Section H3

BOILERMATE DEAERATORS

CONTENTS
FEATURES AND BENEFITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H3-3
PRODUCT OFFERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H3-4
DIMENSIONS AND RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H3-6
RETURN ON INVESTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H3-9
SAMPLE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H3-10
ILLUSTRATIONS
Figure H3-1. Boilermate Deaerator Dimensions and Ratings - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H3-6
Figure H3-2. Boilermate Tank Supports and Saddles, Details and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H3-8

TABLES
Table H3-1. Cleaver-Brooks Boilermate Deaerator Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H3-5

H3-1
02-02
Boilermate Deaerators Feedwater Systems

The Cleaver-Brooks designed deaerator assures high purity effluent by removing oxygen and other dissolved gases in boiler feed.
Thus, it is the answer to long-lasting boiler equipment for industrial and commercial boiler users. Built of corrosion-resistant
alloys for lifetime service, the deaerator employs those basic principals of gas removal proven most effective and economical to
every boiler owner. Contact your local Cleaver-Brooks authorized representative for component and sizing information.

H3-2
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Feedwater Systems Boilermate Deaerators

FEATURES AND BENEFITS Auto Vent Valve Eliminates Gases at Start-Up:

The following features and benefits apply to the Boilermate • Atmospheric contamination virtually eliminated for
Deaerator product line. The Boilermate design uses a packed incoming water.
column to deaerate the water.
Exceeds ASME Recommendations for Oxygen Level:
Less Mechanical Movement of Deaerator Components: • Cleaver-Brooks deaerator is guaranteed to remove oxygen
• The water spray valve is the only internal moving concentrations to 0.005 cc/liter while operating between 5
component within the deaerator vessel. and 100%capacity.
• Carbon dioxide concentration is practically reduced to a
Two-Stage Deaeration in a Common Vessel: zero.
• Recycle pumps are not required.
Integral Level Control Automatically Introduces Cold Water
• Packaged for easy maintenance. Make-Up to Supplement Condensate Only When Necessary to
Meet Boiler Demand:
ASME Code Design (Section VIII):
• Saves Btu’s by accepting condensate before cold make-up
• Assures deaerator vessel quality in materials and fabrication water. Maintains a minimal water level within the deaerator
to meet safety requirements. vessel to prevent damage to the boiler feedpumps, and to
maintain system operation.
Internal Stainless Steel Vent Condenser:
• Protects deaerator vessel against corrosive gases while Variety of Tank Sizes to Handle Volume-Swings in Conden-
providing a means for removal of corrosive gases from sate Return:
boiler feedwater. • Provides flexibility for selecting a tank for specific
applications to limit the loss of hot condensate to drain.
Self-Cleaning Water Spray Valve:
• Maintains deposit-free surface. Packaged Units for Cost Effective Installation:

• Reduces maintenance requirements. • Complete packages are pre-fabricated in the Cleaver- Brooks
manufacturing facility to ensure piping alignment and
control wiring function. The unit is partially disassembled,
Internal Automatic-Check Valve Prevents Steam Back-Flow:
match marked for efficient field re-assembly.
• The water spray valve is normally closed at no flow.
• Prevents steam back flow through the water spray valve at no Internal Pump Suction Vortex Breakers:
flow conditions. • Eliminates the problems of loss in NPSHA and cavitation
associated with the creation of vortices within pump suction
Removable Water Spray Inlet Assembly: piping.
• Flanged assembly allows easy access for maintenance and/
or inspections. Vessel Corrosion Protection When Off-Line:
• Optional epoxy lining.
Stainless Steel Deaeration Assembly:
• Ensures a longer life of wetted materials in intimate contact
with corrosive liquids and released corrosive gases.

Pressurized Tank Reduces Flashing and Minimal Venting:

• Recovery of exhaust and turbine steam.
• Saves Btu’s that would normally be exhausted to
atmosphere.
• Improves plant efficiency.

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Boilermate Deaerators Feedwater Systems
PRODUCT OFFERING • Steam pressure gauge.

