Solar Powered Convenient Charging Statio
Solar Powered Convenient Charging Statio
Abstract – Mobile devices, such as smartphones, tablets, laptops, and music players, have been increasingly
popular. There is a strong demand for charging stations for these devices, especially in public places, such as bus
stops, parks, beaches, schools, hospitals, and playgrounds. This project designs a convenient charging station for the
mobile devices. It is renewable and supportive for diverse charging needs. The system key design parameters are:
200-W solar panel, 12-V 900-Wh deep-cycle lead acid battery, 300-W 120-VAC pure sine-wave inverter, 8 outlets (2
wireless, 4 DC USB and 2 AC). It aims to supply an average load of 175Wh. A prototype of the station is built and
tested. The testing results show that the station works properly. The control system switches the outlets on and off
accurately based on the battery available energy. On a sunny day, with the solar panel and the battery operational, the
system can support a full load of 150Wh until the sun is gone. When operating without the solar panel using the
fully-charged battery, the system can last at least 1.5 hours. The station can serve as a convenient power source. It
helps promote the use of solar energy that is beneficial to the environment.
Keywords – Battery, charging station, inverter, mobile devices, solar, voltage regulator, wireless charging.
Received: April 15, 2021. Revised: August 11, 2021. Accepted: August 20, 2021. Published: August 23, 2021.
A simple solar-powered charging station was used as a reference for the station design [17]. The goal
developed in India using only DC outputs to charge is that the station can serve as a convenient stand-alone
mobile devices [14]. Another solar charging system mobile power source where grid power is not readily
implemented in Colombia also utilized DC outputs available. It is expected to accommodate a variety of
while taking into consideration AC outputs for devices such as smartphones, laptops, tablets, and radios.
devices with higher power consumption [15]. A
Based on the Public Transportation data for Yosemite
thorough analysis of the previously mentioned solar
National Park [17, 18] about 10,137 people use the
charging stations reveals some limitations of the
shuttle service daily. A total of 27 shuttles are in
systems. The charging station in Colombia has
operation on a daily basis and there are 22 stops in total.
included AC outputs as an added advantage over the
Based on the obtained data, on average the number of
station in India with only DC capabilities, but both
people waiting for the shuttle can be calculated as
were still limited to wired charging.
10,137/(22x27)=17. Assuming that 8 out of the 17 people
This project attempts to design a flexible, weather- waiting for the shuttle need to charge their devices, it was
resistant, solar-powered charging station with AC concluded that 2 wireless charging pads, 4 DC and 2 AC
and DC outlets, as well as wireless charging pads for outlets (8 charging outlets in total) would suffice for the
user convenience. Furthermore, it is designed to have user need. It is recognized that the user demand may vary
a table to provide further convenience to users. Chairs greatly, depending on locations. Surveys may be
may be added where the users can seat to chat or read conducted to determine the demand more accurately.
while waiting for their devices to be charged. This Though, it is easy to add more stations to meet a location
charging station can be used in parks, beaches, specific demand. Detailed calculation of the user demand
schools, playgrounds, bus stops, and any outdoor is provided in “Equations” section of the appendix.
location. It would be a particularly helpful power
The charging station is powered by fixed solar panels
source in remote locations where grid power is not
together with a Lead Acid battery to store the energy
available.
produced by the solar panels. A charge controller is used
This paper is organized as follows. Section 2 to protect the battery from excess current and voltage.
presents the design of the charging table. Section 3 The battery output power goes directly to the DC outlets
describes the construction of the charging station while a voltage regulator and inverter are implemented to
prototype and its testing results. Section 4 contains channel power to the wireless charging pads and the AC
the conclusion. In the appendix, specifications of the outlets, respectively. The purpose of the voltage regulator
system main components are presented, along with is to step down the 12-V output of the battery to 5 volts
related calculations and coding. which is a suitable input for the inductive charging
transmitter circuit. The inverter converts the battery 12V
DC output to 120V AC at 60Hz for the AC outlets. The
2. Charging station design AC outlets are also equipped with protective GFCI
according to Article 690.41 of the NEC. Figure 1 shows
The design process begins with determining an
the block diagram for the charging station.
