Sas 2014-15
Sas 2014-15
Dear Friends,
To consistently lead in Service Satisfaction Maruti Suzuki service needs to be perceived and experienced by
its customer as courteous, enthusiastic, knowledgeable, responsive and caring.
Achieving high levels of service satisfaction requires an in-depth understanding, knowledge and involved
implementation of the service processes.
We are happy to introduce new "Service Assurance Standards" for After-Sales Service, which are in
2 Sections:
1. Customer Interface Process Standards – illustrates the necessary standards to be followed while
interacting with customer, in the entire service process.
2. Workshop Operation Process Standards – define the workshop systems/processes for improvement
in quality of repairs with high productivity and service facilities available in workshops.
Each and every individual in a dealership has a role and responsibilities to serve the customer with a caring
attitude. The responsibilities have been illustrated clearly in the Service Assurance Standards manual.
I am confident that by gaining knowledge from this manual and implementing the simple steps,
we can achieve even higher levels in customer satisfaction and "Assure" our customer of our service
commitment.
Best wishes,
Pankaj Narula
Executive Director (Service)
Foreword
Service Assurance Standards define process and procedures for customer service and workshop operations.
Customer have now more information and higher expectations in competitive market. Workshop processes
which are driven by customer bring more satisfaction to them, earning their loyalty & retention.
Skilled manpower with required resources, in safe and healthy environment, need to achieve higher
productivity and quality.
In this new edition, Service Assurance Standards have been revised, aligned to above requirement with
addition of some new standards and put in two sections under Customer Interface processes & Workshop
Operations processes.
We are sure this new edition shall help workshops achieve excellence in customer service with growth in
their business.
Best wishes,
R.K. Duggal
Vice President
(Network Development & Customer Satisfaction)
Service | Assurance | Standards
Contents
SAS 23: Faster Vehicle Service through SAS 24: Service Facilities for Customer
Express Service and Two-tech Bay Convenience and Delight
Part-1
Service Reminder
Objective
• To make personalized service reminder call
• Workshop customer retention and
business growth
• For customer relationship building
& retention
Customer Interface Process Standards
Step 1:
Prepare new vehicle customers list
• Prepare list of new vehicle sales customers for effective 1st free service reminder call as Responsibility
mentioned below:
» Take customer data of new vehicle deliveries on previous day, from sales department
(Captured through booking form/delivery register etc.).
• Prepare “New Vehicle Customers List” from information mentioned above (Refer the • Customer Care
List as per Annexure SAS 1/A1, Page 12). Please verify this list from customers data Manager
in DMS to ensure complete and accurate customer information (Link: Sales > Reports
> Register > Sales Register).
Step 2:
Call to new customers (Welcome call and 1st service
due reminder)
• Welcome call: Call customers of new vehicle sales after 7 days of vehicle delivery, from Responsibility
the list prepared (New Vehicle Customers List) in Step 1, with the following objectives
(Refer Talking Points as per Annexure SAS 1/A2, Page 13):
» To welcome customer in the Maruti Suzuki family.
» To provide information regarding the workshop location.
» For customer awareness on service facilities like Vehicle Pick-up & Drop Service, Express • Service Marketing
Service, Shuttle Service, MMS (Maruti Mobile Support), MOS etc. Executive (SMRE)
» To inform customer regarding due date of 1st free service of his/her vehicle.
• 1st Free service reminder: Call the customer for service reminder (Refer Talking Points
as per Annexure SAS 1/A3, Page 14) after 15 days of delivery of the new vehicle
customer list.
Step 3:
Service reminder to customer for 1st free service
through e-mail/letter
• Send communication to customer through e-mail/letter after 07 days of new vehicle sales Responsibility
for 1st free service (Refer Service Reminder as per Annexure SAS 1/A4, Page 16).
• Share the following information to the customer through e-mail/letter:
» Service due date & kms
» Customer convenience services (Vehicle Pick-up and Drop Service, 7 Days Working, • SMR Executive
Extended Working Hours, Shuttle Service etc.).
» Service workshop location (Location map of the workshop may also be added).
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
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Customer Interface Process Standards
Step 4:
Service reminder to customer through e-mail/letter
(For 2nd/3rd free service & periodic maintenance)
• Generate list of customers due for service 30 days in advance (DMS Common > Responsibility
Reports > Follow-up Checklist/Status Report (SMR).
• Send communication to customer through e-mail/letter 30 days before due service for
2nd, 3rd free service & paid service (Refer Service Reminder as per Annexure • SMR Executive
SAS 1/A4, Page 16).
Step 5:
Service reminder to customer through call (For 2nd/3rd free service &
periodic maintenance)
• Generate list of customers due for service 15 days in advance (DMS Common > Responsibility
Reports > Follow-up Checklist/Status Report (SMR).
• Call the customer for 2nd,3rd free service & periodic maintenance service. It is mandatory
to offer pick-up & drop services during service reminder calls (Refer Talking Points as
per Annexure SAS 1/A5, Page 17).
• Refer "Maintenance Schedule Replacement Model-wise Guidelines" to customers for
detailed information on Paid Service (10,000 Kms service onwards).
• Provide approximate cost estimates to the customer as per current labour rates and cost • SMR Executive
of consumables.
• Book the vehicle as per customer preferred date and time (Refer Vehicle Service
Booking during SMR as per Annexure SAS 1/A6, Page 19).
• Enter next follow-up date in DMS, in case customer does not provide appointment for
his visit, to avoid losing the customer for service business.
Note: System shall generate automatic SMR every 15 days till 3 months of due service date.
Step 6:
Send service reminder through SMS
• Send service reminder through SMS after reminder call (Refer SMS as per Annexure Responsibility
SAS 1/A7, Page 21). • CCE
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
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Customer Interface Process Standards
Step 7:
Non-contactable customers
• Check the previous available records (last visit job card) to update correct customer Responsibility
contact numbers in DMS.
• Alternatively, if customer e-mail address is available, send e-mail to get correct
contact numbers.
• Else, conduct home visit to capture correct customer contact details. • SMR Executive
• Update “Non-contactable Status” in DMS for alert pop-up generation, during job
card opening/closing in next service visit of the customer in the workshop (Refer DMS
Screen Shots as per Annexure SAS 1/A8, Page 22).
Lost customers follow-up: Customers who have not visited the workshop
in the past 18 months are termed as lost customers.
Step 8:
Service reminder to lost customers
• Generate list of unique customers who have not visited the workshop in the past 18 Responsibility
months (Lost customers), on weekly basis (DMS Link: Service > Reports > Customer
Details > Unique Customer List).
• Call & book the vehicle for service for those customers who are willing to visit the
workshop. (Refer Talking Points as per Annexure SAS 1/A9, Page 23).
• Make summary report of the reasons for the customers who are not willing to visit the
workshop (Refer Summary Report as per Annexure SAS 1/A10, Page 24). • SMR Executive
• If customer is not convinced to visit the workshop due to local garage being perceived
better; then please convey suggested comparative advantages of authorised workshops
vs local garages (Refer Comparison Sheet as per Annexure SAS 1/A11, Page 25).
• Send e-mail/letter to all customers who are not coming to the workshop as per service
due date (Refer E-mail/Letter as per Annexure SAS 1/A12, Page 26).
Step 9:
Take actions on areas due to which customers have not turned up for service in
last 18 months
• Analyse reasons for customers who are not reporting for service/repairs. Responsibility
• Make an action report on the key reasons identified due to which customers are not • Customer Care
reporting to the workshop. Manager
• Please monitor trend of number of lost customers on monthly basis. • General Manager/
• Check the effectiveness of actions taken on the identified reasons every 03 months. Works Manager
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
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Customer Interface Process Standards
Step 10:
Prepare SMR report
• Prepare SMR report to analyse no. of confirmed bookings and percentage turn up of the Responsibility
bookings from various sources (EW customers not reporting, body repair vehicles due for
service, insurance customers not reporting, True Value sold vehicles not reporting etc.) • Customer Care
(Refer SMR Report as per Annexure SAS A1/6, Page 19). Manager
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
Receiving Process Service and Explanation Documentation (PSF) Contact Complaints at the
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Customer Interface Process Standards
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
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Customer Interface Process Standards
SAS 1/A2 Talking Points – Welcome Call for 1st Free Service
• Identify yourself: My name is (Name) calling from (Dealer name), am I speaking to Mr./Mrs./Ms. (Confirm name of
the customer).
• It is our pleasure to welcome you to Maruti Suzuki family. We take this opportunity to thank you for
patronizing our product and services and hope you are satisfied with the same.
• Sir/Madam, we just want to update you on periodic service schedule of your vehicle. The 1st free service is done
at 1000 Km or 1 month, whichever is earlier.
• Since 1 week is already over, we request you to book appointment for 1st service as per your convenient date
and time. (SMR Executive to note date and time in online booking screen on DMS).
• We have our service facilities at (Mention the available locations), which location would be convenient to you?
(In case, customer prefers one of your workshops at another location, note the booking details & transfer the same to
CCM of the customer's preferred location workshop, through e-mail/phone call. CCM to handover these details to SMRE,
for updation).
• Note the customer's booking at preferred location and reconfirm. “Sir/Madam, I would like to repeat your booking
details. You have fixed an appointment of your vehicle (Model name), for 1st free service on (Date), (Time), at
(Workshop location)”.
• Sir/Madam, is this your first Maruti Suzuki vehicle and this shall be your first visit to our workshop? (If yes,
please record this information for sharing with Service Advisor for attending customer on the day of visit).
• Sir/Madam, the estimated cost for 1st free service is (Rs..................) and will take approx. 90 minutes for
servicing the vehicle.
• For convenience of customers we also offer pick-up and drop service and even provide doorstep service,
through our Maruti Mobile Service workshop. (Explain details of MMS).
• In case customer has not taken (EW) Extended Warranty (check from sales records), please inform, Sir/Madam, our
Executive will apprise you with the benefits of EW during your visit to workshop or while picking up your
vehicle or during doorstep service through Maruti Mobile Support (based on mode of service opted by customer).
• Please confirm your contact details as available in our records for future communication: Any alternate contact no.,
address, e-mail address etc.
• We wish you a happy and enjoyable drive with your new Maruti Suzuki vehicle.
• Thank you for your valuable time and have a good day.
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
Receiving Process Service and Explanation Documentation (PSF) Contact Complaints at the
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Customer Interface Process Standards
SAS 1/A3 Talking Points – Service Reminder for 1st Free Service
In case, vehicle is already serviced/repaired somewhere else, record the details & reasons for not visiting at your workshop.
Thank the customer for his/her time & close the call.
Part A: In case, appointment slots are available for the mentioned service due date, please ask Sir/Madam, what will be
convenient time for you to drop the vehicle for service?
• In case, only few time slots are available for appointment on the particular due date, please ask “Will it be convenient
for you to spare your vehicle for servicing between (Time slots as available)?
• In case, the customer’s desired visit time is not available and he/she insists to accept vehicle on certain preferred date/time,
kindly inform the customer politely regarding the available time slots on the service date or near by dates. “Sir/Madam,
I appreciate your concern. However, I would like to state that the workshop can only receive a certain no. of
vehicles per day to maintain quality service. We have time available on (Suggest alternate available dates)
between (Suggest time slots available) to service your vehicle. Please confirm your convenient booking time.
» If the customer agrees to bring the vehicle at the available time slot, confirm the service booking date & time.
“Sir/Madam, your vehicle is booked for 1st free service on (Date) and at (Specify time slot).
» Confirmation shall be given to you again, one day before the service date. Would you like us to remind
through phone call or SMS. (Check with the customer the preferred mode of confirmation).
» “Sir/Madam, is this your first Maruti Suzuki vehicle and this shall be your first visit to our workshop?
(If yes, please record this information for sharing with Service Advisor for attending customer on the day of visit).
» Thank you for your precious time. In case of any query, please feel free to call us on (Mention customer
care number).
» Have a good day!
Part B: Courteously inform any applicable charges for Pick-up and Drop service. “Our Pick-up & Drop Associate will come
& pick-up your vehicle from your premises. Kindly confirm the location, date & timings for your vehicle pick-up”.
Update your records in the vehicle pick-up & drop register.
» We will confirm you again on (Specify date one day before service date) for further details regarding pick-up
of your vehicle.
» Thank you for your precious time. In case of any query, please feel free to call us on (Mention customer
care number).
» Have a good day!
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
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Customer Interface Process Standards
Parts C: Courteously inform any applicable charges for Maruti Mobile Support (MMS) for doorstep service. “Our MMS
vehicle shall reach your doorstep (or convenient location informed by customer) for 1st free service of your vehicle.
» We will confirm you again on (Specify date one day before service date) for further details regarding
pick-up of your vehicle.
» Thank you for your precious time. In case of any query, please feel free to call us on (Mention customer
care number).
» Have a good day!
Before closing the call, check availability of Extended Warranty for customer. In case, it is not taken, please inform “Our
Executive will apprise you with the benefits of Extended Warranty during your visit to workshop. Thank you.
» Re-confirm with the customer the information captured for his service booking.
» If you have any query or feedback, please feel free to e-mail us at (Mention e-mail address) or contact
(Mention contact no.).
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Customer Interface Process Standards
To,
Dear Sir/Madam,
We thank you for patronizing our product and our service facilities at (Maruti Suzuki Dealer name). We would like to inform
you that next service of your vehicle would be due on (Date) or (Kms) whichever occurs earlier.
We also provide the following special value services, for convenience of our customers:
• Free loaner car (If the vehicle is lying at the workshop for more than 24hrs)
Please contact our Customer Care Executive on mobile no. ................................./ telephone no. ...........................
for advance intimation of your service booking.
Thanking You
Your Sincerely,
(Name)
Customer Care Manager
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
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Customer Interface Process Standards
In case, service is not due as per current vehicle mileage, then update the next follow-up in DMS. Thank the customer for his/
her time & close the call.
In case service is due, continue “Sir, would you like to come for service or want us to pick-up your vehicle for
service. For customer convenience, we also provide service at your doorstep through our Maruti Mobile Service
workshop, would you like to avail the same. Continue with Part A, for customers willing to visit workshop. Part B, for
vehicle pickup, Part C for MMS.
In case, vehicle is already serviced/repaired somewhere else, record the service details of the service done & reasons for not
visiting at your workshop. Thank the customer for his/her time & close the call.
Part A: In case, appointment slots are available for the mentioned service due date, please ask “Sir/Madam, what will be
convenient time for you to drop the vehicle for service?
• In case, only few time slots are available for appointment on the particular due date, please ask “Will it be convenient
for you to spare your vehicle for servicing between (Time slots as available)".
• In case, the customer’s desired visit time is not available and he/she insists to accept vehicle on certain preferred date/time,
kindly inform the customer politely regarding the available time slots on the service date or nearby dates. “Sir/Madam,
I appreciate your concern. However, I would like to state that the workshop can only receive a certain no. of
vehicles per day to maintain quality service. We have time available on (Suggest alternate available dates)
between (Suggest time slots available) to service your vehicle. Please confirm your convenient booking time.
» If the customer agrees to bring the vehicle at the available time slot, confirm the service booking date & time. “Sir/
Madam, your vehicle is booked for (Type of service) on (Date) and at (Specify time slot)".
» Confirmation shall be given to you again, one day before the service date. Would you like us to remind
through phone call or SMS. (Check with the customer the preferred mode of confirmation).
» Thank you for your precious time. In case of any query, please feel free to call us on (Mention customer
care number).
» Have a good day!
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
Receiving Process Service and Explanation Documentation (PSF) Contact Complaints at the
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Customer Interface Process Standards
Part B: Courteously inform any applicable charges for pick-up and drop service. “Our Pick-up & Drop Associate will come
& pick-up your vehicle from your premises. Kindly confirm the location, date & timings for your vehicle pick-up”.
Update your records in the vehicle pick-up & drop register.
» We will confirm you again on (Specify date one day before service date) for further details regarding
pick-up of your vehicle.
» Thank you for your precious time. In case of any query, please feel free to call us on (Mention customer
care number).
» Have a good day!
Parts C: Courteously inform any applicable charges for Maruti Mobile Support (MMS) for doorstep service. “Our MMS
vehicle shall reach your doorstep (or convenient location informed by customer) for free/paid service of your vehicle.
» We will confirm you again on (Specify date on day before service date).
» Thank you for your precious time. In case of any query, please feel free to call us on (Mention customer
care number).
» Have a good day!
Re-confirm with the customer the information captured for his service booking.
Before closing the call, check availability of Extended Warranty for this customer. In case, it is not taken, please inform “Our
Executive will apprise you with the benefits of Extended Warranty during your visit to workshop. Thank you.
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
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Customer Interface Process Standards
Step 1: Book the vehicle for service during SMR call (DMS link: Common Transactions Customer Relationship
Mgmt (CRM) Online).
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Customer Interface Process Standards
Step 3: Enter vehicle details along with customer preference for pick-up & drop etc. to book the vehicle for service /repairs.
SMR Report
% Turn
No. of % Turn up
S. Total Customer % up out of
No. Data Source Bookings out of Total
Customers Contacted Contacted Booking
Confirmed Customers
received
A No. of Retail Sale (N)
B Welcome Call Done
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
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Customer Interface Process Standards
Dear (Mr./Mrs./Ms. customer name), next service of your vehicle (Model) is due on (Date).
We provide Pick-up & Drop Services. For assistance, please call at (Workshop numbers).
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
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Customer Interface Process Standards
Step 1: Identify customers who are not contactable during SMR & update in DMS.
Step 2: For customers non-contactable during SMR, enter/modify/update contact details when customer visits the workshop
during job card opening.
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
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Customer Interface Process Standards
In case, service is not due as per current vehicle mileage, then update the next follow-up in DMS. Thank the customer for his/
her time & close the call.
In case service is due, continue “Sir, your vehicle has not come to our workshop for the above mentioned periodic
service, which was due on (Date). We request you to visit our workshop for getting your vehicle serviced or
alternatively we can pick-up your vehicle for service. For customer convenience, we also provide service at your
door step through our newly introduced Maruti Mobile Service workshop, would you like to avail the same.
Continue with Talking Points mentioned SAS 1/A5 for Part A, B & C.
In case customer provides appointment for service visit, re-confirm with the customer the information captured for his
service booking.
In case, customer is not willing to get his vehicle service at your workshops, kindly request customer for the reasons for not
visiting at your workshop.
“Sir/Madam, periodic maintenance/service of your vehicle at authorised service station is very important for
a safe and trouble free driving experience. In case there are some concerns based on your previous service
experience, please inform us and give us an opportunity to serve you again.
In case, vehicle is already serviced/repaired somewhere else, record the service details of the service done & reasons for not
visiting at your workshop. Thank the customer for his/her time & close the call.
» Thank you for your precious time. In case of any query, please feel free to call us on (Mention customer
care number).
» Have a good day!
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
Receiving Process Service and Explanation Documentation (PSF) Contact Complaints at the
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Customer Interface Process Standards
Others
Vehicle
Sold Charges for Servicing Vehicle Work Performed
Long Waiting Hours Poor Quality of
Summary Report of Customers not Visiting (Lost Customers Follow-up)
Inconvenient High
Interested Location
Appointment Not
Taken Target Achieved
No. of Calls
(dd/mm/yy)
Date
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
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Customer Interface Process Standards
• Use of Maruti Genuine Parts (MGP) & oils, which are passed through stringent quality checks at Maruti Suzuki.
• Use of special, latest technology, high productive tools/equipment approved by Maruti Suzuki. These tools & equipment
are not available with local workshops.
• Local workshops cannot tune the engine in absence of special computer & software, which is provided by Maruti Suzuki to
its authorised dealer workshops.
• Maruti Suzuki provides special value services like loaner cars/pick-up & drop/emergency breakdown assistance, etc.
• Customer can claim warranty repair* through service/repair from Maruti Suzuki workshops only.
• Vehicle performance & safety is cause of worry, if serviced/repaired at a local workshop due to tampering & improper handling.
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Customer Interface Process Standards
Dealer Name:
Date:
To,
Dear Sir/Madam,
We thank you for patronizing our product. We would like to inform you that as per our record the vehicle has not come to
our workshop for (…….. km) periodic service, which was due on (Date).
Periodic maintenance/service of your vehicle at authorised service station is very important for a safe and trouble free
driving experience.
In case there are some concerns based on your previous service experience, please give us an opportunity to serve you again.
You are requested to contact the Customer Care Executive (Name & mobile no., tel no.) for advance service booking.
• Express Service (E.g. Within 90 minutes for 20,000 kms service) - for periodic maintenance service.
• Maruti Suzuki On-road Service (MOS) available 24 hrs (MOS no. 1800 102 1800).
• Accidental insurance facilities and assistance. Contact (Name, designation and mobile no.).
• Maruti Mobile Support (MMS) for doorstep service (or convenient location).
Thanking You
Your Sincerely,
(Name)
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
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SAS 2
SAS 2
Service Appointment
Scheduling
Objective
• To provide customer convenience during
vehicle handover for service/repairs in
the workshop
• To understand & plan customer service
requirement prior to workshop visit
• For optimum utilisation of workshop
infrastructure
Customer Interface Process Standards
Step 1:
Appointment preparation
• Customers can book their vehicle for service/repairs through the following sources: Responsibility
» Website
» Mobile application
» Direct calling
» SMR call
• Keep the following information ready:
» Day-wise planned workshop load for the month.
» Availability of Service Advisors based on type of expertise & experience. • SMR Executive
» DMS appointment screen.
» Service Advisor weekly attendance roster.
» Daily appointment register.
» Service cost & time estimates (Periodic Service).
» Information of spare parts.
» Target no. of appointments per day per available Senior Advisor.
Note: SMR Executives & dedicated telephone lines should be available based on workshop load (Refer Requirement of Manpower as
per Annexure SAS 25/A1, Page 271).
Step 2:
Vehicle booking through SMR call/website/mobile application
• Follow customer booking process as per SAS 1, Page 7 in case of booking through SMR call. Responsibility
• Call the customer to fix appointment in case customer logs through website/
mobile application. • SMR Executive
• Proceed as per Step 4 on this page.
Step 3:
Respond to incoming calls for service appointment
Step 4:
Inform the customer regarding the available service dates
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
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Customer Interface Process Standards
Step 5:
Confirm with customer the date & time of service
• Take customer confirmation on date & requested time for service. Responsibility
• Ask if any other job needs to be done. • SMR Executive
Step 6:
Ensure communication with the customer (In case he/she wants to speak
to the SA/WM/CCM
• In case existing customer wants to speak to the Service Advisor, ensure that the Service Responsibility
Advisor speaks to the customer (Coordinate with the customer if SA is not available).
• If customer complains of previous service or wants some technical clarification,
coordinate with the customer for convenient time to ensure either the WM or CCM
speaks to the customer. • SMR Executive
• Inform customer details to WM/CCM for contacting the customer regarding
his/her issues.
• Re-confirm date and time of service visit after SA or WM has spoken to the customer.