Information in this section applies directly to Cleaver-Brooks • Feed water thermometer.

packaged boilermate deaerators ranging from 1,500 lbs/hr at • Required tappings.
50 °F makeup to 135,000 lbs/hr at 200 °F make-up. Larger
capacities can be obtained by using two columns. The Boiler- Optional Equipment
mate deaerator product offering is shown in Table H3-1. • Steam pressure reducing valve.
The Boilermate deaerator is a pressurized packed column, low • Three valve bypass and strainer (PRV).
maintenance system designed to remove dissolved oxygen in
boiler feed water to 0.005 cc per liter or less and eliminate car- • Water level controller with make-up valve.
bon dioxide. A typical deaerator package includes the packed • Three valve bypass and strainer (MUV).
column and storage tank mounted on a stand of appropriate
height along with all operating controls, feed pumps assem- • Steam relief valves.
bled and piped (typically knocked down for shipment and field • High water alarm.
assembly). The tank conforms to Section VIII of the ASME
Code. • Low water alarm.

The packed column design is best for handling high-tempera- • Low water pump cut off.
ture returns. The column is constructed of a carbon steel cas- • High-temperature condensate diffuser tube (over 227
ing with a stainless steel liner. Built into a flange on top of the °F).
column is a spring loaded self-cleaning water spray nozzle and
an automatic and manual vent valve. • Boiler feed pump and motor sets.

From experience, large industrial plants and utilities have • Recirculation orifice or relief valve.
learned that the most practical and economical way to remove • Suction shutoff valve.
oxygen from feedwater is through mechanical deaeration. The
Boilermate deaerator economically effects oxygen removal • Suction strainer.
through a design that is trouble free in performance. • Suction flexible fitting.
Raw water, untreated and not deaerated, contains as much as • Discharge check valve.
ten cubic centimeters of corrosion-causing oxygen per liter.
Oxygen in water corrodes and shortens the life of boiler feed • Discharge shutoff valve.
lines, boilers and condensate return lines. • Discharge pressure gauge.
The Cleaver-Brooks designed deaerator assures high purity • Discharge manifold.
effluent by removing oxygen and other dissolved gases in
boiler feed. Thus, it is the answer to long-lasting boiler equip- • Overflow drainer.
ment for industrial and commercial boiler users. Built of cor- • Control panel.
rosion-resistant alloys for lifetime service, the deaerator
employs those basic principals of gas removal proved to most • Chemical feed quill.
effective and economical to every boiler owner. Contact your • Vacuum breaker.
local Cleaver-Brooks authorized representative for component
and sizing information. • Insulation and lagging.

The design of the Boilermate deaerator offers simplicity in • Sentinel relief valve.
both operation and service. The exchange packing, the heart of • Tank drain valve.
the deaerator, requires no maintenance. There are no moving
parts to adjust or maintain. Installation is simple and quick. • Back pressure relief valve.

Standard Equipment • Magnesium anode (not available with lined tanks).

• Boilermate column. • Epoxy lining.

• Deaerator storage tank. • Stand.

• Stainless steel exchange packing. Packaging

• Deaerator water inlet atomizing valve. • Fully packaged, factory piped and wired.

• Gauge glass. • Half packaged, suitable for field erection with

interconnecting piping and wiring by others.
• Deaerator manual and automatic vent valve.

H3-4
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Feedwater Systems Boilermate Deaerators

Table H3-1. Cleaver-Brooks Boilermate Deaerator Selection Guide

140 140

120 120

42

100
INLET CAPACITY - LBS/HR X 1000 WATER

100

80 36
80

MODEL
60 60

30

40 40

24

20
20 20

16

12
8
50 70 90 110 130 150 170 190
FEEDWATER MIX TEMPERATURE - °F
*DEARERATOR CAPACITY LBS/HR
MODEL NO
BM-8 BM-12 BM-16 BM-20 BM-24 BM-30 BM-36 BM-42

50°F 1,500 3,500 6,000 10,000 15,000 23,000 33,000 45,000

100°F 2,000 4,500 8,000 12,500 18,000 28,000 40,000 54,000
150°F 2,700 6,000 11,000 17,000 24,000 38,000 55,000 75,000
200°F 5,000 11,000 20,000 30,000 44,000 69,000 100,000 135,000
Weight (lbs) 250 350 410 560 960 1,275 1,810 2,390
Including Packing
NOTE: Model Designation (example BM-8) is: BM = Boilermate Deaerator. 8 = size of packed column.
Ratings for each column size vary with makeup water temperature.
* Capacities may be doubled by using two columns.

