COURSE CONTENT

What is shaft alignment

Types of Couplings

Alignment Preparation check list

Preparation on Alignment

How to Do Alignment

Reversal Alignment calculation Method

Reversal Alignment Graphical Method

(complete with software)

Case Studies for Alignment Failure

1
Reliability from different perspective

• Centrifugal Compressor Fail to start

• Centrifugal Compressor Alarm and shutdown

Actual Workshop Alignment procedure

2
 1- What is shaft alignment

It is collinear of two center lines

1- Is the proper positioning of the shaft centerlines of
the driver and driven components.
2- Alignment is accomplished either

A- Shimming
B- Moving a machine component.
Its objective is to obtain a common axis of rotation at
operating equilibrium for two coupled shafts or a train of
coupled shafts.
3
Why it is important to make shaft alignment?
Shafts must be aligned as perfectly as possible
to maximize equipment reliability and life,
particularly for high-speed
It is important because misalignment can introduce

1- High level of vibration

2- Cause bearings to run hot

Proper alignment

1- Reduces power consumption and noise level

2- Helps to achieve the design life of bearings, seals,
and couplings.
4
 2- Types Of Couplings

1 -Rigid Couplings :
It is a metal to metal contact (%100 collinear)
2 -Flexible Couplings

* Spacer with shims

* Gear
* Grid
* Rubber
5
* Others
* Torque converter

6
It is collinear of two center lines

Motor Equipment

Coupling

7
Pump Grouting

8
Special grouting concrete

9
1 -Rigid Couplings

Equipment Driver

2 –Flexible Couplings

*Spacer with shims

Equipment Driver

10
*Spacer with shims

11
 *Spacer with shims

Spacer is not connected directly to both hubs,

but through the shims

Equipment Driver

12
*Gear

Equipment Driver

13
 *Grid

Equipment Driver

14
Torque
converter Stationary
Guide wheel

Turbine Liquid

Secondary
Shaft

Cooling water
Pump Primary
Impeller Shaft

Packing
15
 Pumps Turbine

MOTION
MOTION

HYDRAULIC HYDRAULIC
ENERGY 16 ENERGY
Higher speed Lower speed Normal speed

17
 Conversion Diversion Normal
Guide Blades Guide Blades Guide Blades

18
Guide
Vanes

19
3- Alignment
Preparation
check list

20
 Alignment Preparation check list
out →
Description Pu
mp
11 Confirm that alignment procedures, dimensional
cou
offsets and tolerances are dictated by
plin
manufacturer and adhered to the standard
g
2 Confirm the foundation grouting& anchor bolts hub
are prepared correctly for specific equipment. run
Confirm soft foot under driver checked & out
3 corrected. →
4 Confirm coupling gap checked prior to final Pu
alignment mp
Shaft & Coupling Run outs Complete. (refer to cou
vendor manual for acceptable limits): plin
g
5 Motor shaft run out → hub
face
Pump shaft run out →
run
21
OK N/A Commen
ts

22
 Description OK N/A Comments

6 Confirm the vendor thermal growth correctly for

specific equipment (in case of hot fluid pumping)

7 Determine the thermal growth if it is not

allowable in the vendor document

8 Determine mechanical centre

9 Determine Magnetic centre.

10 Confirm proper tight for the dial indicator holder

and holding rods

23
 Confirm the dial indicator is rotated from the top
11
position to the bottom position during the
alignment procedure.
12 Confirm the proper dial indicators position
during the reversal alignment procedure .

24
Alignment
Handing over
check list

25
 Handing over check list OK N/A Comments
Confirm driver has been installed and initial alignment completed and
13 accepted.

14 Confirm suction and discharge nozzles are installed as per design and
alignment is correct and stress free.
Confirm pipe strain checked and corrected.

15 Confirm free rotation and correct direction is clearly marked.

16 Confirm bearings and seals are clean and free from damage

17 Confirm coupling hubs are clean damage free and match marked.

Confirm that after final code alignment with pipe work is

18
connected, the misalignment tolerance is maintained after
releasing spring pipe supports .

