750com Um004 - en P
750com Um004 - en P
PowerFlex® 20-750-PBUS
Profibus DPV1 Option Module
FRN 1.xxx
Important User Information
Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your
local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some
important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,
and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment
must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from
the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death,
property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the
consequence.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
surfaces may reach dangerous temperatures.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Summary of Changes
This is the first release of the 20-750-PBUS Profibus DPV1 Option Module User
Manual.
Chapter 1
Getting Started Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Understanding Parameter Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Chapter 2
Installing the Option Module Preparing for an Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Setting the Endianness and Node Address Switches . . . . . . . . . . . . . . . . . 16
Connecting the Option Module to the Drive . . . . . . . . . . . . . . . . . . . . . . . 18
Connecting the Option Module to the Network . . . . . . . . . . . . . . . . . . . . 18
Network Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Chapter 3
Configuring the Option Module Configuration Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Using the PowerFlex 20-HIM-A6/-C6S HIM to Access Parameters . . 24
Setting the Node Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Setting a Master-Slave Hierarchy (Optional). . . . . . . . . . . . . . . . . . . . . . . . 24
Setting a Fault Action. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Resetting the Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Restoring Option Module Parameters to Factory Defaults . . . . . . . . . . . 29
Viewing the Option Module Status Using Parameters . . . . . . . . . . . . . . . 31
Flash Updating the Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Chapter 4
Configuring the Profibus Master Example Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Configure the MVI56-PDPMV1 Profibus DPV1 Master . . . . . . . . . . . . 34
GSD Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Slave Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Chapter 5
Using the I/O About I/O Messaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Understanding the I/O Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Using Logic Command/Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Using Reference/Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Using Datalinks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
I/O Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Chapter 6
Acyclic Messaging About Acyclic Messaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Acyclic Messaging for DPV1 Class 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Example Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Chapter 7
Troubleshooting Understanding the Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
PORT Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
MOD Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
NET A Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Viewing Option Module Diagnostic Items . . . . . . . . . . . . . . . . . . . . . . . . . 64
Viewing and Clearing Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Appendix A
Specifications Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Appendix B
Option Module Parameters Parameter Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
About Parameter Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
How Parameters Are Organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Device Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Host Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Appendix C
Logic Command/Status Words: Logic Command Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
PowerFlex 750-Series Drives Logic Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Glossary
Index
Topic Page
Related Documentation 7
Rockwell Automation Support 8
Conventions Used in This Manual 8
Related Documentation
For: Refer to: Publication
Network Communication Option Module Network Communication Option Module Installation Instructions (for use 750COM-IN002
with PowerFlex 750-Series Drives)
Profibus Cable Profibus Installation Guideline http://www.profibus.com/
DriveExplorer™ http://www.ab.com/drives/driveexplorer, and DriveExplorer online help —
(installed with the software)
DriveTools™ SP (includes DriveExecutive™) http://www.ab.com/drives/drivetools, and DriveExecutive online help —
(installed with the software)
Enhanced Power-Flex 7-Class HIM Enhanced PowerFlex 7-Class HIM User Manual 20HIM-UM001
PowerFlex® 750-Series AC Drive PowerFlex 750-Series AC Drives User Manual 750-UM001
PowerFlex 750-Series Reference Manual 750-RM002
Prosoft Configuration Builder (Version http://www.prosoft-technology.com/prosoft/products/prosoft_software —
2.2.2.3) /pcb
Profibus Master (Prosoft MVI56-PDPMV1) http://www.prosoft-technology.com/content/view/full/8109 —
Profibus Standard http://www.profibus.com/ —
Rockwell Automation Rockwell Automation, Inc. offers support services worldwide, with over 75
Support sales/support offices, over 500 authorized distributors, and over 250 authorized
systems integrators located through the United States alone. In addition,
Rockwell Automation, Inc. representatives are in every major country in the
world.
Conventions Used in This This manual provides information about the 20-750-PBUS Profibus DPV1
Manual network communications option for use with PowerFlex 750-Series drives. The
following conventions are used throughout this manual:
• Menu commands are shown in bold type face and follow the format Menu
> Command. For example, if you read “Select File > Open,” you should
click the File menu and then click the Open command.
Getting Started
Topic Page
Components 9
Features 10
Understanding Parameter Types 10
Compatible Products 11
Required Equipment 11
Safety Precautions 12
Quick Start 13
Status Indicators 14
➋ 8
7
6
5
4
3
➌ 2
1
• Captive screws to secure and ground the Option Module to the drive.
• Status indicators that report the status of the Option Module and network
communications. Indicators are visible when the drive cover is removed.
• Master-Slave hierarchy that can be set up so that the Option Module and
PowerFlex 750-Series drive transmit data to and from a master on the
network.
Compatible Products At the time of publication, the Option Module is compatible with Allen-Bradley
PowerFlex 750-Series drives.
When you unpack the Option Module, verify that the package includes:
❑ One 20-750-PBUS Profibus Option Module
❑ One Network Communication Option Card Installation Instructions
(publication 750COM-IN002)
User-Supplied Equipment
Quick Start This section is provided to help experienced users quickly start using the Option
Module. If you are unsure how to complete a step, refer to the referenced chapter.
Step Action Refer to…
1 Review the safety precautions for the Option Throughout This Manual
Module.
