MAHARASHTRA POLLUTION CONTROL BOARD

Tel: 22640345 Kalpataru Point, 2nd floor,

Fax: - Opp. PVR Theatre, Sion (E),
Website: http://mpcb.gov.in Mumbai-400022
Email: ,Maharashtra
[email protected]

Your Service is Our Duty

Sub: Consent to operate in Green category.

Ref: Consent to establish is granted vide no. format 1.0/SRO/UAN No.

Dt.

Your application No.MPCB-CONSENT-************* Dated ******

For: grant of Consent to Operate under Section 26 of the Water (Prevention & Control of
Pollution) Act, 1974 & under Section 21 of the Air (Prevention & Control of Pollution) Act,
1981 and Authorization under Rule 6 and Rule 18(7) of the Hazardous & Other Wastes
(Management & Transboundary Movement) Rules 2016 is considered and the consent is
hereby granted subject to the following terms and conditions and as detailed in the
schedule I, II, III & IV annexed to this order:

1. The consent to operate is granted for a period up to 31/03/2027

2. The capital investment of the project is Rs.**** Crs. (As per C.A Certificate
submitted by industry )
3. Consent is valid for the manufacture of:
Sr Maximum
Product UOM
No Quantity
Products
1 READY MIX CONCRETE 30 m3/hr
(Captive plant for the purpose of construction of *** MLD STP)
4. Conditions under Water (P&CP), 1974 Act for discharge of effluent:
Sr Permitted (in
Description Standards to Disposal Path
No CMD)
Recycle 100% to
1. Trade effluent 5 As per Schedule-I
achieve ZLD
2. Domestic effluent 3 As per Schedule-I Soaked in soak pit

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5. Conditions under Air (P& CP) Act, 1981 for air emissions:
Sr Description of stack / Number of Standards to be
Stack No.
No. source Stack achieved
1 S-1 DG set 1 As per Schedule -II
6. Non-Hazardous Wastes:
Sr No Type of Waste Quantity UoM Treatment Disposal
NA
Solid waste from transit mixture washing, muck (debris/sludge) generated from RMC
shall either be reused through recovery unit/ Reclaiming system OR disposed off at a
designated approved site by local body, for debris / construction waste.
7. Conditions under Hazardous & Other Wastes (M & T M) Rules 2016 for
Collection, Segregation, Storage, Transportation, Treatment and Disposal of
hazardous waste:
Sr No Category No./ Type Quantity UoM Treatment Disposal
NA

8. The consent is issued subject to direction issued by CPCB under section 18(1) (b) of
Water (Prevention and Control of Pollution) Act, 1974, regarding classification of
Industries dated 07th March 2016.
9. Operation of RMC plant shall be in daytime only. The Day time is reckoned in between
6 a.m. and 6 p.m. i.e. from sun rise to sunset.
10. The Board may make the standards stringent for the RMC/batching plants located
within Corporation areas.
11. Commercial plants shall install continuous ambient air quality monitoring station
(CAAQMS) within the premises.
12. Captive plants shall carryout ambient air quality monitoring twice in a week for 24
hours.
13. The industry shall comply with the siting criteria as per RMC Notification dtd
16.10.2016.
14. The entire RMC Plant should be enclosed.
15. Industry shall provide covering at all the emission generating points.
16. Industry shall carry out monitoring of ambient air quality twice in a week for 24 hours
at windward & lean ward direction and submit the data to Board office on monthly
basis.
17. The Board reserves the right to review, amend, suspend, revoke etc. this consent and
the same shall be binding on the industry.
18. This consent should not be construed as exemption from obtaining necessary
NOC/permission from any other Government authorities.
19. The applicant shall make an application for renewal of consent to operate 60 days prior
to the date of expiry of the consent.
20. This consent is issued with the approval of competent authority of the Board.
21. The Board reserves the right to review, amend, suspend, revoke this consent and the
same shall be binding on the industry.
22. This consent should not be construed as exemption from obtaining necessary NOC/
permission from any other Government authorities.