H3-5
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Boilermate Deaerators Feedwater Systems

DIMENSIONS AND RATINGS

Dimensions and ratings for Boilermate Deaerators are shown
in Figures H3-1 and H3-2.
(9" FOR MODEL 8 & 16)
.5" NPT AUTO.
VENT VALVE
"D" NPT. MANUAL
VENT VALVE
B

B
2" NPT. INSPECTION
"C"
PORT (PLUGGED) 3 5 1 1 1
(1.5" NPT. FOR
MODELS 8 & 12)
"S" 0 "T" "E" "F" "G" "J" "H" "K" "L"

2 DIA. HOLE
IN LIFTING LUGS 6
"A"
(NOTE 18)
"R" 12
20 13
(NOTE 12) 2
TANK "P"
DIA.

21
8 9 10

14

"M"
(NOTE 1) 6
15 11 (NOTE 2) 4 7
18

17 (NOTE 3) STAND HEIGHT

16 VARIES PER
PROJECT
REQUIREMENTS

19 (NOTE 4)

"D4" "B2"
(4) "E5"E HOLES
"C3" FOR "F6" E BOLTS "A1"
FRONT VIEW SIDE VIEW
1. Mounted at dim. "M" (top of tank) on non-packaged units.
2. Tank mounted on non-packaged unit.
3. Packaged units only. Mounted on left end, right side of stand on 48" dia. 1070 gal 54" dia. 1500 gal as shown.
4. Suction piping includes strainer, gate valve and flexible connector.
5. All couplings are 3000# F.S.
6. All flanges are 150# F.F. except as noted.
7. Customer to plug all fittings not being used.
8. Mount tank above pump at elevation necessary for static head including safe allowance for piping friction as approved by pump manufacturer.
9. Tank is built to ASME Code.
10. Accompanying dimensions, while sufficiently accurate for layout purposes, must be confirmed for construction by certified dimension prints.
11. Add suffix "P" to Model no. for packaged units (BMP-24).
12. Dimension "R" will change depending on controls required- contact your local Cleaver-Brooks authorized representative.
13. No interconnecting piping or wiring furnished on non-packaged units unless specified, contact your local Cleaver-Brooks authorized representative
for specific piping or wiring furnished on packaged assemblies.
14. Weights shown are without controls or packaging - contact your local Cleaver-Brooks authorized representative for additions.
15. Capacities other than shown as standard available by using two columns - contact your local Cleaver-Brooks authorized representative.
16. Optional tank sizes available - contact your local Cleaver-Brooks authorized representative.
17. Lifting lugs are for lifting empty tank only.
18. Manway is standard. Manufacturing may require a larger manway for fabrication. See dimensional diagram for actual size.

COLUMN DETAILS AND DIMENSIONS

BOILERMATE MODEL NO. 8 12 16 20 24 30 36 42

A Height 46 48.5 58 62 64 71.5 78.5 80
B Water Inlet (150# RF Flg) 1.25 1.5 1.5 2 2 2.5 3 4
C Column Outside Diameter 8.63 12.8 16 20 24 30 36 42
D Manual Vent Valve Size .5" NPT .5" NPT .75" NPT .75" NPT .75" NPT 1" NPT 1.5" NPT 2" NPT
Column Weight (lb) 250 350 450 600 750 850 1050 1300
Volume Packing (Cu ft) 0.7 1.6 3.0 5.0 8.0 12.0 18.0 29.0
Packing Weight (lb) 25 50 150 200 300 450 650 1050

Figure H3-1. Boilermate Deaerator Dimensions and Ratings - Sheet 1 of 2

H3-6
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Feedwater Systems Boilermate Deaerators