optimal power capacity for the entire station and
ensuring that each individual component has the
proper voltage and current ratings. The National 2.1 Solar panel sizing and estimated energy
Electric Code (NEC) [16], which sets the standard for production
proper electrical wiring and safety, is used as A proper solar panel size is determined using the data
reference to ensure that this station is not only safe that was obtained by the Public Transportation data for
for public use, but also up to code. Yosemite National Park [17, 18]. It is based on the fact
The Yosemite National Park shuttle service was that the station accommodates 8 people waiting for the
analyzed for determining relevant features, such as shuttle. The power demand for the charging station
number of outlets, that the station should have to comes from the 8 people, assuming that they use all 8
serve the public effectively. The shuttle service is charging outlets at the same time. Based on the power
estimated to serve 3.7 million visitors a year and is consumption of multiple devices that require AC
Major factors that affect the efficiency of inductive the output of the voltage regulator. By monitoring the
charging include the distance between the coils and voltage of the battery (which corresponds to the battery
the shape of the coils of the receiver and the SOC), the switching logic would remove the 5V going to
transmitter. This is because the coupling of magnetic the relays at certain voltage thresholds, thereby switching
flux is greater when the distance between the coils is the relays to cut the power to the wireless charging pads,
less. Circular coils support more coupling than as well as the AC and DC outlets appropriately.
rectangular coils [23, 24]. Another factor is the
To visualize the switching effect, we implemented
resistance of the coils. Higher resistance causes the
four RGB LEDs and eight 330Ω resistors to limit the
power to be dissipated as heat thus reducing the
current passing through the LEDS. Figure 3 depicts the
efficiency [25]. There are other factors that affect the
different states where our system operates. In State 1, the
efficiency but we use the main factors mentioned
AC and DC charging outlets remain turned on, indicating
above to select a transmitter circuit which has three
by green LEDs. In State 2, the AC outlets are turned off,
circular coils. The selection aims to obtain good
which is indicated by a red LED while the DC USB ports
magnetic coupling and freedom for users as the
and the wireless chargers remain on, indicating by their
circuit does not strictly limit where the users place
respect green LEDs. In State 3, the AC and DC outlets
their smartphones on the wireless charging pad.
are turned off, which is indicated by red LEDs.
From Fig. 3, the control logic works as follows. From
2.5 System operation and control
State 1, the system enters State 2 when the battery state
To ensure proper functionality and longer life span of charge (SOC) is between 50% and 70%. It enters state
of the equipment, a microcontroller and a relay 3 when the battery SOC drops below 50%. It remains in
system are implemented for control and switching of State 1 if the battery SOC is above 70%. It remains in
relevant circuits. The used devices are: one Arduino State 2 if the battery SOC is between 50% and 75%. It
Uno, one 2-Channel module relay board, four RGB goes to State 3 if the SOC drops below 50% then goes
LEDs, eight 330Ω resistors for the LEDs, one voltage back to State 1 when the SOC recovers to above 75%.
regulator chip, two capacitors rated at 220uF and From State 3, the system remains in State 3 when the
47uF for the voltage regulator, and two resistors rated SOC is below 55%. It enters State 2 when the SOC is
at 1.5kΩ and 1kΩ. between 55% and 75%, and goes back to State 1 when
We designed the controller using voltage the SOC is above 75%.
identification logic to continuously monitor the
voltage of the battery and use that information to
command switching logic of the microcontroller.
One applied operation principle is to disconnect the
AC outlets, the wireless charging pads, and the DC
outlets appropriately at certain voltages to ensure that
the battery is never fully discharged to maintain its
lifespan. The design of the controller circuit is shown
in Fig. 2.