2 Verify that the PowerFlex drive is properly installed. PowerFlex 750-Series AC Drive
Installation Instructions
(publication 750-IN001)
3 Install the Option Module. Network Communication Option
Verify that the PowerFlex drive is not powered. Then, insert Card Installation Instructions
the Option Module in drive Port 4, 5 or 6. Use the captive (publication 750COM-IN002) and
screws to secure and ground the Option Module to the Chapter 2,
drive. Then connect the Option Module to the network Installing the Option Module
using a Profibus cable.
4 Apply power to the Option Module. Chapter 2,
a. The Option Module receives power from the drive. Installing the Option Module
Verify that the Option Module is installed correctly
and then apply power to the drive. The status
indicators should be green. If they flash red, there is a
problem. Refer to Chapter 7, Troubleshooting.
b. Configure/verify key drive parameters.
5 Configure the Option Module for your application. Chapter 3,
Set Option Module parameters for the following functions Configuring the Option Module
as required by your application:
• Node address
• I/O configuration
• Master-Slave hierarchy
• Fault actions
6 Configure the Profibus Master to communicate with Chapter 4,
the Option Module. Configuring the Profibus Master
Use controller configuration tools such as Prosoft
Configuration Builder for Profibus and RSLogix 5000 to
configure master on the Profibus network to recognize the
Option Module and drive.
7 Configure the I/O. Chapter 5,
Use a controller configuration tool such as RSLogix 5000 Using the I/O
that enables you to control the Option Module and
connected drive using I/O.
Status Indicators The Option Module uses three status indicators to report its operating status.
They can be viewed with the drive cover removed (Figure 2).
8
7
6
➌
5
4
3
2
1
Item Name
➊ PORT
➋ MOD
➌ NET A
After installing the Option Module and applying power to the drive, see Start-Up
Status Indications on page 20 for possible start-up status indications and their
descriptions.
• Verify that you have all required equipment. See Required Equipment on
page 11.
Setting the Endianness and Set the Endianness of the Option Module by using the Byte Swap switch No. 8
Node Address Switches (see Figure 3). The Byte Swap switch can be set to either open "0” (Ltl Endian) or
closed "1” (Big Endian) data formats for the cyclic data exchanged on the
network. The cyclic data consists of:
• CTRL : Logic Command Word (4 bytes)
• REF : Speed Reference (4 bytes)
• STAT : Logic Status Word (4 bytes)
• FEEDBACK : Speed Feedback (4 bytes)
• 0 to 16 Datalinks (4 bytes each)
Depending on the setting of the switch, the 4 bytes for each of the above data
items are swapped.
Byte
8
Swap
7
5
8
7
Node 4
Add 1-7
6
5
4
3
2 3
1
IMPORTANT Each node on the Profibus network must have a unique address. Set the
node address before power is applied because the Option Module
detects the node address during initialization (Power On Reset). To
change a node address, you must set the new value and then remove
and reapply power to (or reset) the Option Module.
Set the Node Address by setting Node Address switches 1 through 7 to their
binary equivalent, where '0' and '1' indicate switch positions 'Open' and 'Closed'
respectively. See Table 1.
The switch settings can be verified by viewing Device Parameter 06 - [Net Addr
Act] using a PowerFlex 20-HIM-A6/-C6S HIM, DriveExplorer software, or
DriveExecutive software.
Connecting the Option The Option Module can be installed in the PowerFlex 750-Series Drive control
Module to the Drive pod in Port 4, 5 or 6. For details, see the Network Communication Option Card
Installation Instructions (publication 750COM-IN002), provided with the
Option Module. See Figure 3 for an example of the Option Module installed in
the drive.
IMPORTANT Remove power from the drive before installing the Option Module in the
drive control pod.
IMPORTANT Insert Option module into port 4, 5 or 6 and make sure to tighten the
module screws to the drive control pod to properly ground the module to
the drive. Torque both screws to 0.45…0.67 N•m (4.0…6.0 lb•in). Also,
verify that the black insulator band is installed around the module screw
closest to the Profibus female connector. The insulator prevents
inadvertent electrical contact with the male end of the Profibus
connector when connected.
Connecting the Option ATTENTION: Risk of injury or death exists. The PowerFlex drive may
Module to the Network contain high voltages that can cause injury or death. Remove power from
the drive, and then verify power has been discharged before connecting the
Option Module to the network.
6. Connect the Profibus cable to the Option Module and secure it with the
two screws on the connector.
B A B A B A B A B A B A
ControlLogix
Controller
Profibus
Network
8. Connect the other end of the Profibus cable routed through the bottom of
the drive to the Profibus network.
Network Termination The first and last node on a Profibus DP Network segment should be terminated.
Apply power to the drive. The Option Module receives its power from the drive.
When you apply power to the Option Module for the first time, its topmost
“PORT” status indicator should be steady green or flashing green after
initialization. If it is red, there is a problem. See Chapter 7, Troubleshooting.
The drive STS (status) indicator can be viewed on front of the drive after power
has been applied. The Option Module status indicators can be viewed with the
drive cover open or removed (Figure 7).
After verifying correct operation, swing down the drive HIM bezel to its closed
position and install the drive cover. For more details on status indicator
operation, see page 62 and page 63.
The PowerFlex 750-Series drive can be separately configured for the control and
Reference functions in various combinations. For example, you could set the
drive to receive control commands from a peripheral or terminal block, with the
Reference coming from the network. You could also set the drive to receive its
control from the network with the Reference coming from another peripheral or
terminal block. Or you could set the drive to receive both its control and
Reference from the network.