Step 7:
Provide service booking number to the customer
• Inform the booking number & initiate SMS to the customer for confirmation Responsibility
(Refer SMS Confirmation as per Annexure SAS 2/A2, Page 32).
• Request the customer to arrive 15 minutes before scheduled appointment.
• Update vehicle details in the following:
» DMS booking screen (Refer Screen Shots as per Annexure SAS 2/A3, Page 33). • SMR Executive
» Daily appointment register (Refer the Appointment Register as per Annexure
SAS 2/A4, Page 34).
Note: Booking information to the customer may be send later on, after checking the availability status of the customer’s preferred dates.
Step 8:
Offer options for customer convenience
• Offer the customer if he/she would prefer the same Service Advisor as in the Responsibility
previous service.
• Based on service type, explain & offer Express Service to the customer. • SMR Executive
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Customer Interface Process Standards
Step 9:
For new vehicle customer (First time car buyer)
• For new vehicle customer (First time car buyer); explain an overview of workshop Responsibility
process & inform SA name. Send an image of the workshop location & direction
signage, service process & facilities via e-mail/letter (Refer Service Process as per • SMR Executive
Annexure SAS 2/A5, Page 35).
Step 10:
Call the customer 1 day before service appointment (All free & periodic
maintenance services)
• Call customer 1 day before to re-confirm service appointment date & time Responsibility
(Refer Talking Points as per Annexure SAS 2/A6, Page 36).
• Inform Service Advisor’s name to the customer.
• Confirm if shuttle facility will be required by the customer (Update record accordingly). • SMR Executive
• Request customer to kindly inform of any delay/cancellation in case the appointment is
through the customer care number.
Step 11:
Inform all customer appointments for the next day to spare parts department
• Inform next day appointments to Spare Parts Manager to ensure availability of spare Responsibility
parts as per the requirement. • SMR Executive
Step 12:
Inform the concerned staff about the next day service appointments
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
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Customer Interface Process Standards
Background: Customer is insisting to accept vehicle on a certain date. The date is fully booked by the workshop. The CCE has
offered another date but customer is still insisting.
• Sir/Madam, I am concerned for the service of your vehicle and appreciate your concern. However, I would like to state that
the workshop can only take a certain amount of vehicles per day to maintain quality of service.
• I want your vehicle to have quality service hence, I would like to suggest alternate dates or alternatively please confirm your
convenient available dates (Note customer's response).
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
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to Customer & Vehicle Delivery workshop
Customer Interface Process Standards
Dear Mr./Mrs./Ms. (Name of customer) your car (Registration number) is booked for service on (Date & day) at (Time am/pm).
(Dealer name)
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
32
Customer Interface Process Standards
Step 1: Book the vehicle after confirmation from the customer during service reminder (DMS Link: Service
Transactions Service booking).
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
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34
Daily Appointment Register
Date:
SAS 2/A4
Service Reminder
Customer Interface Process Standards
Scheduling
Service Appointment
& Drop
Daily Appointment Register
Vehicle Pick-up
at the Workshop
Receiving the Customer
Daily Summary
Pre-service Inspection
Total No. of Customers Visited No. of Appointments Rescheduled
Customer Interface Process Standards
Service Process
Note: Display posters/brochures of this Annexure in the workshop for customer awareness about service process.
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
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Customer Interface Process Standards
Talking points during - Service & repair (1 Day before booking date)
a. Greet the customer: “Good morning/Good evening, Sir/Madam (Name of the customer).
b. Identify yourself: “My name is (Name) calling from (Dealer name). Am I speaking to Mr./Mrs./Ms. (Confirm name of the
customer), is it the right time to talk to you Sir/Madam regarding the reminder call for servicing your vehicle.”
In case customer is busy, please check the convenient time to talk to the customer & close the call.
c. Reference to our earlier reminder, your Maruti Suzuki (Model name) with registration number (Registration
number) is due for next service (Type of service) on (Date). As per your earlier feedback, you had agreed to bring
your vehicle for service at (Time slot) at the workshop. (If yes, follow Part A).
or
Reference to our earlier reminder, your Maruti Suzuki (Model name) with registration number (Registration number)
is due for next service (Type of service) on (Date). As per your earlier feedback, you had agreed to spare your
vehicle for service at (Time slot) for a pick-up & drop service (If yes, follow Part B)/ Doorstep service through MMS (If
yes follow Part C).
Part A: Customer visiting workshop for service/repairs on the service due date
1. Sir/Madam, we request you to reach the workshop 15 minutes before scheduled time. On your arrival to the
workshop Mr. (Service Advisor name) shall meet you to initiate the service/repairs of your vehicle. In case of any
query/assistance, you may contact him at (Service Advisor’s contact number).
2. The (Type of service) of your vehicle will be done as per service schedule, however in case you have any
additional demanded repairs, then please tell us so that we can make a note of the same right now. (Record
additional demanded repairs from the customer in case it is not recorded in the first reminder).
3. An accurate estimate of charges and promised delivery time will be confirmed to you at the time of
job card opening.
4. We are providing a dropping facility to our customers. Please confirm if you would like to avail dropping facility
at the nearest convenient location. (If Yes, tag the customer for dropping facility in your records).
5. Thanks for your precious time. In case of any query, please feel free to call us on (Mention customer care number).
Courteously inform about any applicable charges for pick-up and drop service.
Sir/Madam, what will be the desired time for pick-up of your vehicle?
Our Pick-up & Drop Associate (Name of P&D Associate) will come & pick-up your vehicle from your premises (Venue
address) at (Time).
(Confirm the location, date & timings from the customer regarding the vehicle pick-up & update your records in the vehicle
pick-up & drop register).
During handover of the vehicle to the P&D Associate, please provide the vehicle documents, details of demanded
repairs to be done on the vehicle and preferred time for the vehicle drop after repairs.
Thank you for your precious time. In case of any query/assistance for your vehicle pick-up and drop service, please
feel free to call Mr. (Mention P&D Coordinator’s name) at (Contact number).
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
36
Customer Interface Process Standards
Re-confirm with the customer the information captured for his service booking.
Before closing the call, check availability of Extended Warranty for customer. In case it is not taken, please inform our Executive
will apprise you with the benefits of Extended Warranty during your visit to workshop.
Thank You.
“If you have any query or feedback, please feel free to e-mail us at (Mention e-mail address) or contact (Mention
contact No.)”.
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
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38
Confirmed Customer Appointment List
Date:
SAS 2/A7
Service Reminder
Customer Interface Process Standards
Scheduling
Service Appointment
& Drop
Vehicle Pick-up
Confirmed Customer Appointment List
at the Workshop
Receiving the Customer
Vehicle Receiving &
Pre-service Inspection
Customer Interface Process Standards
Advisor Allocated
Name of Service
Service Repair
Type of
Vehicle
Model
Welcome Board for Appointment Customers
Registration
No.
Customer No.
Customer Name
Appointment
Time
Date:
No.
S.
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
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to Customer & Vehicle Delivery workshop
SAS 3
SAS 3
Objective
• To provide pick-up & drop service for
customer convenience
• Support customer retention
Customer Interface Process Standards
Step 1:
Inform the customer about the pick-up & drop service
• Inform the customer about pick-up & drop service through following sources: Responsibility
» Service reminder call/SMS/letter
» Service appointment
» Post service contact
» Website • SMR Executive
» Service marketing activities
» Customer lounge
Step 2:
Pick-up & Drop (P&D) Coordinator
• Designate a Pick-up & Drop Coordinator with whom the P&D Associate will coordinate Responsibility
• Designate SA/CCE/Floor Coordinator as P&D Coordinator for the pick-up & drop activity,
based on the pick-up and drop service load. • Works Manager
Step 3:
Update pick-up & drop appointment
• Confirm pick-up and drop service appointment with the customer during SMR Responsibility
(Refer Talking Points as per Annexure SAS 1/A5, Page 17).
• Update the P&D appointment sheet post customer confirmation. (Refer Appointment
Sheet as per Annexure SAS 3/A1, Page 48). • SMR Executive
• Give P&D appointment sheet to the P&D Coordinator.
Step 4:
Call the customer one day before service to
confirm P&D
• One day before service appointment call the customer & inform about the following: Responsibility
» P&D Associate’s name & contact number
» Service Advisor’s name & contact number • P&D Coordinator
» Confirmed venue, date & time of pick-up
Note: For details Refer Talking Points as per Annexure SAS 2/A6, Page 36.
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
42
Customer Interface Process Standards
Step 5:
Handover vehicle pick-up job slip to P&D Associate
one day before the pick-up
• Update & handover the pick-up job slip to P&D Associate filled with the following details: Responsibility
» Vehicle details
» Service type
» Customer demanded repair captured during customer contact through SMR etc. • P&D Coordinator
» Service Advisor’s name/contact number (In case SA allotment has been done).
Step 6:
Call the customer on the day of pick-up
• On the day of pick-up, call the customer before scheduled pick-up to re-confirm venue Responsibility
& time of pick-up.
• Send SMS for pick-up time to the customer; prior to pick-up.
• Carry the following documents while going for the pick-up:
» Identity card
» Vehicle pick-up job slip (Refer Job Slip as per Annexure SAS 3/A2, Page 49). • P&D Associate
» Standard labour chart
» PMS time schedule
» Tablet (Optional)
» Service Advisor’s visiting card.
Step 7:
Meet the customer at his/her venue residence/office
• On reaching the customer’s venue, call the customer to inform your arrival for Responsibility
vehicle pick-up.
• Greet the customer & show your identity card.
• Explain the pick-up process, documents required (Vehicle insurance, registration copy, • P&D Associate
service booklet etc.) & time to complete formalities.
• Request customer to accompany to the vehicle to begin the process of vehicle pick-up.
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
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Customer Interface Process Standards
Step 8:
Inspect the vehicle along with the customer & inform
demanded jobs
• Use tablet/pick-up job slip, enter/fill all mandatory & necessary details (Any other Responsibility
additional details which are not available in job slip).
• Check essential details, note & enter as follows:
» SA name & mobile number (Provide SA visiting card to the customer).
» Damages on the vehicle body, if any
» Accessories fitted, inside & outside
» Fuel level
» Kilometre reading
» Note down demanded jobs/repairs • P&D Associate
» Confirmation from customer of ‘drop’ (If only pick-up then mark ‘P’ & if both mark
‘P&D’ on pick-up job slip/tablet)
» Capture customer preferred time to drop vehicle back (If customer confirms ‘drop’)/
completion time of service
• Put a sticker on the seat rail to mark the seat position.
• If required, go for a road test.
• Request the customer to speak to the Service Advisor, if required.
Step 9:
Request the customer to sign on the pick-up job
slip/digital signature on the tablet
• Handover all the belongings to customer which are not required to be carried in the Responsibility
vehicle for servicing.
• After filling the information in the pick-up job slip/tablet, take customer confirmation
and request for his/her signature. • P&D Associate
• Handover a copy of the pick-up job slip to the customer, thank the customer.
Step 10:
Handover the customer vehicle to the SA at the
workshop
• Inform P&D Coordinator of your arrival with the customer’s vehicle at the workshop. Responsibility
• Inform the P&D Coordinator, name of the concerned SA to handover the vehicle.
• Handover the vehicle to the concerned SA and explain the demanded repairs of the • P&D Associate
customer with the help of pick-up job slip/tablet information.
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
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44
Customer Interface Process Standards
Step 11:
Inspect the vehicle
• Inspect the vehicle, conduct a road test & enter any additional jobs or remarks in the Responsibility
job slip/tablet. • Service Advisor
Step 12:
Call the customer after vehicle inspection
• Call the customer for reconfirming the demanded repairs & share other observations Responsibility
(If any) made on the vehicle pertaining to service/repair.
• Take customer confirmation on:
» Job(s) to be done
» Expected vehicle delivery time • Service Advisor
» Estimated cost of service/repair
» If there are any additional jobs during service then approval of the customer should be
taken accordingly.
Step 13:
Handover the vehicle for service/repairs
Responsibility
• Open the job card & handover the vehicle to workshop for service/repairs.
• Service Advisor
Step 14:
Call the customer after completion of service/repair
• Call the customer and inform the customer about the following service details: Responsibility
» Vehicle ready information
» Details of jobs carried out.
» Specific demanded jobs completed. • Service Advisor
» Actual cost.
» Tentative drop time by Delivery Associate.
Note: In case the customer has not opted for drop facility then follow the Vehicle Delivery Process in the workshop mentioned in SAS 7 & 8
on Page 87 & 101 respectively.
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
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Customer Interface Process Standards
Step 15:
Handover the vehicle to P&D Associate in the
presence of P&D Coordinator
• Explain & handover the vehicle with the complete documents to the P&D Associate, in Responsibility
the presence of the P&D Coordinator. • Service Advisor
Step 16:
Call the customer before leaving the workshop for
vehicle dropping
Step 17:
Check required documents for delivery and depart to
deliver the vehicle to the customer
• The P&D Coordinator must ensure that the P&D Associate carries the following essential Responsibility
documents for ‘Drop’:
» Bill(s)
» Instant feedback card
» Internal CSI card
» Copy of vehicle pick-up job slip
» Satisfaction note*
» Delivery challan • P&D Associate
» Copy of job card
» Tablet
» Dry wash kit
» Mobile payment swipe machine
• Check complete vehicle & inventory before leaving for the customer venue.
Note: *Satisfaction note must capture the following:
"Vehicle bearing (Reg No.) has been delivered at ............ <time of actual delivery> to my satisfaction."
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
46
Customer Interface Process Standards
Step 18:
Vehicle inspection by the customer
Step 19:
Bill payment & documents
• Pick-up and drop service available for new and existing customer.
Customer • Trained and competent person to pick-up and drop the vehicle.
Satisfaction • Ensure good communication between Service Advisor and the customer in pick-up
Impact Points & drop cases.
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
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48
Pick-up & Drop Appointment sheet
Service Reminder
Customer Interface Process Standards
Scheduling
Service Appointment
& Drop
Vehicle Pick-up
Pick-up & Drop Appointment Sheet
at the Workshop
Receiving the Customer
Vehicle Receiving &
Pre-service Inspection
*P - Only Pick-up; D - Only Drop; P&D - Pick-up & Drop
Vehicle Pick-up Job Slip
Dear Customer, Sr. No.:
Inventory of accessories in the
To help us serve you better, please fill the specific requirements of your vehicle service. Capturing all your requirement will help in fulfill- Date:
vehicle (Please ' ' mark)
ing all your requests. Time:
Receiving Process
To be filled by customer (Yellow coloured fields) To be filled by Service Advisor Service Booklet
SAS 3/A2
Completion of Vehicle
Customer Name: Chassis No.: Engine No.: Tool Kit
Customer Address: Mileage: Mats (No.2)
Whether customer is having any other vehicle Spare Wheel
(Please tick):
Phone No.: Mobile: Wheel Covers
Yes ( ) No ( )
(Nos.: )
to Customer
E-mail ID: If yes, please mention Model:
make:
Type of Service
Customer Preference Yes
(Please Tick)
Payment,
Repairs To be filled by Service Advisor Cost of Parts and Labour
Additional Job/Repairs (To be filled by customers) Service Advisor finding based on probing with customers Description Parts Labour
Vehicle Pick-up Job Slip
Documentation
& Vehicle Delivery
Additional jobs not requested by customer but advised by Service Advisor
(PSF) Contact
Repairs/Jobs Advised to Customer Action Taken
Post-Service Follow-up
Applicable Taxes
Previous visit feedback/comments (For eg. Like no polish on Specific instructions on customer feedbacks/comments Total of Parts and Labour (including
dashboard, no stickers on windshield etc.): taxes)
1. Payment Mode Cash Credit Card
2. Estimated Delivery Date and Time
workshop
I hereby authorise the above mentioned jobs to be executed using the required material. Also that my vehicle will be stored, driven
and repaired at my risk.
Complaints at the
Service Advisor Signature Mobile No.:
During Pick-up Signature of person picking-up vehicle
Attending Customer
Customer Signature:
During Drop Signature of person dropping vehicle
Completion Status Name and Signature of Service Advisor Additional Comments
1. All customers requests entered on job card
2. Actions taken on previous visit feedback
Customer Interface Process Standards
49
SAS 4
SAS 4
Receiving the Customer
at the Workshop
Objective
• Customer reception in the workshop
• Attend the customer within a reasonable
period of time
• To familiarise customer with the
workshop process flow
Customer Interface Process Standards
Step 1:
Ensure display of workshop signages and availability
of security at the workshop entry gate
• All the signages & notices should be properly visible and well kept. Responsibility
• Display workshop timings properly.
• The security should be in smart & clean uniform. • Works Manager
• The security should be alert at all times. • General Manager
Step 2:
Greet the customer on his/her arrival
• Smile and greet the customer with courtesy (Wishing & greeting the customer as per Responsibility
the regional culture). • Security Staff
Step 3:
Request the customer to give information regarding
his/her purpose of visit
Responsibility
• Confirm with the customer courteously whether he/she has come for service or repairs.
• Security Staff
Step 4:
Enter vehicle entry time in the workshop
• Enter details in the vehicle entry register/computer (Refer Register as per SAS 4/A1, Responsibility
Page 55).
• Use a Time Tracking Card or vehicle status hanger and hang it on the inside rear view
mirror of the vehicle (Refer Vehicle Status Hanger as per Annexure SAS 4/A2, • Security Staff
Page 56).
Note: In workshops with computerised Vehicle Tracking System (VTS), tracking can be done through Bar Code Scanner or Time Tracking
Card. In case VTS is not available use ‘Vehicle Status Hanger’.
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
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Customer Interface Process Standards
Step 5:
Record vehicle entry number in the workshop
• Record vehicle entry no. using a magnetic cone on vehicle roof with a code/number Responsibility
depicting entry number & type of service etc.
• Inform the customer that Help Desk Coordinator (HDC) will meet him/her. • Security Staff
Step 6:
Guide/assist the customer to park the vehicle &
inform the HDC
• Guide the customer to park the vehicle as per the available facility. Responsibility
• Inform the HDC of customer arrival. • Security Staff
Step 7:
Greet the customer
Step 8:
Assist the customer for service initiation
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
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Customer Interface Process Standards
• For 1st time buyers/1st visit to workshop; provide a quick overview by showing the service Responsibility
process flowchart & inform about time taken at each stage of process. (All workshop
staff to be familiar with workshop process) (Refer Service Process as per Annexure • Help Desk
SAS 2/A5, Page 35). Coordinator
• Offer refreshments to customers by coordinating with pantry staff.
Step 9:
Introduce the customer to the Service Advisor
Step 10:
Offer drop facility to the customer
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
54
Vehicle Entry and Out Time Register
Date:
Receiving Process
SAS 4/A1
Completion of Vehicle
to Customer
Vehicle Inspection after
Service and Explanation
Payment,
Documentation
& Vehicle Delivery
(PSF) Contact
Vehicle Entry and Out Time Register
Post-Service Follow-up
Summary
workshop
S. No. Activity Value
Complaints at the
1 Total no. of vehicles received (nos.)
Attending Customer
2 Total vehicles for which job card was opened within 15 minutes (nos.)
3 % Of vehicles for which job card opened within 15 minutes
^ Time to be taken from DMS and Front Office Executive should update the time in the register.
Customer Interface Process Standards
55
Customer Interface Process Standards
Ready Ready
Perforation
Responsibility: Service Advisor
Delivery Preparation (Check customer demanded jobs completed)
Note: Holes to be created on hanger for inserting elastic or cotton thread. Ensure sufficient length of the thread/elastic for convenient
operational usage.
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
56
Vehicle Allocation Sheet to Service Advisor
Date:
Number of Hold
S.
Receiving Process
SAS 4/A3
Completion of Vehicle
Vehicle
no.
1
Time:
Vehicle
to Customer
no.
2
Time:
Vehicle
Payment,
Time:
Documentation
Vehicle
(PSF) Contact
Vehicle
no.
7
Post-Service Follow-up
Time:
Vehicle Allocation Sheet to Service Advisor
Vehicle
no.
8
Time:
workshop
Vehicle
no.
9
Complaints at the
Time:
Attending Customer
Vehicle
no.
10
Time:
Customer Interface Process Standards
57
58
Shuttle Service Route Chart
Date:
SAS 4/A4
Route Followed Location-1 (Start Point) Location-2 Location-3 Location-4 Location-5 (Last Point)
(Route name
should be Name of Name of Name of Name of Name of
Time* Time* Time* Time* Time*
mentioned) Location Location Location Location Location
Service Reminder
Customer Interface Process Standards
Scheduling
Service Appointment
& Drop
Shuttle Service Route Chart
Vehicle Pick-up
Map Showing Route Chart and Locations
at the Workshop
Receiving the Customer
Vehicle Receiving &
Pre-service Inspection
*Start Time
Transport Availed Register
Date:
Customer Vehicle Registration Number Transportation Transportation Availed up Customer
Receiving Process
S. No. Remarks
SAS 4/A5
Registration Number (Used for Transportation) Availed Time to (Location Name) Signature
Completion of Vehicle
to Customer
Vehicle Inspection after
Service and Explanation
Payment,
Documentation
& Vehicle Delivery
Transport Availed Register
(PSF) Contact
Post-Service Follow-up
workshop
Summary
S. No. Activity Value
Complaints at the
Attending Customer
1 Total vehicles received (nos.)
2 Total number of customers who availed transportation (nos.)
3 % Of customers who availed transportation (2x100/1)
Customer Interface Process Standards
59
SAS 5
SAS 5
Objective
• To understand vehicle service/repair
requirement
• To capture customer demanded jobs
• To ensure that the Service Advisor
explains the jobs properly
Customer Interface Process Standards
Step 1:
Greet the customer
• Greet the customer & introduce yourself by sharing your visiting card Responsibility
• Initiate vehicle receiving process on the job slip/tablet (Refer Job Slip as per Annexure
SAS 5/A1, Page 64). • Service Advisor
Step 2:
Discuss service requirements with the customer
Step 3:
Probe the customer to understand vehicle
demanded repairs
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
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Customer Interface Process Standards
Step 4:
Request the customer to accompany for road test
• Request the customer for a road test based on discussion/jobs demanded by the Responsibility
customer, to identify & correctly diagnose all the problems.
• Road test should be as per service jobs/demanded jobs. • SA (In case no
• Before the road test ensure that the vehicle registration & insurance documents are in the vehicle. specific vehicle
• Make necessary entry in the vehicle in/out track sheet available with the security & sign it problem reported)
• Be alert & attentive to diagnose the problem stated/perceived by the customer during the • TA (In case specific
road test. vehicle problem
• Use probing sheet wherever required (Refer Probing Sheet as per Annexure in the mentioned
SAS 5/A4, Page 69). vehicle system)
Note: The areas to identify vehicle problems during road test could be as follows: • Steering • Suspension • Brakes • Air conditioning
• Poor pick-up • Transmission body vibration • Noise/squeaks/rattle • Engine performance.
Step 5:
Explain all issues/problems experienced during road
test to the customer
• Make a note of all issues/problems experienced during road test in the tablet/job slip. Responsibility
• Park the vehicle safely on side of the road to inspect/discuss with the customer, if required.