RATINGS
Cap (Gal to Overflow) 110 330 430 800 1070 1500
Tank Weight (Dry) (lb) 750 1200 1400 1900 2500 2750
Tank Weight (Flooded) (lb) 1850 4250 5300 9100 12700 15600
Tank Size (Dia x Length) 24 x 70 36 x 86 36 x 110 48 x 114 54x 127 60 x 129
TANK DIMENSIONS
E Steam Inlet 29 33 53 60
F Level Alarm 23 26 45 50
G High Temp Return 35 21 39 43
H Level Control 42 41 61 69
J Relief Valve 48 50 69 77
K Relief Valve N/A 60 79 86
L Relief Valve N/A N/A N/A 95
M Drain 36 47 76 93
P Overflow Rear Hd 60 10 10
R Overall Width 39 51 51 69 69 75
S Front Head 6 8 8 10 11
T Column 8.5 8.5 22 12
STANDARD DIMENSIONS
A1 Overall Length 54 61 86 101
B2 C/L to C/L Bolt Holes 49 56 80 95
C3 Overall Width 42 49 64 71
D4 C/L to C/L Bolt Holes 39 46 61 68
E5 Hole Size 0.75 1 1 1.125
F6 Anchor Bolt Size 0.625 0.875 0.875 1
CONNECTIONS & TRIM
1 Relief Valve Size Contact your local Cleaver-Brooks authorized representative
2 Overflow Size 1.25" NPT 2" NPT 3" NPT 3" NPT
3 Steam Inlet Size 2" NPT 3" NPT 4"-150# FF 6"-150# FF 6"-150# FF
4 Suction Size 3" NPT 3" NPT 3" NPT 4"-150# FF
5 High Temp Return Size 1" NPT 1.5" NPT 2" NPT 3" NPT
6 Drain Size 2" NPT 2" NPT 2" NPT 2" NPT
7 Recirc (1" NPT)
8 Thermometer (.75" NPT)
9 Sample (.5" NPT)
10 Chem Feed (1" NPT)
11 Thermometer
12 Gauge Glass Assy
13 Level Controller
14 Make-Up Valve
15 Pressure Gauge
16 Overflow Drainer (Opt)
17 Control Panel (Opt)
18 Feed Pump/Motor (Opt)
19 Suction Piping, (Opt)
20 Manway, 12 x 16
21 Level Alarms (Opt)

Figure H3-1. Boilermate Deaerator Dimensions and Ratings - Sheet 2 of 2

H3-7
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Boilermate Deaerators Feedwater Systems

TANK SUPPORT LEGS STANDARD ON 110, 330, SADDLES STANDARD ON 1070 &
430 & 800 GALLON TANKS 1500 GALLON TANKS
FRONT HEAD FRONT HEAD
"E" "A" "E" "A"

(4) 1.125"E HOLES

(4) .875" E HOLES FOR .75" E BOLTS
FOR .75" E BOLTS "D" "C"
"C" "D"

"H"
"F"
6
"B" "B"
"F" "G"/2
"G"

TANK CAPACITY (GAL.)

MODEL 110 330 430 800 1070 1500

LEGS SADDLES

A 48.5 55.5 80 95

B 54 61 85.5 86.5 101

C 22.5 29.5 29.5 38 44.75

D 24.25 31.25 31.25 40 51.5 57

E 11 15 15 17 16 17

F 0.875 0.875 0.875 1 3.38 6.13

G 5.5 5.5 5.5 6.5 N/A

H 7 7 7 9.75 N/A

Figure H3-2. Boilermate Tank Supports and Saddles, Details and Dimensions

H3-8
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Feedwater Systems Boilermate Deaerators