The following steps in this section assume that the drive will receive the Logic
Command and Reference from the network.
1. Use drive Parameter 545 - [Speed Ref A Sel] to set the drive speed
reference source:
A. Set the Port field to “0” as shown in Figure 8.
B. Set the Parameter field to point to the port (slot) in which the Option
Module is installed (for example, Port 4 Reference). The number “874”
in the Parameter field of the example screen above is the parameter in
the drive that identifies the port.
2. Verify that drive Parameter 930 - [Speed Ref Source] is reporting that the
source of the Reference to the drive (Port 0) is the port in which the
Option Module is installed (for example, Port 4 Reference). This ensures
that any Reference commanded from the network can be monitored by
using drive Parameter 002 - [Commanded SpdRef ]. If a problem occurs,
this verification step provides the diagnostic capability to determine
whether the drive/Option Module or the network is the cause.
3. If hard-wired discrete digital inputs are not used to control the drive, verify
that all unused digital input drive parameters are set to "0" (Not Used).
Configuration Tools The Option Module stores parameters and other information in its own
non-volatile memory. You must, therefore, access the Option Module to view and
edit its parameters. The following tools can be used to access the Option Module
parameters:
Tool Refer to…
PowerFlex 20-HIM-A6/-C6S HIM PowerFlex 20-HIM-A6/-C6S HIM (Human Interface Module)
User Manual
DriveExplorer Software http://www.ab.com/drives/driveexplorer, or DriveExplorer
(version 6.01or higher) online help (installed with the software)
DriveExecutive Software http://www.ab.com/drives/drivetools, or DriveExecutive
(version 5.01 or higher) online help (installed with the software)
IMPORTANT For the HIM screens shown throughout this chapter, the Option Module is
assumed to be installed in drive Port 04. If your Option Module is
installed in a different drive port, that port would appear instead of Port
04.
Using the PowerFlex If your drive has an enhanced PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM, it
20-HIM-A6/-C6S HIM to can be used to access parameters in the Option Module.
Access Parameters 1. Display the Status screen, which is shown on HIM power up.
Setting the Node Address If the Option Module Node Address switches (Figure 3) are set to “00”
(Program) the value of Device Parameter 05 - [Net Addr Cfg] determines the
node address. When in any other combination of positions, the Node Address
switches determine the node address.
1. Set the value of Device Parameter 05 - [Net Addr Cfg] to a unique node
address.
Stopped AUTO
0.00 Hz F
0 << 126
ESC ENTER
2. Reset the Option Module; see Resetting the Option Module on page 28.
Setting a Master-Slave This procedure is only required if Datalinks are used to write or read data of the
Hierarchy (Optional) drive or its connected peripherals. A hierarchy determines the type of device with
which the Option Module exchanges data. In a master slave hierarchy, the Option
Module exchanges data with a Profibus master such as ProSoft's
MVI56-PDPMV1 Profibus DP scanner. This scanner integrates, as a third party
module, in a ControlLogix PLC backplane to allow Profibus DP
communications.
When using a ControlLogix controller and the Generic Profile, configure the
Datalink parameters now as described in this section.
Host Parameters 01 - [DL From Net 01] through 16 - [DL From Net 16]
configure which parameters in the drive, Option Module, or any other connected
peripheral receive the values from the network. The PowerFlex 20-HIM-A6 or
20-HIM-C6S HIM, DriveExplorer software, or DriveExecutive software can be
used to select the drive or peripheral by port number and the parameter by name.
As an alternate method, the parameter value can be set manually by number using
this formula:
From Net Parameter Value = (10000 * port number) + (Destination Parameter Number)
For example, suppose you want to use Host Parameter 01 - [DL From Net 01] to
write to Parameter 03 of an optional encoder module plugged into drive Port 5.
Using the formula, the value for Host Parameter 01 - [DL From Net 01] would
be (10000 * 5) + (3) = 50003.
b. Set the Parameter field to identify the port in which the Option
Module is installed (for this example, Port 4 Reference). Also, verify
that the mask parameters in the drive (for example, Parameter 324 -
[Logic Mask]) are configured to receive the desired logic from the
Option Module. See the drive documentation for details.
After the above steps are complete, the Option Module is ready to receive
input data and transfer status data to the Profibus master (controller).
Next, configure the controller to recognize and transmit I/O to the
Option Module. Refer to Chapter 4, Configuring the Profibus Master.
When using a ControlLogix controller and the Generic Profile, configure the
Datalink parameters now as described in this section.
Host Parameters 17 - [DL To Net 01] through 32 - [DL To Net 16] configure
which parameters in the drive, Option Module, or any other connected
peripheral send the values to the network. The PowerFlex 20-HIM-A6 or
20-HIM-C6S HIM, DriveExplorer software, or DriveExecutive software can be
used to select the drive or peripheral by port number and the parameter by name.
As an alternate method, the parameter value can be set manually by number using
this formula:
To Net Parameter Value = (10000 * Port Number) + (Origination Parameter Number)
For example, suppose you want to use Host Parameter 17 - [DL To Net 01] to
read Parameter 2 of an optional I/O module plugged into drive Port 6. Using the
formula, the value for Host Parameter 17 - [DL To Net 01] would be (10000 *
6)+ (2) = 60002.
2. Reset the Option Module; see Resetting the Option Module on page 28.
The Option Module is configured to send output data to the master (controller).