• In case no problem is observed during road test inform the customer of normal vehicle
performance to clarify his/her doubt/perception. • Service Advisor/
• Request the customer to drive and explain for more clarity on the problem, if required. Technical Advisor
• Enter road test observations in the road test tracking sheet/job slip/job card
(Refer Track Sheet as per Annexure SAS 5/A5, Page 71).
Step 6:
Offer refreshments to the customer post
vehicle inspection
Responsibility
• Ensure that refreshments are offered to the customer after vehicle inspection/road test.
• Service Advisor
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64
Demanded Repairs and Job Instructions Capturing Sheet (Job Slip)
< Dealer Workshop Name and Address >
Dear Customer, Sr. No.:
Inventory of accessories in the vehicle
Thank you for your visit. To help us serve you better, please fill the specific requirements for visit. Capturing all your Date:
(Please ' ' mark)
SAS 5/A1
Service Reminder
Customer name: Chassis no: Engine no.: Tool kit
Customer address: Mileage: Mats (No.2)
Customer Interface Process Standards
Whether customer is having any other vehicle (Please tick): Spare wheel
Phone no.: Mobile: Yes ( ) No ( ) Wheel covers
(Nos.: )
E-mail ID: If yes, please mention make: Model:
Job Slip
Please tick
Scheduling
1st Service Road test done along with customer Yes No Stereo
2nd Service Speakers (No. )
Type of service
rd
Service Appointment
3 Service Cigarette lighter
Paid service Mud flaps (No. )
Repairs To be filled by Service Advisor Cost of parts and labour
Additional Jobs/Repairs (To be filled by customer) Service Advisor finding, based on probing with customer Description Parts Labour
& Drop
Vehicle Pick-up
Additional jobs, not requested by customer but advised by Service Advisor
Repairs/Jobs advised to customer Action taken
Applicable taxes
at the Workshop
Previous visit feedback/comments (For eg. no polish on Specific instructions on customer feedbacks/comments Total of parts and labour
dashboard, no stickers on windshield etc.): (including taxes)
Point 4 - Front/Side
Point 6 - Rear tyre
visual inspection for
condition, side walks
dents/scratches, wiper
and wear patterns
blade condition
Point 2 - Front
engine area, lights,
bumper, hood condition
Point 8 - Rear/Side and licence plate.
visual inspection for Engine area visual check
dents/scratches battery security, oil or
coolant leaks, drive
belts condition
Note: Underbody inspection of the vehicle to be carried out to check vehicle damages/scratches/rust etc. as per the infrastructure
availability (Refer CI Manual).
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
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Customer Interface Process Standards
Step 1: Punch in vehicle registration number Step 2: Enter demand repair codes
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
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Customer Interface Process Standards
Step 5: Check vehicle dents/scratches, punch vehicle inventory & take vehicles images (which are stored in Folder).
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
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Customer Interface Process Standards
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
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Customer Interface Process Standards
What is the frequency of tyre pressure check? At Fuel Fill Weekly Not Regular
Any other observation/problem faced by customer like: Vibration in engine, clutch operation, accelerator operation ..................................
Turning while
While Moving High Speed Low Speed
Moving
When is the noise heard?
Turning, Car
At Idling Others Condition as per Customer
Stationary
How did he check Tank Full to Tank Fuel Gauge Fixed Quantity,
Mileage reported by customer
mileage? Full Level Distance Covered
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
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Customer Interface Process Standards
Low Cooling
Which mode does
Is customer aware of AC mode? Yes No Fresh Air Recycle
he operate?
Morning
Where is the Open
Date of
Check condition when low cooling Long Distance vehicle parked
Afternoon last AC
observed Driving when problem
Closed service
faced?
Evening Garage
Traffic condition, followed? Congested Mixed Traffic Free Roads Not Observed
Engine Starting/Stalling
At which vehicle condition problem What is the crank
Cold Start Hot Start Short Long
occurs? duration to start?
Did you In which gear
When was
When was the battery last change the position is the
vehicle last
replaced/repaired? filling station problem most
serviced?
in last fill ? frequently occurring?
When do you observe the problem Shifting In All
Slow Speed High Speed At Idling
of engine stalling? Gears Conditions
Traffic condition, problem occur? Congested Mixed Traffic Free Roads Not Observed
Vehicle Pulling
At what speed
Applying
At what condition do vehicle pull? Driving is the pulling Slow Medium High
Brakes
observed?
On which road, is the pulling Which side does Any
Rough Any Road Left Right
observed? the vehicle pulls? Side
Has the vehicle undergone any
Yes No Any other details provided by customer?
accidental repairs?
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Road Test Track Sheet
Date:
Road Test when Vehicle Received at Workshop Road Test During Vehicle Delivery
Receiving Process
SAS 5/A5
Completion of Vehicle
Action Taken
with the
S. Regn. Job Card Problem Km & Sign Km & Observation Sign for Km & Km & Observation Sign
Model Customer
No. No. No. Reported Time-out Time-in Rectification Time-out Time-in (Y/N)
to Customer
Vehicle Inspection after
Service and Explanation
Payment,
Road Test Track Sheet
Documentation
& Vehicle Delivery
(PSF) Contact
Post-Service Follow-up
workshop
Complaints at the
Attending Customer
Customer Interface Process Standards
71
SAS 6
Completion of Vehicle
Receiving Process
SAS 6
Objective
• To seek customer understanding &
approval for all jobs
• To ensure comfortable experience for
the customers who prefer to wait at the
customer lounge
Customer Interface Process Standards
Step 1:
Explain the customer about the service/repair jobs
discussed & take his/her confirmation
• Repeat all the service needs, which were identified & discussed during the vehicle Responsibility
inspection, using tablet/job slip. • Service Advisor
Step 2:
Inform the customer about the expected time for vehicle service/repair
• Estimate time taken for vehicle service completion & handing over the vehicle to the Responsibility
customer, based on the following:
» Manpower availability & load for the day
» Vehicle reporting time to the workshop
» Availability of spare parts
» Refer standard time for free/paid service (Refer Time Estimate Sheet as per • Service Advisor
Annexure SAS 6/A1, Page 79).
• Explain the customer about the job-wise time estimate using tablet/hard copy, in case of
any query.
Step 3:
Inform the customer on estimated cost for service/repair
• Prepare the service cost estimate using the DMS menu code/ready reckoner. Responsibility
• Refer Service Circular, D-69/2013 for “Completion of Jobs covered under Paid Service
Charges” for preparing correct service cost estimate as per MSIL norms (Refer Jobs
Covered, as per Annexure SAS 6/A2, Page 80).
• Explain the cost estimate break-up in terms of cost of spares, consumables, labour and • Service Advisor
taxes using tablet/hard copy.
• In case the customer has questions/queries, (Refer to Standardize Periodic
Maintenance Charges Display Board as per Annexure SAS 6/A3, Page 81).
Note: Ensure realistic cost estimate to reduce variation in actual bill to max ±5%.
Step 4:
Inform the customer on additional jobs (if required) during service/repairs
• Inform customer of necessary updation in case of any additional job observed during Responsibility
service/repair & take his/her approval on additional time & cost before starting the job. • Service Advisor
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Customer Interface Process Standards
Step 5:
Complete job card preparation on the computer/tablet and take a printout
• Prepare job card on the computer/tablet (Refer Job Card as per Annexure Responsibility
SAS 6/A4, Page 82).
• Enter the demanded repairs, customer details, time & cost estimates etc. in DMS.
• Take printout of job card & handover to the Service Advisor. • Front Office
• Inform the customer regarding any jobs to be closed under recall campaign (system Operator
generated service details shall be printed on the job card in case the vehicle falls under
specific recall campaign) (Refer Job Card as per Annexure SAS 6/A4, Page 82).
Note: Customer may be released with copy of the job slip only in exceptional cases like:
• Delay in job card printing through DMS.
• Customer is in a hurry and is not waiting for normal time taken for job card printing.
• Any system breakdown affecting job card printing.
Step 6:
Reconfirm service details with the customer
Step 7:
SMS to customer on job card opening
Responsibility
• Send SMS to the customer on opening of the job card in DMS. (Refer SMS as per
Annexure SAS 6/A5, Page 84). • Front Office
Operator
Step 8:
Handover a signed copy of the job card to
the customer
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Customer Interface Process Standards
• Inform the customer that he/she would be informed about completion of service Responsibility
through call/SMS.
• Explain the customer about time taken for vehicle delivery procedures like road test, • Service Advisor
job card closing, invoice preparation, bill payment etc.
Note: The Service Advisor’s contact number should be mentioned on the job card.
Step 9:
Handover personal belongings in a bag to
the customer
• Ensure that all personal belongings lying in the car are collected in a bag and handed Responsibility
over to the customer.
• Request the customer to have a final look inside the vehicle to check for any belongings
left inside the vehicle.
• Handover the key & the vehicle to the driver to take the vehicle for service/repair inside • Service Advisor
the workshop.
• Ensure installation of protection seat covers, steering cover, gear covers etc. in the
presence of the customer before taking the vehicle for service/repairs.
Step 10:
Introduce Works Manager to 1st time visit/
1st new vehicle customer
Step 11:
Escort & explain about the customer lounge
facilities for waiting customers
• Guide the customer to the customer lounge and do the following: Responsibility
» Provide refreshment coupons to the customer.
» Show refreshment counter and explains about the customer lounge facilities.
» Inform about internet & free wi-fi facility.
» Show & explain vehicle status screen. • Service Advisor
• Ensure that the Customer Care Executive/Lobby Hostess takes the new vehicle customer
for the workshop tour.
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Customer Interface Process Standards
Step 12:
Ensure facilities available at the customer lounge
for customer comfort & convenience
• Check the following facilities are available at the customer lounge: Responsibility
» Vehicle service progress status electronic display supported by the workshop
DMS system.
» Adequate, comfortable & well kept seating arrangement.
» Customer can view shopfloor activity (Direct view or CCTV).
» LCD/LED TV with cable connection.
» Effective air-conditioning in the lounge.
» Refrigerated water dispenser. • Works Manager/
» Current newspapers & magazines. Customer Care
» Snacks, tea, coffee & cold drinks counter. Manager
» Display board for customer convenience facilities (Eg. P&D & shuttle services).
» Periodic maintenance schedule chart & labour charges chart.
» Pictorial poster of workshop services flowchart, including vehicle handover process.
» Desktop computer with free wi-fi.
» Mobile chargers.
» Separate driver lounge.
Step 13:
Meet the customer for any assistance & monitor
customer lounge facilities
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Customer Interface Process Standards
Step 14:
Offer shuttle service/loner vehicle to the customer
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Customer Interface Process Standards
*Workshop should aim to achieve 60 minutes Express Service Time for customer delight.
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Customer Interface Process Standards
Following repairs are covered under the labour charges of periodic maintenance:
• Engine oil, oil filter, fuel filter replacement.
• Air filter cleaning/replacement.
• Transmission oil replacement.
• Coolant replacement.
• Brake oil replacement with bleeding.
• Front and rear brake/inspection and cleaning.
• Replacement of brake pads, if found to be worn during inspection.
• Caliper pin greasing.
• Clutch fluid replacement.
• Spark plug cleaning/replacement.
• Replacement of piston and boot kits in master cylinder/wheel cylinder/calliper (every 40,000 kms).
• Water pump drive belt replacement (every 60,000 kms).
• Condenser cleaning with low pressure water.
• Tyre rotation.
• Usage of various diagnostic tools like SDT, battery tester, leak detector etc.
• Washing (Dry/Foam/Water), cleaning.
• All inspection, adjustment, cleaning, lubrication, tightening jobs as per Periodic Maintenance Schedule mentioned in
Owner’s Manual.
Since, above mentioned repairs are covered under Periodic Maintenance Charges, these must not be charged separately
during the periodic services.
• Fixed amount for consumables, mentioned below (@ Rs. 50/service) is covered in “Paid Service Labour Charges” of
Periodic Maintenance. Hence must not be charged extra.
» Details of consumables: Grease, distilled water for battery, petroleum jelly for battery terminals, rugs, sand paper,
polish, shampoo, tyre dresser, mopping and washing cloth.
• Following jobs, which are part of periodic maintenance schedule or may be required to be carried out during periodic
maintenance, are not covered under labour charges of periodic maintenance. Hence, can be charged extra:
» EGR valve cleaning (only diesel) (every 30,000 kms)
» Injector cleaning (if required, as per procedure defined in Service Manual)
» Throttle body cleaning (if required, as per procedure defined in Service Manual)
» Wheel balancing and alignment
The labour for above jobs should be charged as per prescribed Flat Rate Time or MSIL approved rates only.
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Customer Interface Process Standards
Periodic Maintenance
Labour Charges Display Board
Dealer Name Date:
Periodic Maintenance Labour Charges (Rs.):
Service
Minor Service
Model Medium Service Major Service
(30,000 kms, 50,000 kms,
(20,000 kms, 60,000 kms, (40,000 kms,
70,000 kms, 90,000 kms,
1,00,000 kms) 80,000 kms)
1,10,000 kms)
M800/Omni
Eeco
Alto/Zen/Zen Estilo/WagonR/
A Star/Celerio
Swift/Swift Dzire/Ritz/Esteem/
Versa/Gypsy/Ertiga
Sx4/Baleno/Ciaz
Grand Vitara
Kizashi
Note:
1. Periodic maintenance service schedule shall be repeated at same interval, as mentioned above beyond 1,10,000 kms.
2. Charges mentioned above are exclusive of Service Tax.
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Customer Interface Process Standards
JOB CARD
Instructions and
Demanded Repairs Action Taken
Observations
Service Advisor: Mobile No.: I hereby authorise the above work to be done along with necessary
spares at my cost and any additional work, if required. I have read
terms and conditions carefully. I am aware that my car is stored,
Group: Mechanic: repaired, tested and driven at my risk and cost.
Customer Signature
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Customer Interface Process Standards
Tyre Pressure
Head Light Focus
CO %
Additional Job and Date: Time: Taken By:
Cost Approval:
Back
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Customer Interface Process Standards
Dear Customer, Repair ref. no of your car is <Job Card No.> opened at <Date and time of job card opening>. Estimate time of
delivery of your car is <Promised date and time> & estimate cost of service is Rs. <Cost of repairs (Total)>.
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Customer Interface Process Standards
List of Documents
1 Owner’s Manual
2 Job Card/Job Slip
3 Extended Warranty Booklet (For availing Extended Warranty)
Information on Maintenance Schedule
1 1st Service (Free) - 1000 Kms or 1 Month of Purchase (Whichever is earlier)
2 2nd Service (Free) - 5000 Kms or 6 Months of Purchase (Whichever is earlier)
3 3rd Service (Free) - 10000 Kms or 1 Year of Purchase (Whichever is earlier)
Information on Service Process
1 Pre & Post Service Road Test
2 Replacement of Consumables
3 Complete Check-up of Vehicle
4 Final Inspection of Vehicle after Service
5 Top Wash, Underbody Wash & Vacuuming of Vehicle after Completion of Service
6 Follow-up from Workshop on 3rd Day, 6th Day & 30th Day after Service
Warranty Terms & Conditions
1 List of Parts not covered Under Warranty (Clutch, brake pads, bulbs etc.)
2 Warranty Conditions for Proprietary Items (Battery & tyres)
3 Terms & Conditions of Extended Warranty
4 Benefits of Extended Warranty
Workshop Facilities
1 Pick-up & Drop service
2 Shuttle Service
3 Customer Lounge & its Facilities
4 Location (In case its different) of Accidental Repair Facility
5 Maruti Mobile Service Workshop
6 Loaner Vehicle
7 Using Tablets for Job Card Opening
8 Automatic Car Washes
9 Body Repair Equipments like CRS, QPRS, etc.
10 Mobile Application Service
11 Service Appointment
Emergency Services
1 Workshop Help-line Number
2 MOS Help-line Number
Customers should be made aware of the service process by means of displaying posters/brochures in the workshop.
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Customer Interface Process Standards
Dear Customer,
Thank you for getting your car serviced at our workshop. We would like to know your valuable feedback on facilities availed
by you in our customer lounge. Please spare a few moments to answer the following, as it will help us in improving our
services and making your next visit a more enjoyable one.
3. Were adequate reading materials like newspapers/magazines available in the customer lounge?
a) Yes b) No
6. Was the sitting arrangement enough and comfortable in the customer lounge?
a) Yes b) No
7. How do you rate the customer lounge in terms of cleanliness, comfort and amenities?
Unacceptable Average Good Excellent
1 2 3 4 5 6 7 8 9 10
9. While waiting in the customer lounge, was vehicle repair status updation provided?
a) Yes b) No
Suggestion: .............................................................................................................................................................................
..........................................................................................................................................................................................
Name: .............................................................................................. Date: .........................................................................
Regn. No.: ........................................................................................ Contact Telephone No.: .............................................
E-mail: .............................................................................................. Birthday Date: ............................................................
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SAS 7
Vehicle Inspection after
Service Completion and
Explanation to Customer
SAS 7
Objective
• To complete all the jobs on the vehicle
• To ensure customer is informed after
vehicle service is completed
• To ensure that the vehicle is delivered as
per promised time
• To ensure condition & cleanliness of
vehicle is satisfactory to the customer
• To ensure that the customer is explained
properly on jobs carried out &
charges levied
Customer Interface Process Standards
Step 1:
Update the customer about the delay in service/repairs
Step 2:
Inform the customer about vehicle readiness, cost
incurred & delivery time
• Follow the vehicle delivery check points (Refer the Check Points as per Annexure Responsibility
SAS 7/A1, Page 94).
• Make sure that all jobs have been completed on the vehicle and close the job card.
• Call the customer & inform about completion of service/repair.
• Take confirmation from the customer on his/her expected arrival time to take delivery of • Service Advisor
the vehicle.
• Request the customer politely to adhere to the delivery time for quality delivery.
• Be available to meet the customer for vehicle delivery at the confirmed time.
Step 3:
Send SMS for vehicle readiness
• Close the job card and generate pre-invoice, after completion of service/repairs. Responsibility
• Send SMS to the customer for vehicle readiness, on job card closing (Refer SMS SAS as • Front Office
per SAS 7/A2, Page 95). Operator
Step 4:
Invite waiting customers for vehicle inspection
• Inform the customer waiting at the customer lounge for post service inspection of Responsibility
the vehicle. • Service Advisor
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Customer Interface Process Standards
Step 5:
Meet the customer on his/her arrival in the workshop
Responsibility
• Greet the customer.
• Call Service Advisor through public announcement system/mobile at vehicle delivery area. • Help Desk
Coordinator
Step 6:
Call the customer if he/she does not arrive at
appointed time for vehicle pick-up
• Call the customer in case of delay in his/her arrival & courteously enquire expected time Responsibility
of his/her arrival.
• Confirm the revised delivery time with the customer.
• Confirm your availability. • Service Advisor
• In case, you are not available, inform customer about the available SA for vehicle
delivery. Send contact no. of available SA to the customer.
Note: Works Manager must ensure delivery by the same Service Advisor for a satisfactory delivery experience.
Step 7:
Start the delivery process
Step 8:
Provide details of the jobs carried out when the
customer inspects the vehicle
• Pick job card/Pre-invoice from the Vehicle Delivery Control Board (Refer SAS 11, Responsibility
Page 129).
• Accompany the customer to the ready vehicle.
• Show tablet/pre-invoice during vehicle inspection to the customer (Refer Pre-invoice • Service Advisor
as per Annexure SAS 7/A3, Page 96).
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Customer Interface Process Standards
Step 9:
Inspect the engine room along with the customer
• Open the vehicle bonnet and explain the job(s) done (if any). Show necessary fluid levels Responsibility
and highlight the cleanliness of engine.
• Answer all customer queries and concerns. • Service Advisor
Step 10:
Inspect the vehicle externally along with
the customer
Step 11:
Inspect the vehicle interior along with the customer
• Request the customer to sit inside and inspect the interior of the vehicle. Responsibility
• Explain job(s) (if any) and highlight the cleanliness of the vehicle. • Service Advisor
Step 12:
Inspect vehicle boot (dickey) for inventory &
cleanliness
• Show the boot (dickey) cleanliness by lifting the boot cover. Responsibility
• Show the spare wheel, clean & inflated with correct pressure. • Service Advisor
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Customer Interface Process Standards
Step 13:
Conduct vehicle road test along with the customer
• Request the customer for road test & check the vehicle performance. Responsibility
• Enter road test details in ‘Road Test Track Sheet’. (Refer Track Sheet as per Annexure • Service Advisor/
SAS 5/A5, Page 71). Technical Advisor
Note: Same SA/TA to accompany customer who did road test during job card opening.
Step 14:
Resolve any complaint/feedback reported by
the customer
Step 15:
Handover old parts (if any) to the customer
Step 16:
Request the customer to provide feedback on
washing & cleanliness
• Request the customer to fill the ‘Wash’ card (Refer Washing Satisfaction Card as per Responsibility
Annexure SAS 7/A4, Page 97).
• Share the content of the wash card with the Washing Supervisor.
• In case the customer gives any negative feedback in washing quality of the vehicle, • Service Advisor
ensure immediate action is taken for cleanliness as per customer’s satisfaction.
Note: In case customer does not give a ‘Smile’ rating in the ‘Wash’ card then it is considered as a negative feedback.
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Customer Interface Process Standards
Step 17:
Give preventive maintenance tips to the customer
• Provide few important tips to the customer on the following periodic maintenance schedule: Responsibility
» Fuel efficiency
» Driving
» A/C efficiency • Service Advisor
» Benefits of following periodic maintenance schedule. (Refer Tips as per Annexure
SAS 7/A5, Page 98).
Step 18:
Show & explain next service due reminder sticker
on the vehicle
• Show the location of the next service due reminder sticker to the customer. Responsibility
• Inform the next service due in terms of kms & tentative date. • Service Advisor
Step 19:
Explain service charges to the customer
• Invite the customer to the front office for completion of the delivery process. Responsibility
• Use pre-invoice to explain and take customer’s confirmation on the following:
» Jobs completed & charges by referring to the points covered & confirmed by customer
during vehicle inspection.
» In case bill amount exceeds the estimate by more than 5%, them provide justification • Service Advisor
for the same to the customer. • Front Office Staff
» Warranty repairs (if any)
» Discounts, promotion etc. (if any)
Note: In case customer does not agree to the charges explained, carryout the following process:
• Be courteous and appreciate customer concerns.
• Re-confirm each job details and charges taken based on approval rates.
• If customer is still not convinced then request Works Manager to meet the customer.
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Customer Interface Process Standards
Step 20:
Take customer’s approval on pre-invoice
Responsibility
• Take customer’s approval on pre-invoice and request for his/her signatures.
• Service Advisor
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Customer Interface Process Standards
6 Road test done with the customer (if required along with TA)
8 Explained the customer about the next service due date & mileage
10 Explained the customer about the work that may be required to be done in future
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Customer Interface Process Standards
Dear Customer, The repair work on your car is about to complete. Car will be ready in next 45 min.