19 Ensure guards are fitted and in accordance with area

design requirements

Completed By Inspected/Checked Quality Inspection Completions Acceptance

By
Name and ID No

Organization
26
Sign

Date

27
Parallel misalignment

Vertical

Driver
Equipment
OR

Horizontal

28
Angular Misalignment

Vertical

Equipment
OR

Horizontal

29
 CORRECTING OF MISALIGNMENT

I- VERTICAL PLANE

A- Parallel Misalignment

Equipment

30

Shims
I- VERTICAL PLANE

B- Angular Misalignment

Equipment

31

Shims
II- HORIZONTAL PLANE
A- Parallel Misalignment

32
 26

33
II- HORIZONTAL PLANE
A- Parallel Misalignment
1 3

34
2 4 27

35
II- HORIZONTAL PLANE
B- Angular Misalignment
1 3

36
2 4 28

37
 Dial indicators Types and Functions

1- Balanced-Type

Negative direction positive direction

Stem moves out -10 10
-20 20
Stem moves in
-30 30

40 4
-50 05
0

38
 • 2 - Continuous Type

Small needle

10
190 20
180
30
170
160 40
50
150
140 60
130 70
120 80
110 90
39
100

40
 Preparation on Alignment
The following preparatory steps should be taken before
attempting to align a machine train:

1. Before placing a machine on its base, make sure that both

the base and the bottom of the machine are clean, rust free,
and do not have any burrs. Use a wire brush or file on these
areas if necessary.

2. Common practice is to position, level, and secure the

driven unit at the required elevation prior to adjusting the
driver to align with it. Set the driven unit's shaft centerline
slightly higher than the driver.

41
3. Check the motor supports shims (2mm)under legs.

42
 Preparation on Alignment
4. Use only clean shims that have not been "kinked"
or that have burrs.

5. Make sure the shaft does not have run out.

6. Before starting the alignment procedure, check for

"soft-foot" and correct the condition.

7. Always use the correct tightening sequence

procedure on the hold-down nuts.

43
8. Determine the amount of indicator sag before
starting the alignment procedure.

44
 Preparation on Alignment

9. Position the stem of the dial indicator so that it is

perpendicular to the surface and half travels..

10. Avoid lifting the prime mover more than is

absolutely necessary to add or remove shims.

11. Jacking bolt assemblies should be welded onto

the bases of all large the prime mover. add them
before starting the alignment procedure.
12. Use jacking bolts to adjust for horizontal offset
and angular misalignment and to hold the prime
45
mover in place while shimming

46
* Pipe strain Maximum 0.002 in

EQUIPMENT
PLANT LINE

47
* Soft foot One driver leg is not
settled on the base

48
Maximum 0.002 “

49
Correcting for Soft-foot

• Soft-foot is the condition when all four of a machine's

feet do not support the weight of the machine.

• It is important to determine if this condition is present

prior to performing shaft alignment on a piece of
machinery.

• As an example, consider a chair with one short leg. The

chair will never be stable unless the other three legs are
shortened or the short leg is shimmed.

• In this example, the level floor is the "plane" and the

bottom tips of the legs are the "points" of the plane.
50
• Three of the four chair tips will always rest on the floor.

51
Consequences
Placing a piece of machinery in service with
uncorrected soft-foot may result in the following:

• Dial-indicator readings taken as part of the alignment

procedure can be different each time the hold-down nuts are
tightened, loosened, and retightened. This can be extremely
frustrating because each attempted correction can cause a
soft-foot condition in another location.

• The nuts securing the feet to the base may loosen, resulting
in either machine looseness and/or misalignment. Either of
these conditions can cause vibration.