You must now configure the controller to recognize and transmit I/O to the
Option Module. Refer to Chapter 4, Configuring the Profibus Master.
Setting a Fault Action By default, when communications are disrupted (for example, a cable is
disconnected) or the master is idle, the drive responds by faulting if it is using I/O
from the network. You can configure a different response to:
• Disrupted I/O communication by using Host Parameter 33 - [Comm Flt
Action].
• An idle controller by using Host Parameter 34 - [Idle Flt Action].
Set the values of Host Parameters 33 - [Comm Flt Action] and 34 - [Idle Flt
Action] to the desired responses:
Value Action Description
0 Fault The drive is faulted and stopped (default).
1 Stop The drive is stopped, but not faulted.
2 Zero Data The drive is sent 0 for output data after a communications disruption. This
does not command a stop.
3 Hold Last The drive continues in its present state after a communications disruption.
4 Send Flt Cfg The drive is sent the data that you set in the fault configuration parameters
(Host Parameter 37- [Flt Cfg Logic] through 54 - [Flt Cfg DL16]).
0 << 4 0 << 4
Resetting the Option Changes to switch settings and some Option Module parameters require you to
Module reset the Option Module before the new settings take effect. You can reset the
Option Module by power cycling the drive or by using Device Parameter 07 -
[Reset Module].
Stopped AUTO
0.00 Hz F Value Description
Edit Reset Module 0 Ready (Default)
Ready 0
1 Reset Module
0 << 2
2 Set Defaults
ESC ▲ ▼ ENTER
When you enter “1” (Reset Module), the Option Module will be immediately
reset. An alternate method to reset the module is by power cycling the drive.
When you enter “2” (Set Defaults), the Option Module will set ALL of its Device
and Host parameters to their factory default values. (This is the same as pressing
the ALL soft key when using the MEMORY folder method described in
Restoring Option Module Parameters to Factory Defaults on page 29). After
performing a Set Defaults, you must enter “1” (Reset Module) or power cycle the
drive so that the new values take effect. Thereafter, this parameter will be restored
to a value of “0” (Ready).
IMPORTANT When performing a Set Defaults, the drive may detect a conflict and then
not allow this function to occur. If this happens, first resolve the conflict
and then repeat Set Defaults action.
TIP If your application allows, you can also reset the Option Module by
cycling power to the drive (resetting the drive) or by using the HIM’s
Reset Device function located in the drive’s DIAGNOSTIC folder.
Restoring Option Module As an alternate method, you can restore the Option Module parameters using a
Parameters to Factory MEMORY folder menu item instead of using Device Parameter 07 - [Reset
Module] described in Resetting the Option Module on page 28. The MEMORY
Defaults folder method provides two ways to restore the Option Module Device and Host
parameters:
• ALL—Restores ALL Option Module Device and Host parameters to their
factory default values.
• MOST—Restores MOST Option Module Device and Host parameters—
except Device Parameter 05 - [Net Addr Cfg] which is used for network
setup.
To restore Option Module Device and Host parameters to their factory default
values:
Stopped AUTO
0.00 Hz F
Host Drive
240V 4.2A
Rev 3.002 Ser. A
00
ESC REF PAR# TEXT
6. Press the (Enter) key to display the Set Defaults pop-up box.
7. Press the (Enter) key again to display the warning pop-up box to
reset Device and Host parameters to their factory default values.
8. Press the MOST soft key to restore MOST Device and Host parameters to
factory defaults or press the ALL soft key to restore ALL parameters. Or
press the ESC soft key to cancel.
IMPORTANT When performing a Set Defaults, the drive may detect a conflict
and then not allow this function to occur. If this happens, first
resolve the conflict and then repeat this Set Defaults procedure.
Viewing the Option Module The following parameters provide information about the status of the Option
Status Using Parameters Module. You can view these parameters at any time.
Module Device Parameter Description
02 - [DLs From Net Act] The number of controller-to-drive Datalinks that are included in the
network I/O connection (controller outputs).
03 - [DLs To Net Act] The number of drive-to-controller Datalinks that are included in the
network I/O connection (controller inputs).
04 - [Net Addr Src] Displays the source from which the Option Module node address is
taken. This will be either “0” (Switches) set with the Node Address
switches shown in Figure 3, or “1” (Parameters) which uses the
address from Device Parameter 05 - [Net Addr Cfg].
06 - [Net Addr Act] The node address used by the Option Module. This will be one of the
following values:
• The address set by the node address switches Figure 3.
• The value of Device Parameter 05 - [Net Addr Cfg].
• An old address of the switches or parameter if they have been
changed and the Option Module has not been reset.
Flash Updating the Option The Option Module can be flash updated over the network or serially through a
Module direct connection from a computer to the drive using a 1203-USB or 1203-SSS
serial converter.
When flashing over the network, you can use the Allen-Bradley software tool
ControlFLASH, the built-in flash capability of DriveExplorer Lite or Full, or the
built-in flash capability of DriveExecutive.
When flashing through a direct serial connection from a computer to a drive, you
can use the same Allen-Bradley software tools described above, or you can use
HyperTerminal set to the X-modem protocol.
Notes:
Example Network In this example, we will be configuring one PowerFlex 750-Series drive with a
20-750-PBUS Option Module, to be assigned as Station1 on a Profibus network.