Pls contact Mr. <Name of Service Advisor>, <Mobile No.>, for details.
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Customer Interface Process Standards
Pre-Invoice (Service/Bodyshop)
Model:
Chassis No.:
Mileage:
Less Discount:
VAT @:
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Customer Interface Process Standards
.....................................................................................
(Signature of Washing Supervisor)
.....................................................................................
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Customer Interface Process Standards
A. Starting
1. Adjust the driver’s seat for the proper driving posture.
2. Adjust the rear view mirror so as to obtain the best possible rear view.
3. Before moving off, look forward and back to confirm safety.
4. Don’t start quickly, for it is dangerous and wastes fuel.
B. Braking
1. Use the parking brake when parking your vehicle and shift the gear shift lever into the first gear or reverse gear position for the
sake of safety.
2. Do not use hand braking unless unavoidable. It causes the vehicle to skid and rear end collisions occur. It is especially dangerous
when the tyres are worn, for they allow a larger skid. Use foot brake in three stages (i) Warn the vehicle behind you. (ii) Gradually
apply the brake. (iii) Bring the vehicle to a halt.
3. When driving downhill, try not to apply the brake but use the engine brake effectively. Overuse of the foot brake may result in
total brake failure.
4. Avoid reckless high speed driving and try to drive at a safe speed suitable for the road conditions while maintaining a
constant speed.
5. Higher the speed, narrower the driver’s visual range becomes. In such a state, it is difficult to anticipate any hazard and the driver
feels much fatigued.
6. Never do sharp handling during high speed driving. You will lose your control over your vehicle.
7. When overtaking or changing the lane while driving at a high speed, keep an ample vehicle-to-vehicle distance.
C. General Driving
1. Be sure to stop before the stop light and stop sign. When moving into the intersection without any traffic lights or signs, drive
slowly to confirm safety.
2. Always follow other vehicles at a safe distance in order to prevent a rear-end collision, if the vehicle ahead make a sudden stop.
3. Turn ON the turn signal at least 30 meters before making a turn or changing the lane so as not to be hit from behind.
4. Before entering a corner, decelerate to a safe speed. Do not apply brakes during cornering, or a cornering skid may occur.
5. When overtaking other vehicles, watch out for the oncoming vehicle and carefully confirm the safety.
6. Do not attempt zigzag driving which will hinder your control over the vehicle and cause an accident.
D. Tyres
1. Make sure your tyres are in good condition and always maintain the specified tyre pressure.
2. Do not use tyres other than those specified by Maruti Suzuki. Never use different sizes or types of tyres on the front and rear
wheels. Never use oversized tyres or special shock absorbers and springs to raise (jack up) your vehicle. This will change the
handling characteristics.
E. Night Time Driving
1. Drive more slowly at night than in the daytime, for the visual range is restricted at night.
2. Do not overtake other vehicles at night. Darkness bothers your sense of speed and hinders your judgment on the vehicle-to-
vehicle distance.
3. Do not use the high headlight beam unless its use is inevitable. Its dazzle may blitz the driver of the oncoming vehicle, thus
causing an accident.
4. Always keep the window glasses clean. Do not operate the windshield wiper when the windshield glass is dry or the wiper blade
and glass may get damaged.
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Customer Interface Process Standards
H. Driving on Hills
1. When climbing steep hills, the vehicle may begin to slow down and show a lack of power. If this happens, you should change to
a lower gear so that the engine will again be operating in its normal power range. Change rapidly to prevent the vehicle from
losing momentum.
2. When driving down hill, the engine should be used for braking by shifting to next lower gear.
3. Try not to hold the brake pedal down too long or too often while going down a steep or long hill. This could cause the brakes to
overheat, resulting in reduced braking efficiency.
4. When descending a down hill, never turn the ignition key to the ‘Off’ position. Emission control system damage may result.
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SAS 8
Payment, Documentation
& Vehicle Delivery
Objective
• Timely completion of payment process
& vehicle delivery
• Capture instant feedback from the SAS 8
customer and resolve concerns, if any
Customer Interface Process Standards
Step 1:
Generate vehicle invoice
Responsibility
• Accompany the customer to the Front Office Staff to begin the payment process.
• Service Advisor
• Greet the customer & receive the pre-invoice & job card from the Service Advisor.
• Front Office Staff
• Prepare the vehicle invoice.
Step 2:
Escort the customer to the cash counter, for signing
of invoice & job card
Responsibility
• Accompany the customer for payment at the cash counter.
• Service Advisor
• Greet the customer & request to sign on the invoice & job card. • Cashier
Step 3:
Assist the customer in case of rush at the cash counter
Responsibility
• In case of rush at the cash counter or any delay, apologize to the customer and offer
him/her refreshments. • CCE
• Lobby Hostess
Note: In case of rush at the cash counter, the workshop shall arrange an additional Cashier.
Step 4:
Handover the vehicle invoice to the customer
• After receiving payment from the customer, handover the following documents in an Responsibility
envelope to the customer:
» Original invoice
» Gate pass
» Payment receipt • Cashier
» CSI feedback form
• Thank the customer
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Customer Interface Process Standards
Step 5:
Invite the customer for instant feedback
Responsibility
• After the customer has made the payment, request him/her to come to the ‘Customer
Feedback Corner’ and provide an instant feedback on the service experience. • CCE
• Lobby Hostess
Step 6:
Customer uses touch screen/feedback form to give
instant feedback on service experience
Step 7:
Remind the customer to provide feedback on service experience
• Remind customer to send back the duly filled CSI feedback form by post/e-mail Responsibility
(Refer CSI Feedback Form as per Annexure SAS 8/A2, Page 106).
• Inform the customer to provide feedback during PSF on 3rd day/6th day call. • Service Advisor
Step 8:
Request the customer to accompany for
vehicle delivery
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Customer Interface Process Standards
Step 9:
Request the customer to be seated in the vehicle
• Open the vehicle door for the customer and thank the customer for his/her visit. Responsibility
• Wish the customer a ‘Comfortable & Safe Drive’. Suggest to use seat belt (front & rear),
not to use mobile phone during driving etc.
• Provide assurance to the customer about any assistance for all their vehicle needs and • Service Advisor
that he will look forward for their next visit to the workshop.
Step 10:
Request the customer for gate pass
• If required, escort the customer vehicle till the exit gate and help the customer with Responsibility
security clearance. • Service Advisor
• Request the customer for the gate pass and thank for the visit
• Security Staff
• Safely guide the customer to the main road.
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
104
Customer Interface Process Standards
Dear Customer,
Thank you for getting your car services at our workshop. We would like to know how we performed. Please spare some
moments to give us your valuable feedback as it will help us in improving our services.
Please rate your service experience for the following parameters on scale of 1-10 as under:
Excellent (10) Very Good (9) Good (8) Fair (7) Poor (6 & below)
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
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Customer Interface Process Standards
Dear Sir/Madam,
We are thankful to you for patronizing Maruti Suzuki. We hope that you are satisfied with our services offered by our service workshop.
In our constant endeavour to provide you better services, your valuable feedback is important to us. I would therefore request you to
spare some time for giving your valuable feedback on your experience with our workshop service/repairs, as per questionnaire given in
this feedback card. This will help us in improving our services.
Please send us the filled feedback card as given below, in the enclosed prepaid business reply envelope.
Please rate our service workshop with respect to your most recent visit
on a scale of 1-10 as under: (Please put ‘’ mark against your rating) Excellent Good Average Poor
S. No. Attributes 10 9 8 7 6 5 4 3 2 1
When you arrived at the workshop, how long did it take
1
before you were greeted by someone/Service Advisor?
Please rate the time taken for handing over your
2
vehicle for service/repair to workshop.
Initiating the
Service Visit
7
your visit.
8 Understanding of problem with the vehicle.
Explanation of work to be done, charges & delivery
9
time, while receiving the vehicle.
Please rate the overall performance of the
10
Service Advisor.
Please rate the time taken by workshop staff for
11
delivering your vehicle, after service/repairs.
When Picking-up Your
Vehicle After Service/
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
106
Customer Interface Process Standards
Please rate our service workshop with respect to your most recent visit
on a scale of 1-10 as under: (Please put ‘’ mark against your rating) Excellent Good Average Poor
S. No. Attributes 10 9 8 7 6 5 4 3 2 1
24 Please rate all the work done right the first time.
25 Availability of spare parts for service/repair.
Conditions (Undamaged, controls and positions
26
unchanged) & cleanliness of vehicle on return.
Please rate the overall quality of work performed on
27
your vehicle.
Please rate the overall workshop performance on
28
service/repair.
Please put () against the questions under Yes/No/NA category
Was your vehicle picked up for service/repair and
29 Yes No Not Applicable
delivered back at your premises?
Was transportation (Shuttle Service) provided
30 for dropping and picking you from nearest Yes No Not Applicable
convenient location.
Was free loaner car provided, if your vehicle
Others
31 retained for more than 24 hours for warranty repair Yes No Not Applicable
at workshop?
Were you notified by the service centre when your
32 Yes No Not Applicable
vehicle was due for routine maintenance?
Name: ......................................................................................
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SAS 9
Post-Service
Follow-up (PSF)
Objective
• Capture customer feedback on his/her
service experience and resolve the
concerns, if any
• Timely feedback on service for
preventive & corrective measure to
improve service process
SAS 9
Customer Interface Process Standards
Service Advisor PSF Contact Customer Care Executive (CCE) PSF Contact
CCE CCE/System
Generated
Delighted Customers
Customer Care
Service Advisor
Executive (CCE)
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
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110
Customer Interface Process Standards
Note: Please Refer Scripts for above mentioned contact points mentioned in SAS 1, Page 9.
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Customer Interface Process Standards
Dear Customer, We thank you for your visit and look forward to see you again.
Pls ensure regular periodic maintenance of your vehicle for comfortable drive.
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
112
Customer Interface Process Standards
SAS 9/A2 3rd Day PSF: Call Script for Service Advisor
Greet the customer, “Good morning/Good afternoon. Be courteous and keep smiling during the phone conversation”.
-----------------------------------------------------------------------------------------------------------------------------------------------------------------
How was your experience regarding the recent service visit? (Capture customer feedback)
-----------------------------------------------------------------------------------------------------------------------------------------------------------------
(In case customer is dissatisfied then follow the complaint management process and offer to send emergency road assistance/
pick-up vehicle immediately)
(If customer says all is well then state) “Thank you. Please feel free to call me in case you have any clarification or require any
service support.”
(If CSI Card not received) “Please may I also request you to kindly spare your precious time and fill the CSI card handed
over at the time of delivery. Request you to kindly send it back by post. Your feedback is of immense importance
for us.”
-----------------------------------------------------------------------------------------------------------------------------------------------------------------
“Please call me for any assistance. My name is ...................................... and my contact number is...............................
(Wait for customer response)
“Thank you for your time”
“Have a good day” (Or evening depending on time of the day)
(End the call after customer ends the call)
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Customer Interface Process Standards
6th Day PSF Call (For Customer who Personally came for
SAS 9/A3
Service/Repairs to the Workshop)
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
114
Customer Interface Process Standards
Conclude the conversation by stating, We thank you for your feedback & sparing your valuable time. Good day/evening,
Sir/Madam.
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Customer Interface Process Standards
6th Day PSF Call (For Customer who availed Pick-up &
SAS 9/A5
Drop Facility for Service/Repairs)
Sir/Madam we had picked up your vehicle for (Service/repairs type)................................ on (Date) ......................... from your
residence/office and dropped it back to your residence/office on ...................... (Date) through our Pick-up and Drop
Associate (Name) Mr.......................
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
116
SAS 10
Attending Customer
Complaints at the
Workshop
Objective
• To attend & resolve complaints of
customer who visit the workshop
SAS 10
Customer Interface Process Standards
Sources of
Complaint
24/7
Complaints are also generated from the various sources as mentioned below:
1. Instant feedback card
2. Dealer and Maruti Suzuki CSI feedback card
3. Owner’s Manual IQS feedback card etc.
4. Telephonic Surveys
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
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Customer Interface Process Standards
Step 1:
Greet the customer
Responsibility
• Receive the customer as per the process mentioned in SAS 4, Page 51.
• Security Staff
Step 2:
Escort the customer to CCM in case of revisit/
complaint/feedback/query
Step 3:
Assure the customer that his/her complaint will be
attended immediately
Step 4:
Expedite concerned Service Advisor to meet the customer
• Understand the customer's concerns (Refer vehicle history) & call concerned Responsibility
Service Advisor (SA who attended the customer in last visit).
• Introduce the customer to concerned SA. • Customer Care
• Inform the complaint details to the Works Manager. Manager
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Customer Interface Process Standards
Step 5:
Customer reporting for soft issues
Step 6:
Customer explains performance issues in the vehicle
to the Service Advisor
Step 7:
Request the customer for vehicle inspection
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
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Customer Interface Process Standards
Step 8:
Inspect vehicle for the issue
• Inspect the vehicle for the issue(s) mentioned by the customers. Responsibility
• Refer vehicle history and last visit details (through tablet/printout) to understand the
vehicle concern.
• Take a road test with the customer, if required.
• Open the job card on priority, with the customer.
• Inform the customer about the estimated time for resolving the vehicle problem(s).
• Request him/her to wait in the customer lounge.
• Provide a Shuttle Service, in case customer wants to leave the vehicle for repairs.
• In case of diagnostic support, approach Dealer Technical Leader (DTL) for resolution of • Service Advisor
the complaints.
• Refer to the following:
» Technical tracker system in DMS (Refer Tracker System as per Annexure
SAS 10/A1, Page 124).
» Technical Help Desk
» Contact TSM/RTL
• Inform Works Manager for diagnostic concern and estimated delay in complaint resolution.
• Suggest steps for critical diagnostic concerns & coordinate to avoid delay in complaint
• Works Manager
resolution (if required).
Note: Check tagging in the workshop for identification as complaint vehicle.
Step 9:
Update the customer complaint in CCMS
Responsibility
• Enter the customer feedback in Customer Complaint Management System (CCMS). • Customer Care
Manager
Step 10:
Inform the customer after completion of repairs
• Inform the customer about vehicle readiness after completion of service/repairs. Responsibility
• Apologize to the customer for the inconvenience caused. • Service Advisor
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Customer Interface Process Standards
Step 11:
Inspect the vehicle along with the customer
Step 12:
Request the customer to accompany for
vehicle delivery
Step 13:
Handover the vehicle to the customer
Responsibility
• Handover the vehicle to the customer in a courteous manner.
• Service Advisor
Step 14:
Call the customer after 3 days to check his/her
satisfaction
• Call the customer in presence of Customer Care Manager and confirm customer Responsibility
satisfaction on 3rd day of the service/repair. • Service Advisor
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
122
Customer Interface Process Standards
Step 15:
Call the customer on 6th day and confirm his/her
satisfaction on vehicle performance
• Call the customer on 6th day of the customer visit and confirm customer satisfaction. Responsibility
• Update the record in the Customer Complaint Closing Report (Refer Customer • Customer Care
Complaint Closing Report as per Annexure SAS 10/A3, Page 126). Manager
Step 16:
Analyse reason of generation of complaint
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
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Customer Interface Process Standards
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
124
Customer Interface Process Standards
Satisfaction Note
Date: ..................................................
My vehicle has been attended at workshop/home visit for the following complaints:
• .....................................................................................................................................................................................
• .....................................................................................................................................................................................
• .....................................................................................................................................................................................
I have taken the delivery of my vehicle along with all the belongings in good condition.
The repairs done & explanation provided by your staff is satisfactory. I am happy that my query/grievance/complaint have
been attended on priority & to my entire satisfaction on ...............................
Remarks: ...........................................................................................................................................................................
........................................... ...........................................
Signature of Service Advisor Signature of Customer
Completion of Vehicle Vehicle Inspection after Payment, Post-Service Follow-up Attending Customer
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to Customer & Vehicle Delivery workshop
Customer Interface Process Standards
Date of Current
Model Description Variant Fuel Type Regn. No. Vehicle Mileage
Sale (Km)
Dealer
Dealer Name Dealer Location Dealer City
Code
Date of Complaint Attended Date Attended J.C. No. Resolving Time (Days) FTIR No.
Action Taken
Countermeasure
Service Reminder Service Appointment Vehicle Pick-up Receiving the Customer Vehicle Receiving &
Scheduling & Drop at the Workshop Pre-service Inspection
126
Service | Assurance | Standards
Part-2
Vehicle Tracking
for Delivery at
Promised Time
Objective
• Job allocation from front office to the
shop floor
• Prioritize the service jobs on the basis of
waiting customer, type of repairs and
Technician skill
• To monitor the vehicle delivery process
after completion of the service/repairs
Workshop Operations Process Standards
Step 1:
Transfer job card to workshop floor
Step 2:
Allocate job to Technician in Vehicle Allocation
Control Board (VACB)
• Takes the job card from “Waiting for Allocation” column in VACB Responsibility
• Allocate vehicle to the Technician by placing job card in front of the Technician name
in VACB.
• Prioritize job allocation in the following sequence:
» Appointment customer waiting in the workshop. • Floor Coordinator
» Walk-in customer waiting in the workshop.
» Appointment customer (Non-waiting).
» Walk-in customer (Non-waiting).
Note: Customer who have taken appointment and waiting in the workshop should be given top priority.
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
Tracking for Right Availability Inspection and of Post- Customer Safety
130 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
Step 3:
Receive job from VACB
• Pick the job card from the slot in VACB allocated in front of his name. Responsibility
• Bring the vehicle to his repair bay after underbody washing. • Technician
Step 4:
Job start entry into Vehicle Tracking System
(Service Start)
• Enter 'start' of repairs in Vehicle Tracking System using keyboard/scanner or punch card. Responsibility
• Start the vehicle service/repairs as per demanded repairs mentioned in the job card. • Technician
Note: If required, Technician will take clarification of the demanded jobs from the Floor Coordinator/Service Advisor.
Step 5:
Inform Floor Coordinator/Service Advisor about job
stoppage during service/repairs
Step 6:
Track vehicle repair status in the shop floor
• Inform customer and take approval for revised cost and time and update in the job card Responsibility
and DMS.
• Update the status in the tracking sheet (Refer Tracking Sheet as per Annexure
SAS 11/A1, Page 135). • Service Advisor
• Send SMS to the customer for revised cost/time estimate (Refer SMS as per Annexure
SAS 11/A2, Page 136).
Workshop Transportation Maruti On- Maruti Mobile Faster Vehicle Service Facilities Manpower
Performance & Loaner road Service Support Service Through for Customer Requirement,
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for Customer Workshop and Two-tech Bay and Delight Development &
Motivation
Workshop Operations Process Standards
Step 7:
Track vehicle repair status in the shop floor
Step 8:
Confirm completion of vehicle demanded repairs
Step 9:
Enter job end into Vehicle Tracking System
(after completion of repairs)
Step 10:
Vehicle road test
• Pick the job card from the slot in “Waiting for Road Test Column” in VACB. Responsibility
• Enter “Road Test Start” in Vehicle Tracking System using keyboard/scanner or punch card.
• Update the Road Test Register at security.
• Update the observation in road test track sheet, after completion of the road test • Technical Advisor
(Refer Track Sheet as per Annexure 5/A5, Page 71).
• Enter “Road Test Complete” in VTS.
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
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132 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
Step 11:
Vehicle handover for final inspection
Step 12:
Final inspection
Step 13:
Final washing
• Complete the washing process (Refer SAS 15, Page 163). Responsibility
• Park the vehicle in the ready vehicle parking area after washing. • Washing Supervisor
Workshop Transportation Maruti On- Maruti Mobile Faster Vehicle Service Facilities Manpower
Performance & Loaner road Service Support Service Through for Customer Requirement,
Review Vehicle Facility (MOS) (MMS) Express Service Convenience Roles Responsibilities, 133
for Customer Workshop and Two-tech Bay and Delight Development &
Motivation
Workshop Operations Process Standards
Step 14:
Close the job card and generate pre-invoice
Step 15:
Delivery preparation
• Pick the job card from the slot against the your name. Responsibility
• Check the job card closure details (repairs done, FI, road test etc.).
• Check the vehicle physically for completion of demanded repairs and washing/cleaning.
• Inform the customer about vehicle readiness. • Service Advisor
• Place the job card against your name.
Step 16:
Vehicle delivery
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
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134 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Review
Service Advisor Tracking Sheet
Workshop
Performance
Service Advisor Name: Group: Date:
Ready Time Service Remarks (Informed
SAS 11/A1
& Loaner
S.No. Pick & Delivery checked Completion Delivery Time, Charges,
Model Contact Service Opening Date
Drop Time before informed to Customer Preferred Delivery
for Customer
Vehicle Facility
Transportation
No. Time & Time
Delivery) Customer Time etc.)
(MOS)
Maruti On-
road Service
2
(MMS)
Support
3
Workshop
Maruti Mobile
4
Faster Vehicle
Express Service
Service Advisor Tracking Sheet
Service Through
and Delight
Convenience
for Customer
7
Service Facilities
8
Motivation
Manpower
Requirement,
Development &
9
Roles Responsibilities,
10
Workshop Operations Process Standards
135
Workshop Operations Process Standards
Dear customer, post your approval, repair work on your car <registration number> has been re-estimated as <revised est. cost
of repairs>
Dear customer, post your approval, repair work on your car <registration number> has been re-estimated. Your car is expected
to be delivered at <revised promised delivery date and time>
Dear customer, post your approval, repair work on your car <registration number> has been re-estimated. Revised cost of repairs
is <revised est cost of repairs> and your vehicle is expected to be delivered at <promised delivery date and time>
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
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136 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
stoppage/time
Remarks (any
revision etc.)
Date:
Delivery Time
Promised
Completion Time)
Completion (Bay
Time of
Vehicle Allocation Sheet
VACB)
Name/Group
Technician
Type of
Service
Model
Regn. No.
S. No.
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1
2
3
4
5
6
7
8
9
Workshop Transportation Maruti On- Maruti Mobile Faster Vehicle Service Facilities Manpower
Performance & Loaner road Service Support Service Through for Customer Requirement,
Review Vehicle Facility (MOS) (MMS) Express Service Convenience Roles Responsibilities, 137
for Customer Workshop and Two-tech Bay and Delight Development &
Motivation
138
Floor Coordinator Vehicle Tracking Sheet*
Vehicle
Date:
Delivery at
Tracking for
SAS 11/A4
Promised Time
Model/ Promised Mechanical Work
Right
Technician Final Workshop
S. No. Regn. No. Type of Delivery Completion Road Test Washing Ready Time
Name Start Time Inspection Out Time
First Time
Service Time Time
Workshop Operations Process Standards
repairs
Availability
Spare Parts
for Service/
2
Final
3
Inspection
4
and
Washing
Cleaning
5
Service
of Post-
Follow-up
Effectiveness
7
Floor Coordinator Vehicle Tracking Sheet
Customer
Capturing
and taking
Countermeasures
Feedback, Analysis
9
5S &
Safety
10
Objective
• To do the job right first time, every time
• Root cause analysis through 5-Why
approach and 4M method
• Implementation of countermeasures
based on root cause analysis
Workshop Operations Process Standards
Step 1:
Capture customer voice/demanded repairs during his/her first visit
Step 2:
Communicate properly to the Technicians
Responsibility
• Give clear communication to the Technicians for the jobs to be carried out on the vehicle.
