp CR0002585 same
18 Warning Label, Ramp 803,885,43x.x1 same
19 Evaporator Inlet Grill CR0002388 same
20
21

Part numbers & descriptions are subject to change with out notice.
NA = Not applicable TBD = To be determined RB = Replaced by

68 of 97
 CABINET DETAIL PRODUCT AREA

16
6

2A

2B

12
5 10
11
13

18

69 of 97
 CABINET DETAIL PRODUCT AREA

5800-4 5800-E4
ITEM PART DESCRIPTION
Domestic Export
1 Cabinet Assembly, Generic 657,060,20x.x3 Same
2A Left Tray, BevMax 4 5800-4 Mount Bracket 647,070,05x.x3 Same
Left Tray Rail, BevMax 5800-4/5800-E4 (5 shelf) 657,070,030.03 CR0004428
Left Tray Rail, BevMax 5800-E4 (4 shelf) NA TBD
2B Right Tray, BevMax 4 5800-4 Mount Bracket 647,070,04x.x3 Same
Right Tray, Rail, BevMax 5800-4/5800-E4 (5 shelf) 657,070,010.03 CR0004449
Right Tray, Rail, BevMax 5800-E4 (4 shelf) NA TBD
3 Rear Tray Rail, BevMax 5800-4/5800-E4 (5 shelf) 657,070,020.03 CR0004447
Rear Tray Rail, BevMax 5800-E4 (4 shelf) NA TBD
Rear Tray Mount Bracket 647,070,03x.x3 Same
4 Tray Support Screw #8-18x1/2 Phil Pan (Self drilling) 800,304,18x.x1 Same
5 Ingress Guard CR0001245 Same
Ingress Guard with Screen NA CR0005110
Modified Rodent Guard Assy (use with CR0005110) NA CR0005102
6 Security Angle, Left CR0000953 Same
7 Security Angle, Top 657,000,26x.x3 Same
8 Security Angle, Right CR0000954 Same
9 Service Door Security Angle (refer to Service Door Page) CR0001817 Same
10 Assembly Discharge Frame 801,819,94x.x1 Same
11 Discharge Back Frame 801,819,95x.x1 Same
12 Discharge Frame 801,819,96x.x1 Same
13 Discharge Door 801,819,97x.x1 Same
14 Discharge Door Magnet 804,101,05x.x1 Same
16 Louver Panel Assembly CR0004574 Same
17 Defrost Control Mounting Bracket 647,040,03x.x3 Same
18 Defrost Control Cover CR0004136 Same
19 Defrost Control Vinyl Tube 801,902,75x.x1 Same
20 Mesh Inlet Screen Assembly (near unit handle) NA CR0005112
21
22
23
24
25

Part numbers & descriptions are subject to change with out notice.
NA = Not applicable TBD = To be determined RB = Replaced by

70 of 97
 CABINET DETAIL SERVICE DOOR AREA

14

4
16
8
1

15

11

2
10

4
11

10
5

12
7 17

71 of 97
 CABINET DETAIL SERVICE DOOR AREA
DN5800-4
ITEM PART DESCRIPTION
DN5800-E4
1 Coin Mech Housing Assembly 647,001,00x.x3 TBD
2 Lower Coin Chute Assembly 801,823,42x.x1 TBD
2A Lower Coin Chute Part of #2 TBD
2B Lower Coin Chute Cover Part of #2 TBD
3 Cash Box Clip 801,814,68x.x1 TBD
4 Assembly, Lever Mech Arm Coin Return 647,003,20x.x3 TBD
5 Assembly, Lever Button Rod 647,003,10x.x3 TBD
6 Fuse 3 AMP/250V SloBlo for Motors (Control Board) 804,801,16x.x1 TBD
7 Extension Spring ¼ x 1 ¾ x .029 MW 801,701,55x.x1 TBD
8 Mech Door/Hinge Mech Assembly 647,004,00x.x3 TBD
9 Flat Mount Cable with adhesive 804,801,12x.x1 TBD
10 Cash Box Cover 647,000,19x.x3 TBD
11 Coin Box Chute 647,000,18x.x3 TBD
12 Cash Box, metal 647,000,80x.x3 TBD
13 Locking Cash Box Kit 432,011,50x.x4 TBD
14 Upper Coin Chute 801,823,41x.x1 TBD
15 Door Stop 647,000,45x.x3 TBD
16 Roller Double Catch 801,522,01x.x1 TBD
17 Lock Nut 8-32 800,801,55x.x1 TBD
18
19
20

Part numbers & descriptions are subject to change with out notice.
NA = Not applicable TBD = To be determined RB = Replaced by