This configuration shall be used as an example system throughout the rest of this
manual. Apart from the node address and Option Module mapping, most drives
will have identical configurations. This chapter describes the steps to configure a
simple network as shown in Figure 13.
Station 0
PowerFlex 750-Series
Drive Station 1
Configure the To begin, start ProSoft Configuration Builder (PCB). ProSoft Configuration
MVI56-PDPMV1 Profibus Builder's window consists of a treeview on the left, an information pane and a
configuration pane on the right side of the window. When you first start PCB,
DPV1 Master the treeview consists of folders for DEFAULT PROJECT and DEFAULT
LOCATION, with a DEFAULT MODULE in the DEFAULT LOCATION
folder. Figure 14 shows the PCB window with a new project.
1. Use the mouse to select Default Module in the treeview, and then click the
right mouse button to open a shortcut menu.
5. In the PROFIBUS Master Setup dialog box in the Select Port dropdown
list, select Com1(Figure 18) if connected serially to the
MVI56-PDPMV1.
GSD Installation ProSoft Configuration Builder (PCB) uses Profibus slave definition files (GSD
files) to obtain basic configuration information about the Profibus slaves you add
to the network. The GSD configuration files identify the slave's capabilities so
that the MVI56-PDPMV1 module can communicate with it correctly.
Follow these steps to install the GSD file or files for your slave module or
modules.
1. Open the Tools menu, and choose Install new GS*-file... (Figure 21).
2. This action opens a dialog box that allows you to browse for the location of
the GSD (Figure 22).
3. Choose the file to install, and then click Open. If the file already exists in
the configuration file path, you will be prompted to overwrite the file.
4. You will be prompted to associate the GSD configuration file with a
bitmap image of the slave (Figure 23).
5. Use the File/Open dialog box to browse for the location of the image file to
use. If you have no specific bitmap file, you may Cancel the bitmap upload,
and a generic slave icon will be used in the Bus Configuration window for
this slave (Figure 24). Select the image files provided with GSD file for the
20-750-PBUS Option Module.
6. This will prompt a screen showing the newly added slave in the treeview
(Figure 25).
Slave Configuration The following steps describe how to add and configure a 20-750-PBUS Option
Module as a Slave.
1. In ProSoft Configuration Builder tool, click the plus sign [+] to expand
the PROFIBUS DP treeview (Figure 26).
4. In the treeview, click the plus sign [+] to expand the slave you added. This
action opens a list of device configuration values. Figure 27 shows the
possible input/output configuration values for a 20-750-PBUS Slave. The
Datalinks (1-16) allow the assignment of configured drive parameters to
be included in the Profibus DP I/O data frames that are transferred
between the ControlLogix PLC and the PowerFlex 750-Series drive.
5. Drag the input and output parameters to the Slot Location Grid
(Subscriber List) below the Bus Configuration window. This view displays
the slot number, configuration data, and starting input and output
addresses that will be assigned in the PLC memory for the
MVI56-PDPMV1 module. The MVI56-PDPMV1 Master uses this
information to identify and communicate with individual slaves on the
network (Figure 28).
For this example, we will configure words of Ctrl/Stat & Ref/Fdbk. These
input and output 32-bit values are assigned to addresses within the
MVI56-PDPMV1 module's internal database. For each new slave added to
the Profibus network, PCB automatically converts the input/output byte
addresses to input and output image addresses for the tag database in the
ControlLogix processor.
6. Likewise add as many modules as required. All the modules from Ctrl/Stat
& Ref/Fdbk to Datalink16 can be added (Figure 29).
9. Click on the value selection of the DP Mode parameter and, from the drop
down list, select DPV1 (Figure 32).
10. Click on the value selection of the Diagnostic Alarm parameter and, from
the drop down list, select Enabled (Figure 33).
5. After rebooting the MVI56-PDPMV1 module, you can view the status of
download (Figure 37).
This chapter provides information and examples that explain how to control,
configure, and monitor a PowerFlex 750-Series drive using Profibus DPV0
messaging.
Topic Page
About I/O Messaging 47
Understanding the I/O Image 48
Using Logic Command/Status 48
Using Reference/Feedback 49
Using Datalinks 49
I/O Communication 51
About I/O Messaging Profibus DPV0 or I/O messaging is used to transfer the data which controls the
PowerFlex drive and its Reference. I/O messaging can also be used to transfer data
to and from Datalinks which are mapped to parameters in the PowerFlex
750-Series drives.
The Option Module includes the Logic Command, Logic Status, Reference, and
Feedback (32-bit words) in the controller’s I/O image. This basic I/O must
always be configured by the Profibus configuration tool to the 20-750-PBUS
Option Module, enabling the ability to control and monitor the PowerFlex
750-Series drive.
Understanding the I/O The terms input and output are defined from the controller’s point of view.
Image Therefore, output I/O is data that is produced by the controller and consumed by
the Option Module. Input I/O is status data that is produced by the Option
Module and consumed as input by the controller. The I/O image will vary based
on how many of the drive’s 32-bit Datalinks (Host DL From Net 01-16 and Host
DL To Net 01-16) are used.
The I/O image can be configured based upon the number of Datalinks required
by the user. Table 3 shows the I/O image when using all of the 32-Bit Datalinks.