The design process of the voltage identification
logic and switching logic is as follows. First, we
implement a voltage regulator chip with the 200µF
and 47µF capacitor to step down the battery 12V
output to a suitable voltage to power the Arduino. We
then use the battery 12-V output and the 1.5kΩ and
1kΩ resistors in a voltage divider circuit. From the
circuit the Arduino continuously senses the output
voltage of the battery. The relays are powered by the
battery 12V output and are fed an additional 5V from Fig. 2 Circuit design of controller
Table 1 Charging speed of one-coil charging excess heat being produced by the regulator to prevent it
transmitter with thick metal plate from shutting itself down. This makes the voltage
regulator stable without causing any noise-related
Time [min] Percent Charged interference with the relay switches. This test process
gives us valuable experience concerning the voltage
0 74 regulator selection and operation.
5 75
Microcontroller operation test
10 76
The first program that we implemented for our control
15 77 system follows a simplified logic seen in Fig. 6. The logic
works as follows. If the battery SOC is greater than 70%,
Table 2 Charging speed of one-coil charging
the system turns on all outlets. If the SOC is less than
transmitter with a thin metal plate 70% but greater than 50% the microcontroller turns off
the AC outlets but leaves the DC USB ports and wireless
Time [min] Percent Charged chargers on. Finally, if the battery SOC is less than 50%,
0 55 the microcontroller shuts down all outlets. Note that the
depth of discharge of 50% is the limit for most deep-cycle
5 57 batteries to preserve their lifespan.
10 59 The problem we faced when we tested this code with
15 60 our entire system was that we did not consider when the
battery transitions from one state of charge to another.
Table 3 Charging speed of three-coil charging This caused the relay switches turn on and off under the
transmitter microcontroller command because of the battery SOC
transition (e.g. from 70% to 69%).
Time [min] Percent Charged The second program that we implemented to solve this
issue uses finite states (Section 2.5) where the
0 65 microcontroller monitors large or small changes in the
5 68 battery SOC. By monitoring the changes, the
microcontroller no longer directs the relay switches to
10 71 turn on and off because of the battery SOC transitions.
The control logic works accurately. The microcontroller
15 73 program (code) is provided in the appendix.
Complete system test The system key design parameters are as follows:
200-W solar panel, 12-V 900-Wh deep-cycle lead acid
Due to financial constraint we used a 50-W
battery, 300-W 120-VAC pure sine-wave inverter, and 8
Monocrystalline Silicon solar panel, which is smaller
outlets (2 wireless, 4 DC USB and 2 AC). The station
than our designed solar panel of 200W. We tested the
aims to supply an average load of 175Wh. Based on the
station prototype under a full load of 150Wh (i.e. all
testing results, a number of conclusions are made, as
outlets are used) with the solar panel and the battery
following:
operational on a sunny day and found that the system
lasted until the sun is gone. For monitored duration 1) The system operates according to the design where
from 11:00am to 1:00pm (3 hours) we observed that all outlets work properly.
the battery had a constant voltage reading of about 2) The control system switches the outlets on and off
12.7-12.8V. accurately based on the battery state of charge to
Testing without the solar panel under the full load preserve its lifespan.
of 150Wh (2 laptops, 4 cellphones charged by USB
3) On a sunny day, with the solar panel and the battery
ports, and 2 cellphones charged by wireless charging
operational, the system can supply a full load of
pads) and the battery voltage of 12.7V (i.e. fully-
charged battery, see Table 7), the system lasted about 150Wh until the sun is gone. When operating
1.5 hours in total. The system first supplied the without the solar panel using the fully-charged
150-Wh load for about 40 minutes, then the controller battery, the system can last for at least 1.5 hours. It
turned off the AC outlets at the battery SOC of 70% can last longer under partial load conditions.
while continuing to supply the DC outlets. All outlets In terms of broader impact, we expect that our study
were turned off at the battery SOC of 50%. In other results and experience will help develop similar
words, the station can continue to supply power for charging stations to provide green solar power to
at least 1.5 hours after dark. It can last longer under people in a convenient manner. This, in turns, helps
partial load conditions (e.g. when it charges only
promote the use of solar power which lowers carbon
cellphones, which consume less power compared to
emissions and protects our environment.
laptops). Overall, the system functions satisfactorily.