72 of 97
 XY MOTOR PICKER UNIT

14

15

13

23 12
16
11
4 3
24
17

15 20 28

16
7
7

9
8
17

21

16
20 18A

18C
18B

22

31
9
19
X/Y

73 of 97
 XY MOTOR PICKER UNIT
DN5800-4
ITEM PART DESCRIPTION
DN5800-E4
1 XY Delivery System CR0002183
2 Assembly Cover Y Belt CR0001797
3 Y Motor Cover Top 801,823,29x.x1
4 X Motor Cover Bottom 801,823,28x.x1
5 X Bottom Belt Cover (Ramp) CR0002585
6 Harness, X Motor – bottom, not shown 804,928,25x.x1
7 X Top Carriage Assembly (top of XY) CR0002121
8 X Axis Mounting Assembly Top CR0002133
9 XY Extrusion (track) 801,201,88x.x1
10 Harness, XY E Chain (Top horizontal) – not shown 804,928,26x.x1
11 Harness, Y E Chain (vertical) 804,924,79x.x1
12 XY Belt Idler Tensioning Assembly (top left) 647,079,70x.x3
13 Motor XY System (Large D shaft) 804,501,84x.x1
14 Idler Pulley and Bracket Assembly 647,081,60x.x3
15 X Top Idler Pulley Assembly 647,081,10x.x3
16 Belt Clamp 805,100,03x.x1
17 X Drive Tensioner Assembly 647,084,70x.x3
18A Oilite Bushing 805,300,73x.x1
18B Tension Spring 801,701,71x.x1
18C Pulley, 32 tooth “D” Drive 805,300,66x.x1
19 X Motor Bracket Assembly 647,084,60x.x3
X Motor Bracket Cover 647,071,48x.x3
20 X Axis Belt (22’) 647,075,30x.x3
21 X Bottom Carriage Assembly (bottom of XY) 647,082,40x.x3
22 Assembly X Axis Drive, Bottom (Wide) 647,079,30x.x3
23 Assembly Y Axis CR0002127
24 Y Carriage Assembly Part of #22
25 Y Axis Belt (11.25’) 657,002,00x.x3
26 Screw Hex ¼ - 28 800,202,84x.x1
Spacer, .257” 805,300,71x.x1
Hex Nut, ¼ - 28 CR0004998
27 Micro Switch with Straight Arm (X Home) 804,101,31x.x1
28 Y Board 804,925,32x.x1
29 Y Extrusion Part of #22
30 Pulley Roller 805,300,54x.x1
31 XY Shipping Bracket 647,080,50x.x3
Screw, Wing ¼ - 20 x 1 ¼ molded nylon (for shipping
32 800,305,29x.x1
bracket)
33 Belt Tensioner Spring (Y Belt only) 801,401,97x.x1
34
Part numbers & descriptions are subject to change with out notice.
NA = Not applicable TBD = To be determined RB = Replaced by

74 of 97
 DELIVERY (PICKER) CUP ASSEMBLY

1 13 11

22

16
21
14 9 10

19

15 3

4
17 20
19 2

12

6 19

75 of 97
 DELIVERY (PICKER) CUP ASSEMBLY
DN5800-4
ITEM PART DESCRIPTION
DN5800-E4
1 Assembly Delivery (Picker) Cup Assembly 647,082,70x.x3
2 Cup Base Board (Picker Cup Board with sensor) 3/26/08 & after 804,927,65x.x1
3 Cup/Port Motor Assembly 804,501,61x.x1
4 Cup Motor Cam 801,202,02x.x1
5 Micro Switch with Bent Arm (Picker Home Switch) 804,101,37x.x1
6 Micro Switch with Straight Arm (Cup Home Switch – Y) 804,101,35x.x1
7 Micro Switch with Bent Arm (Picker Out Switch) 804,101,36x.x1
8 Screw, Phil Pan 2 – 32 X 1/2 800,305,01x.x1
9 Plunger Cup Bumper 803,601,23x.x1
10 Base Cup Cover 801,822,89x.x1
11 Delivery Cup Sleeve 801,822,58x.x1
12 Delivery Cup Body 801,822,88x.x1
13 Pin Cup Hinge 801,201,87x.x1
14 Assembly Plunger 805,202,75x.x1
15 Motor Cam Cover 647,070,35x.x3
16 Return Spring, Plunger (Picker Cup) 801,701,67x.x1
17 Cam Bearing 805,300,51x.x1
18 Harness, Cup to E Chain 804,923,74x.x1
19 Screw, 8 – 18 x ½ Pan Head, Machine 800,304,31x.x1
20 Screw, #4 – 40 x 3/8 Machine w/ lock washer 800,305,03x.x1
21 Cup Sensor Plate (3/26/08 & after) 647,080,90x.x3
22 Flat Wire Clip 801,819,29x.x1
23
24

Part numbers & descriptions are subject to change with out notice.
NA = Not applicable TBD = To be determined RB = Replaced by

76 of 97
 SERVICE DOOR (OUTSIDE)