Table 3 - Profibus Master I/O Image for PowerFlex 750-Series Drives (32-bit Logic
Command/Status, Reference/Feedback, and Datalinks)
DINT Output I/O DINT Input I/O
0 Logic Command 0 Logic Status
1 Reference 1 Feedback
2 DL From Net 01 2 DL To Net 01
3 DL From Net 02 3 DL To Net 02
4 DL From Net 03 4 DL To Net 03
5 DL From Net 04 5 DL To Net 04
6 DL From Net 05 6 DL To Net 05
7 DL From Net 06 7 DL To Net 06
8 DL From Net 07 8 DL To Net 07
9 DL From Net 08 9 DL To Net 08
10 DL From Net 09 10 DL To Net 09
11 DL From Net 10 11 DL To Net 10
12 DL From Net 11 12 DL To Net 11
13 DL From Net 12 13 DL To Net 12
14 DL From Net 13 14 DL To Net 13
15 DL From Net 14 15 DL To Net 14
16 DL From Net 15 16 DL To Net 15
17 DL From Net 16 17 DL To Net 16
Using Logic The Logic Command is a 32-bit word of control data produced by the controller
Command/Status and consumed by the Option Module. The Logic Status is a 32-bit word of status
data produced by the Option Module and consumed by the controller.
• Logic Command word is always the first 32-bit word in the output image.
• Logic Status word is always the first 32-bit word in the input image.
This manual contains the bit definitions for compatible products available at the
time of publication in Appendix C, Logic Command/Status Words: PowerFlex
750-Series Drives.
Using Reference/Feedback The Reference is a 32-bit REAL (floating point) piece of control data produced by
the controller and consumed by the Option Module. The Feedback is a 32-bit
REAL (floating point) piece of status data produced by the Option Module and
consumed by the controller.
• Reference word is always the second 32-bit word in the output image.
• Feedback word is always the second 32-bit word in the input image.
The Reference and Feedback 32-bit REAL value represents drive speed. The
scaling for the speed Reference and Feedback are dependent on drive Parameter
300 - [Speed Units]. For example, if Parameter 300 is set to Hz, a 32- bit REAL
Reference value of "30.0" would equal a Reference of 30.0 Hz. If Parameter 300 is
set to RPM, a 32- bit REAL Reference value of "1020.5" would equal a Reference
of 1020.5 RPM. Note that the commanded maximum speed can never exceed the
value of drive Parameter 520 - [Max Fwd Speed]. Table 4 shows example
References and their results for a PowerFlex 750-Series drive that has its:
• Parameter 300 - [Speed Units] set to Hz.
• Parameter 37 - [Maximum Freq] set to130 Hz.
• Parameter 520 - [Max Fwd Speed] set to 60 Hz.
When Parameter 300 - [Speed Units] is set to RPM, the other parameters are also
in RPM.
Using Datalinks A Datalink is a mechanism used by PowerFlex drives to transfer data to and from
the controller. Datalinks allow a drive parameter value to be read or written to
without using a Profibus DPV1 Service. When enabled, each Datalink occupies
one 32-bit word in a ControlLogix controller, providing a mirror of the
PowerFlex 750-Series drive data value that the Datalinked parameter represents.
The following rules apply when using PowerFlex 750-Series drive Datalinks:
• When you use a Datalink to change a value, the value is NOT written to
the Non-Volatile Storage (NVS). The value is stored in volatile memory
and lost when the drive loses power. Thus, use Datalinks when you need to
change a value of a parameter frequently.
Depending on the controller being used, the I/O connection can be disabled by:
• Putting the controller in Program mode
• Disconnecting the drive from the network
• Placing the master in idle mode
I/O Communication The following example describes how to use Profibus DPV0 I/O communication
for the ControlLogix for Profibus master - MVI56-PDPMV1.
I/O data transferred to and from the 20-750-PBUS Option Module nodes can be
viewed in the MVI56-PDPMV1 ControlLogix controller tags for the DPV0
cyclic communication connections. See Figure 38 and Figure 39 for input and
output mapping in the MVI56-PDPMV1.
The input and output data can also be viewed through the ProSoft Configuration
Builder tool, while in the Monitor/Modify mode of operation. The PowerFlex
750-Series drive data is displayed under the value column for each of the
configured Profibus modules by selecting the "Online slave properties" tab as
shown in Figure 40.
Acyclic Messaging
This chapter provides information and examples that explain how to use Profibus
Class 1 DPV1 Acyclic Messaging to configure and monitor the PowerFlex
750-Series drive through the 20-750-PBUS Option Module.
Topic Page
About Acyclic Messaging 53
Acyclic Messaging for DPV1 Class 1 56
Example Messaging 56
About Acyclic Messaging Acyclic Messaging is used to transfer data to the PowerFlex 750-Series drive
through the 20-750-PBUS Option Module and other connected peripherals that
do not require continuous updates. Acyclic messaging, or DPV1 messaging in the
case of the 20-750-PBUS Option Module is also used to configure and monitor a
drive's parameters on a Profibus network. Drive parameters as well as peripheral
Host and Device parameters can be accessed via acyclic messaging for a PowerFlex
750-Series drive. For a full list of drive parameters, refer to the Powerflex
750-Series AC Drives Programming Manual (publication 750-PM001) and for a
list of 20-750-PBUS Option Module Host and Device Parameters, see Appendix
B. To use acyclic messaging's read and write services, you need the values of the
slot and index to which a parameter is associated. Value ranges for slot & index
are shown in Table 5.
Table 5 - Profibus Slot and Index for Drive and Option Module Parameters
For accessing any parameter within a drive, a general mechanism is used to map
the parameter with a Profibus slot and index number.