In terms of future work, we wish to further improve
our station by increasing the charging speed of the
4. Conclusion wireless charging pads. In addition, we aims to
optimize the controller code so that the microcontroller
In this study, a solar-powered convenient charging can communicate with the relay switches more
station for charging mobile devices is designed. A efficiently.
prototype of the station is implemented and tested to
evaluate its functionality and performance.
Table 7 Approximate battery voltage for various Table 9 Specification of wireless charger
states of charge
Characteristics Details
State of Charge (Approx.) 12 V Battery
Plate Frame Size 104*52*1mm / 4*2 *0.03 in
100% 12.70
90% 12.50 Coil Size approx. 92 * 52 * 2mm / 3.6 *
2 * 0.07 in
80% 12.42
70% 12.32 Light Indication Breathing light
60% 12.20
Launch Distance 5-10mm
50% 12.06
40% 11.90 Charging Current 1000mA
DC input/Operating 10 to 15V
Voltage
Table 10 Sun hours for cities in California [26]
Output Voltage 120 V AC
Output Voltage Regulation +/- 3%
Output Frequency 60Hz +/- 2%
Summer Winter Year
DC amps 25 AC amps: 2.5 City Average Average Average
Battery low voltage alarm 10.5 +/- 0.5V
Battery low voltage 10.0 +/- 0.5V Davis 6.09 3.31 5.1
shutdown
No load power < 0.7 DC amps Fresno 6.19 3.42 5.38
consumption
Inyokern 8.7 6.97 7.66
Full load efficiency 90%, 1/3 load eff.: 95%
No load minimum 50°F La Jolla 5.24 4.29 4.77
operating temperature
Full load maximum 145°F (automatic Los Angeles 6.14 5.03 5.62
operating temperature shutdown)
Riverside 6.35 5.35 5.87
AC Output Socket Type Single Type 2 -3 prong +
USB Output
Santa Maria 6.52 5.42 5.94
High input voltage 15V
protection Soda
Low input voltage 10V Springs 6.47 4.4 5.6
shutdown
Size (DxWxH) 7.25"x3.65"x2.2"
A=Average of people waiting for the shuttle else if (state == 3)// state 3_No load
{
Calculation of average load, assuming all the outlets empty();
if (voltage>0.99) //75% of full
of the system are in use at the same time, is as {state = 1;}
follows: else if (voltage>0.95)//55% of full
{state = 2;}
Min = (60Wh Laptop Charger) + 4*(10Wh USB else
Charger) + 2*(5Wh Wireless Charger) = 110Wh {state = 3;}
}
Max = (150Wh Laptop Charger) + 4*(15Wh USB else {}
}//end of main
Charger) + 2*(15Wh Wireless Charger) = 240Wh // measure % voltage compare to full
float check_voltage()
{
Average load = (110Wh + 240Wh)/2 = 175Wh int var;
int sum = 0;
float voltage;
for (int k = 0; k<32 ; k++)
D. Program for microcontroller {
var = analogRead(A0);
/* Main.ino file generated by New Project wizard sum = sum +var;
* }
* Created: Sat Oct 19 2019 voltage = sum/32.0/1024.0;//12.3 is full
* Modify : Sun March 29 2020 return voltage;
* Processor: Arduino Uno }
* Compiler: Arduino AVR (Proteus) // AC+DC loads
*/ void full()
void full(); {//full load (greater than 50% battery)
void half(); PORTD = (Green_AC|Green_DC);
void empty(); PORTB = B00000000;
float check_voltage(); }
//DC load
int Red_AC = B00000001; void half()
int Green_AC = B00000010; {//less 50% and greater 30% of battery
int Red_DC = B01010100;