52
• If the nuts do not loosen, metal fatigue may occur at the
source of Soft-foot. Cracks can develop in the support
base/frame and, in extreme cases, the soft-foot may actually
break off.
• Initial Soft-foot Correction the following steps should be
taken to check for and correct soft-foot.
• Before setting the machine in place, remove all dirt, rust,
and burrs from the bottom of the machine's feet, the shims to
be used for leveling, and the base at the areas where the
machine's feet will rest.

• Set the machine in place, but do not tighten the hold-

down nuts.

53
Final Soft-foot Correction

• The following procedure describes the final soft-foot

correction:
• Tighten all hold-down nuts on both the stationary machine
and the machine to be shimmed
• Secure a dial indicator holder to the base of the stationary
machine. The stem of the dial indicator should be in a vertical
position above the foot to be checked. A magnetic-base
indicator holder is most suitable for this purpose.
• Set the dial indicator to zero.
• Completely loosen the hold-down nut on the foot to be
checked. Watch the dial indicator closely for foot movement
during the loosening process.
• If the foot rises from the base when the hold-down nut is
54
loosened, place beneath the foot an amount of shim stock
equal to the amount of deflection shown on the dial indicator.

55
• Retighten the hold-down nut and repeat the entire process
once again to ensure that no movement occurs.
• Move the dial indicator and holder to the next foot to be
checked and repeat the process. Note: The nuts on all of the
other feet must remain securely tightened when a foot is
being checked for a soft-foot condition.
• Repeat the above process on all of the feet.

• Make a three-point check on each foot by placing a feeler

gauge under each of the three exposed sides of the foot.
• Tightening Hold-Down Nuts Once the soft-foot is removed,
Always tighten the nuts as though the final adjustment has
been made, even if the first set of readings has not been
taken
56
The following procedure should be followed:

After eliminating soft-foot, loosen all hold-down nuts.

• Number each machine foot in the sequence in which the

hold-down nuts will be tightened during the alignment
procedure. The numbers (1, 2, 3, and 4) should be
permanently marked on, or near, the feet.

• It is considered a good idea to tighten the nuts in an X

pattern
" Always tighten the nuts in the sequence in which the
positions are numbered (1, 2, 3, and 4).

• Use a torque wrench to tighten all nuts with the same

57
amount of torque.

58
Indicator Sag

• Indicator sag is the term used to describe the bending of

the mounting hardware as the dial indicator is rotated
from the top position to the bottom position during the
alignment procedure.
• Bending can cause significant errors in the indicator
readings that are used to determine vertical
misalignment, especially in rim-and-face.
• The degree to which the mounting hardware bends
depends on the length and material strength of the
hardware.
• To ensure that correct readings are obtained with the
alignment apparatus, it is necessary to determine the
amount of indicator sag present in the equipment and to
correct the bottom or 6 o'clock readings before starting
59
the alignment process.

60
• Indicator sag is best determined by mounting the dial
indicator on a piece of straight pipe of the same length as
in the actual application. Zero the dial indicator at the 12
o'clock, or upright, position and then rotate 180 degrees to
the 6 o'clock position.
• The reading obtained, which will be a negative number, is
the measure of the mounting-bracket indicator sag for 180
degrees of rotation and is called the sag factor.
• All bottom or 6 o'clock readings should be corrected by
subtracting the sag factor.
• When two shafts are perfectly aligned, the mounting rod
should be parallel to the axis of rotation of the shafts.
However, the rod bends or sags by an amount usually
measured in mils (thousandths of an inch)
61
* Run out
Maximum 0.002 “

EQUIPMENT
SHAFT

62
63
Growth factors (Expansion factor) (mil/in./F)
for common materials are as follows:
Aluminum 0.0126
Bronze 0.0100
Cast iron, gray 0.0059
Stainless steel 0.0074
Mild steel, ductile iron 0.0063

• For vertical growth, L is usually taken as the vertical

height from the bottom of the foot where shims
touch the machine to the shaft centerline.
• In the case where the machine is mounted on a base
that has significant temperature variations along its
length, L is the vertical distance from the concrete or
64
other constant temperature base line to the shaft
centerline.