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23. The applicant shall make an application for renewal of consent 60 days prior to date of
expiry of the consent. (Operate/Renewal)
24. This consent is issued as per deligation of powers issued vide office order no. 12/2020
dtd 23/12/2020
25. The RMC plants where the norms are not followed and the technology is old (Star type)
shall be discarded within 1 year. Existing RMC plant shall implement the suggested
guidelines within a year. The renewal of Maharashtra Pollution Control Board’s consent
shall be considered only after implementation of new guidelines. The RMC’s having
valid consent of Maharashtra Pollution Control Board shall amend their consent in
compliance with guideline within a year
26. Operation of RMC plant shall be in day time only. However in notified MIDC area,
notified industrial parks, outside corporation area timing are not applicable. The Day
time shall mean from 6 a.m. to 10 p.m.
27. The industry strictly follows the Guidelines for Ready Mix Concrete Plant (RMC) for
sitting criteria of RMC Plant in the State of Maharashtra as per notification dated
7/11/2016.
28. This consent should not be construed as any exemption from obtaining necessary NOC
from other Govt. agencies / local bodies as may deemed fit necessary.
29. The applicant shall make an application for renewal of consent 60 days prior to date of
expiry of the consent. (Operate/Renewal)

Received Consent fee of -

Sr.No Amount(Rs.) Transaction/DR.No. Date Transaction Type
1 Online Payment
2 Online Payment
Consent fees of Rs.*****/- is collected towards increase in Capital
investment by - Rs. *** Cr
Copy to:
1. Regional Officer, MPCB, Mumbai
2. Chief Accounts Officer, MPCB,Sion, Mumbai

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 SCHEDULE-I
Terms & conditions for compliance of Water Pollution Control:
1. A] As per your application, you have provided Effluent Treatment Plant (ETP) of
designed capacity of *** CMD consisting of Primary (Collection tank,
Sedimentation Tank ) for the treatment of ** CMD of trade effluent.

B] The Applicant shall operate the effluent treatment plant (ETP) to treat the trade
effluent and recycle the entire treated effluent into the process for various
purposes such as for cooling, process & Scrubbing with metering system so as to
achieve Zero Liquid Discharge. There shall be no discharge on land or outside
factory premises.

C] The Industry shall ensure connectivity online monitoring system to the MPCB
server including separate energy meter for pollution control system.

D] The treated effluent shall be recycled for secondary purposes to the maximum
extent and remaining shall be discharged on land for gardening within premise
after confirming above standards. In no case, effluent shall find its way for
gardening / outside factory premises.
2. A] As per your application, you have provided Septic Tank followed by Soak pit for
the treatment of ** CMD of sewage.

B] The Applicant shall operate the sewage treatment system to treat the sewage so
as to achieve the following standards.

Sr.No Parameters Standards (mg/l)

1 Suspended Solids Not to exceed 100
2 BOD 3 days 27oC Not to exceed 100

C] The treated sewage shall be recycled for secondary purposes to the maximum
extent and remaining shall be discharged on land for gardening within premise
after confirming above standards. In no case, sewage shall find its way for
gardening / outside factory premises.
3. The Board reserves its rights to review plans, specifications or other data relating to
plant setup for the treatment of waterworks for the purification there of & the system
for the disposal of sewage or trade effluent or in connection with the grant of any
consent conditions. The Applicant shall obtain prior consent of the Board to take steps
to establish the unit or establish any treatment and disposal system or an extension or
addition thereto.
4. The industry shall ensure replacement of pollution control system or its parts after
expiry of its expected life as defined by manufacturer so as to ensure the compliance
of standards and safety of the operation thereof.

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5. The Applicant shall comply with the provisions of the Water (Prevention & Control of
Pollution) Act, 1974 and as amended, by installing water meters and other provisions
as contained in the said act:
Water consumption quantity
Sr. No. Purpose for water consumed
(CMD)
Industrial Cooling, spraying in mine pits
1. 0.00
or boiler feed
2. Domestic purpose *.00
Processing whereby water gets polluted
3. **.00
& pollutants are easily biodegradable
Processing whereby water gets polluted
4. & pollutants are not easily 0.00
biodegradable and are toxic
5. Gardening 0

6. The Applicant shall provide Specific Water Pollution control system as per the
conditions of EP Act, 1986 and rule made there under from time to time/
Environmental Clearance/ CREP guidelines.