RETURN ON INVESTMENT Theoretically, it takes approximately 8 ppm of sodium sulfite

as Na2S03 to scavenge 1 ppm of dissolved O2
Payback for a pressurized deaerator verses an atmospheric
boiler feed system is based on the additional capital expendi-
ture required divided by the yearly operating cost savings. The Makeup Water
differential in yearly operating costs are in the following areas: Increase makeup water is required because of lost flash steam,
lost exhaust steam, and additional surface blowdown. This
• Flash steam
additional make-up water can be associated to a cost. Makeup
• Exhaust steam cost should be a combination of the utility charge plus pretreat-
ment equipment consumable costs.
• Blowdown
• Chemical treatment Sewer
• Make-up water Utilities often base a sewer charge on make-up water usage. If
• Sewer it is metered, the additional surface blowoff should only be
considered.
• Intangibles
Intangibles
Flash Steam
It is difficult to calculate a cost savings for items such as
A percentage of the high-pressure condensate returns will reduced flue gas emission due to higher plant efficiencies of
flash to steam and be lost in an atmospheric vessel application. steam recovery and the prevention of boiler thermal shock.
This flash steam loss can be converted to an energy loss and
associated fuel cost.

Exhaust Steam
Exhaust steam cannot be recovered in an atmospheric vessel
application. This exhaust steam loss can be converted to
energy loss and associated fuel cost. An example would be
steam turbine exhaust.

Surface Blowdown
Increased makeup water is required because of lost flash and
exhaust steam. This increase in makeup water requires an
increase of surface blowdown. This is directly related to cycles
of concentration in the boiler. The additional blowdown loss
can be converted to an energy loss and associated fuel cost.
The additional surface blowdown may also result in an
increase in capital expenditure for a larger blowdown heat
recovery system.

Chemical Treatment
Dissolved oxygen content in an atmospheric boiler feedwater
system relates to the water temperature. Lowering the dis-
solved oxygen content below what is naturally present, based
on mix water temperature at atmospheric pressure, requires the
addition of a chemical treatment program. The most common
oxygen scavenger used is sodium sulfite. Sodium sulfite reacts
with dissolved oxygen as follows:

2Na2SO3 + O2 2Na2SO4

H3-9
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Boilermate Deaerators Feedwater Systems

SAMPLE SPECIFICATIONS
The following sample specifications are provided by Cleaver-Brooks to assist you in specifying your customer’s specific needs and
application.
1.0 Deaerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H3-10
2.0 Make Up Valve and Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H3-11
3.0 Steam Pressure Reducing Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H3-12
4.0 Boiler Feedwater Pump And Motor Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H3-12
5.0 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H3-13

1.0 Deaerator
Cleaver-Brooks Model _________ packed column type, pressurized, horizontal deaerator is rated at _____ pounds per hour at ____
°F mixed inlet water temperature. The system shall be of the single tank design and guarantee oxygen removal to not more than
0.005 CCS/liter in the effluent throughout all load conditions between 5 and 100 percent. Tray-type designs are not acceptable. The
deaerator shall be designed for operation at 5 psig, but shall be suitable for use from 2 to 15 psig. Atmospheric operating designs
are not acceptable.
Feedwater and condensate shall be admitted to the deaerator through a single spring-loaded, self-cleaning, adjustable stainless steel
spray valve, which shall provide proper internal vent condensing and water distribution at any load between 5 and 100 percent of
rated capacity. The water temperature in the primary heating and vent concentrating section is to be raised within 2 or 3 °F of steam
temperature and most of the gases released. The water is then to drop down through the column’s stainless steel exchange packing
counterflow to the steam, which enters at the top of the storage tank and rises up through the column. The column is to be ____" in
length and ____ " in diameter. The column shall have a stainless liner and grid support. Hot, gas-free water is to then drop to the
storage compartment to complete the cycle. The steam and non-condensables are to flow upward, through the primary heating
spray, into the internal vent concentrating section, where they contact the cold influent water. Here, the steam is to be condensed to
continue the cycle. Released gases are discharged to atmosphere through the vent outlet. All internal surfaces, which come in con-
tact with un-deaerated water, shall be constructed of Type 316 stainless steel.
Automatic vent valve shall be thermostatically controlled to provide a fast means of venting when a sudden buildup of gases
occurs, such as seen at start up. The manual vent valve shall have an orifice for continuous minimum venting. Venting rate shall not
exceed 0.1 of 1% of the rated deaerator capacity at 5 psig.
The deaerated water storage tank shall have _____ minutes of storage and have a capacity of _____ gallons measured to overflow.
The tank shall be _____ diameter x _____ long. An 11" x 15" elliptical manhole shall be provided for access. All nozzles 3" and
under shall be 3000 lbs forged steel couplings and over 3" shall be 150 lbs flat face flanges. Heads to be ASME torispherical type
constructed of ASTM A516 GR 70 carbon steel with a minimum thickness of 0.25 inches. Shell plate to be fabricated of ASTM
A36 carbon steel with a minimum thickness of 0.25 inches. The tank and column shall be designed in accordance with ASME, Sec-
tion VIII of the Pressure Vessel Code for 50 psig at 650 °F and stamped accordingly. Certification shall be required. Joint efficien-
cies to be 70% circumferential per table UW-12, which does not require stress relieving or nondestructive examination.
The deaerator loads shall be as specified in the table below. Low temperature returns are defined as condensate with a temperature
below that of the deaerator operating temperature. High temperature returns are defined as condensate with a temperature above
that of the deaerator operating temperature.
1.1 Optional
The tank and column shall be factory-insulated and lagged with blanket insulation, pins, clips, and a durable steel jacket. Block-
type insulation is not acceptable. The blanket insulation is to be fiberglass, 2" thick, 1 lb/cubic foot, and have a rating of R3.85. Pins