65
 * Thermal growth for hot liquid pumps
1- Apply the alignment procedure for the pump at ambient Temp.
2- Heat up the pump by opening the start up bypass for ½ hrs.
3- Put the dial indicator on the shaft and adjust to zero reading
4- close the bypass
5- Take the dial indicator reading after 24 hrs.
6- This reading is the shaft thermal growth thermal growth
7- Add the center line thermal growth reading under the driver legs

X = Shaft Thermal growth

Equipment Driver

66
 * Thermal growth for Compressors
1- Apply the alignment procedure for the compressor at ambient Temp.
2- Go to catalogue and read the center line thermal growth amount.
3- Add the center line thermal growth reading under the driver legs
4- If the equipment manual gives the hale equipment thermal growth
The center line thermal growth = The hale equipment thermal growth /2

After minutes
of Starting

Driver
Equipment

67
 X = The center line Thermal growth

68
This design is to avoid As thermal expansion
any thermal growth will be in all directions

Equipment

Cooling
water
69
 48

70
*Magnetic centre.
Electrical motors have no thrust bearings
as they have instead a magnetic center

Magnet

Run the motor Driver

71
Magnetic centre 49

72
Measurement of bar sag.
The attachment that will be used

SAG
Steel block
Dial indicator

Piece of Pipe

Bar Sag on 12 O'clock Position

73
74
 Piece of Pipe

SAG
Sag factor
SAG

75
 How To Do Alignment
Gauge Pointer
does not move around the rim

Equipment Driver

76
Rotate in the same time 52

77
 Driver
Equipment

The same
Misalignment

Driver
Equipment

78
VERTICAL READINGS

Dial indicator Parallel reading 2x

Parallel actual x
misalignment

79
HORIZONTAL READINGS
Parallel actual
misalignment
If : x
- Both shafts rotate
Or - One shaft rotates

The dial indicator

reading is the same,

And equal to:

Double of the actual
Misalignment amount

80
 2x

81
 1-Reversal Alignment

Equipment Driver

D1 Inboard Out board

D2
82
 D3

83
F

84
F M

The Reversal alignment method,

85
eliminates the Angular misalignment due to prime
mover axial movement

86
F M

87
F M

88
F M

89
PARALELL READINGS

Fixed Movable

12 Ock 12 Ock
0 64

0 0

36 0
90
 62
6 Ock 6 Ock

91
PARALELL READINGS

Fixed Movable

12 Ock
12 Ock

20 0 40
0

0
92
6 Ock 6 Ock

93
1-Reversal
Alignment
Calculation
Method

94
 F M
D1 = 0 64
D2 =
D3 = 20 0 0 40
Sag = (0)
36 0
/2 /2
/2 /2
VERTICALLY
D2
INBOARD = { MV - FV } D 1 + FV
{ } D3
OUTBOARD = MV - FV + FV
D1 10 FH MH +20

HORIZONTALLY
{ } D2 FV 18 MV +32
INBOARD = MH - FH + FH
D1

95
 { } D3
OUTBOARD = MH - FH + FH
D1 Mils

96
VERTICALLY

X D2
INBOARD = X + FV =
MV- FV D1

INBOARD = { MV - FV } D
D1
2
+ FV X = MV- FV }
D2

D1

MV- FV
X
Inboard
FV MV FV
F M

D1
D2
97
 66

98
VERTICALLY
Y D3
OUTBOARD = Y + FV =
MV- FV D1

D3 D3
OUTBOARD = { MV - FV } D 1 + FV Y = MV- FV }
D1

MV- FV
Y
Out board
FV MV FV
F M

D
1

99
 D3 67

100
 D1 = 4 in F M
D2 = 8 in 0 64
D3 = 16 in
Sag = ( 0) 20 0 0 40
F = 0
M = 0 36 0

/2 /2
/2 /2
VERTICALLY
8
INBOARD = { 32 -18 } 4 + 18 = + 46
16
OUTBOARD = { 32 - 18 } 4
+ 18 = + 74
MH +20
10 FH
HORIZONTALLY