3 20

4 18

8B
12

5 25

23

19D 15

14

26

18
19B 8B
10
9 8A
13
24
21

16

17
6 27
77 of 97
 SERVICE DOOR (OUTSIDE)
DN5800-4
ITEM PART DESCRIPTION
DN5800-E4
1 Service Door Assembly, Gray (need to order item 23 separately) TBD
Service Door Assembly, Black (need to order item 23 separately) TBD
2 Weld Assembly Service Door CR0001802
3 Assembly Bezel Top, Red CR0004977
Assembly Bezel Top, Card Reader Red TBD
Assembly Bezel Top, Black CR0004976
Assembly Bezel Top, Card Reader Black TBD
4 Bezel Center, Red 801,822,01x.x1
Bezel Center, Black 801,822,11x.x1
5 Bezel Bottom T Handle, Red (included in item 23) 801,824,89x.x1
Bezel Bottom T Handle, Black (included in item 23) 801,822,02x.x1
6 Coin Return Button Bracket TBD
7 Coin Return Button CR0002303
8A Overlay, Keypad – Gray 803,888,94x.x1
8B Keypad Cover, Gray 801,824,62x.x1
Keypad Cover, Black 801,824,61x.x1
9 Keypad, Membrane Switch Assembly with metal dome 804,101,42x.x1
10 Keypad Bracket Assembly CR0001800
11 Keypad security Bracket 647,050,37x.x3
12 Assembly Port (with out LED’s) 647,055,60x.x3
13 Port Enclosure 801,824,00x.x1
14 Port Cam 801,824,09x.x1
15 Bracket and Motor Assembly (with notch) 647,054,00x.x3
16 Assembly Inner Cup Port 801,820,97x.x1
17 Vend Sensor Plate 647,053,60x.x3
18 Port Discharge Pad 803,601,22x.x1
19A Vend Sensor Board Assembly, Port CR0002851
19B Port Sensor Cover/Housing CR0002214
19C Port Sensor Harness 804,927,50x.x1
19D Vend Sensor with Harness 804,927,49x.x1
20 Motor Port Cover 801,820,68x.x1
21 Port Handoff Slide 801,821,03x.x1
22 Screw, Phil Pan 8 – 18 x ½ (secures bezels to panel) 800,304,31x.x1
23 Assembly T Handle, Red CR0005003
Assembly T Handle, Black CR0005004
24 Coin Insert Chute 801,823,55x.x1
25 Extended Coin Return Cup Assembly (also see pgs. 70 & 71) 801,824,29x.x1
26 Port Circuit Board (top of port assy) 804,925,11x.x1
27 Keypad Cable Clamp with adhesive 804,801,12x.x1

Part numbers & descriptions are subject to change with out notice. NA = Not applicable TBD = To be determined RB = Replaced by

78 of 97
 SERVICE DOOR (INSIDE)

3
1 2

25 5
7B
26

7A

29 17
31
10
5

21
18
10

14
19
20
9 23
22
24
33
15
4 9

32

25

11

79 of 97
 SERVICE DOOR (INSIDE)
DN5800-4
ITEM PART DESCRIPTION
DN5800-E4
1 Display Lens, Blue (part of top bezel assy) **
2 Screw, Nylon Circuit Board Support CR0002205
3 Assembly Display (Noritake) 804,923,86x.x1
4 Rod, Latch Bar 647,050,03x.x3
5 Door Harness 804,928,36x.x1
6 Extended Coin Return Cup Assembly 801,824,29x.x1
7A Change Cup Part of #6
7B Change Cup Door Part of #6
8A Door Security Plate (not shown) 647,050,41x.x3
8B Validator Filler Plate BevMax 4 only 657,050,70x.x3
9 Lock Bar Spacer Pin 800,504,12x.x1
10 Lock Bar 647,050,02x.x3
11 Enclosure, Port 801,824,00x.x1
12 DEX Harness 804,928,27x.x1
13 Hex Nut for DEX Harness 800,801,65x.x1
14 Service Door Security Angle CR0001817
15 Coin Insert Assembly CR0002043
16 Compress Spring 804,701,54x.x1
17 Keypad Cable Clamp with adhesive 804,918,68x.x1
18 Coin Return Button Bracket CR0002303
19 Coin & Keypad Bracket Assembly CR0001800
20 Panel Retainer Clip CR0002204
21 Coin Insert Chute 801,823,55x.x1
22 Coin Return Button 801,823,14x.x1
23 Membrane Switch with metal dome 804,101,42x.x1
24 Keypad Overlay, Gray 803,888,94x.x1
25 Extended Change Cup Security Bracket 647,050,58x.x3
26 T Handle Assembly 801,526,00x.x1
27 T Handle Security Bracket 647,050,63x.x3
28 Hex Washer #29-34, T Handle 901,503,08x.x1
29 Door Switch Striker Plate 647,050,38x.x3
30 Port Circuit Board (top of port assy.) 804,925,11x.x1
31 Seal, Rubber “D” Gasket 647,040,09x.x3
32 Vend Sensor Board Assembly, Port CR0002851
33 Hex Nut, ½ - 20 801,518,02x.x1
34
35
36

Part numbers & descriptions are subject to change with out notice.
NA = Not applicable TBD = To be determined RB = Replaced by
** Display Lens is sonic welded to top bezel and is not available as a separate item. See item 3 page 75.