Load Specifications

LOAD PERCENTAGE LBS/HR TEMP PRESSURE

Make up 25 psig Minimum
Pumped Low Temp Returns 10 psig Minimum
High Temp Returns Not To Exceed 30%

H3-10
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Feedwater Systems Boilermate Deaerators

are to be located on 18" centers and holding clips attached. The steel jacket or lagging shall have a shell thickness of 22 gauge
(0.299") minimum and head thickness of 12 gauge (0.1046") minimum.
1.2 Optional
The tank shall be factory-lined with a high quality baked-on epoxy lining. The lining is to be applied to a sandblasted (SSPC-SP-5-
63) white metal surface. Spray-apply 4 to 6 coats with each dry coat being approximately 1.5 mils dry for a total thickness of 6 mils
dry minimum. Baking schedule for intermediate coats to be 10 to 20 minutes at 250 to 300 °F and final baking to be 1-1/2 hours at
350 to 400 °F. Lining to be Holliday spark tested using low voltage and a wet sponge to ensure uniform coating free of pin holes.
Magnesium anodes shall not be acceptable in this application. The lining is to meet requirements of FDA and MID of the USDA.
The lining is to be suitable for temperatures up to 250 °F.
1.3 Optional
The magnesium or sacrificial anode shall provide cathodic protection against galvanic corrosion. This rod shall be 1-5/16" diameter
with a 1/4" steel core to assure a good electrical contact and added strength. The design shall have a small weep hole to signal it has
been consumed. Linings shall not be acceptable in this application.
1.4 Optional
The high temperature diffuser or sparge tube shall be located beneath the normal tank water level. The tube shall be constructed of
2 inch pipe. This tube shall provide even distribution and blending of high-temperature condensate returns.
1.5 Optional
The chemical feed quill shall be located beneath the normal tank water level. The quill material shall be constructed of stainless
steel. The tube shall provide even distribution and blending of chemical.
1.6 Optional
The basic deaerator shall be equipped with the following trim and accessories. Piping on packaged units shall comply with ASME
Power Piping Code B31.1.