INBOARD = { 20 -10 } 84 + 10 = + 30 FV 18 MV +32

OUTBOARD = { 20 - 10 } 164 + 10 =101+ 50

 Mils

102
 D1 = 4 in F M
D2 = 8 in 0 66
D3 = 16 in
Sag = ( 1 ) 20 0 0 40
F = +1 34 0
M = -1
/2 /2
/2 /2
VERTICALLY
8
INBOARD = { 33 -17 } 4 + 17 = + 49
16
OUTBOARD = { 33 - 17 } 4
+ 17 = + 81
FH MH +20
10
HORIZONTALLY

INBOARD = { 20 -10 } 84 + 10 = + 30 FV 17 MV +33

103
OUTBOARD = { 20 - 10 } 164 + 10 = + 50 Mils

104
 Reversal
Alignment
Graphical Method

105
Vertically

106
 71

107
 Vertically
FV = 18 mils
MV = 32 mils

Inboard Outboard
32 mils
18 mils
Remove shims
F M Add shims
4 in

8 in

16 in

108
Horizontally

D3

D2

D1
Outboard
Inboard
F M

MH

FH

109
 73
5/3/2006

110
EXAMPLE

FH = 10 mils
MH = 20mils

Inboard Outboard

20 mils
10 mils

F M

4 in

8 in

16 in
111
 3-Reversal Alignment Software
Sag Factor
D1 D2 D3 Factor(F) (M)
2 4 8 0 0

0 40

20 F 0 0 M 40

30 0

Inboard (vertical) 25 0 REMOVE shims

Outboard (vertical) 35 0 REMOVE shims

112
Inboard (Horiz.) 30 0 Move towards 9

Outboard (Horiz) 50 0 Move towards 9

113
 Optical Alignment

Transducer Reflector
F M

Equipment

Driver

Inboard Out board

114
 Reflector

Bracket Bracket

115
 Chain Shaft
SIDE VIEW

116
HRIZONTAL 0
ANGLE 90 PRISM
ADJUSTTMENT

Bracket

117
Shaft Chain
VERTICAL
POSITION
ADJUSTTMENT

118
 Transducer
GREEN LED:
INDICATES BEAM
ADJUSTEMENT
RED LED:
LASER ON
WARNING

HOUSING MARK
= CENTER OF
BRACKET POSTS
LOCKING
KNOB

SCRATCH-RESISTANCE
LENS

POEWR
119
 DATA CABLE

120
REFLECTOR
1- PRESS M and remove transducer cap.
-The laser beam now is on.
-Leave the reflector cap on for now.
-Beam strikes the cap, it should be visible.
- Hold a sheet of paper to locate the beam

Rotate the side thumb

Wheel to raise or lower
the reflector

This lever to lock

The reflector position

121
 REFLECTOR

HORIZONTAL
ADJUSTMENT

VERTICAL
ADJUSTMENT

122
 OFF Beam misses detector
Red Blinks quickly
Green Is OFF

OFF

END Beam hits non linearized

area of detector
Red & Green Blinks quickly
Alternatively
END

COORDINATES Beam hits area

of detector
Red & Green Blinks Slowly
-2 1 Together

123
1- PREPARING FOR ALIGNMENT PROCEDURE

a- Solid flat foundation

b- Machine mobility ( 2 mm higher & screw type positioning )

c- Soft foot ( Must be checked immediately)

d- Thermal growth

124
HORIZONTAL MACHINE ALIGNMENT

Select DIM Cycle through with and

1-Transducer to reflector

2-Transducer to coupling center

3-Coupling diameter

4-RPM

5-Transducer to front feet

125
6- Front feet to rear feet

126
DIM CONFIRM EACH
1 ENTERY WITH
ENT
2

4 RPM
5 6

127
 DIM

1-Transducer to reflector
120 mm

2-Transducer to coupling center

mm
60

128
 DIM

3- Coupling diameter D

4-Transducer to front foot, right m/c

180 mm

129
DIM

BEAM
DEFLECTOR

130
 DIM

5-Front foot to back foot , right m/c

131
M 5-Laser beam adjusting
1- PRESS M and remove transducer cap.
-The laser beam now is on.
-Leave the reflector cap on for now.
-Beam strikes the cap, it should be visible.
- Hold a sheet of paper to locate the beam