• Service Advisor
Step 3:
Ensure completion of demanded repairs on the floor
• Assist the Technicians to ensure completion of demanded repairs through the following: Responsibility
» Provide special tools/equipments for repairs.
» Provide information through service circulars/manuals.
» Involve Technical Advisors for diagnostic support.
• Take assistance from Dealer Technical Leader (DTL) to provide diagnostic support in case
of critical vehicle problem. • Floor Coordinator
• Ensure that Spare Parts Manager makes arrangement for parts availability on urgent
basis (in case of requirement of specific parts for fixing the demanded repairs).
• Ensure that Service Advisor gets prior approval from the customer for any additional
jobs to be carried out, to avoid customer dissatisfaction while delivering the vehicle.
Step 4:
Verify completion of demanded repairs
Responsibility
• Check the no. of repairs completed against the no. of demanded repairs.
• Final Inspector
• Before the vehicle is delivered, ensure that all the vehicle problems, identified during
vehicle receiving, have been rectified.
• Provide road test along with proper explanation, about the repairs done for the
• Service Advisor
demanded repairs to the customer to:
» Verify effectiveness/completion of repairs.
» Convince the customer on completion of repairs.
Note: Workshop may not have enough time to do the repairs in case any pending repair is identified during delivery of the vehicle.
Verification of completion of repairs is important before arrival of the customer.
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
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Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
Step 5:
Ensure rectification of vehicle problems in case of revisits
• In case customer returns back to the workshop within one month or 3000 kms, attend Responsibility
the customer to ensure that vehicle problem is fixed as per customer satisfaction
(Refer SAS 10, Page 117). • Works Manager
Step 6:
Identify root cause of the revisits
• Analyse all revisits thoroughly to identify the root cause through the following: Responsibility
» 5-Why analysis to identify root cause (Refer Case History as per Annexures
SAS 12/A1 & A2, Page 142 & 143 respectively).
» 3G (GENCHI – Actual place – Go to the spot, GENBUTSU – Actual thing – See the • Works Manager
actual problem, GENJITSU – Actually – Take realistic action based on facts).
» 4M (Man, Machine, Manpower, Method) to understand the problem area.
Step 7:
Monitor countermeasure implementation
• Identify correct root cause and implementation of right countermeasure for improvement. Responsibility
• Allocate proposed countermeasures to the responsible person with adequate resources
for implementation.
• Document “Countermeasure Implementation Monitoring Sheet” (CIMS)
(Refer Sheet as per Annexure SAS 12/A3, Page 145).
• The purpose of CIMS is to monitor implementation of a countermeasure for 3 months
» In case countermeasure implementation is not found effective, then review • Works Manager
identification of right countermeasure.
» For every root cause, generate a CIMS and maintain the record of the Countermeasure
Implementation Monitoring Register (Refer Register as per Annexure SAS 12/A4,
Page 146).
Step 8:
PSF of repeat jobs
Responsibility
• PSF of the repeat jobs to be done as per the Repeat Job Post-Service Follow-up (PSF)
Register (Refer Register as per Annexure SAS 12/A5, Page 147). • Customer Care
Manager
Workshop Transportation Maruti On- Maruti Mobile Faster Vehicle Service Facilities Manpower
Performance & Loaner road Service Support Service Through for Customer Requirement,
Review Vehicle Facility (MOS) (MMS) Express Service Convenience Roles Responsibilities, 141
for Customer Workshop and Two-tech Bay and Delight Development &
Motivation
Workshop Operations Process Standards
Why2:
Why3:
Why4:
Why5:
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Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
Example 1:
Please mention the problem reported resulting in customer dis-satisfaction/repeat repairs
Remarks 1: Establish reason for Reason: Dicky cable was faulty & required
Dicky was not opening.
occurrence of problem replacement.
(Reason becomes the starting point for first Why)
Why1
Remarks 3: Probing to why the Reason: Part was not available during
Why dicky cable was not replaced in last visit.
activity was not done last visit.
(Reason becomes the starting point for first Why)
Why3
Why was part not arranged & Remarks 4: Probing to why the Reason: Non availability of part neither
informed to customer. activity was not done informed to SA/WM nor recorded.
(Reason becomes the starting point for first Why)
Why4
Why was part not available informed/ Remarks 5: Probing to why the Reason: Denter was not aware of
recorded by Denter. activity was not done the system.
(Reason becomes the starting point for first Why)
Why5
Remarks 6: Probing to why the Reason: Denter was new & no initial
Why was Denter not aware of the system.
activity was not done induction done for process.
Induction of new joinees on Basic induction at all levels Induction of new joinees on
workshop systems not done at levels based on the job requirement workshop systems not done at levels
Actual root cause: No initial induction being given to new joinees. New person not aware of various systems.
Countermeasure: All new persons to be given basic induction within 7 days of their joining.
Workshop Transportation Maruti On- Maruti Mobile Faster Vehicle Service Facilities Manpower
Performance & Loaner road Service Support Service Through for Customer Requirement,
Review Vehicle Facility (MOS) (MMS) Express Service Convenience Roles Responsibilities, 143
for Customer Workshop and Two-tech Bay and Delight Development &
Motivation
Workshop Operations Process Standards
Example 2:
Please mention the problem reported resulting in customer dis-satisfaction/repeat repairs
Remarks 1: Establish reason for Reason: Power steering pump was faulty
Abnormal noise from front side.
occurrence of problem & need replacement.
(Reason becomes the starting point for first Why)
Why1
Reason: SA given instruction to check
Why power steering pump was not Remarks 2: Probing to why the underbody nut bolt & mounting tightening
replaced in last visit. activity was not done based on the morning road test.
(Reason becomes the starting point for first Why)
Why2
Why pump issue was not diagnosed after Remarks 3: Probing to why the Reason: Evening road test was not conducted
under body nut bolt & mounting tightening. activity was not done after job completion.
(Reason becomes the starting point for first Why)
Why3
Reason: Only 2 TA were present against 3
Why evening road test was not conducted Remarks 4: Probing to why the required. Being a heavy load (Sunday) day
after job completion. activity was not done TA did not do evening road test.
(Reason becomes the starting point for first Why)
Why4
Why only 2 TA were present against Remarks 5: Probing to why the Reason: 1 TA was on leave & WM did not
3 required. activity was not done plan for alternative manpower on that day.
(Reason becomes the starting point for first Why)
Why5
Actual root cause: Improper job allocation to fill manpower gap due to absenteeism.
Countermeasure: Manpower absenteeism should be reviewed prior as well as in the morning to plan for all planned and
unplanned leaves and necessary deployment to be done.
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
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144 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Review
Countermeasure Implementation Monitoring Sheet (CIMS)
Workshop
Performance
Control No. <Dealer Code>/Year/Month/<Sr. No.> Date
SAS 12/A3
& Loaner
Workshop Name Workshop Code Name of GM / WM
for Customer
Vehicle Facility
Transportation
Sources PSF/Customer Feedback/Revisit/Internal Rework MSIL TSM Name
Responsible
Problem Root Cause Countermeasures Proposed Target Date
(MOS)
Person
Maruti On-
road Service
(MMS)
Support
Workshop
Maruti Mobile
Actions Taken Date of Action
Faster Vehicle
Express Service
Service Through
and Delight
(OK/Not OK)* (OK/Not OK)* (OK/Not OK)*
Convenience
for Customer
Service Facilities
Signature (GM / WM | MSIL TSM)
Date of Verification
Motivation
Manpower
Requirement,
Development &
Note: (1) Implementation of countermeasures to be monitored for 3 months (2) In case of Not OK in a particular month, right countermeasure to be identified
Roles Responsibilities,
*OK: No customer dissatisfaction due to identified root cause.
Countermeasure Implementation Monitoring Sheet (CIMS)
145
Workshop Operations Process Standards
Status (OK/NG)
Countermeasure Implementation
Problem Countermeasure 1st 2nd 3rd Remarks
Control No. Date
Month Month Month (If status NG)
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
Tracking for Right Availability Inspection and of Post- Customer Safety
146 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Review
Repeat Job Post-Service Follow-up (PSF) Register
Workshop
Performance
Repeat Follow-ups
Group and Customer
Job No. Model and No. of
SAS 12/A5
& Loaner
(3 Day) (6 Day) (30th Day)
(15th Day)
for Customer
Vehicle Facility
Transportation
Date:
Status:
(MOS)
Rating:
Maruti On-
road Service
Problem:
Signature:
(MMS)
Date:
Support
Workshop
Status:
Maruti Mobile
Rating:
Problem:
Signature:
Faster Vehicle
Express Service
Service Through
Date:
and Delight
Problem:
Convenience
for Customer
Service Facilities
Signature:
Date:
Repeat Job Post-Service Follow-up (PSF) Register
Status:
Motivation
Manpower
Requirement,
Rating:
Development &
Problem:
Roles Responsibilities,
Signature:
Status: E - Excellent S - Satisfied D - Dissatisfied. Overall experience rating on 1-10 point scale
Workshop Operations Process Standards
147
SAS 13
SAS 13
Objective
• To ensure availability of required spare
parts for servicing of the vehicle
• To avoid delayed deliveries and vehicle
hold up due to spare parts unavailability
Workshop Operations Process Standards
Step 1:
Prepare register for parts not available in the workshop
• Maintain register in the workshop for capturing the parts details which are not available Responsibility
in the workshop (Refer Non-available Spare Parts Register as per Annexure
SAS 13/A1, Page 152). • Works Manager
Step 2:
Analysis of vehicle hold up due to parts not available
• Monitor the vehicles hold up because of non-availability of spare parts with Spare Parts Responsibility
Manager on daily basis.
• Inform MSIL Territory Service Manager in the Regional Office on daily basis as per format
for vehicle hold up due to parts not available (Refer Format as per Annexure • Works Manager
SAS 13/A2, Page 153).
• Place the order through MSIL (VOR), if required.
Step 3:
Fast moving parts status should be monitored
Responsibility
• Analyse fast moving items availability status and place order as per the procedure given
in Spare Parts Operation Manual. • Spare Parts
Manager
Step 4:
Updating of critical parts requirement board in the workshop
• Place display board in the workshop for information on critical parts required in Responsibility
the workshop for vehicles held up in the workshop. (Refer Critical Spare Parts
Requirement Board as per Annexure SAS 13/A3, Page 154). • Floor Coordinator
• Enter details of parts not available in the board.
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
Tracking for Right Availability Inspection and of Post- Customer Safety
150 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
Step 5:
Monitor parts request vs issue in the workshop
• Prepare parts requisition on the shop floor. (Manual/computer system available in Responsibility
the workshop).
• Issue parts as per the requisition received from shop floor. • Spare Parts Operator
Step 6:
Monitor service ratio in the workshop on daily basis
• Monitor service ratio on daily basis. (Service ratio is the availability of parts as per Responsibility
requisition slip).
• Generate service ratio through DMS for analysis on daily basis.
• Parts request vs issue report to be checked by Works Manager and Spare Parts Manager • Works Manager/
to monitor the variance in the evening. Spare Part Manager
• Follow-up to be done to arrange these parts and ensure completion of demanded repairs.
Note: Service Ratio (%) = (Number of parts supplied as per IPO/Total parts required by workshop personnel) X 100.
Workshop Transportation Maruti On- Maruti Mobile Faster Vehicle Service Facilities Manpower
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for Customer Workshop and Two-tech Bay and Delight Development &
Motivation
152
Non-Available Spare Parts Register
Vehicle
Technician Spare Parts Manager Service Advisor
Delivery at
Tracking for
SAS 13/A1
Vehicle
Promised Time
Customer Name of
S. No. Part Spare Parts Customer Attended Service
Vehicle Name and Concerned Part Part Order Order
Date Received Manager Informed Date After Advisor
No. Contact Service Name No. No. Date
Date Signature Date Receipt of Signature
Right
Number Advisor
Parts
First Time
Workshop Operations Process Standards
repairs
Availability
Spare Parts
for Service/
Final
and Inspection
Washing
Cleaning
Non-Available Spare Parts Register
Service
of Post-
Follow-up
Effectiveness
Customer
Capturing
and taking
Countermeasures
Feedback, Analysis
5S &
Safety
Spare Parts Manager Works Manager
Workshop Operations Process Standards
Status Order
(Received/In
transit etc.)
as on Date
of Report
Order
No. &
Date
Order
Type
Number of Parts
Part Name/Part
not Available
resulting in
Vehicle Hold-up Details for Parts not Available
Hold-up
Promised Time
No. of Days
Hold up
beyond
Promised
Date
Job Card
Date
Job Card
No.
Model
Vehicle Regn.
No.
S. No.
10
1
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Workshop Operations Process Standards
Remarks
Part Received
Date/Time
Mechanic
Name
Critical Spare Parts Requirement Board
Parts Required
Road (Yes/No)
Vehicle Off
Vehicle No.
Vehicle
Model
Date of Part
Ordered
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
Tracking for Right Availability Inspection and of Post- Customer Safety
154 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
SAS 14
SAS 14
Final Inspection
Objective
• To ensure 100% final inspection of all the
vehicles serviced in the workshop
• To avoid the occurrence of repeat jobs
Workshop Operations Process Standards
Step 1:
Vehicle final inspection in 2 stages
Step 2:
Internal repeat jobs
• Check whether all the demanded repairs have been attended to and if satisfied, the Responsibility
relevant portions of the job card shall be ticked.
• Enter details of vehicle & observations in the final inspection register (Refer Register as
per Annexure SAS 14/A2, Page 159).
• Send the vehicle back to same Mechanic for re-repairs, if required. • Final Inspector
• Re-inspect the vehicle after completion of rework (provide reference of earlier inspection
in the register).
• Shift the vehicle to the washing area for top wash.
Step 3:
Prepare daily report
• Prepare daily summary report along with the internal repeat jobs identified in the day Responsibility
(Refer Daily Summary as per Annexure SAS 14/A3, Page 160).
• Review & sign the daily summary report on daily basis.
• Display internal rework on a white board in the workshop at a prominent place and
discuss with the staff in the daily morning meeting (Refer Daily Summary as per • Final Inspector
Annexure SAS 14/A3, Page 160).
• Identify reasons for vehicles for which final inspection has not been done in the
daily report.
Note: FI is required to be done for 100% vehicles.
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
Tracking for Right Availability Inspection and of Post- Customer Safety
156 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
Step 4:
Preparation of the monthly report
• Prepare a consolidated monthly report of the final inspection, highlighting the trend of Responsibility
the internal jobs.
• Identify for internal repeat job generation and propose countermeasures along with
the Works Manager (Refer Final Inspection Monthly Summary Report as per • Final Inspector
Annexure SAS 14/A4, Page 161).
Step 5:
Reason analysis and countermeasure
• Analyse the trend of internal repeat jobs, identify root cause and initiate necessary Responsibility
countermeasures (Refer Countermeasure Implementation Monitoring Sheet (CIMS)
as per Annexure SAS 12/A3, Page 145).
• Review countermeasure every month for effectiveness (Refer Countermeasure • Works Manager
Implementation Monitoring Register as per SAS 12/A4, Page 146).
Workshop Transportation Maruti On- Maruti Mobile Faster Vehicle Service Facilities Manpower
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Motivation
Workshop Operations Process Standards
Responsible Status
S. No. Points to be Rechecked Remarks
Person (OK/NG)
1. Engine oil level
2. Battery water level
3. Coolant level
4. Brake fluid level
5. Wiper bottle water level
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
Tracking for Right Availability Inspection and of Post- Customer Safety
158 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Review
Final Inspection Register
Workshop
Performance
Name of Final Inspector: .................................................................................................. Group: ...................................... Date: ................................................
SAS 14/A2
& Loaner
Emission Level
for Customer
Vehicle Job Check all Repairs Engine
Vehicle Facility
Transportation
S. Underbody Inside the Car Body Road
Registration Card Model Demanded by the Room Remarks
No. Checks (Controls etc.) Checks Test CO (%) HC (ppm)
No. No. Customer Check
(MOS)
1
Maruti On-
road Service
2
(MMS)
Support
3
Workshop
Maruti Mobile
4
Final Inspection Register
Faster Vehicle
Express Service
Service Through
and Delight
Convenience
for Customer
Service Facilities
Re-inspection due to internal repeat job
Motivation
Manpower
Requirement,
Development &
2
Roles Responsibilities,
3
Workshop Operations Process Standards
Note: Please put a tick mark () if the parameter checked is found ok. Final Inspector to put remarks if not ok.
159
Workshop Operations Process Standards
Date
% Of vehicles inspected
% Internal rework
Details of rework
Note: Final Inspection Daily Summary can be used as a report as well as a board.
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
Tracking for Right Availability Inspection and of Post- Customer Safety
160 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Review
Final Inspection Monthly Summary Report
Workshop
Performance
No. of vehicles delivered in the month: ............................................................................................ Month: ......................................................................
SAS 14/A4
& Loaner
No. of
for Customer
No. of Vehicles
Vehicle Facility
Transportation
Final Vehicles Final % Internal Root Cause for Internal Target
S. No. Sent for Countermeasures* Responsibility
Inspector Inspection Repeat Job Repeat Job* Date
Rework
Done
(MOS)
1.
Maruti On-
road Service
2.
1. 3.
(MMS)
4.
Support
Workshop
5.
Maruti Mobile
1.
2.
Faster Vehicle
2. 3.
Express Service
Service Through
5.
1.
and Delight
Convenience
for Customer
Service Facilities
Final Inspection Monthly Summary Report
2.
3. 3.
4.
Motivation
Manpower
Requirement,
5.
Development &
Roles Responsibilities,
Signature of Works Manager:
* Note: Identification of root cause for internal repeat job and countermeasure implementation to be done as per CIMS in Annexure SAS 12/A3, Page 145.
Workshop Operations Process Standards
161
SAS 15
SAS 15
Objective
• To ensure that vehicle is returned in
clean condition, after completion of
service/repairs
Workshop Operations Process Standards
Step 1:
Handover customer vehicle for 'Stage 1' cleaning
Responsibility
• Before vehicle enters the shop floor for repairs, handover the vehicle to the Washing
Supervisor for Stage 1 cleaning. • Washing Supervisor
(WS)
Step 2:
Enter vehicle in Vehicle Tracking System (VTS)/
Washing Control Register
Responsibility
• Enter washing start in VTS at Stage 1 cleaning (Station 1) & record time in washing
control register (Refer Register as per Annexure SAS 15/A1, Page 169). • Washing Supervisor
(WS)
Step 3:
Washing 'Stage 1': 'Station 1' (Air blow)
• Blow compressed air after removing the foot mats on: Floor & seats, dicky area, body, Responsibility
floor mats & radiator/condenser grill, etc.
• Do not change the following vehicle settings:
» Vehicle seat position
» Seat recliner • Washing Person
» Inside rear view mirror
» Outside Rear View Mirrors (ORVM)
» Stereo/radio channel settings
Step 4:
Washing 'Stage 1': 'Station 2' (Underbody and
engine room washing)
Responsibility
• Wash underbody, engine room, radiator & condenser, wheel arch & rims etc.
• Washing Person
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
Tracking for Right Availability Inspection and of Post- Customer Safety
164 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
Step 5:
Washing 'Stage 1': 'Station 3' (Engine room drying
and floor mat cleaning)
Step 6:
Complete washing 'Stage 1'
• Enter the washing Stage 1 cleaning completion status in VTS and make entry in the Responsibility
washing control register (Refer Register as per Annexure 15/A1, Page 169).
• Inform Floor Coordinator at least 5 minutes before completion of washing to
collect vehicle. • Washing Supervisor
• Handover the vehicle, with physical inspection check & noting time on the job card to
Floor Coordinator.
Step 7:
Washing 'Stage 2' post final inspection
• Post final inspection move the vehicle to 'Stage 2' Cleaning. Responsibility
• Handover the vehicle to Washing Supervisor. • Final Inspector
Step 8:
Washing 'Stage 2': 'Station 4' (Spare wheel and
dicky cleaning)
Workshop Transportation Maruti On- Maruti Mobile Faster Vehicle Service Facilities Manpower
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Motivation
Workshop Operations Process Standards
Step 9:
Washing 'Stage 2': 'Station 5' (Top wash)
• Pre-wash vehicle, apply soap, wash vehicle exterior, remove excess water from body & Responsibility
glass, blow compressed air to dry vehicle exterior etc. • Washing Person
Step 10:
Dry washing
Responsibility
• Final washing of the vehicle can be done by using dry wash material.
• Washing Person
Step 11:
Washing 'Stage 2': 'Station 6' (Engine room cleaning)
Responsibility
• Clean the engine room, grease of latch & clean under bonnet area etc.
• Washing Person
Step 12:
Washing 'Stage 2': 'Station 7' (Vehicle exterior cleaning)
• Final body mopping, clean roof using step stool, clean running board, polish front & Responsibility
rear bumper, grill, etc. • Washing Person
Step 13:
Washing 'Stage 2': 'Station 8' (Vehicle interior cleaning)
• Clean sun visors, roof lamp, A/C louvers, seat slide mechanism, beading area etc., apply Responsibility
polish to instrument panel, door moldings & trims etc. Vacuum interior in an Omni
vehicle the battery area should be cleaned etc. • Washing Person
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
Tracking for Right Availability Inspection and of Post- Customer Safety
166 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
Step 14:
Washing 'Stage 2': 'Station 9' (Glass cleaning)
• Clean windshield from inside & outside, clean outer rear view mirrors, clean all door Responsibility
glasses & glass edges etc. • Washing Person
Step 15:
Washing 'Stage 2': 'Station 10' (Vehicle delivery
and inspection)
• Check vehicle & do a final exterior clean, place paper mats, spray air freshener inside Responsibility
cabin & A/C vents etc. • Washing Supervisor
Step 16:
Washing audit of ready vehicle
• On completion of Stage 2 cleaning, inspect the vehicle using a washing quality audit Responsibility
checklist (Refer Checklist as per Annexure SAS 15/A2, Page 170). • Washing Supervisor
Step 17:
Vehicle entry in VTS/washing control register for
washing completion
• Enter washing/completion in VTS and record in the washing control register Responsibility
after inspection. • Washing Supervisor
Step 18:
Handover the vehicle to SA
• Park the vehicle in the ready vehicle parking area post Stage 2 cleaning & checking Responsibility
• Inform the SA of the vehicle readiness. • Washing Supervisor
Workshop Transportation Maruti On- Maruti Mobile Faster Vehicle Service Facilities Manpower
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for Customer Workshop and Two-tech Bay and Delight Development &
Motivation
Workshop Operations Process Standards
Step 19:
Monitoring the washing quality feedback
• Complete washing process to be divided in 10 Stations (Refer Washing Flowchart as per Responsibility
Annexure SAS 15/A3, Page 171).