Every drive device port has a base slot number which supports 256 indices in a
slot. These slot and index combinations are mapped to various drive and Option
Module parameters through the 20-750-PBUS Option Module. The general
formula to arrive at slot and index numbers for a specific parameter is:
For the Drive (Port 0), the base slot number is 0x00 + 1 (per the exception).
Therefore, the slot number can be calculated from the general formula as:
The index number will be the remainder of the Drive Parameter number divided
by 256, as shown in this formula:
For Port 4 Device parameters, the base slot number is 0x50. Therefore, the slot
number can be calculated from the general formula as:
The index number will be the remainder of the Port 4 Device Parameter number
divided by 256, as shown in this formula:
For Port 4 Host parameters, the base slot number is 0xD0. Therefore, the slot
number can be calculated from the general formula as:
The index number will be the remainder of the Port 4 Host Parameter number
divided by 256, as shown in this formula:
Acyclic Messaging for The 20-750-PBUS PowerFlex 750-Series drives Option Module provides the
DPV1 Class 1 following Profibus DPV1 Class 1 Acyclic Services:
Example Messaging Examples of using Profibus DPV1 Class 1, Acyclic Messaging to read and write a
drive parameter is described in this section.
To test the Read service, you may manually enter the values as shown below into
the MVI56-PDPMV1 controller scoped tags where a ProSoft MVI56-PDPMV1
Profibus master module is installed in the backplane of the ControlLogix rack.
• MVI56PDPMV1.Mailbox.AcyclicRead.Out.SlotNumber = 1
• MVI56PDPMV1.Mailbox.AcyclicRead.Out.SlaveAddress = 3
• MVI56PDPMV1.Mailbox.AcyclicRead.Out.Length = 4
• MVI56PDPMV1.Mailbox.AcyclicRead.Out.Index = 1
When the message response returns successfully, the data for the Output
Frequency parameter will be placed in the tags
MVI56PDPMV1.Mailbox.AcyclicRead.In.Data[] byte array. In the PLC
program, the return message data may be copied to a locally configured program
tag, and converted by correctly assigning the data type for the Local tag to which
the data returned from the read request matches. In the case of drive Parameter 1
- [Output Frequency] as in this example, the local tag's data type should be a
floating point or a "REAL" data type.
Acyclic Class 1 Read response data can be viewed as shown in Figure 42.
Figure 43 shows the RSLogix ladder logic example, that may be used to interface
the MVI56-PDPMV1 module’s functional block and perform continuous DPV1
Acyclic Read operations.
To write the Parameter 520 - [Max Fwd Speed] to the PowerFlex 750-Series drive
using a Class 1 Acyclic Write Service, setup a ControlLogix controller (with a
MVI56-PDPMV1 Profibus Master). After the master is setup, the ControlLogix
tags must be populated with the correct slot and index addressing values to write
the parameter as shown in Figure 44.
To test the Write Service, you may manually enter the values as shown below into
the MVI56-PDPMV1 controller scoped tags where a ProSoft MVI56-PDPMV1
Profibus master module has been installed in the backplane of the ControlLogix
rack.
• MVI56PDPMV1.Mailbox.AcyclicWrite.Out.SlotNumber = 3
• MVI56PDPMV1.Mailbox.AcyclicWrite.Out.SlaveAddress = 3
• MVI56PDPMV1.Mailbox.AcyclicWrite.Out.Length = 4
• MVI56PDPMV1.Mailbox.AcyclicWrite.Out.Index = 8
Figure 44 - Acyclic Class 1 Write for Parameter 520 - [Max Fwd Speed]
To manually trigger the message to be sent, enter a value of '1' into the
MVI56PDPMV1.MailboxCommand.AcyclicWrite tag.
The message response status indicates success, when the data in the
"MVI56PDPMV1.Mailbox.AcyclicWrite.In.ErrorDecode" tag is a value of 0x00.
Note that any non-zero value indicates an error has occurred.
Acyclic Class 1 Write response data can be viewed as shown in Figure 45.
Figure 45 - Acyclic Class 1 Write Response Data for Parameter 520 - [Max Fwd
Speed]
Troubleshooting
Understanding the Status The Option Module has three status indicators. They can be viewed with the
Indicators drive cover removed (Figure 46).
PORT Status Indicator This red/green bicolor LED indicates the status of the Option Module’s
connection to the drive as shown in the table below.
Status Cause Corrective Action
Off The Option Module is not powered or connected • Securely connect and ground the Option Module to the
properly to the drive. drive by fully inserting it into the drive port and tightening
its two captive screws to the recommended torque.
• Apply power to the drive.
Flashing Red The Option Module is not receiving any • Verify that cables are securely connected.
communication from drive. • Cycle power to the drive.
Steady Red The Option Module detected a duplicate or invalid Important: Cycle power to the drive after making any of the
port ID. following corrections:
• Securely connect and ground the Option Module to the
drive by fully inserting it into the drive port and tightening
its two captive screws to the recommended torque.
• Configure the Option Module and PowerFlex drive to use a
Datalink that is not already being used by another
peripheral.
Flashing The Option Module is establishing communication No action required. This status indicator will turn steady
Green with drive. green or red.
Steady The Option Module is properly connected and No action required.
Green communicating with drive.