Rotate the side thumb

Wheel to raise or lower
the reflector

This lever to lock

The reflector position

132
CHAPTER 7

• Case Studies
For Alignment Failure

133
RADIAL BEARING THRUST BEARING

ball Bearings

roller Bearings

Tilting pad Bearings

134
 Thrust Ball Bearings

NON-DRIVE END DRIVE END

135
 HANGED BEAM
IMPELLER

136
Thrust Ball
Bearings

137
MECHANICAL SEAL

BEARING HOUSING

138
 Thrust Load

Radial Load Radial Load Radial Load

139
 Thrust Pad Bearings

DRIVE END

NON-DRIVE END

IN-BETWEEN TWO 140

BEARINGS IMPELLER
Mechanical seal and bearings arrangement

Equipment

141
THRUST PAD BEARING

142
THRUST SHOES THRUST COLLAR THRUST SHOES

143
 THRUST LEVEL BASE
SHOES PLATES RING

CASING

SHAFT

144
 THRUST
COLLAR

145
146
147
Titan 130 Thrust Bearing

148
149
150
Radial Tilt-Pad Bearing

151
RADIAL TILTING PAD
BEARING

CASING

SHAFT

Radial
152
Load
Oil Wedge Oil Ring

Due to
Oil
Surface
Tension,
And high
speed,
The Oil
adhere to
the shaft
Forming
an
153
Oil
squeeze
between
shaft and
bearing
pad
forming a
solid
oil wedge

154
 Oil Wedge

Oil Wedge Effect Friction Effect

155
 Shaft

156
RADIAL TILTING PAD
BEARING

TILTING PAD

SHAFT

PIN

OIL

CASING

157
3/30/2024 BY- H. Hassan 110

158
 B- Pumps Cavitation
Failure

CAVITATION
OCCURS

AT THE MOMENT OF SUDDEN

CHANGE OF FLUID VAPOR
PHASE TO THE LIQUID PHASE .
159
 CAVITATION CAN OCCUR
in

CENTRIFUGAL
PUMPS

AND

POSITIVE DISPLACEMENT PUMPS

160
 Examples of Cavitation Damage
▪ Increase of noise and vibration, resulting in shorter seal
and bearing life.
▪ Erosion of surfaces, especially when pumping water-based
liquids.

161
Failure Modes

162
Cavitation on Pump Impeller

163
Cavitation

164
Cavitation

165
166
167
Cavitations effect on an impeller, indicated by the cavities
appearance of cavitated regions on the surface

168
Damage to the pressure side of the vane from discharge recirculation

169
170
171
INDUCER

172
 Gearbox M. Seal

Pump M. Seal

173
 Vertical
Inline
Centrifugal
Pumps
Driver

Coupling

Gearbox

Pump
174
 WHAT IS CAVITATIONS
PHENOMENON

It is an action of fluid vapor attack

on the parts of equipment which
produce:
Suction pressure less than
Vapor pressure of the pumped fluid.
175
This action will cause:

loss of the weakest component element

of suction parts material due to bubble
explosion on the surface of suction
parts causing cavities .