2.0 Make Up Valve and Controller

2.1 Option - Mechanical
____ " inlet water regulating lever valve with ______ body and _______ connections. The valve Cv shall not exceed ______ and be
rated for _____ gpm at ______ psig inlet pressure. The pressure drop across the valve shall not exceed a delta-P of 10 psig. This
valve shall be suitable for temperatures up to 300 °F. The valve manufacture shall be __________ Model _____ . This valve shall
be mechanically controlled by an external float cage with cast iron body and 8" stainless steel float. The float cage manufacturer
shall be _______________, Model ______.
2.2 Option - Electronic
______" inlet water motorized regulating valve with steel body and threaded NPT connections. Motor shall be 110V bi-directional
type with a permanently lubricated gear train, and be directly coupled to the valve stem. The valve Cv shall not exceed _____ and
be rated for_____ gpm at ______ psig inlet pressure. Valve shall not exceed a delta-P of 10 psig. This valve shall have teflon seats
and be suitable for temperatures up to 300 °F. The motorized valve manufacturer shall be ____. This valve shall be electronically
controlled by a solid state control with internally mounted capacitance probes. The electronic solid state control shall be able to set
desired level point and acceptable deviation. The electronic solid state control shall include a selection for automatic and manual
operating mode. The internals shall include two additional probes for high and low water alarm. The controller manufacturer shall
be Cleaver-Brooks Model TW82. A solenoid valve and float switch are not acceptable. (Available only in the U.S.)
2.3 Option - Pneumatic
_______" inlet water diaphragm actuated regulating valve with cast iron body and _____ connections. The valve shall be globe
type with proportional control and a spring opposed diaphragm actuator arranged for 3 - 15 psig operating signal. The valve shall
be normally open on loss of air. The valve Cv shall not exceed _____ and be rated for ______ gpm at ______ psig inlet pressure.
Valve shall not exceed a delta-P of 10 psig. This valve shall have stainless steel trim with TFE packing and be suitable for tempera-
ture up to 410 °F. The diaphragm actuated valve manufacturer shall be ________, Model _____. This valve shall be pneumatically
controlled by an external proportional type sensor. The sensor shall be a 14" displacer that produces a pneumatic output signal. The

H3-11
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Boilermate Deaerators Feedwater Systems

controller manufacturer shall be _________ , Model ______. A filter regulator is to be provided to reduce 50 psig instrument air
supply to 3 - 15 psig for proper operation.
2.4. Optional
The make up valve shall include a ANSI Class 125 lb three-valve bypass with inlet Y-type cast iron strainer. Strainer screen to be
removable and of stainless steel construction.

3.0 Steam Pressure Reducing Station

3.1 Option - Mechanical
_______" steam pressure reducing valve with cast iron body and _____ connections. The valve shall be a self-contained unit capa-
ble of reducing ____ psig saturated steam to the operating pressure of the deaerator at a flow rate of _____ lbs/hr. The valve shall be
250 lb class with stainless steel trim and an adjustable pilot. The valve manufacturer shall be _____ Model _____.
3.2. Option - Pneumatic
_______" diaphragm actuated steam pressure reducing valve with cast iron body and _______ connections. The valve shall be
globe type with proportional control and a spring opposed diaphragm actuator arranged for ____ psig operating signal. The valve
shall be normally closed on loss of air. The valve shall be capable of reducing _____ psig saturated steam to the operating pressure
of the deaerator at a flow rate of ____ lbs/hr. This valve shall be 250 lb class and have stainless steel trim. The diaphragm actuated
valve manufacturer shall be _________ Model ____. This valve shall be pneumatically controlled by an external transmitter. The
transmitter set pressure shall be adjustable. The transmitter manufacturer shall be __________________, Model _______.
3.3 Optional
The steam pressure reducing valve shall include a three valve bypass with Y-type cast iron strainer. Strainer screen to be removable
and of stainless steel construction.
3.4 Optional
Quantity ______, _______ " relief valves sized to relieve full capacity of the pressure reducing valve in the event of its failure.
Valves to meet Paragraph UG-125 of ASME Unfired Pressure Vessel Code, Section VIII. Valve body to be of bronze construction.
Relieving set pressure to be 50 psig. Relief valve manufacturer to be ___________________ , Model ______.
3.5 Optional
High level alarm switch. This shall be an externally mounted float type switch. The switch shall make contact on rise and break on
fall. The float cage construction shall be cast iron. (Not required with electronic make up controller.)
3.6. Optional
Low level alarm switch. This shall be an externally mounted float type switch. The switch shall make contact on fall and break on
rise. The float cage construction shall be cast iron. (Not required with electronic make up controller.)
3.7. Optional
________ " overflow drainer sized to relieve full capacity at the operating pressure of the deaerator. The overflow drainer shall be a
float type trap. The construction is to be a steel housing with stainless steel float ball. The overflow drainer manufacturer shall be
____________, Model _______.
3.8 Optional
Suction piping for pumps shall consist of a gate valve, cast iron Y-type strainer with replaceable stainless steel screen and flexible
connector or hose. This piping assembly shall be 125 lb class construction. The vortex breaker shall be located in the tank nozzle.
Manifold suction lines are not acceptable.