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 SCHEDULE-II
Terms & conditions for compliance of Air Pollution Control:
1. As per your application, you have provided the Air pollution control (APC) system and
erected following stack (s) to observe the following fuel pattern:
APC System Stack Type Sulphur
Stack
Source provided/pro Height(in of Content(in Pollutant Standard
No.
posed mtr) Fuel %)
DG set HSD
Acoustic 6.4
S-1 of 125 5.50 40 1 SO2
Enclosure Kg/Day
KVA Ltr/Hr
2. The Applicant shall provide Specific Air Pollution control equipments as per the conditions of
EP Act, 1986 and rule made there under from time to time/ Environmental Clearance / CREP
guidelines.
3. The Applicant shall obtain necessary prior permission for providing additional control
equipment with necessary specifications and operation thereof or alteration or
replacement/alteration well before its life come to an end or erection of new pollution
control equipment.
4. The Board reserves its rights to vary all or any of the condition in the consent, if due to any
technological improvement or otherwise such variation (including the change of any control
equipment, other in whole or in part is necessary).
5. The applicant shall install a comprehensive control system consisting of control equipments
as is warranted with reference to generation of emission and operate and maintain the
same continuously so as to achieve the level of pollutants to the following standards:

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6. Control Equipment:
a. In-house measures :-
1. All material transfer points should be covered.
2. The dust containment system shall be provided incorporating either of the following:
i) Barricading all around the periphery of the plot boundary of height minimum 20 feet or 5
feet above free fall air emission area. Whichever is height with tin sheets same may extend
above with netlon clothing whenever required.
ii) Water sprinkling/Chemical dust stabilizing agent spraying system along the periphery inside
the premises of RMC.
iii) Tree plantation along the periphery inside boundary of the RMC premises having minimum
width of 5 meters, on all sides. The foliage of the trees shall adequately cover area upto about
20m height.
3. Internal work area shall be, cement concreted/Asphalted
Daily cleaning / Removal of dust accumulation inside the plant (dry/wet) shall be carry out with
4.
industrial vacuum cleaner.
Two level type washing facility shall be provided at entry and exit points, for transit mixture
5.
vehicle.
b. Raw material storage & handling:-
1. Storage silos of cement & fly-ash shall be adequate capacity of dust Collection system such as
multi – cyclone followed by bag house assembly.
Handling of Cement, sand, fly ash and aggregates shall be carried out with mechanical closed
2.
system only.
3. Manual operations shall be permitted only in a closed shed, equipped with dust control system
at the loading point as well as roof top secondary dust control system.
4. All Conveyor belts of Sand, aggregate shall be covered with tin sheets and at points dust
collection system to be installed to avoid secondary fugitive emissions.
5. Mixing section of cement, aggregate & sand shall be equipped with adequate capacity dust
collection system, such as multi-cyclone followed by bag houses, so as to limit dust emissions.
6. Storage area of sand & aggregates shall be equipped with roof top water sprinkler system.
7. The production plant shall be interlocked with air pollution control system.
Alternative power supply system should cover both the production and Air Pollution control
8.
system.
9. Industry shall provide treatment facility industrial effluent.
10. Industry shall provide disposal facility for treated effluent.
11. Industry shall provide disposal facility for solid waste.
12. Industry shall provide proper exhaust system in the premises.
c. Ambient air quality as a distance of 10 mtr form source or the plant boundary
whichever is nearer, shall meet the following standards
Particulate Matter PM 10 Not to Exceed 100 ug/m3
Particulate Matter PM 2.5 Not to Exceed 60 ug/m3
d. Solid waste treatment and disposal:
Solid waste from transit mixture washing, muck (debris/sludge) generated from RMC shall
either be reused through recovery unit/ Reclaiming system OR disposed off at a designated
approved site by local body, for debris / construction waste. Industry shall comply with
following additional conditions:
1. The RMC plants where the norms are not followed and the technology is old (Star type) shall be
discarded within 1 year. Existing RMC plant shall implement the suggested guidelines within a
year. The renewal of Maharashtra Pollution Control Board’s consent shall be considered only
after implementation of new guidelines. The RMC’s having valid consent of Maharashtra
Pollution Control Board shall amend their consent in compliance with guideline within a year.
2. Operation of RMC plant shall be in day time only. However in notified MIDC area, notified
industrial parks, outside corporation area timing are not applicable. The Day time shall mean
from 6 a.m. to 10 p.m.
3. The industry strictly follows the Guidelines for Ready Mix Concrete Plant (RMC) for sitting
criteria of RMC Plant in the State of Maharashtra as per notification dated 7/11/2016.