• Monitor the availability of washing manpower as per requirement on the washing stations
through allocation board (Refer Board as per Annexure SAS 15/A4, Page 176).
• Washing quality feedback captured from the customer through PSF and feedback card • Washing Supervisor
should be displayed in a white board in the washing area (Refer Washing Quality
Board as per Annexure SAS 15/A5, Page 177).
• Discuss feedback with the washing team on daily basis.
• Guidelines which impact washing quality:
» Use approved washing material to ensure good quality of vehicle washing and cleaning. • Works Manager
» Use automatic car washer for underbody and top wash to improve washing process.
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
Tracking for Right Availability Inspection and of Post- Customer Safety
168 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Review
Washing Control Register
Workshop
Performance
Washing Supervisor Name: ............................................................................................... Total Washing Staff on the Day .................................... Date: ................................................
SAS 15/A1
& Loaner
Engine Loose Vehicle Vehicle
Glass and
for Customer
Air Blow Underbody
Vehicle Facility
Transportation
Vehicle Promised Time-in Room Time-out Time-in Items Exterior Interior
Polish Time-out
S. No. Model Station Station
Registration No. Time (Enter Station (Enter (Enter Station Station Station
Station (Enter
Time) (Put '' Tick Mark on Completion Time) Time) (Put ‘’ Tick Mark on Completion of Time)
of Work at Station) Work at Station)
(MOS)
1.
Maruti On-
road Service
2.
3.
4.
(MMS)
Support
Workshop
5.
Maruti Mobile
6.
7.
Washing Control Register
8.
9.
Faster Vehicle
Express Service
Service Through
10.
12.
13.
and Delight
Convenience
for Customer
14.
Service Facilities
15.
16.
17.
Motivation
Manpower
Requirement,
18.
Development &
19.
Roles Responsibilities,
20.
Total number of vehicles washed: ...................................................................................... Number of vehicles washed per person: ...............................................................
Workshop Operations Process Standards
169
Workshop Operations Process Standards
Front Grill Bumper Fender Lining Dash Board Carpet Area below Front Seat Rear Lamp Cover Wheel Cover
Side View Mirror Door Weather Strip Speedometer Pedal Area Dickey Weather Strip Wheel Arches
Sliding Rails Door Hinges Blower Vent Seat Rails Dickey Area Engine Compartment
Running Board Front Door Trim Pockets Glove Box Rear View mirror Stepney Under Bonnet Area
Fuel Lid Rear Door Trim Pockets Cup Holder Carpet Area Under Area Dickey Door Jelly On Battery Terminals
Rear Bumper Light Door Corner Hand Brake Seat Belt Grease on Latches Rear Door Hinge
1.
2.
3.
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
Tracking for Right Availability Inspection and of Post- Customer Safety
170 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
Workshop Transportation Maruti On- Maruti Mobile Faster Vehicle Service Facilities Manpower
Performance & Loaner road Service Support Service Through for Customer Requirement,
Review Vehicle Facility (MOS) (MMS) Express Service Convenience Roles Responsibilities, 171
for Customer Workshop and Two-tech Bay and Delight Development &
Motivation
Workshop Operations Process Standards
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
Tracking for Right Availability Inspection and of Post- Customer Safety
172 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
Workshop Transportation Maruti On- Maruti Mobile Faster Vehicle Service Facilities Manpower
Performance & Loaner road Service Support Service Through for Customer Requirement,
Review Vehicle Facility (MOS) (MMS) Express Service Convenience Roles Responsibilities, 173
for Customer Workshop and Two-tech Bay and Delight Development &
Motivation
Workshop Operations Process Standards
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
Tracking for Right Availability Inspection and of Post- Customer Safety
174 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
Workshop Transportation Maruti On- Maruti Mobile Faster Vehicle Service Facilities Manpower
Performance & Loaner road Service Support Service Through for Customer Requirement,
Review Vehicle Facility (MOS) (MMS) Express Service Convenience Roles Responsibilities, 175
for Customer Workshop and Two-tech Bay and Delight Development &
Motivation
Workshop Operations Process Standards
Date:
Station - 1
Air Blow
Station - 2
Under Chassis and Engine Washing
Station - 3
Engine Room Drying and Floor Mats Cleaning
Station - 4
Spare Wheel and Rear Door Cleaning
Station - 5
Top Wash
Station - 6
Final Engine Room Cleaning
Station - 7
Mopping Exterior Cleaning
Station - 8
Mopping Interior Cleaning
Station - 9
Glass Cleaning
Station - 10
Final Inspection
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
Tracking for Right Availability Inspection and of Post- Customer Safety
176 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
Cumulative
Week-4
Week-2
Week-1
Last Month
Exterior Cleaning
Interior Cleaning
Best Performers
Parameters
Station
Name
Date:
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Motivation
SAS 16
SAS 16
Effectiveness of Post-
Service Follow-up
Objective
• To identify dissatisfied customer and
ensure resolution of the complaints
• To analyse areas of improvement based
on customer feedback
• To monitor PSF trend & efficiency of
CCEs on daily basis
Workshop Operations Process Standards
Step 1:
Post-service follow-up with the customer
• Generate list from the DMS and conduct post-service follow-up with the customer as Responsibility
per the following frequency:
» 3rd Day of the service by the Service Advisor.
» 6th Day of the service by the Customer Care Executive.
» 30th Day of the service by the Customer Care Executive. • Customer Care
• Follow the 'Talking Points' to capture customer feedback based on his service experience Executive
(Refer SAS 9, Page 109).
• PSF can be done live on DMS and customer feedback punched in DMS (Refer Complete
PSF Process Updation in DMS as per Annexure SAS 16/A1, Page 182).
Note: During current PSF, CCE must know the customer feedback in pervious PSF round (advisable to do all the PSF rounds on single PSF sheet).
Step 2:
Identify dissatisfied customer during PSF
Step 3:
Transfer the dissatisfied customer details to dissatisfied register
• If the customer is found dissatisfied, transfer the customer details into Dissatisfied Responsibility
Customer Complaints Register (Refer Register as per Annexure SAS 16/A2,
Page 187).
• Take appointment with the customer to take action on his/her concerns by arranging
workshop visit/home visit. • Customer Care
• Send apology letter/e-mail to the customer. Executive
• Follow-up with the customer post attending his/her concerns & update in the
dissatisfied complaint register.
Step 4:
PSF analysis report
• Track the trend of PSF customer contact percentage and satisfaction percentage through Responsibility
Daily PSF Analysis Report (Refer Report as per Annexure SAS 16/A3, Page 188).
• Prepare Post-Service Follow-up (PSF) Daily Report and Monthly Report (Refer Reports as
per Annexure SAS 16/A4 & Annexure SAS 16/A5, Pages 189 & 190 respectively). • Customer Care
• Summarise Service Advisor-wise number of complaints generated through PSF every Manager
month and share it with the Works Manager.
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
Tracking for Right Availability Inspection and of Post- Customer Safety
180 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
Step 5:
Monitor the non-contactable customer in PSF
• Generate list of non-contactable customers (arrange home visit to know customer Responsibility
satisfaction for non-contactable customer).
• Share details with Service Advisors and Works Manager for improvement. • Customer Care
• Monitor the %age of non-contactable customer during PSF. Manager
• Counsel Service Advisors to capture correct customer contact details.
Step 6:
Daily management board
• Place Daily Management Board - PSF Status near the morning meeting area for Responsibility
discussion (Refer Board as per Annexure SAS 16/A6, Page 191). • Customer Care
• Update the board on daily basis. Manager
Step 7:
Ensure quality of PSF calling
• Calibrate PSF for every CCE to ensure quality PSF (100 calls per month). Responsibility
• Use call monitoring software for recording the customer’s voice during follow-up. This
recording can be used for training of CCEs and for improvement of PSF & quality.
• Monitor the CCE efficiency and takes actions for improvement to ensure quality of PSF
calling in the workshop. • Customer Care
• Auto dialing system should be implemented to monitor CCE efficiency and enhance Manager
overall customer contact system. (Refer Service Circular D-48/2014 for "Auto Call
Management System").
Note: Prior permission with the customer must be taken for recording customer voice.
Workshop Transportation Maruti On- Maruti Mobile Faster Vehicle Service Facilities Manpower
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for Customer Workshop and Two-tech Bay and Delight Development &
Motivation
Workshop Operations Process Standards
• Workshop generates the PSF list from DMS for Customer Follow-up DMS Link: Common Reports Follow-up Check List/Status.
• Enter service date/customer category/service type/workshop location etc. for list generation.
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
Tracking for Right Availability Inspection and of Post- Customer Safety
182 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
• PSF list is generated in PDF format with vehicle & customer details and no. of questions to be checked from customer.
• Contact customer based on service details provided in the PSF list (Refer Talking Points as per SAS 9, Page 109).
• Open customer response in updation screen (DMS Link Common Transaction Customer Relationship
Management (CRM) Online/Offline/Centralize).
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Workshop Operations Process Standards
• Clicking on follow-up details screen will open for updating the follow-up details against each question checked from customer.
• Customer response/PSF status is updated based on customer satisfaction status.
• Service booking can also be updated on same screen, in case customer has agreed to visit the workshop.
• Select the question & press “CTRL + L” to generate list of response option.
• Select the response based on customer follow-up, i.e satisfied, dissatisfied, etc.
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
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Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
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Workshop Operations Process Standards
• Generate list of dissatisfied customers based on PSF date/customer category/PSF status etc.
• Generate list of dissatisfied customers with details of customer/vehicle & negative response received.
• Workshop enter the PSF complaints manually in CCMS under workshop “WS” category of complaint.
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
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186 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Dissatisfied Customer Complaints Status Register (PSF/Feedback Card/Telephonic Survey)
Review
Workshop
Customer Details Vehicle Details Action Taken D2S Analysis Repeat Follow-ups
Performance
Problem/Defects Complaints
S. No. Service Details Mentioned by the Action Taken Resolved st
Customer Reasons for 1 PSF 2nd PSF 3rd PSF 4th PSF
Phone No./ Veh. Model/ Customer Appointment Attended to Rectify the Details
Name & Date Generation of SA (3rd CCM MSIL TSM CCE (30th
Contact No. Regn. No. (Dates) on Problems/
SAS 16/A2
& Loaner
S.A. Days: Status
for Customer
Vehicle Facility
Transportation
Follow-up: T.A. Rating
Tech. Old: Signature
P&D
Problem
MMS
(MOS)
Service: Group New: By: HV/W/E Date
Maruti On-
road Service
S.A. Days: Status
Follow-up: T.A. Rating
Tech. Old: Signature
P&D
Problem
(MMS)
MMS
Support
Workshop
Service: Group New: By: HV/W/E Date
Maruti Mobile
S.A. Days: Status
Follow-up: T.A. Rating
Tech. Old: Signature
P&D
Problem
MMS
Faster Vehicle
Service: Group New: By: HV/W/E Date
Express Service
Service Through
S.A. Days: Status
and Delight
Service: Group New: By: HV/W/E Date
Convenience
for Customer
Service Facilities
S.A. Days: Status
Follow-up: T.A. Rating
Tech. Old: Signature
P&D
Problem
MMS
Dissatisfied Customer Complaints Status Register
Motivation
Manpower
Requirement,
Signature of Customer Care Manager: Signature of Works Manager.
Development &
*S.A. - Service Advisor, T.A. - Technical Advisor, Tech - Technician, P&D - Pickup & Drop, MMS - Maruti Mobile Workshop, HV - Home Visit, W - Workshop, E - Education
Roles Responsibilities,
*Reason for generation of complaints:
1. All demanded repairs not completed
2. Work not done right first time
3. Improper explanation of jobs done and repairs charges
4. Delay in delivery
Workshop Operations Process Standards
187
6. Others
Workshop Operations Process Standards
Performance
Nos.
SA
Problems
New
Reasons for Customer Dissatisfaction in the Month
of Work
Quality
Done
Repairs not
Demanded
Completed
Explanation of
Work Done &
Charges
Daily PSF Analysis Report
Delivery
Delay in
Attended Pending Washing
Quality
Dissatisfied
%
Nos.
%
Satisfied
Customers Nos.
Total
Month:
Date
Total
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
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188 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Review
Post-Service Follow-up Daily Report
Workshop
Performance
Month: .......................................
Name of the
SAS 16/A4
Date of PSF
Service Advisor/
& Loaner
Customer
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Cumulative
Care Executive:
for Customer
Vehicle Facility
Transportation
No. of
A. customers due
for follow-up
(MOS)
No. of
Maruti On-
B. customers
road Service
contacted
% Of
customers
C.
contacted
(MMS)
Support
(=B x 100/A)
Workshop
No. of
Maruti Mobile
D. customers
satisfied
% Of
customers
E.
satisfied
Faster Vehicle
Express Service
(=D x 100/C)
Service Through
No. of
customers
and Delight
Convenience
for Customer
phone
Service Facilities
G.
number not
available or
does not exist
No. of
Motivation
Manpower
customers not
H.
Requirement,
contactable/
Development &
busy
Roles Responsibilities,
Signature of Service Advisor/CCE Signature of CCM/WM
Workshop Operations Process Standards
189
190
Post-Service Follow-up Monthly Report
Vehicle
Report for the month of .............................................................. Year ................................
Delivery at
Tracking for
SAS 16/A5
Promised Time
Description Total Customers A+ Customers All Customers
Right
A. Total number of customers
First Time
Workshop Operations Process Standards
repairs
Availability
Spare Parts
for Service/
D. No. of customers satisfied
Final
Inspection
F. No. of customers dissatisfied (= B - D)
and
Washing
Cleaning
% Of dissatisfied customers converted to satisfied (= G x
H.
100/F)
Service
of Post-
J. % Of dissatisfied customers pending to attend (= I x 100/F)
Follow-up
Post-Service Follow-up Monthly Report
Effectiveness
Customer
Capturing
and taking
Countermeasures
Feedback, Analysis
5S &
Safety
Signature of Service Advisor/CCE: Signature of CCM / WM:
Workshop Operations Process Standards
Fairness of charges
Delay in delivery
Washing quality
Others
Note: Date is for previous working day except where mentioned as monthly.
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SAS 17
Capturing Customer
SAS 17
Feedback, Analysis and
taking Countermeasures
Objective
• To ensure proper analysis of customer
feedback through feedback cards &
telephonic survey based on his/her
service experience
• To ensure proper identification of
weak areas and countermeasure
implementation for improvement
• Feedback sent by the customer is
authentic and un-biased without
any influence
Workshop Operations Process Standards
Step 1:
Customer feedback
• At the dealership capture customer feedback through the following sources: Responsibility
» Internal CSI feedback card (34 points) received from customer.
» PSF done with the customer.
» Instant feedback at interactive feedback corner.
• MSIL • Customer Care
» Feedback card sent by MSIL. Manager
» Telephonic survey conducted by MSIL.
• Provide internal feedback card to all customer during vehicle delivery or send feedback
card through e-mail (in case customer e-mail address is available in DMS).
Step 2:
Scrutinize the customer feedback responses
Step 3:
Ensure authentic & unbiased feedback is captured from the customer
• Monitor wrong & incomplete contact nos. captured in DMS on monthly basis. Responsibility
• Checking of the customer e-mail address punched in DMS for the last month,
on random basis.
• Share the wrong customer details punched in DMS with Works Manager and Service
Advisor on weekly basis. • Customer Care
• Send report of wrong/incomplete customer contact details & internal CSI feedback cards Manager
to MSIL, every month.
• Ensure that all the CSI cards (34 points) with rating 10 are verified by calling up the
customer. After verifications, feedback cards must be entered in DMS.
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Countermeasures
Workshop Operations Process Standards
Step 4:
Take actions to resolve customer concerns
• Enter all the negative responses (Dealer, MSIL feedback card and telephonic survey) in Responsibility
CCMS and dissatisfied customer register (Refer Register as per Annexure
SAS 16/A2, Page 187).
• Take actions to resolve customer concerns
• Complete document has to be prepared for attending the dissatisfied customers,
as per the following:
» Copy of negative card/e-mail/letter
» Acknowledgement/Apology letter
» Job card copy/home visit copy • Customer Care
» Customer satisfaction letter Manager
» Vehicle history
» Customer Complaint Closing Report (CCCR)
» Analysis and countermeasure sheet (Refer the Sheet as per Annexure
SAS 17/A1, Page 196).
• PSF (4 times) has to be done with the customer after attending the vehicle to ensure
customer satisfaction
Step 5:
Analyse customer voice & take corrective countermeasures
• Feedback responses from telephonic survey must be reviewed by CEO/General Manager. Responsibility
• Share customer voice recording captured through telephonic survey with the concerned
team members (WM, SA, TA, FC) for improvement in their work areas. • General Manager
• Based on the customer voice in feedback cards & telephonic survey, analyse and identify • Customer Care
major concerns/weak areas. Manager
• Plan countermeasures for the weak areas identified & measure effectiveness using
Countermeasures Implementation Monitoring Sheet (CIMS) (Refer CIMS as per
Annexure SAS 12/A3, Page 145). • General Manager/
• Implement countermeasures with target timelines and verify action taken Works Manager
(Refer Weak Areas Identification & Countermeasure Report as per Annuxure
SAS 17/A2, Page 197).
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Workshop Operations Process Standards
Customer Name:
Model:
Service Date:
Service Advisor:
PSF Status:
Instant Feedback Card Status:
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
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Promised Time repairs Follow-up and taking
Countermeasures
Review
Weak Areas Identification & Countermeasure Report
Workshop
Performance
Customer feedback source (PSF/Feedback card/Telephonic survey) Date:
Countermeasures* Date of Verification of Action
SAS 17/A2
& Loaner
1
for Customer
Vehicle Facility
Transportation
2
3
4
(MOS)
Maruti On-
5
road Service
6
7
(MMS)
8
Support
Workshop
9
Maruti Mobile
10
11
12
Faster Vehicle
Express Service
13
Service Through
and Delight
Convenience
for Customer
17
Service Facilities
18
19
20
Motivation
Manpower
Requirement,
Development &
Weak Areas Identification & Countermeasure Report
Roles Responsibilities,
Customer Care Manager Works Manager General Manager
*Countermeasures effectiveness should be monitored through CIMS (Refer Sheet as per Annexure 12/A3, Page 145).
Workshop Operations Process Standards
197
SAS 18
5S & Safety
SAS 18
Objective
• To provide a clean, organised & safe
environment and working condition
in the workshop
Workshop Operations Process Standards
Step 1:
Maintain 5S in the workshop
Step 2:
Depute 5S Coordinators for specific work areas
Step 3:
5S Campaign in the workshop
• Organise a 5S campaign in the workshop at least once in a month (Refer 5S Campaign Responsibility
Sheet as per Annexure SAS 18/A2, Page 204).
• Ensure that Coordinator checks the assigned workplaces in the workshop.
• Take corrective actions on the findings of 5S campaign to ensure proper implementation • Works Manager
of 5S at the workshop.
Step 4:
Implement safety standards & procedures in
the workshop
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Workshop Operations Process Standards
Step 5:
Equipment maintenance & calibration
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Workshop Operations Process Standards
Description of 5S
1. Seiri
Seiri (Shifting)
Seiri deals with sorting of the contents at the workshop, and removes all items that are not needed. Separate required objects
from those not required,
The procedure for Seiri is as follows:
and dispose of the
• Classify the tools, equipments and other material in the workshop into necessary and unnecessary items. unnecessary ones.
• Discard the unnecessary items. Following are ways to discard the unnecessary items:
» Dispose off the items that are useless for any purpose.
» Sell the unnecessary items to other company.
» Return the items to supply company.
» Lend items to other company.
• For the necessary items, decide where to use, how many to be used.
• Assign a Coordinator in the workshop to ensure Seiri application.
Under mentioned are a few tips to maintain Seiri at workshop, in accordance to the frequency of usage of items in the workshop:
2. Seiton
Seiton refers to “a place for everything, and everything in its place” to enable easy access to needed items. Seiton is a way to eliminate
search. The procedure for Seiton is:
• Place necessary items sorted after Seiri at proper position
• Make easy to read notices of the name and no. of items placed at the location so that everyone can understand the items placed
at that location thereby avoiding the time wastage due to search by other persons also.
• Follow the under mentioned 4Ds to maintain Seiton:
» Definite parts Seiton (Sorting)
Keep required objects
» Definite location where they can be used
» Definite volume/quantity immediately.
» Definite display
• Assign a Coordinator in the workshop to ensure Seiton application.
• Under mentioned are a few tips to maintain Seiton at workshop:
» First in first out
» Identification through colour coding
» Visible control
» Stripes on files
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Countermeasures
Workshop Operations Process Standards
3. Seiso
Seiso (Sweeping and
Seiso refers to systematic cleaning or the need to keep the workplace clean as well as neat. The cleaning)
procedure for Seiso is: Clean by disposing of
trash and unnecessary
• At the end of each shift workshop staff should clean up their workplace everyday. objects
• Everything should be restored at its place.
• This will help the workshop staff to understand the condition of their workplace and also builds
up confidence that all the items are at proper place.
• Under mentioned are a few tips to maintain Seiso at workshop:
» Make everybody responsible for maintaining his/her workplace.
» Maintaining cleanliness should be a part of the daily work - not an occasional activity
initiated when things get too dirty.
4. Seiketsu
Seiketsu refers to standardised work practices or operating in a consistent and standardised Seiketsu
(Spic and span)
fashion. The procedure for Seiketsu is:
Maintain a spic and span
• Properly maintain the above 3S’s in the workshop. condition by sifting, sorting,
sweeping and cleaning
• Everyone should be aware of his/her responsibilities to keep above 3S’s.
• Standardisation is the result that exists when the above 3S’s are properly maintained.
• The place degenerates very quickly if we do not standardise the processes.
• Under mentioned are a few tips to maintain Seiketsu at workshop:
» Make standards and rules in the workshop that everyone accepts and recognises.
» Seiri and Seiton should be done frequently in the workshop.
» Seiso with few frequency is of no use so maintain the frequency of Seiso.
» Seiri, Seiso and Seiketsu should be implemented completely.
5. Shitsuke
Shitsuke refers to maintaining and reviewing standards at the workshop. The procedure for Shitsuke
(Self-discipline)
Shitsuke is:
Create an environment and
• Once the above mentioned 4S’s are established they become the new way to operate atmosphere where spic and
span is a habit.
the workshop.
• Maintain the focus on this new way of operating the workshop and do not allow a gradual
decline back to the old ways of operations.
• If an issue arises such as a suggested improvement, a new way of working, a new tool or a new
output requirement, then a review of the above mentioned 4S’s is appropriate.
• The rules which are difficult to be followed by the senior staff members in workshop will not be
able to be kept by the other workshop staff also, so the senior staff members in the workshop
should follow the rules first and then it should be expected to be followed by the other
workshop staff.