80 of 97
 GATE TRAY DETAIL

11

13
8 2 1
3
10
12
9

14
6

81 of 97
 GATE TRAY DETAIL

DN5800-4
ITEM PART DESCRIPTION
DN5800-E4
1 Tray Assy., 9 Column 657,070,00x.x3
2 Chassis Tray, Tall Gate 647,071,50x.x3
3 Double Gate Assembly 801,820,18x.x1
4 Double Gate Assembly Right 801,820,29x.x1
5 Double Gate Assembly Left 801,820,31x.x1
6 Spring Gear Box Part of #7
7 Gear Box Assembly 801,820,62x.x1
8 Double Gate Drive Mech Target Part of #7
9 Double Gate Drive Mech Gear Part of #7
10 Double Gate Drive Mech Follower Part of #7
11 Tray Wire, Formed Domestic 9 Column 801,402,93x.x1
12 Slide with Product Pusher Assembly 801,820,96x.x1
13 Product Pusher Spring 801,701,13x.x1
14 Screw, Hex Head Hi Lo #6 X 1/2 1572269
15 1/4” Socket, ¼” Drive NA
16 Stabilizer, Tray Slide 801,905,01x.x1

Part numbers & descriptions are subject to change with out notice.
NA = Not applicable TBD = To be determined RB = Replaced by

82 of 97
 AC DISTRIBUTION BOX

Export AC Box Export AC Box

Prior to run 8905BH 8905BH & higher

To To
To board To board
relays relays 2

13
9

13 Defrost
Control 10
Connector
10
10
12
8
4
4
3
3
_______________________________________________________________________________________________
Domestic AC Box
Domestic AC Box 8905BH & higher
Prior to run 8905BH

To
board
To
board
To
To relays
relays
2

9
13

Defrost 10
13 12 Control
Connector

10 10
8

4 4

3 12

83 of 97
 AC DISTRIBUTION BOX

DN5800-4 DN5800-E4
ITEM PART DESCRIPTION
Domestic Export
1 Assembly AC Distribution Box, BevMax 5800-4-4 657,070,70x.x3 657,070,90x.x3
2 Transformer, 120V / 24V, 60 Hz, 8A Domestic 804,925,14x.x1 NA
Transformer, Export NA 804,928,68x.x1
3 Outlet, 15 Amp, Grounded W662 NA
Receptacle, Panel Mount IEC 320 NA 804,911,14x.x1
4 Power Inlet Plug 804,913,62x.x1 Same
5 Harness, AC Power In 804,928,43x.x1 Same
6 Harness, Power Distribution 804,928,42x.x1 Same
7 Harness, Main Power – GFCI Inline 657,010,80x.x3 NA
8 Choke 804,926,92x.x1 804,926,91x.x1
9 Relay – Fan, Compressor, and Light 804,200,26x.x1 Same
10 Rocker Switch 804,915,15x.x1 804,101,12x.x1
11 Harness, Relay 804,928,40x.x1 Same
12 Main Power Label 803,860,85x.x1 Same
13 Label, AC Box Power Disconnect 803,876,94x.x1 Same
14 Defrost Control Harness 804,928,71x.x1 Same
15 Harness, Compressor Power AC Box (connects to 80492871011) 804,928,95x.x1 Same
16
17
18
19
20
21
22
23
24
25
26
27

Part numbers & descriptions are subject to change with out notice.
NA = Not applicable TBD = To be determined RB = Replaced by

84 of 97
 LIGHTING - Fluorescent
DN5800-4 DN5800-E4
ITEM PART DESCRIPTION
Domestic Export
1 Horizontal (Upper) Light Assembly (1 Lamp) 657,012,10x.x3 NA
Ballast Assembly, T8 Electronic 110V/60Hz (Horizontal Lamp) – 2 NA
2 804,401,26x.x1
pin connector
3 Lamp Cover (22.6”) & End Caps 801,904,77x.x1 NA
4 Light Harness, 120 Volt – 1 Lamp T8 (Upper Light Assy.) 804,928,52x.x1 NA
Lamp Holder, T8 Bi Pin - Leviton 23653 (Horizontal) Use 4 NA
5 Fluorescent Lamp T8, 2’ (OS #21718) 804,700,77x.x1 NA
NA
11 Vertical Light Assembly (2 Lamp) 657,011,00x.x3 NA
Ballast Assembly, T8 Electronic 110V/60Hz (Vertical Lamps) - 9 NA
12 804,401,25x.x1
pin connector
13 Assembly Lamp Channel 2’ (Vertical) 647,061,70x.x3 NA
14 Lens, Fluorescent Lamp Vertical 801,603,28x.x1 NA
5 Fluorescent Lamp T8, 2’ (OS #21718) 804,700,77x.x1 NA
16 Light Harness, 120 Volt – 2 Lamp T8 804,928,44x.x1 NA
17 Lamp Holder, T8 Bi Pin - Leviton 23652 (Vertical) 804,920,62x.x1 NA

8 Canoe Clip – Lens Cover 800,903,61x.x1 NA

Part numbers & descriptions are subject to change with out notice. NA = Not applicable TBD = To be determined RB = Replaced by

17

13 12

1 3 3

17

85 of 97
 LIGHTING - LED
DN5800-4
ITEM PART DESCRIPTION
DN5800-E4
1 Horizontal (Upper) Light Assembly (1 Lamp) LED 657,011,60x.x3
LED Module Assembly (does not include power supply switch
2 657,011,90x.x3
mod line – 24vDC)
3 Harness, Relay extension, 5800-4 with LED’s 804,928,86x.x1
4 Lamp Assy., T5 600MM, 30 LED’s 24vDC 9985061
5 Harness, Power LED Lighting (to filter) 804,928,87x.x1
6 Harness, LED Output (to relay) 804,928,88x.x1
7 Harness, LED Adapter (to power adapter) 804,928,89x.x1
8 Relay 804,200,26x.x1
9 Light Filter AP380303
10 Power Supply, Switch Mode (Line – 24vDC) 9985050
11 Vertical (Side) Light Assembly (2 Lamp) LED 657,011,70x.x3
12 Assy. Lamp Chanel 2’ Modified 647,060,48x.x3
13 Lens 801,603,28x.x1
14 Canoe Clip – Lens Cover 800,903,61x.x1
15