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 SCHEDULE-III
Details of Bank Guarantees:
Consent
Sr.
(C2E/ Amt of BG Submission Compliance Validity
No Purpose of BG
C2O Imposed Period Period Date
.
/C2R)

Consent to
1
Operate

**Existing BG obtained for above purpose if any, may be extended for period of
validity as above.
BG Forfeiture History
Amount of Amount of Reason of
Consent Submission Purpose
Srno. BG BG BG
(C2E/C2O/C2R) Period of BG
imposed Forfeiture Forfeiture
NA
BG Return details
Srno. Consent (C2E/C2O/C2R) BG imposed Purpose of BG Amount of BG Returned
NA

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 SCHEDULE-IV
General Conditions:
1. The Energy source for lighting purpose shall preferably be LED based
2. The PP shall harvest rainwater from roof tops of the buildings and storm water drains to
recharge the ground water and utilize the same for different industrial applications within
the plant
3. Conditions for D.G. Set
a) Noise from the D.G. Set should be controlled by providing an acoustic enclosure or by
treating the room acoustically.
b) Industry should provide acoustic enclosure for control of noise. The acoustic enclosure/
acoustic treatment of the room should be designed for minimum 25 dB (A) insertion loss
or for meeting the ambient noise standards, whichever is on higher side. A suitable
exhaust muffler with insertion loss of 25 dB (A) shall also be provided. The measurement
of insertion loss will be done at different points at 0.5 meters from acoustic
enclosure/room and then average.
c) Industry should make efforts to bring down noise level due to DG set, outside industrial
premises, within ambient noise requirements by proper sitting and control measures.
d) Installation of DG Set must be strictly in compliance with recommendations of DG Set
manufacturer.
e) A proper routine and preventive maintenance procedure for DG set should be set and
followed in consultation with the DG manufacturer which would help to prevent noise
levels of DG set from deteriorating with use.
f) D.G. Set shall be operated only in case of power failure.
g) The applicant should not cause any nuisance in the surrounding area due to operation of
D.G. Set.
h) The applicant shall comply with the notification of MoEFCC, India on Environment
(Protection) second Amendment Rules vide GSR 371(E) dated 17.05.2002 and its
amendments regarding noise limit for generator sets run with diesel.
4. The applicant shall maintain good housekeeping.
5. The non-hazardous solid waste arising in the factory premises, sweepings, etc. be disposed
of scientifically so as not to cause any nuisance / pollution. The applicant shall take
necessary permissions from civic authorities for disposal of solid waste.
6. The applicant shall not change or alter the quantity, quality, the rate of discharge,
temperature or the mode of the effluent/emissions or hazardous wastes or control
equipments provided for without previous written permission of the Board. The industry will
not carry out any activity, for which this consent has not been granted/without prior consent
of the Board.
7. The industry shall ensure that fugitive emissions from the activity are controlled so as to
maintain clean and safe environment in and around the factory premises.
8. The industry shall submit quarterly statement in respect of industries obligation towards
consent and pollution control compliance's duly supported with documentary evidences
(format can downloaded from MPCB official site).
9. The industry shall submit official e-mail address and any change will be duly informed to the
MPCB.
10. The industry shall achieve the National Ambient Air Quality standards prescribed vide
Government of India, Notification No. B-29016/20/90/PCI-L dated. 18.11.2009 as amended.
11. The Board reserves its rights to review plans, specifications or other data relating to plant
setup for the treatment of waterworks for the purification thereof & the system for the
disposal of sewage or trade effluent or in connection with the grant of any consent
conditions. The Applicant shall obtain prior consent of the Board to take steps to establish
the unit or establish any treatment and disposal system or an extension or addition thereto.