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Workshop Operations Process Standards
5S Campaign Sheet
Customer lounge
Customer lounge Driver lounge Canteen Wash rooms
and cafeteria
Oil change/
Shop floor area Engine room Technicians room Spare parts
storage area
Utilities functioning
properly in the area
Neatly dressed
manpower in uniform
Proper maintenance
of the records
Overall ambience
of the area
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Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
Safety Check-sheet
Service Workshop
Date:
Observations/
S. No. Parameters Status (Y/N)
Remarks
1 Fire & safety approvals obtained from competent authorities
2 Electrical wiring is not hanging loose & is concealed
3 Oil/Lubes, waste clothes are not stored near electric control panel
Fire extinguishers are placed in the workshop & spare parts room. Easy accessibility to the
4
fire extinguishers when required
Fire extinguishers are checked & certified by the authorised agency as per the applicable
5
frequency
6 Training for usage of fire extinguisher is given to the users/staff
7 Trained fire & safety volunteers are available (Mention name of the Coordinator)
8 Clear path is available for movement of fire tanker
9 Condition of electrical boards/switches in the workshop
10 Condition of the wiring, plugs & sockets of all the equipments/machines in the workshop
11 Use of safety helmets by the Technicians working in post lift
12 Safety shoes are available & are put on by all the Technicians & concerned staff
13 Gum boots are available & used by washing staff & top wash area
14 Hand gloves are used by the Technicians while servicing the car
15 Oil drain trolleys are used to collect & dispose the waste oil to avoid the spillage
Working bays are regularly cleaned with cleaning agent to keep the area free from
16
any oil spillage
Inspection pits are not left open & are covered after the usage. Safety iron angles installed
17
on pits to avoid vehicle rolling in the pits
Usage of special tools is done as per the requirement to avoid injury/damage to the
18
workshop staff/vehicle
19 Safety certificates are available for the 2 post lifts/car lifts
20 Car lift is available (mention number of lifts, if yes)
21 Display of information regarding no person should use the lift during vehicle transfer
22 License for operating lift as per statutory requirements is available (check renewal dates)
23 Lift opens at single/both sides
24 Availability of double doors at the exit of car lifts (One on floor & other in lift)
25 Emergency alarm and fire extinguisher are available in the lift
26 Healthy environment with good air circulation near battery charging area
27 Lift help line number is displayed
28 All the emergency numbers are displayed in the workshop/front office
29 First aid kit is available in the workshop
30 Fire protection spray nozzles are all in good working condition
31 Separate storage area for inflammable consumables likes diesel/petrol/LPG/CNG etc.
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Workshop Operations Process Standards
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Promised Time repairs Follow-up and taking
Countermeasures
Workshop Operations Process Standards
• Fully understand the operational principles, characteristics, safety guidelines and correct usage methods of equipment used
in workshop
• Before starting work check the service manual for procedures, precautions, and operation guidelines
• Wear the correct work clothes, work cap, helmets (while working under vehicle), safety shoes, protective glasses, mask
(during paint operation) during working
• Do not leave your collar or cuffs open, and do not roll up your sleeves
• Do not wear watch, metal belt and other accessories which may damage vehicle paint
• Be cautious while working with hot parts and rotating pulleys & belts
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Workshop Operations Process Standards
• Remove (–ve) terminal of battery while removal of battery or working on vehicle. Turn off the ignition switch to prevent
any sudden movement in radiator fans.
• Be careful while handling radiator caps, fuel lines etc. to avoid any damage due to high pressure spray of coolant or fuel
• Do not leave parts or tools, used glove, shop cloth etc. in the engine compartment
• Know your surroundings when you working with other people. There is a danger that they will not notice your movements
and an accident may occur. Before performing actions such as starting the engine or operating a lift, be sure to call out to
other people
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
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208 Delivery at for Service/ Cleaning Service Feedback, Analysis
Promised Time repairs Follow-up and taking
Countermeasures
Review
Monthly Calibration Record Register
Workshop
Performance
Calibration/Accuracy Check Standard Calibration/Check Result Name of
Accuracy
SAS 18/A5
Equipment Check/
Equipment Result Checked Approved Date of Next Due
Equipment Checking Method/ Remarks (Details of Used for Calibration
& Loaner
S. No. Control (OK/Not By By Checking Date
Name Calibration Results Repair/Adjustment) Calibration Performing
Number OK)
for Customer
Person/
Vehicle Facility
Transportation
Company
(MOS)
Maruti On-
road Service
(MMS)
Support
Workshop
Maruti Mobile
Faster Vehicle
Express Service
Service Through
and Delight
Convenience
for Customer
Service Facilities
Motivation
Manpower
Requirement,
Development &
Roles Responsibilities,
Signature of Maintenance In-charge Signature of WM
Workshop Operations Process Standards
209
210
Monthly Maintenance Record Register
Maintenance Checks
Vehicle
Name of
Maintenance Checklist followed Checked Date of Next Due
Delivery at
Maintenance
Tracking for
Equipment Remarks (Details of by Maintenance Date
SAS 18/A6
Promised Time
Control Number Repair/Adjustment)
Daily, Weekly, Monthly Checklist)
Right
First Time
Workshop Operations Process Standards
repairs
Availability
Spare Parts
for Service/
Final
and Inspection
Washing
Cleaning
Service
of Post-
Follow-up
Monthly Maintenance Record Register
Effectiveness
Customer
Capturing
and taking
Countermeasures
Feedback, Analysis
5S &
Safety
Signature of Maintenance In-charge Signature of WM
Review
Annual Calibration Plan for Workshop Tools/Equipments
Workshop
Performance
Equipment Name and Frequency Year: 2014-2015
Calibration
Control Make of the of Months Remarks
SAS 18/A7
Agency
Number Equipment Calibration
Apr May June July Aug Sept Oct Nov Dec Jan Feb Mar
& Loaner
for Customer
Vehicle Facility
Transportation
(MOS)
Maruti On-
road Service
(MMS)
Support
Workshop
Maruti Mobile
Faster Vehicle
Express Service
Service Through
Motivation
Manpower
Requirement,
Development &
Roles Responsibilities,
1. Put a circle in the calibration month's column
Annual Calibration Plan for Workshop Tools/Equipments
211
212
Tools & Equipments Monitoring Sheet
Vehicle
Required Remarks (on usage/ Remarks (On Usage/
S. Name of Tools and S. Name of Tools Required as
Delivery at
as per Availability brake down/specific Availability Brake Down/Specific
Tracking for
No. Equipments No and Equipments per norms
SAS 18/A8
Promised Time
1 2-Post Lift 16 Battery Tester
Right
2 Car Lift 17 Battery Charger
First Time
3 Air Compressor 18 Spark Plug cleaner
Workshop Operations Process Standards
Car Washer
4 (Automatic if 19 Tyre Changer
available)
repairs
5 CO/HC 4 Gas Analyser 20 Engine Parts Cleaner
Availability
Spare Parts
for Service/
Multi Meter-Digital/
6 Smoke Meter 21
Analogue
Torque Wrench Air Filter Cleaning
Final
7 22
(Mechanical) Equipment
Inspection
Automatic Air
8 SDT 23
Inflator
Tool Trolleys with
9 Wheel Balancer 24
and
All Tools
Washing
Cleaning
Express Service Tool
10 Wheel Aligner 25
Trolley
11 Vacuum Cleaner 26 Head Lamp Aligner
Express Equipment
A/C Recycling
Service
12 (Brake Bleeder/ 27
of Post-
Equipment
Tools & Equipments Monitoring Sheet
Follow-up
Coolant Fresher)
Effectiveness
Oil Management
13 Verniers & Gauges 28
System
Fuel Injector Cleaning Special Tools Kit -
14 29
Machine All Models
Customer
Capturing
and taking
Fuel Pet Equipment Maintenance of
15 30
with Diesel Adapter Tools & Equipments
Countermeasures
Feedback, Analysis
• Condition/usage of tool/equipment:
• Calibration done as per requirement:
• Any breakdown observed (last month):
5S &
Safety
Maintenance In-charge Works Manager
SAS 19
Workshop Performance
Review
SAS 19
Objective
• To review workshop performance
on key parameters and plan
countermeasures for improvement
• To involve the workshop staff for
improvement in the workshop processes
& enhance performance
Workshop Operations Process Standards
Step 1:
Constitute a steering committee in the workshop to review workshop performance
• Constitute a steering committee with the purpose of identifying areas for improvement Responsibility
in the workshop processes that effects the workshop business and customer satisfaction
and take countermeasures. • General Manager
Step 2:
Identify members of the steering committee
Step 3:
Prepare meeting agenda & workshop performance trends
Vehicle First Time Spare Parts Final Washing Effectiveness Capturing 5S &
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Promised Time repairs Follow-up and taking
Countermeasures
Review
Steering Committee Meeting Record
Workshop
Performance
Meeting Date:
Members Present:
SAS 19/A1
& Loaner
S. No. Name Designation S. No. Name Designation
for Customer
1 9
Vehicle Facility
Transportation
2 10
3 11
(MOS)
4 12
Maruti On-
road Service
5 13
6 14
7 15
(MMS)
Support
Workshop
8 16
Maruti Mobile
Minutes of Meeting:
S. No. Areas of Improvement Identified Corrective Action to be taken Responsible Person Target Date
1
Faster Vehicle
2
Express Service
Service Through
and Delight
Convenience
for Customer
Last Meeting Observations:
Service Facilities
S. No. Observations in last meeting Actions taken Date of Action Responsibility
1
2
Motivation
Manpower
Requirement,
3
Development &
Roles Responsibilities,
Customer Care Manager Works Manager/General Manager
Workshop Operations Process Standards
215
SAS 20
Transportation &
Loaner Vehicle Facility
for Customer
SAS 20
Objective
• To provide transportation vehicle
to customers
• To provide an alternate vehicle to the
customer, as per norms, if customer
vehicle is held up at the workshop
Workshop Operations Process Standards
Transportation facility
Norms for transportation vehicle to drop customer to nearby convenient location
Step 1:
Offer customer to avail free transportation facility
Responsibility
• Inform customer about transportation facility during appointment confirmation.
• SMR Executive
• Offer customer to avail transportation facility during job card opening. • Service Advisor
Step 2:
Install display board for customer awareness
• Display availability of transportation facility in front office and vehicle receiving area in Responsibility
the form of board/poster or electronic media like scrollers.
• Ensure branding of transportation vehicle. • Works Manager
Step 3:
Maintain the transportation vehicle
• Ensure good maintenance and performance of the transportation vehicle for the Responsibility
convenience of the customer.
• Ensure transportation vehicle is equipped with facilities like reading material, drinking • Works Manager
water, customer awareness posters, LCD displays etc.
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Workshop Operations Process Standards
Step 4:
Follow the criteria for offering loaner vehicle to the customer
Step 5:
Complete documentation while providing loaner vehicle to customer
• Take a formal request letter and undertaking (terms and conditions of usage of loaner Responsibility
car) duly signed by customer while giving the loaner car (Refer Loaner Car Request
Form as per Annexure SAS 20/A1, Page 220).
• Keep the records of each loaner car, handed over to customers. • Works Manager
• Monitor the usage of every loaner car in the workshop on monthly basis (Refer Free
Loaner Car Provided Register as per Annexure SAS 20/A2, Page 222).
Note: Workshops may further consult their Legal Advisors and make necessary changes required in the undertaking format, in line with the
local rules and regulations.
Step 6:
Maintenance of the loaner vehicle provided to the customer
• Take care of the following important points while handing over the vehicle to customer: Responsibility
» Vehicle must be in a good running condition and well maintained.
» Provide all required documents to customer with the loaner vehicle.
» Audit each loaner vehicle every month for maintenance, cleanliness and smooth • Works Manager
operations (Refer Loaner Vehicle Audit Check-sheet as per Annexure SAS 20/A3,
Page 223).
Step 7:
Availability of loaner vehicles
• Ensure availability of loaner vehicles required for the workshop as per the norms Responsibility
(Refer Free Loaner Car Required as per Annexure SAS 20/A4, Page 224). • Works Manager
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Motivation
Workshop Operations Process Standards
Subject: Request for loaner car in place of my car given for service/repairs at your
workshop.
Front Page
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Workshop Operations Process Standards
Back Page
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222
Free Loaner Car Provided Register
Vehicle
Date:
Delivery at
Tracking for
SAS 20/A2
Promised Time
No. of Days
Customer Vehicle Reason for
Customer Loaner Car Vehicle Vehicle Kept Signature of
S. No. Contact No. Vehicle Returned Providing
Name No. Provided Date with the GM / WM
Right
Regn. No. Date Loaner Car
Customer
First Time
Workshop Operations Process Standards
repairs
Availability
Spare Parts
for Service/
Final
and Inspection
Washing
Cleaning
Free Loaner Car Provided Register
Service
of Post-
Follow-up
Effectiveness
S. No. Loaner Car Regn. No. No. of Days Vehicle Kept with the Customer % Utilisation
Customer
Capturing
and taking
Countermeasures
Feedback, Analysis
5S &
Safety
Total
Workshop Operations Process Standards
Kms Covered:
Check last maintenance done as per schedule check operation of the vehicle
1. Clutch Operations
2. Brake Operations
5. Lights Operations
6. AC Functioning
1. Exteriors
2. Interiors
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Workshop Operations Process Standards
*Workshop with average monthly load < 500 can maintain any MSIL vehicle for loaner facility
Category Definition: Category of cities is based on yearly sales volume of (mid size+premium) segment i.e. (Swift+Swift Dzire+SX4)
A-Category: Sales volume > 500
B-Category: Sales volume between 200 ~ 500
C-Category: Sales volume < 200
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SAS 21
Objective
SAS 21
• To provide the required assistance to
customer for breakdown vehicle through
Maruti On-road Service (MOS)
Workshop Operations Process Standards
Step 1:
Provide emergency breakdown assistance to
our customers
• In case of vehicle breakdown, workshop must provide on-road service for repair of Responsibility
vehicles through Maruti On-road Service (MOS).
• MOS vehicle should be available in the workshops.
• MOS team should carry the following items on a visit to attend a breakdown vehicle:
» All necessary tools and equipments as per Circular No. D-07/2004, apart from vehicle
and manpower.
» Required stationary like MOS log book/job slip/feedback card, etc. • General Manager/
» First aid kit Works Manager
» Contact nos. of local crane services, taxi providers
• Install GPS/GPRS based vehicle tracking system in MOS vehicle, for better monitoring of
MOS operations and reduce the cost of operation. (Refer Circular No. D-41/2008 dated
22.12.2008 for details on GPS/GPRS).
Step 2:
Methodology
• In case of breakdown, customer calls MSIL's toll free number 1800 102 1800 Responsibility
• Call centre transfer customer location details, vehicle details and breakdown to
the workshop. • MSIL Call Centre
Step 3:
Provide proper response to the customer
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Workshop Operations Process Standards
Step 4:
Maintain records of vehicles attended through MOS
• Keep record of customers attended on MOS calls (Refer MOS Tracking Register as Responsibility
per Annexure SAS 21/A3, Page 230).
• Open job slip while attending the breakdown on site and later on enter in DMS.
(Refer MOS Job Slip as per Annexure SAS 21/A4, Page 231).
• Take feedback from customers attended through MOS as per feedback card • MOS Technician
(Refer Feedback Card as per Annexure SAS 21/A5, Page 232).
• Share the feedback card with CCM for reference. In case the customer has given low
rating, then resolve customer’s issue.
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Workshop Operations Process Standards
Record the
reason if No Confirmation
1st call escalation to WM/GM Arrange for resolution
unable to received
Follow attend the call No response for 3 calls
the SMS
escalation 2nd call escalation to TSM/ROC
Update the call
matrix if Yes No response for 3 calls centre about the
complaint arrangement
not allocated 3rd call escalation to RSM
in 8 minutes No response for 3 calls
Call other Time to attend
No
nearest MOS < 35 minutes 4th call escalation to ZSH
Technician Call centre to call
No response for 3 calls the Technician as per
the arrangement
Yes 5th call escalation to SR1
Time to attend Yes SMS to MOS Technician Give vehicle and breakdown location details
< 35 minutes
No Confirmation to
customer via SMS Give Technician mobile no. and tentative
Allocate the call to the Dealer reaching time
who has given minimum time
to attend the customer Confirmation call to
customer about contact After 15 minutes since call allocation
by MOS Technician
Update the customer about
the approximate time to
attend him
Technician called No
Call the Technician for reaching status
the customer
No
Resolved Call MOS Technician for resolution
Yes
Take customer feedback and close the case
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Workshop Operations Process Standards
Unable to
As per Call centre
attend
Confirmed MOS flow to record
process reason
No
Repairable on site Arrange to tow the vehicle to workshop
Yes
Repair the vehicle Call to the call centre and inform the status
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230
MOS Tracking Register
Vehicle
MOS Regn. No.: Dealer Name and Location:
Delivery at
Name of MOS Technician (A Shift): Location of MOS:
Tracking for
SAS 21/A3
Promised Time
Date: Shift Timing:
Right
Complaint Details MOS Vehicle
First Time
Allotted by Complaint Payment
For Vehicle Nature of Complaint Within Out of
Workshop Operations Process Standards
repairs
1.
Availability
Spare Parts
for Service/
2.
Final
Inspection
3.
MOS Tracking Register
and
4.
Washing
Cleaning
5.
Service
of Post-
6.
Follow-up
Effectiveness
7.
Customer
Capturing
and taking
8.
Countermeasures
Feedback, Analysis
9.
5S &
Safety
10.
Workshop Operations Process Standards
Date: ........................................
Time: ........................................
Customer Name:
Complaint Description
Reason of Complaint
Action Taken
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Workshop Operations Process Standards
Date:.....................................
Customer Name: ...................................................................... Vehicle Details: ..........................................................................
Address: ................................................................................... Model: ......................................................................................
................................................................................................. Date of Purchase: ......................................................................
................................................................................................. Registration No.: .......................................................................
................................................................................................. Chassis No.: ..............................................................................
Telephone No.: ......................................................................... Engine No.: ...............................................................................
Mobile: .................................................................................... Kms: .........................................................................................
Call Received From:
Workshop: ..................................................................
What time did you call for Maruti On-road Service (MOS): AM/PM
What time MOS person reached you: AM/PM
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SAS 22
Objective
• To provide doorstep service for
customer convenience
• To enhance dealer service capacity and SAS 22
support customer retention
Workshop Operations Process Standards
Maruti Mobile Support (MMS) workshop is a mobile workshop which provides vehicle service/repairs at doorstep
of customer's place or nearby locations, for their convenience. It helps dealers to increase service capacity, improve
business with higher customer retention.
MMS workshop is a Maruti Suzuki Eeco vehicle fitted with tools trolley, generator, compressor, air tank, water tank,
water & air hose reel, spare parts storage rack, wheel balancer, pneumatic gun, spark plug cleaner, hydraulic jack, dry
washing kit, tablet etc. for vehicle service/repairs.
• Scope of work: Free service, minor paid service, minor running repair.
• Manpower: Each MMS is operated by one trained Service Advisor and one trained Technician. In case, a workshop
has 2 or more MMS, then exclusive Marketing Executive and MMS Coordinator are required.
2
9
7
3
8 4
6 5
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Workshop Operations Process Standards
Step 1:
Maruti Mobile Service (MMS) deployment
and utilisation
• Territory mapping to be done for MMS to identify locations for operations Responsibility
(Refer Mapping Sheet as per Annexure as per SAS 22/A1, Page 239).
» Within city
» Outside city
• Within City Operations:
» Identify potential locations as per vehicle park (based on sales/service data).
» Identify localities like group housing societies, corporate office complexes, corporate
housing complexes and individual customers in big localities.
» Make cluster of these localities to reduce the transit time of the MMS.
» Prepare weekly/monthly deployment plan. • Works Manager
• Outside City Operations:
» Identify the potential villages/talukas as potential locations.
» List down these locations as per the vehicle park (based on sales/service data) and
distance from MMS operating workshop.
• Make frequency of visit, as per appointments available in both "Within City" &
"Outside City" operations (Refer MMS Deployment Plan as per Annexure
SAS 22/A2, Page 241).
Step 2:
Inform customer about MMS availability and visit plan
• Display MMS poster/banner & distribute leaflets in showroom and workshop, to ensure Responsibility
customer awareness for the doorstep facility through MMS workshop. • Works Manager
• Inform the customer about service facility through MMS workshop and benefits during
welcome call to new car sales customer.
• Offer service through MMS workshop during 1st service reminder and subsequent
• SMR Executive
service reminders.
• Offer MMS workshop facility to all the lost customers and customers requesting for
pick-up & drop facility.
Step 3:
Generate appointments for MMS service
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Workshop Operations Process Standards
• Fill the appointment register, with 5-6 service appointments on daily basis in the same Responsibility
locality/direction as per the customer’s convenience and also to reduce transit time
(Refer MMS Appointment Register as per Annexure SAS 22/A3, Page 242). • SMR Executive
• Handover the appointment details to the MMS Service Advisor at least one day in advance.
Step 4:
Check readiness of the MMS vehicle one day
in advance
• Receive appointments for the next day from the SMR Executive. Responsibility
• Re-confirm appointment with the customer and note any additional jobs/spares
requirements one day in advance.
• Complete the spares/special tools requirement as per the repairs/jobs of next day • MMS Service
appointments of the MMS workshop. Advisor
• Carry manual job card & bill book.
Note: As good practise, use laptop/tablet for job card opening for customer convenience.
Step 5:
MMS readiness and advance information to customer, on the day of service
• Re-check the MMS vehicle readiness in terms of spare parts and required stationary before Responsibility
leaving the workshop. • MMS Service
• Inform the customer about the time of reaching his/her place 30 minutes in advance. Advisor
Step 6:
Capture customer demanded repairs
• Open job cards in DMS for the vehicles serviced through MMS workshop (in case job Responsibility
cards are opened manually at the location, open job cards at the workshop afterwards)
» Capture all demanded repairs in the tablet or manual job card & mention instructions
for the required repairs.
» Note the inventory, fuel level indication and scratches, if any, on the job card. • MMS Service
» Conduct road test along with the customer, wherever required. Advisor
» Enter any additional jobs required to be done after road test in the job card.
» Prepare the cost estimation of service/repairs, explain and mention on the job card
before taking customer's signatures on the job card.
• Carry out the vehicle service/repairs on the MMS vehicle as per the periodic schedule
• Technician
and customer demanded repairs
Note: Punch job cards in DMS with “MMS” service type.
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Workshop Operations Process Standards
Step 7:
Note additional service requirements for the vehicle
Step 8:
Carry out final inspection of the vehicle
Step 9:
Provide bill for the repairs done
Step 10:
Capture customer feedback after vehicle service
• Take instant feedback from the customer (Refer MMS Feedback Card as per Responsibility
Annexure SAS 22/A4, Page 243). • Service Advisor
• Conduct Post-Service Follow-up of all the service done through MMS (Refer Talking
• CCE
Points as per Annexure SAS 9/A4, Page 115).