Vapor bubble explosion on

the parts surface could be
60,000 psi.
176
 Water Vapor Pressure Graph

P
Kg/Cm2

80
Liquid
Add
Temp
60

Lower Pressure

40
Vapor
Va por
20
14.7 Psi
212

150 200 250 300

177
 T F0

178
 B
Liquid
Flow

179
 Vapor Pressure Graph through
pump the impeller
P
Kg/Cm2

Cavitations
start

Vapor
pressure
limit

180
Impeller length

181
182
 FLUID VAPOR
BUBBLES

Pump suction parts

cavities

Pump suction parts

After attack 183
 LOST ELEMENTS
IN SUCTION PARTS
SUCTION PARTS MATERIAL THE WEAKEST ELEMENT
( LOST ELEMENT )

CARBON STEEL BRASS

CAST IRON

STIANLESS STEEL

BRONZ

184
 INC
C
A
R
B
O
N

Z
185
1- centrifugal pumps

•
deterioration
• Decrease discharge
pressure
• Decrease pump f ow
rate
• ncrease vibration
eve
186
• Bearings & M/S

187
2- reciprocating pumps

• Suction va ve
• deteriorations
Spring Rupture
• Decrease discharge
• pressure pump f ow
Decrease
• rateinder Head Damage
Cy
188
• Piston Damage

189
NPSH
1- net positive suction head Required
You can get from pump manual

2- net positive suction head Available

You can calculate from pump site

To avoid suction cavitation and for safe operation

NPSHA > NPSHR 190

What is the parameters affecting NPSHA
• Suction pipe length
• Suction pipe diameter
• Liquid specific gravity
• Internal surface of suction pipe
• Liquid surface altitude
• Vapor contamination
• Suction pipe leaks
• Suction pressure
• Liquid temperature
• Liquid viscosity
191
• Liquid vapor pressure
• Atmospheric pressure

192
How to improve NPSHA

• Shorten the suction pipe

• lIenncrgethase suction
• p
Diepceresaizsee suction liquid
t e m p .
• Decrease suction negative
• aInltcirteuadsee suction positive
• aStltoitputdhee piping suction
193
• lReeankesw the

194
 PVS
NET POSITIVE (+)
SUCTION HEAD

PS v Z

Z liquid surface height ft

PSV Vessel pressure psig
PS Pump suction pressure psig
V liquid velocity ft/sec
Pf Friction Pressure drop psi
Pa Atm. Pressure psi
Vp Vapor pressure psia
Sp.gr liquid specific gravity
195
hL Suction head loss ft
g 32.2 ft/sec.sec

196
NPSHA Is Not

Ps
The suction
Gauge pressure

Or
Pvs

Liquid level in
The suction vessel

Z
197
 PVS
1

General Equation

Z
V

NPSHA = Z + V 2 { (P vs +Pa) – Vp } 2.31

+ - hL
2g Sp.gr
198
 IF
The Suction
Ps P sva + Z - hL
Sp.gr
= Sp.gr
pressure is
known

Z + V2 { Pssava – Vp } 2.31
NPSHA =
2g
+ Sp.gr
- hL

199
 2
If The Suction pressure is known

PS
v

V 2
{ Psa – Vp } 2.31
NPSHA = + ( ft )
2g Sp.gr
200
 Boiled
water

Positive
Reading
PS Z

Z < hL

201
 PS

PVS

Negative
Pressure

PS
Z < 6m
ATMS
202
 PS

For any type of pumps

- Z = 6 mt of water

ATMS

Suction negative altitude

not more than
203
 6 meters

204
ATMOSPHERIC
PRESSURE
SPACE

76 Cm 10,033 mt
MERCURY OF WATER

ATMS ATMS

205
 Pump Eff.= 100%
VACUUM PS
v
PS
10,033 mt v
OF WATER PS

ATMS

206
 v PS

PS
6 mt v
WAT
ER PS

207
Centrifugal

Friction loss
Eddy loss
Leak loss
H ft Theoretical Heat loss
Curve

ACTUAL
CURVE

Q g.p.m.
100 200 300 400 500

208
 VAPOR PRESSURE

1
1 P
T P T

FIG-1 FIG-2

1- Heat up a little of water

in a pot up to boiling point
100 C ( valve 1 is opened)
2- Take off the heating source,
209
simultaneously close valve 1.