Part numbers & descriptions are subject to change with out notice. NA = Not applicable TBD = To be determined RB = Replaced by

1 6

2 10
3
7

9
11

2 5

86 of 97
 REFRIGERATION UNIT
(BevMax 4 5800-4 FIN & TUBE CONDENSER)

28C
28A

15

18

26

13 10

2
11

16 27
9
6

87 of 97
 REFRIGERATION UNIT
(BevMax 4 5800-4/5800-E4 FIN & TUBE CONDENSER)
DN5800-4 DN5800-E4
ITEM PART DESCRIPTION
Domestic Export
1A Refrigeration Unit DN2008-C, 115V/60Hz Domestic 657,040,000.13 NA
Refrigeration Unit DN2028 C Kit, 230V/50Hz Export Kit NA CR0004811
2 Compressor Assy. FFU130HAX , 115V/60Hz Domestic 802,502,890.01 NA
Compressor Assy. 220-240V/50Hz Export NA NA
2A Compressor, Domestic (Embracco 513200620) 802,502,88x.x1 NA
2B Compressor, Export NA CR0004162
3A Overload, 115V Domestic (EM# 513554617) 802,402,13x.x1 NA
3B Overload, 220V Export NA NA
4A Relay, 110V –Domestic (EM# 213516051) 802,402,16x.x1 NA
4B Relay, 220V –Export NA CR0004863
5 Cover, Overload/Relay Tecumseh (Em# 13555028) 802,402,14x.x1 CR0004172
6A Start Capacitor, 110V – Domestic (EM# 3252378) 802,402,18x.x1 NA
6B Start Capacitor, 250V/50Hz Export NA CR0004174
7 Start Capacitor, Cap 802.402.20x.x1 NA
8 Bracket, Capacitor 802,402,17x.x1 NA
9 Drain Pan, Condensate – with Wicks CR0002072 Same
10A Assembly Condenser Fan, Domestic CR0002309 NA
10B Assembly Condenser Fan , 220V, 16W, 10” Export NA CR0004745
11A Condenser Fan Motor, 9W Domestic 804,501,87x.x1 NA
11B Condenser Fan Motor, Export 16W NA CR0004747
12 Silencer 802,100,52x.x1 Same
13 Fan Blade, Condenser 801,308,66x.x1 CR0004748
14 Speed Nut 800,801,99x.x1 Same
15 Condenser Coil 802,600,79x.x1 Same
16 Dryer 802,401,29x.x1 Same
17 Grommet Compressor 902,000,57x.x1 Same
18 Evaporator Coil 802,600,81x.x1 Same
19 Accumulator 802,400,46x.x1 Same
20 Encapsulated Temperature Sensor 804,928,21x.x1 Same
21 Assembly Evaporator Fan 115V Energy Star (5 blade) 804,501,54x.x1 NA
Assembly Evaporator Fan 230V/50Hz (5 blade) NA CR0004783
22 Evaporator Fan, 115V 804,501,51x.x1 NA
Evaporator Fan, EBM (5 blade) 220-230/50 includes harness NA CR0004180
23 Defrost Control CR0002421 Same
24 Evaporator Drain Pan Assy. CR0004453 Same
25 Condensate Drain P Trap CR0001296 Same
26 Deck Handle Clamp CR0002304 Same
27 Soaker 905,800,69x.x1 Same
Gasket Assembly – includes A – 802,100,47x.x1 Top Evaporator;
28 B - 802,100,48x.x1 Right side Evaporator; C - 802,100,51x.x1 Top CR0001099 Same
Condenser ; D- 802,100,48x.x1 Right side air gasket
29 Refrigeration Deck Clamp CR0002203 Same

Part numbers & descriptions are subject to change with out notice. NA = Not applicable TBD = To be determined RB = Replaced by

88 of 97
 ELECTRONICS

7
6

Coke BM3 5800-4 New Control Board

4
3

89 of 97
 ELECTRONICS
DN5800-4
ITEM PART DESCRIPTION
DN5800-E4
1 BevMax 4 5800-4 Control Board Assembly 804,928,70x.x1
BevMax 4 5800-4 Control Board Assembly – Indonesia only 804,928,72x.x1
2 Standoffs, .8 – 32 x 5/8 801,001,75x.x1
3 EPROM, Firmware, BevMax 4 5800-4 Board 804,927,70x.x1
EPROM, Firmware, BevMax 4 5800-4 Board – Indonesia only 804,928,73x.x1
4 Display Assembly (Noritake) 804,923,86x.x1
5 Transformer – Domestic (shown) 804,925,14x.x1
Transformer – Export (not shown) 804,928,68x.x1
6 Fuse, 3 Amp 5 X 20mm Sloblo (on Control Board) 804,801,16x.x1
7 Battery, 3 Volt Lithium (CR20332) 804,920,45x.x1
8 Encapsulated Temperature Sensor 804,928,21x.x1
9 Choke, Evaporator Fan Assembly & Lighting/AC Dist Box – Domestic 804,926,92x.x1
Choke, Evaporator Fan Assembly & Lighting/AC Dist Box – Export 804,926,91x.x1
10 Board Y Motor 804,925,32x.x1
11 Motor XY System 804,501,84x.x1
12 Control Board Cover CR0001619
13 Delivery (Picker) Cup Base Board 804,927,65x.x1
14 Motor, Port & Delivery Cup 804,501,61x.x1
15 Port Vend Sensor with Harness 804,927,49x.x1
16 Port Circuit Board 804,925,11x.x1
17 Relay – Fan, Compressor, & Light 804,200,26x.x1
Triteq Lock 701 Gullo Elk Grove Village, IL 60007
18
Phone 847-640-7002
19