Page 9 of 11
12. The industry shall ensure replacement of pollution control system or its parts after
expiry of its expected life as defined by manufacturer so as to ensure the compliance
of standards and safety of the operation thereof.
13. The PP shall provide personal protection equipment as per norms of Factory Act
14. Industry should monitor effluent quality, stack emissions and ambient air quality
monthly/quarterly.
15. Whenever due to any accident or other unforeseen act or even, such emissions occur
or is apprehended to occur in excess of standards laid down, such information shall be
forthwith Reported to Board, concerned Police Station, office of Directorate of Health
Services, Department of Explosives, Inspectorate of Factories and Local Body. In case
of failure of pollution control equipments, the production process connected to it shall
be stopped.
16. The applicant shall provide an alternate electric power source sufficient to operate all
pollution control facilities installed to maintain compliance with the terms and
conditions of the consent. In the absence, the applicant shall stop, reduce or otherwise,
control production to abide by terms and conditions of this consent.
17. The industry shall recycle/reprocess/reuse/recover Hazardous Waste as per the
provision contain in the Hazardous and Other Wastes (M & TM) Rules 2016, which can
be recycled /processed /reused /recovered and only waste which has to be incinerated
shall go to incineration and waste which can be used for land filling and cannot be
recycled/reprocessed etc. should go for that purpose, in order to reduce load on
incineration and landfill site/environment.
18. An inspection book shall be opened and made available to the Board’s officers during
their visit to the applicant.
19. Industry shall strictly comply with the Water (P&CP) Act, 1974, Air (P&CP) Act, 1981
and Environmental Protection Act, 1986 and industry specific standard under EP Rules
1986 which are available on MPCB website (www.mpcb.gov.in).
20. Separate drainage system shall be provided for collection of trade and sewage
effluents. Terminal manholes shall be provided at the end of the collection system with
arrangement for measuring the flow. No effluent shall be admitted in the pipes/sewers
downstream of the terminal manholes. No effluent shall find its way other than in
designed and provided collection system.
21. Neither storm water nor discharge from other premises shall be allowed to mix with
the effluents from the factory.
22. The industry should not cause any nuisance in surrounding area.
23. The industry shall take adequate measures for control of noise levels from its own
sources within the premises so as to maintain ambient air quality standard in respect
of noise to less than 75 dB (A) during day time and 70 dB (A) during night time. Day
time is reckoned in between 6 a.m. and 10 p.m. and night time is reckoned between
10 p.m. and 6 a.m.
24. The industry shall create the Environmental Cell by appointing an Environmental
Engineer, Chemist and Agriculture expert for looking after day to day activities related
to Environment and irrigation field where treated effluent is used for irrigation.

Page 10 of 11
25. The applicant shall provide ports in the chimney/(s) and facilities such as ladder,
platform etc. for monitoring the air emissions and the same shall be open for
inspection to/and for use of the Board’s Staff. The chimney(s) vents attached to various
sources of emission shall be designated by numbers such as S-1, S-2, etc. and these
shall be painted/ displayed to facilitate identification.
26. The industry should comply with the Hazardous and Other Wastes (M & TM) Rules,
2016 and submit the Annual Returns as per Rule 6(5) & 20(2) of Hazardous and Other
Wastes (M & TM) Rules, 2016 for the preceding year April to March in Form-IV by 30th
June of every year.
27. The applicant shall install a separate meter showing the consumption of energy for
operation of domestic and industrial effluent treatment plants and air pollution control
system. A register showing consumption of chemicals used for treatment shall be
maintained.
28. The applicant shall bring minimum 33% of the available open land under green
coverage/ plantation. The applicant shall submit a yearly statement by 30th
September every year on available open plot area, number of trees surviving as on
31st March of the year and number of trees planted by September end.
29. The Board reserves its rights to review plans, specifications or other data relating to
plant setup for the treatment of waterworks for the purification thereof & the system
for the disposal of sewage or trade effluent or in connection with the grant of any
consent conditions.
30. The firm shall submit to this office, the 30th day of September every year, the
Environment Statement Report for the financial year ending 31st March in the
prescribed FORM-V as per the provisions of Rule 14 of the Environment (Protection)
(second Amendment) Rules, 1992.
31. The Applicant shall obtain necessary prior permission for providing additional control
equipment with necessary specifications and operation thereof or alteration or
replacement/alteration well before its life come to an end or erection of new pollution
control equipment.
32. The Board reserves its rights to vary all or any of the condition in the consent, if due to
any technological improvement or otherwise such variation (including the change of
any control equipment, other in whole or in part is necessary).
33. The applicant shall provide facility for collection of environmental samples and
samples of trade and sewage effluents, air emissions and hazardous waste to the
Board staff at the terminal or designated points and shall pay to the Board for the
services rendered in this behalf.

This certificate is digitally & electronically signed.

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