210
 Closed
Cool Down
T P Gauge

3- During cooling down, Start to record the P Gauge

relevant to Temp.
4- Apply Absolute pressure Equation .

P Absolute P gauge + 1
211
(bar)

212
 Vapor Pressure P Gauge + 1
( bar ) absolute

5- Record the Absolute Liquid vapor

pressure.

Temp C 100 95 90 80 70 15
P Gauge 0 - 0.1 - 0.3 - 0.5 - 0.7 - 0.98

1 0.9 0.7 0.5 0.3 0.02

Vapor Pressure
213
Vapor Pressure

The absolute pressure exerted by the equilibrium

vapor of a liquid when confined in a closed
Previously evacuated tank
GPSA 1-7

Liquid vapor

Liquid
214
T = CONSTANT

215
 Examples
Crude oil level is 8 feet above center line
of a pump , Vessel pressure is Atmospheric
Vp is 4 psia
Sp gr. is 0.8
Friction loss : 12 ft of liquid ( Neglect velocity head )
Atmospheric pressure is 14.7 psia
Solution

NPSHA = Z + { (Psv + Pa) – Vp } 2.31 - hL

Sp.gr
{ (0 +14.7 ) – 4 } 2.31
= 8+ - 12
0.8
= 8+ 31 - 12
216
 = + 27 ( ft )
Compare with NPSHR

217
Crude oil level is 8 feet above center line of a pump ,
Vessel pressure is Atmospheric
Vp is 14 psia
Sp gr. is 0.85
Friction loss : 2 ft of liquid
Atmospheric pressure is 14.7 psia ( Neglect velocity head )

Solution
NPSHA = Z + { (Psv+ Pa) – Vp } 2.31 - hL
Sp.gr
{ (0 +14.7) – 14 } 2.31
= 8 + - 2
0.85
= 8 + 2 - 2

218
= + 8 ( ft )
Compare with NPSHR

219
 negative
If the liquid level Z= - 12 ft
Friction loss is 1 ft of liquid
Atmospheric pressure is 14.7 Psia. at 150 F
water sp gr. is 0 . 982 ( Neglect velocity head )
Vp = 3.7 psia FIND NPSHA

Solution
NPSHA
( Pa – Vp ) 2.31
= Z + hL ( ft )
S.p gr

(( 0 +14.7) – 3.7)) 2.31 _______ 1

= -12 + ( ft )
0.982
= + 12.8 ( ft )

220
Compare with NPSHR

221
Crude pump
Suction pressure is – 5 psig
Vp. is 4 psia ( Neglect velocity head )
Sp gr. is 0.8 ,
Atmospheric pressure is 14.7 psia. FIND NPSHA

Solution
{ (Ps + Pa) – Vp } 2.31 ( ft )
NPSHA =
Sp.gr

{ (( 0 +14.7) - 5 )) – 4 } 2.31 ( ft )
=
0.8

= + 16 . 46 ( ft )
222
223
If the liquid is butane and level is Z = - 8 ft
System pressure is 60 psia.
Temperature is 90 F
Vp = 44 psia at 90 F, butane sp.gr is 0.58 ( Neglect velocity head )
Friction loss : 12 ft of liquid, FIND NPSHA

Solution

NPSHA

Z ( Psva – Vp ) 2.31 hL
= + ( ft )
S.p gr

( 60 – 44 ) 2.31 hL
= -8 + ( ft )
0..58

= + 43.7 ft
224
Compare with NPSHR

225
 Examples
If crude pump
suction pressure is +1 psig ( Neglect velocity head )
Vp. is 13 psia
Sp gr. is 0.85, Atmospheric pressure is 14.7 psia. FIND NPSHA

Solution
{ Psa – Vp } 2.31
NPSHA = ( ft )
Sp.gr

= { (1 + 14.7 ) – 13 } 2.31
Compare with
0.85
NPSHR
= + 7.33 ( ft )
226
( ft )

227