Part numbers & descriptions are subject to change with out notice. NA = Not applicable TBD = To be determined RB = Replaced by

90 of 97
 HARNESSES

1
2
4

6 7
5

9
16

10
8

20 15
22
19
17
14

18
13
3
24

23
21

91 of 97
 HARNESSES
DN5800-4
ITEM PART DESCRIPTION FROM/TO
DN5800-E4
Black & grey hrns 12 pin flat black plug to P2 of board, 4 pin white plug to
port motor, 7 pin flat white plug to port board.
Black hrns 10 pin flat white plug to PJ11 of board, 10 pin flat black plug to
Harness, Door Bundle 44” key pad.
1 804,928,36x.x1
long Black & black hrns 6 pin white plug to J16 or board, 6 pin white cap to mdb
mech, 6 pin white cap to mdb peripheral, 2 pin white plug to electronic lock if
used.
Grey hrns 7 pin flat black plug to P6 of board, 6 pin flat white plug to display.
2 Harness, X Motor, 74” long 8 pin flat black at P15, 4 pin white plug to motor 804,928,25x.x1
Relays Extension Harness,
3 10 pin flat black at P7 to 4 pin white plug at AC Distribution Box 804,928,28x.x1
23” long
3 pin white plug at P1 to 9 pin white cap at AC Distribution Box, 2 pin white
Harness, AC Distribution
4 plug at evaporator fan, 2 pin plug to 2 lamp ballast harness, 3 pin white plug 804,928,35x.x1
Interior Power, 28” long
to 1 lamp ballast harness
Harness, Evaporator, 80” 2 spade plugs to evaporator fan harness to 2 pin white plug from AC Box
5 804,928,48x.x1
long Harness
Harness, Evaporator Fan Connects to Fan 804,924,67x.x1
9 pin white plug to ballast, 2 pin white cap to 2 pin white plug from AC
6 Harness, Lighting 2 Lamp 804,928,44x.x1
Distribution Box
2 pin white cap from horizontal light to 2 pin white plug from lighting
7 Harness, Top Light 1 Lamp 804,928,52x.x1
harness
8 Harness, Y Motor E Chain 10 pin Gray at J1 of Y board, 10 pin Gray to delivery cup harness 804,924,79x.x1
Harness, Dual Door Switch,
9 6 pin flat black at P10 to Double Door Switch 804,928,53x.x1
14” long
Harness, Single Door Switch 6 pin flat black at P10 to Single Door Switch, 3 pin flat black to J3 804,928,23x.x1
10 Encapsulated Temp Sensor 6 pin plug at J12 to Temp Sensor 87” long 804,928,21x.x1
Harness, Port Cup Bottom –
11 4 pin plug to bottom of Port Cup 804,927,50x.x1
Vend Sensor
Harness, Main Power 198”
12 Detachable GFCI Power Cord 657,010,80x.x3
long
Cord, Power UK Detachable, 3 pin 78” long 804,925,66x.x1
Cord, Power Denmark Detachable, 3 pin 78” long 804,929,00x.x1
Cord, Power Israel Detachable, 3 pin 78” long 804,929,02x.x1
Cord, Power South Africa Detachable, 3 pin 78” long 804,929,04x.x1
Cord, Power Australia Detachable, 3 pin 78” long 804,929,05x.x1
Cord, Power Europe Shulo Detachable, 3 pin 78” long 804,929,06x.x1
13 Harness, AC Power In In AC Distribution Box 2 white caps, 2 red flag, 2 blue spade connectors 804,928,43x.x1
14 Harness, DEX 36” long 4 pin flat black connector at J5 804,928,27x.x1
15 Harness, Cup to E-Chain 10 pin Gray at J3 Picker Cup Board to Y E Chain (Black Ribbon Harness) 804,923,74x.x1
16 Harness, Board to Y Motor 6 pin flat black at P1 Y Board to 6 pin white to Y Motor 804,924,21x.x1
Harness, X/Y E Chain, 56 » 14 pin flat black at P14 controller to 10 pin flat black at P6 Y Board, 5 pin
17 804,928,26x.x1
long flat black at P8 controller to 4 pin flat black at P3 Y Board
18 Harness, Power Dist. 9 pin cap to relays & transformer 804,928,42x.x1
19 Harness, Choke Output 9 pin plug to AC Dist. Box Choke 804,920,49x.x1
20 Harness, Relay AC Box 4 pin cap to relay harness, compressor relay, fan relay, light relay 804,928,40x.x1
Power Interrupt Sw. (Motor
21 2 pin white plug to P3 804,928,24x.x1
By Pass) 21” long
Harness, Compressor
22 3 “U” shaped connectors from overload/relay to 3 pin white socket to item 28 804,928,49x.x1
Extension 23” long
Harness, Compressor Power
23 3 pin white plug to item 27 - 115” long 804,928,29x.x1
Domestic
Harness, Compressor Power
3 pin white plug to item 27 - 115” long 804,928,93x.x1
Export
24 Harness, Defrost Control 2 blue flag connectors to AC Box, 2 blue spade connectors to Defrost Control 804,928,71x.x1
25
26