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Workshop Operations Process Standards
Step 11:
Prepare MMS workshop performance report
Responsibility
• Prepare daily and monthly MMS performance report (Refer Reports as per Annexure • Works Manager/
SAS 22/A5 & A6, Pages 244 & 245 respectively). Customer Care
Manager
Step 12:
Maintain the MMS Vehicle
• Maintain the upkeep of the MMS vehicle through a monthly check (checking the vehicle Responsibility
operations & performance, tools/equipment operations, maintenance, cleanliness etc.)
» Follow the vehicle periodic maintenances schedule.
» Carry out MMS kit "Engine" maintenance schedule.
» Inspect air and water leakages at reservoir joints and on the hose reels.
» Inspect compressor oil level through indicator. • MMS Service Advisor
» Follow User Manual for wheel balance calibration, whenever required. • Works Manager
» Inspect & tighten nuts/bolts of storage rack, MMS kit base etc. as per requirement.
» Carry out "Spark Plug Cleaner-Sand Replacement", whenever required.
» Contact MMS kit supplier for any service support.
Note: Refer MMS Workshop Process Flow as per SAS 22/A7, Page 246.
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Workshop Operations Process Standards
Cluster D Cluster B
16~
20 s
kms Dealer Main km
Workshop 5~8
Car Park: 640 Vehicles Car Park: 910 Vehicles
s
Cluster A km 9~1
Cluster C
1~4 Car Park: > 3000 Vehicles 5 km
s
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Workshop Operations Process Standards
• Plan “Fixed Day Fixed Location” for the MMS workshop to these centre location as per requirement (at least once in a
month) inform customers of respective clusters regarding MMS workshops visit schedule to the centre locations.
Cluster A: Cluster B:
Village 1,2,3 Village 4,5,6
20~ s
25 km
km 30
Car Parked: s 26~ Car Parked:
450 425
ms 31~
40 k 35 k
Cluster D: 36~ ms Cluster C:
Car Park: >3000
Village 10,11,12 Village 7,8,9
Vehicles
*Above mentioned are only examples of mapping process. Actual territory mapping will depend upon main workshop
location, no. of villages, sales volume, distance of potential locations etc.
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Workshop Operations Process Standards
Month:
Dealership Name: Dealer Code: Place: Region:
MMS Vehicle Registration No.: Days Planned: Locations Planned:
Sr. No. Name Designation Contact No.
1
Dedicated Manpower Details:
2
3
Location Distance From Dealer MSIL
Date Day
Tehsil/Block/Taluka or Society/Colony/Sector Workshop (Kms)
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Workshop Operations Process Standards
(Mention Fresh
Date in case of
Rescheduling)
Appointment
Remarks
Reporting
Actual
Time
Name of
Advisor
Service
Service/
Type of
Repair
Daily MMS Appointment Register
Model
Registration
Number
Location
Contact No.
Customer
Name
S. No.
Appointment
Time
Date:
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Workshop Operations Process Standards
Dear Customer,
Thank you for getting your vehicle serviced through Maruti Mobile Service (MMS) facility.
We would like to know how we performed. Please spare few moments to give us your valuable feedback as it will help us in
improving our services.
2 Friendliness and courtesy shown by the staff during the doorstep service.
Your overall experience of getting your vehicle serviced through Maruti Mobile Support
7
(MMS) facility.
…………………………………………………………………………………….................................................................................
…………………………………………………………………………………...........…......................................................................
Will you prefer for getting your vehicle serviced through MMS facility in future? Yes/No
Name: Date:
E-mail: Birthday:
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Workshop Operations Process Standards
Remarks Revenue
Total
(Rs.)
Lubricant
Sale (Rs.)
Signature:
Name:
Spares
Sales
(Rs.)
Outlet code:
Charges
Labour
FS3/PMS/
(FS1/FS2/
Type of
Service
RR)
MMS – Daily Report
Model
Registration
Dealer Code:
Number
& Contact
Customer
Number
Address
Customer
Name
Location
Month:
Date
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Workshop Operations Process Standards
Revenue
Total
Lubricant
Sale
Spares Sales
Signature:
Name:
Labour
of Vehicles
Attended
Number
MMS – Monthly Summary
Total
Running
Repair
Free Service Paid Service
Outside City
Within City/
(Workshop
City)
Location/
Taluka
Month:
Date
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Workshop Operations Process Standards
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Countermeasures
SAS 23
Faster Vehicle Service
through Express Service
and Two-tech Bay
Objective
• To perform faster service of vehicles for
higher productivity and higher customer
satisfaction SAS 23
Workshop Operations Process Standards
Step 1:
Attend vehicle through Express Service criteria
Step 2:
Providing enablers on the Express Service bay
• Ensure availability of specified tools and equipments at every Express Service bay Responsibility
(Refer the Sheet as per Annexure SAS 23/A1, Page 249).
• Team of two Technicians shall service/repair the vehicle on every Express Service bay
with a clear communication among themselves for their roles and responsibilities • Works Manager
(Refer Express Service Process Flow as per Annexure SAS 23/A2, Page 250).
• Identify Express Service vehicles in the workshop for priority and visual identification.
Step 3:
Two-tech bay
• Activate two-tech bays in the workshop with a criteria of servicing vehicles requiring Responsibility
periodic maintenance jobs more than 20,000 kms.
• Service vehicles which require major repairs. • Works Manager
Note: For details on the Express Service Procedure, kindly refer the Service Circular No. D-33/2010.
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Workshop Operations Process Standards
Number of Air
1 Number of Lifts 1 Lift per Bay 7 2 per Bay
Blow Gun
Number of
Number of Air
2 Express Service 2 Trollies per Bay 8 2 per Bay
Rachets
Trollies
Availability of the
Number of Air
6 2 per Bay 12 Oil Management As per Requirement –
Impact Wrenches
System
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Workshop Operations Process Standards
Recommended sequence of vehicle lifting and repair flow process for Express Service to achieve maximum
efficiency and Technician synchronisation.
Details of vehicle components involving repair/adjustment/tightening etc. under different vehicle positions.
1. Ground Position
Technician 1 (T1)
1. Inside Vehicle: Brake pedal, clutch pedal, parking brake lever, horn,
steering wheel, lights, recirc flap, doors latches, hinges, locks.
2. Outside Vehicle: AC filter, air cleaner
T2 T1
Technician 2 (T2)
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Workshop Operations Process Standards
2. Middle Position
Technician 1 (T1)
Technician 2 (T2)
3. Top Position
Technician 1 (T1)
1. Axle & Suspension: Drive shaft and boot, steering gear & linkage
connections, front suspension.
2. Underbody: Exhaust system, fuel lines, bolts and nuts, shock absorbers,
brake hoses.
T2 T1
Technician 2 (T2)
4. Ground Position
Technician 1 (T1)
T2 T1
Technician 2 (T2)
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SAS 24
Service Facilities for
Customer Convenience
and Delight
Objective
• To build long-term relationship with the
customers and add new customers
• To support business growth through the
following customer delight/convenience activities:
» Service camp
» Customer meet
» Home visit
» Workshop open on weekends and late hours
» Greeting customers on birthday/anniversary
SAS 24
Workshop Operations Process Standards
Service Camp
Step 1:
Types of camps and frequency
Step 2:
Preparation before the camp
• Take proper permission from local authorities (if required for locality camp, workshop camp). Responsibility
• Identify the customers to be invited during the camp.
• Send customer invitations through letter/e-mail, inform customers about the activities to
be conducted during the camp and request their participation.
• Call the customer 7 days before the camp and take their confirmation.
• Promotional activities like banners, advertisements for the camp.
• Identify teams for various stages/stations in the camp.
• Educate and train the staff based on their roles and responsibilities.
• Arrange tools and equipments for the camp. • Works Manager
• Invite vendors for participation (for AC/tyre/battery checkup). • Customer Care
• Display of new/True Value/test drive vehicles (in case of major works). Manager
• Stalls/counter for EW, Maruti Insurance, MGA etc.
• Arrange refreshments for customers and staff.
• Design a proper vehicle flow layout (separated from regular service activities).
• Make all stationary arrangements before camp like check-sheets, feedback forms etc.
• Ensure all arrangements for the camp a day before the camp.
• Remind the customers about the camp through calling/SMS a day before the camp.
Note: Works Manager/Customer Care Manager must fix the right target for no. of customers for the camp to ensure customer satisfaction.
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Step 3:
Activities during the camp
Step 4:
Activities after the camp
• Compile the results of the camp like vehicles attended, customer database, new cars Responsibility
prospects, Maruti Insurance, EW sales etc. (Refer Monthly Service Camp Report as
per Annexure SAS 24/A3, Page 263).
• Open job cards in DMS for all the vehicles attended in the camp to ensure SMR • CCE
reminder is given in future based on the current vehicle mileage.
• Thank the customers through e-mail/SMS for attending the camp.
• Follow-up with the customers to get their vehicles serviced based on the
• SMRE
recommendations given during the camp.
Customer Meet
Step 1:
Invite the customers through call/e-mail for the customer meet
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Workshop Operations Process Standards
Step 2:
Preparation before the meet
Step 3:
Customer education & awareness
through presentations
Step 4:
Do it your self program
• Provide practical demonstrations to the customers on the vehicle for explanation of: Responsibility
» Vehicle features.
» Factors affecting fuel economy.
» Checking engine oil level, brake fluid reservoir, battery distilled water, coolant
expansion cap and screen water fluid reservoir. • Works Manager
» Changing the spare wheel (in case of flat tyres).
» Location of important fuses etc.
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Workshop Operations Process Standards
Step 5:
Take customer feedback after the meet
Home Visit
Step 1:
Identify customers for home visits
Step 2:
Take appointment for home visit
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Workshop Operations Process Standards
Step 3:
Attend the customer during the home visit
Step 4:
Post-Service Follow-up with the customer
Responsibility
• Handover the home visit check-sheet to the CCM.
• Service Advisor
• Conduct PSF to ensure customer satisfaction after home visit on the 3rd day. • Customer Care
• Enter dissatisfaction in the PSF in the CCMS. Manager/CCE
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Workshop Operations Process Standards
Step 1:
Customer awareness on workshop operating hours
• Enhance the workshop capacity & utilisation and customer satisfaction by offering Responsibility
customer convenient working hours through.
» Working on all 7 days.
» Extended working hours.
» Night shift operations/Double shift operation.
• Display ‘7 Days Working’, ‘Working Hours’, Night Shift Operation’ in the front office, • Works Manager
customer lounge and vehicle receiving area.
• Inform the customer during vehicle receiving and job card opening.
• Inform customer about workshop operating hours during service reminder
call/SMS/e-mail.
Step 1:
Capture customer details
• Capture customer’s birthday and wedding anniversary dates and update in DMS during Responsibility
the following:
» Job card during opening by front office staff. • Customer Care
» Post-Service Follow-up (PSF) by CCE. Manager
Step 2:
Send greetings to the customer
• Generate list of the happy occasions of the customer like birthday and wedding Responsibility
anniversary separately from DMS every 15 days.
• Send greetings to customer through:
» SMS on customer’s birthday and wedding anniversary (SMS package need to be installed)
» Birthday/wedding anniversary cards. • Customer Care
• Update data on greetings sent on birthday/anniversary report by endorsement against Manager
customer name.
• Maintain summary report on greetings sent to customers on monthly basis
(Refer Summary Report on Greetings as per Annexure SAS 24/A8, Page 268).
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Workshop Operations Process Standards
Final Recommendations:
1.
2.
3.
4.
5.
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Workshop Operations Process Standards
Dear <Mr./Mrs./Ms.>
Thanks for participation in the Maruti Free Checkup Camp/AC Camp/Pre Monsoon Camp organised in our workshop dated
.............................................................
After inspection of your vehicle bearing Regn. No. ......................................................., Model ...........................................,
following repairs are recommended for your vehicle for smooth performance in future:
1.
2.
3.
4.
5.
We are pleased to offer you a discount of ----% on labour & ---% on spares for the mentioned repairs in case you get the
repairs done at our Workshop within 1 month of the camp date.
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Review
Monthly Service Camp Report
Workshop
Performance
Month:
Workshop
SAS 24/A3
Type of
Operation
Camp (Free Total
& Loaner
Status during
Checkup/AC Camp
the Camp No. of No. of
for Customer
Checkup/Pre Camp Camp Camp Days No. of No. of No. of MI
Vehicle Facility
Transportation
(Closed for No. of New No. of Test Extended
S. Monsoon- Location Date Date (0.5 True Value Cars Renewals
Half Day/ Vehicles Vehicle Drives Warranty
No. Monsoon Workshop/ (from) (to) days/1 Evaluations Exchange done in
Closed for Attended Enquiries conducted Policies
Camp/ Ground) day/2 done done Camp
Full Camp generated issued
Environment days
(MOS)
duration/No
Day/Beat the etc.)
Impact on
Maruti On-
Heat Camp)
road Service
Operation)
(MMS)
Support
Workshop
2
Maruti Mobile
3
Faster Vehicle
Monthly Service Camp Report
Express Service
Service Through
and Delight
Convenience
for Customer
Service Facilities
7
Motivation
Manpower
Requirement,
Development &
9
Roles Responsibilities,
10
Workshop Operations Process Standards
263
Workshop Operations Process Standards
Feedback on your vehicle performance/workshop service experience if any. Please give details:
Customer Signature
CCM Signature
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1.
2.
3.
4.
Signature of WM/CCM
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Workshop Operations Process Standards
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Review
Service Advisor Home Visit Tools and Consumables Kit
Workshop
Performance
Hand Tools Spares Inspection Equipments
SAS 24/A7
& Loaner
Spanner Set (Ring and open end) Fuses Tyre Pressure Gauge
for Customer
Vehicle Facility
Transportation
Screw Driver -,+, Small and Medium, Stubby (Very Small) Windshield Washer Liquid Pouch Thermometer (Digital type)
(MOS)
Mallet Wiper Blade Hydrometer/Battery Tester
Maruti On-
road Service
Steel Foot Rule Any Specific Requirement as per Complaint Digital Multi Meter
(MMS)
Support
Dry Wash Kit, Wiping Cloth, Dashboard
Workshop
Magnetic Stick Feeler Gauge Set
Cleaner, Bumper Polish, Tyre Dresser Polish
Maruti Mobile
Extension Rod Oils and Lubricants (For top-up only) Others
Socket Set including Spark Plug Socket Brake Oil/Break Fluid Tester Emery Paper Zero Number
Faster Vehicle
Express Service
Service Through
and Delight
Convenience
for Customer
Service Facilities
Home Visit Check-sheet, Vehicle History, Customer’s
Combination Plier Oil Filling Can (small)
Contact Number
Motivation
Manpower
Requirement,
Development &
Service Advisor Home Visit Tools and Consumables Kit
Wheel Spanner Multi Purpose Grease Visiting Card, Free Washing Coupon
Roles Responsibilities,
Portable Vacuum Cleaner to be taken during home visit to clean interiors of Additional Tools may be added as per requirement of reduce of problem in
the vehicle the vehicle
Workshop Operations Process Standards
267
Workshop Operations Process Standards
Greeted on Wedding
% Customers
Anniversary
(D*100/C)
No. of Customers
Anniversary (D)
Greeted on
Wedding
Summary Report on Greetings sent to Customers
No. of Customers
Anniversary (C)
to be Greeted
on Wedding
Greeted on Birthday
% Customers
(B+100/A)
No. of Customers
Birthday (B)
Greeted on
No. of Customers
to be Greeted on
Birthday (A)
Month
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SAS 25
Manpower Requirement,
Roles, Responsibilities,
Development & Motivation
Objective
• To recruit adequate manpower as per
business requirements
• Enhancement of manpower skills
by in-house training/MSIL training/
skill mapping
• Motivation of staff to increase
performance and reduce attrition
SAS 25
Workshop Operations Process Standards
Step 1:
Review of available manpower
• Recruitment of required manpower as per norms (Refer Requirement Sheet as per Responsibility
Annexure SAS 25/A1, Page 271).
• Summary of manpower available at workshop should be reviewed every month by General
Manager/Works Manager (Refer Summary as per Annexure SAS 25/A2, Page 273). • General Manager
• Roles and responsibility of workshop or manpower is provided (Refer Sheet as per
Annexure SAS 25/A3, Page 274).
Step 2:
In-house training facility to be provided
• In-house Training Coordinator need to be identified to impart training to workshop staff Responsibility
as per Circular No. D-17/2005.
• In-house training facility must includes the following:
» Classroom for training • Works Manager
» Projector/LCD screen
» Training manuals and vehicle system cut outs.
Step 3:
Monitoring the training requirement of workshop manpower
• Training calender for the workshop staff must be prepared every month and nominated Responsibility
persons should be sent as per plan to Regional Training Centre or Central Service
Training Centre, Gurgaon. • Works Manager
Step 4:
Motivating the workshop staff
• Manpower motivation is essential for better performance of the workshop. Ensure the Responsibility
implementation of good HR practices in the workshop. • General Manager
• Incentive schemes based on performance, results in increased motivation. Recognition of • Works Manager
best employees and good performers is excellent tool for the motivation of employees. • HR Manager
Step 5:
Upgradation of workshop manpower
• Master certification from MSIL evaluate skill enhancement of workshop staff through Responsibility
various steps in certification process.
• Qualified person as per master certifications in different categories (Bronze Masters & Silver
Masters) should be suitably awarded by increase in compensation package/promotion to
higher level. This is essential to motivate other employees to enhance their skill levels. • General Manager
• In the front office display name/photographs of employees who have qualified in the • Works Manager
master certification program.
• Provide awareness about the workshop staff growth (based on the certification process),
through display boards etc. in the workshop floor.
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Workshop Operations Process Standards
Service/Repair
1. Norms for manpower requirement have been defined based on vehicle attended per person/per day.
2. Manpower norms mentioned below are as per 6 days working. 20% extra manpower is required in case workshop is operational for all 7 days
in a week.
3. Manpower requirement is calculated as per average service load.
Dealers MSMs/MSZs/MASS Manpower Requirement
Designation Manpower Required based on vehicle attended per person/per bay
Service Advisor (SA) 8 Vehicles/SA
Technical Advisor (TA) 15 Vehicles/TA
Floor Coordinator (FC) 21 Vehicles/Floor Coordinator
Technicians 2.75 Vehicles/ Technician
Spare Parts Runner Boy
Denter One for every 1000 vehicles
Electrician
Driver Based on requirement/city condition etc.
Requirement of General Manager (GM), Works Manager (WM), Assistant Works Manager (AWM)
Requirement
Workshop Service Load per Month
GM WM AWM
Less than 1200 vehicles No Yes Optional
1200 ~ 1800 vehicles Optional Yes Yes
Above 1800 vehicles Yes Yes Yes
Multiple workshop group in the city Yes Yes Optional*
*As per service load and requirement
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Date to
Recruit
Target
(Gap)
Persons
>1 Year
%Age
Old
of
Persons
>1 Year
No. of
Old
Masters Masters
No. of No. of
Bronze Silver
Summary of Manpower Available in Workshop
Soft Skills)
Advance
Training
Advisor
(Basic +
Service
measure
Connect
Counter
Date of Report:
Designations
Location:
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Workshop Operations Process Standards
General Manager
General Manager is the overall business head of dealership and responsible for business growth, expansion, manpower
planning, infrastructure development and customer satisfaction.
Works Manager
Works Manager is responsible for process control and improvement through countermeasure implementation, manpower
development & training, workshop operations planning and execution, complaints control etc.
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Service Advisors
Service Advisors are responsible for capturing customers demand and completion of all demanded repairs up to the customers
satisfaction.
• Ensure speedy maintenance and repair of vehicles through clear identification of customer's needs and accurate demanded
repair understanding by using probing sheet.
• Ensure vehicle cleanliness through use of vehicle protection materials (seat covers, floor mats etc.).
• Provide clear cost estimates and keep customers informed of work progress.
• Monitor the work progress and keep customers informed of changes in cost and completion times.
• Ensure clear and precise service invoices that shows parts, labour and lubricant charges.
• Take all necessary actions to resolve customer complaints as per promised time.
• Ensure all customer vehicles are clean and ready according to the promised delivery time.
• Conduct Post-Service Follow-up after 3 days of vehicles delivery to check customers satisfaction.
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Workshop Operations Process Standards
Floor Coordinator
Floor Coordinator shall have supervisory and coordination role for workshop service bays, ensuring job completion of vehicles
in time.
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Workshop Operations Process Standards
Technicians
Technicians are responsible for completing all the demanded repairs requested by customer right the first time with in
promised time.
Detailed activities are as given below:
• Use all protective equipments to maintain the cleanliness of the customers vehicle (seat covers, floor mats, fender covers).
• Maintain an adequate inventory of hand tools to meet the service and repair requirements.
• Ensure all customer requests on the job card are completed, first time right.
• Complete all repair orders within the time allotted.
• Identify and inform the Floor Coordinator of any additional repair.
• Treat customer vehicles and belongings with care.
• Note clear and accurate details of all work complete on job cards.
• Maintain a clean and professional appearance at all times.
• Keep work area clean and tidy at all times.
Lobby Hostess
Lobby Hostess is responsible taking care of the customer visiting the workshop for service/repairs.
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Workshop Operations Process Standards
Washing Supervisor
Washing Supervisor is responsible for quality of washing/cleaning of vehicles delivery to customers after service/repairs.
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Summary of Annexures
SAS 1 - Service Reminder 7-26
SAS 1/A1 New Vehicle Sales Customer List 12
SAS 1/A2 Talking Points – Welcome Call for 1st Free Service 13
SAS 1/A3 Talking Points – Service Reminder for 1st Free Service 14
SAS 1/A5 Talking Points for Service Reminder (For 2nd, 3rd Service & Periodic Maintenance) 17
SAS 1/A10 Summary Report of Customers not visiting (Lost Customers) Follow-up 24
SAS 2/A6 Talking Points for Reminder to Customer (1 Day before Service Appointment) 36
SAS 7 - Vehicle Inspection after Service Completion and Explanation to Customer 87-99
SAS 7/A1 Service Advisor Delivery Check Points 94
SAS 9/A2 3rd Day PSF: Call Script for Service Advisor 113
SAS 9/A3 6th Day PSF Call (For Customer who Personally came for Service/Repairs to the Workshop) 114
SAS 9/A4 6th Day PSF Call (For Customers who availed Doorstep Service for Service/Repairs) through MMS 115
SAS 9/A5 6th Day PSF Call (For Customers who availed Pick-up & Drop Facility for Service/Repairs) 116
SAS 10 - Attending Customer Complaints at the Workshop 117-126
SAS 10/A1 Technical Tracker System 124
SAS 13/A2 Vehicle Hold-up Details for Parts not Available 153
SAS 16/A2 Dissatisfied Customer Complaints Status Register (PSF/Feedback Card/Telephonic Survey) 187
SAS 23 - Faster Vehicle Service through Express Service and Two-tech Bay 247-251
SAS 23/A1 Express Service Tools and Equipments 249
SAS 24/A4 Service and Product Performance Feedback Form (Customer Meet) 264
SAS 24/A7 Service Advisor Home Visit Tools and Consumables Kit 267