4.0 Boiler Feedwater Pump And Motor Set

4.1 Option - Intermittent
Quantity________, turbine type boiler feedwater pump and motor set. Centrifugal type pumps are not acceptable in this applica-
tion. Pump to be rated for _____ gpm at _____ feet TDH with ______ feet NPSH required. Pump to be ______ materials of con-

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Feedwater Systems Boilermate Deaerators

struction and have ______ seals for a maximum water temperature of 250 °F. Pump impeller to be hydraulically balanced. The
pump shall be mounted on a steel baseplate and flexibly coupled with an OSHA type coupling guard to a ____ hp, _____ phase,
______ Hz, ______ Volt, _______ rpm, ________enclosure motor. Motor to be non-overloading at the rated condition without
using any portion of the service factor. Pump and motor set to be factory aligned prior to shipment. Pump manufacturer to
be_____________, Model ________, size ____ " x _______".
4.2 Option - Continuous
Quantity ______, centrifugal type boiler feedwater pump and motor set. Turbine type pumps are not acceptable in this application.
Pump to be rated for _____ gpm at ______ feet TDH with ____ feet NPSH required. Pump to be _______ materials of construction
as defined by the Hydraulic Institute and have _______ seals for a maximum water temperature of 250 °F. Pump impeller to be
hydraulically balanced. The pump shall be mounted on a steel baseplate and flexibly coupled with an OSHA type coupling guard to
a _____ hp, ______ phase, _______ Hz, ______ Volt, _____ rpm, _______ enclosure motor. Motor to be non-overloading at the
rated condition without using any portion of the service factor. Pump and motor set to be factory aligned prior to shipment. Pump
manufacturer to be _________, Model _______, size _____ " x _______ ". A stainless steel recirculation orifice is to be supplied
with the pump and shipped loose for field installation to provide minimum bypass flow.
4.3 Optional
The stand shall elevate the deaerator tank to provide the net positive suction head required by the pump at the rated condition to
prevent cavitation plus a 1-1/2 foot safety factor. The stand shall be constructed of heavy square steel tubing for the legs and 1/4"
steel plate covering the floor.

5.0 Control Panel

5.1 Optional - Base
Control panel shall be in a NEMA 1 enclosure and wired to the National Electric Code. The wire shall be black number coded. The
assembly is to contain individual motor starters with 120 Volt holding coil and fuse protection. Individual green oil-tight pump run
lights shall be provided. All switches and lights to have nameplate identification. The assembled panel shall be given a factory con-
tinuity test prior to shipment.
5.2. Optional - Electric Components
Audible and visual high and low water alarm function shall be provided by a bell or horn with silence switch and individual red oil-
tight lights.
Control circuit transformer to supply 110-120 volts, single-phase power supply. The transformer shall be mounted, wired and
fused.
Auxiliary contacts shall be furnished for chemical feed pump initiation. Contacts shall be normally open.
5.3 Standard
The deaerator shall have a gauge glass assembly that covers the entire tank diameter. The gauge glass shall be quartz 0.625 inch
diameter by 24 inch maximum length. Each length of glass shall be furnished with a bronze gauge cock set and protector rods.
The deaerator shall be supplied with a pressure gauge that has a 4-1/2 inch dial with a 0-60 psig range and a thermometer with a 50
to 300 °F range. Packaged units are required to have both gauges bracket-mounted at eye level.
The deaerator is to be hand cleaned with a solvent to SSPC- SP-1 standards prior to painting. Prime coated to not less than 1 mil
thick and finish coated with an enamel paint to not less than 1 mil thick prior to shipment.
Unit is to be knocked down for shipment. Piping is to be matched marked. Three bound Operating and Maintenance manuals to be
provided. Warranty period to be twelve months after start-up or eighteen months after shipment, whichever comes first.

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Boilermate Deaerators Feedwater Systems

NOTES

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