Part numbers & descriptions are subject to change with out notice.
NA = Not applicable TBD = To be determined RB = Replaced by

92 of 97
 LABELS / DECALS / MISC.
Note: Graphics change frequently.
Contact your Dixie-Narco Representative for current graphic parts & part numbers.

DN5800-4
ITEM PART DESCRIPTION
DN5800-E4
1 Vender Lag Bracket Kit 627,020,60x.x4
2 Thermometer 801,401,55x.x1
3 Price Sheet .35 – 1.10 803,877,51x.x1
Price Sheet 1.15 – 1.85 803,877,52x.x1
Price Sheet 1.90 – 3.75 803,877,53x.x1
4 Label, Selection - BevMax 4 5800-4 (A1 to 803,857,26x.x1
E9)
5 Label, Warning “DO NOT TILT” 803,868,29x.x1
6 Label, Coin Mech 803,853,25x.x1
7 Decal, Side Cabinet – Coke 803,888,92x.x1
Decal, Side Cabinet – Dasani 803,888,91x.x1

8 Decal , Glass Door – Coke 803,888,60x.x1

Decal , Glass Door – Dasani 803,888,55x.x1

9 Decal, Cup Base – Coke 803,887,93x.x1

Decal, Cup Base – Black 803,885,86x.x1
Decal, Cup Base – Dasani 803,885,83x.x1

10 Decal, Sleeve – Coke Straight 803,885,20x.x1

Decal, Sleeve – Black Straight 803,884,87x.x1
Decal, Sleeve – Dasani Straight 803,885,81x.x1

11 Wiring Diagram, Domestic 803,888,48x.x1

Wiring Diagram, Domestic w/ LED Lighting 803,889,54x.x1
12 Wiring Diagram, Export w/ LED Lighting 803,889,55x.x1
13 Coke BevMax 4 5800-4 Technical Manual, 803,904,66x.x1
Service / Operation / Parts – 8900ABH
Coke BevMax 4 5800-4 Manual, Installation 803,904,67x.x1
SetUp Guide – 8900BH
14 Overlay Keypad – Gray 803,888,94x.x1
15 Label, Factory XY Settings 803,888,04x.x1
16 Label, Warning Ramp 803,885,43x.x1
17 Shipping Bracket & Bolt Instruction Sheet 800,904,43x.x1
18 Programming Card, Quick Reference CR0005060
19 Decal, Top Bezel - Coke Large Bottle 803,887,87x.x1
20 Decal, Lower Bezel - Enjoy 803,887,90x.x1
21 Decal, Lower Bezel – Thank You 803,887,91x.x1
22

Part numbers & descriptions are subject to change with out notice. NA = Not applicable TBD = To be determined
RB = Replaced by. Contact Dixie Narco for other available graphics.

93 of 97
SCREWS & NUTS

94 of 97
 SCREWS & NUTS
ITEM PART NUMBER PART NAME AND DESCRIPTION
A1 800,304,46x.x1 Screw, Phil Pan Head 1/4 - 20 x 1 ¼"
A2 800,304,22x.x1 Screw, Phil Pan #8 - 32 x 3/8"
A3 800,304,18x.x1 Screw, Phil Pan w/out washer self drilling, #8 - 18 x 1/2"
A4 800,304,34x.x1 Screw, Phil Pan Swage Form #8 - 32 x 1/4"
A5 800,304,99x.x1 Screw, Phil Pan #2-32 x 3/8"
A6 800,305,01x.x1 Screw, Phil Pan, #2-32 x 1/2"
A7 800,304,79x.x1 Screw, Phil Pan #4-24 x 1/2"
A8 800,304,22x.x1 Screw, Phil Pan Cutting #8 - 32 x 3/8"
A9 800,304,34x.x1 Screw, Phil Pan Swage Form #8 - 32 x 1/4"
A10 800,304,94x.x1 Screw, Phil Pan #8 - 32 x 5/8"
A11 800,304,28x.x1 Screw, Phil Pan Form #10 - 32 x 1 1/4"
A12 800,202,55x.x1 Screw, Fl Flstr Shoulder #10 - 32 x 1/4"
A13 800,304,23x.x1 Screw, Phil Pan Sems with washer, #8 - 18 x 1/2"
A14 800,304,36x.x1 Screw, Self Tapping, 1/4 - 20 x 5/8"
A15 800,304,68x.x1 Screw, Hex Washer 8x5/8”
A16 800,202,65x.x1 Screw, Phil Truss #10 - 32 x 3/8"
A17 800,305,03x.x1 Screw, Phil Pan with lock washer #4 - 40 x 3/8"
A18 800,202,36x.x1 Screw, Shoulder #4-40
A19 800,304,31x.x1 Screw, Phil Pan #8-18x1/2"
A20 800,304,54x.x1 Screw, Hex Head 10-16x .50
A21 800,304,49x.x1 Screw, Hex Tapping .250-20
A22 800,304,52x.x1 Screw, Hex Washer Head ¼-20
A23 800,304,97x.x1 Screw, Phil Pan #8-18x.375"
A24 800,305,02x.x1 Screw, Phil Pan #8-18x5/8”
A25 800,304,17x.x1 Screw, 4-24 HiLo
A26 800,304,21x.x1 Screw, Phil Pan Swage Form #8-32x1/2"
A27 800,304,51x.x1 Screw, Hex Washer Head #8-18x1/2"
A28 800,304,23x.x1 Screw, Phil Pan, #8-18x1/2”
A29 800,304,15x.x1 Screw, Nylock #8-32x1/2"
A30 800,305,29x.x1 Screw, Wing ¼ - 20 x 1 ¼ molded nylon (for shipping bracket)
A31 CR0002205 Screw, Nylon (Circuit Board Support – Display)

B1 800,801,56x.x1 Hex Nut, #10 - 32

B2 800,801,57x.x1 Hex Nut, 1/4 - 20
B3 800,801,54x.x1 Hex Nut, #8 - 32
B4 800,801,65x.x1 Hex Nut, Dex Plug
B5 900,800,85x.x1 Speed Nut
B6 800,801,66x.x1 Hex Nut with washer, #10 - 24
B7 800,801,55x.x1 Elastic Stop Nut, #8 - 32
B8 800,801,52x.x1 Nut Jam Lock 5/16
B9 800,902,97x.x1 Push Nut .187 X .437
B10 800,903,02x.x1 Push Nut ID .250
B11 800,801,47x.x1 Push Nut Washer Cap Type
B12 800,304,78x.x1 Nylon Insert Lock Nut ¼ - 20
B13

Part numbers & descriptions are subject to change with out notice.
NA = Not applicable TBD = To be determined RB = Replaced by

95 of 97
WASHERS, BOLTS, & MISC. HARDWARE

96 of 97
 WASHERS, BOLTS, & MISC. HARDWARE
ITEM PART NUMBER PART NAME AND DESCRIPTION
C1 800,701,56x.x1 Washer, Lock .261 ID
C2 800,701,39x.x1 Washer, Nylon .189 x .375 x .031
C3 900,701,22x.x1 Washer, .260 ID x .687 OD Flat
C4 901,503,08x.x1 Washer, Hex #29-34 (T-Handle)
C5 800,701,52x.x1 Washer, .191 ID x .5 OD x .054T Flat
C6 48909130 Washer, SS Flat #10
C7 800,701,44x.x1 Washer, Flat 18 Gauge (17/64""IDx5/8"OD)
C8

D1 800,202,49x.x1 Carriage Bolt,¼ - 20 x 2.5

D2 800,202,51x.x1 Carriage Bolt, 10-24 x .82
D3

E1 901,100,54x.x1 Pop Rivet, Black 1/8"

E2 801,100,81x.x1 Pop Rivet, Steel (Zinc Plated) 1/8"
E3 801,100,79x.x1 Pop Rivet, Steel (Zinc Plated) 3/16"
E4 801,100,65x.x1 Pop Rivet, Aluminum 1/8” White
E5 48909023 Pop Rivet, SS 187
E6

F1 801,904,48x.x1 Nylon Bushing, Heyco 2867

F2 800,903,51x.x1 Retaining Ring
F3 800,903,29x.x1 Cotter Pin .076 dia. .5 long
F4 801,001,76x.x1 Pin Self Clinching .250 x ¾
F5 800,202,50x.x1 Screw, Button Head Cap 10-32x5/8”
F6 800,503,75x.x1 Pin Belt Tensioner Idler PVT
F7 800,903,36x.x1 E Ring Ext ¼ #E-25
F8 801,903,80x.x1 Standoff Richo RLCBSR401SR
F9 801,001,77x.x1 Pin Self Clinch .250 x 1
F10 801,001,75x.x1 Standoff, Clinch 8 – 32 5/8
F11 801,818,13x.x1 Nylon Spacer #8 ID, .312 OD, .5
F12 800,902,49x.x1 Tinnerman Clip, U-Nut ¼ - 20
F13 800,902,73x.x1 Clip, Canoe 254-12020-99
F14 801,401,97x.x1 Belt Tensioner Spring
F15 801,904,89x.x1 Standoff, Circuit Board
F16 800,903,61x.x1 Clip, Canoe Natural (Lens)

H1 AP420040 Plug, Dome Black .50

H2 901,902,01x.x1 Wire Tie, 7 1/2"
H3 901,901,00x.x1 Wire Tie, 4"
H4 W223 Wire Tie, Twist
H5 800,902,51x.x1 Clamp, Nylon 5/16” White
H6 901,901,89x.x1 Clamp P 1” Heyco 3390
H7
Part numbers & descriptions are subject to change with out notice.
NA = Not applicable TBD = To be determined RB = Replaced by

97 of 97