Steady The brand of the Option Module and drive do not Connect the Option Module to a compatible product of the
Orange match. same brand (an Allen-Bradley PowerFlex 750-Series drive).
MOD Status Indicator This red/green bicolor LED indicates the status of the Option Module as shown
in the table below.
Status Cause Corrective Action
Off The Option Module is not powered or connected • Securely connect and ground the Option Module to the
properly to the drive. drive by fully inserting it into the drive port and tightening
its two captive screws to the recommended torque.
• Apply power to the drive and network.
Flashing The Option Module has failed the firmware test. • Cycle power to the drive. Parameter settings may have
Red been changed.
• Clear faults in the Option Module.
• If cycling power does not correct the problem, the Option
Module parameter settings may have been corrupted.
Reset defaults and reconfigure the Option Module.
• If resetting defaults does not correct the problem, flash
the Option Module with the latest firmware release.
Steady The Option Module has failed the hardware test. • Cycle power to the drive.
Red • Replace the Option Module.
Flashing Green The Option Module is operational but is not • Place the master in RUN mode.
transferring I/O data. • Configure the Option Module for the program in the
controller.
• Program the controller to recognize and transmit I/O to the
Option Module.
• Normal behavior if no I/O is being transferred.
Steady Green The Option Module is operational and is No action required.
transferring I/O data.
NET A Status Indicator This red/green bicolor LED indicates the status of the Profibus connection to the
drive 20-750-PBUS Option Module as shown in the table below.
Status Cause Corrective Actions
Off The Option Module cannot establish network • Securely connect the Option Module to the drive and
communication or has experienced a connect it to the network using a Profibus cable.
Communication Timeout. • Correctly connect the Profibus cable to the Profibus
connector.
• Apply power to the drive.
Flashing Red The Option Module has detected a Network Re-configure the Profibus module.
Configuration Error.
Steady Red Thje Option Module has experienced an internal • Cycle power to the drive.
network controller error (Profibus ASIC Self-Test • Re-configure the Profibus master.
failure).
Steady Green The Option Module is properly connected and No action required.
communicating over the Profibus network.
Viewing Option Module If you encounter unexpected communications problems, the Option Module’s
Diagnostic Items diagnostic items may help you or Rockwell Automation personnel troubleshoot
the problem. Option Module diagnostic items can be viewed using the PowerFlex
20-HIM-A6/-C6S HIM, DriveExplorer software (version 6.01 or later), or
DriveExecutive software (version 5.01 or later). For details on viewing diagnostic
items using the HIM, refer to the PowerFlex 20-HIM-A6/-C6S HIM (Human
Interface Module) User Manual, publication 20HIM-UM001.
Table 6 - Option Module Diagnostic Items
No. Name Description
1 Common Logic Cmd The present value of the Common Logic Command being transmitted to the drive by this Option Module.
2 Prod Logic Cmd The present value of the Product Logic Command being transmitted to the drive by this Option Module from the controller.
3 Reference The present value of the Reference being transmitted to the drive by this Option Module.
4 Common Logic Sts The present value of the Common Logic Status being received from the drive by this Option Module.
5 Prod Logic Sts The present value of the Product Logic Status being received from the drive by this Option Module from the controller.
6 Feedback The present value of the Feedback being received from the drive by this Option Module.
7 Input Size The size of the input image in bytes transferred from the network to the drive.
8 Output Size The size of the output image in bytes transferred from the drive to the network.
9 DL Fr Net Avail The number of Host DL From Net xx Datalinks currently available to the Option Module.
10 DL To Net Avail The number of Host DL To Net xx Datalinks currently available to the Option Module
11 DL Fr Net 01 Val The present value of respective Host DL From Net xx parameter being transmitted to the drive by this Option Module. (If not
12 DL Fr Net 02 Val using a Datalink, its respective value should be zero.)
13 DL Fr Net 03 Val
14 DL Fr Net 04 Val
15 DL Fr Net 05 Val
16 DL Fr Net 06 Val
17 DL Fr Net 07 Val
18 DL Fr Net 08 Val
19 DL Fr Net 09 Val
20 DL Fr Net 10 Val
21 DL Fr Net 11 Val
22 DL Fr Net 12 Val
23 DL Fr Net 13 Val
24 DL Fr Net 14 Val
25 DL Fr Net 15 Val
26 DL Fr Net 16 Val
27 DL To Net 01 Val The present value of respective Host DL To Net xx parameter being received from the drive by this Option Module. (If not
28 DL To Net 02 Val using a Datalink, its respective value should be zero.)
29 DL To Net 03 Val
30 DL To Net 04 Val
31 DL To Net 05 Val
32 DL To Net 06 Val
33 DL To Net 07 Val
34 DL To Net 08 Val
35 DL To Net 09 Val
36 DL To Net 10 Val
37 DL To Net 11 Val
38 DL To Net 12 Val
39 DL To Net 13 Val
40 DL To Net 14 Val
41 DL To Net 15 Val
42 DL To Net 16 Val
43 DPI Rx Errs The present value of the DPI Receive error counter.
Viewing and Clearing The Option Module has an event queue to record significant events that occur in
Events the operation of the module. When such an event occurs, an entry consisting of
the event’s numeric code and a timestamp is put into the event queue. You can
view the event queue using the PowerFlex 20-HIM-A6/-C6S HIM,
DriveExplorer (6.01 or later) software, or DriveExecutive (5.01 or later) software.
For details on viewing and clearing events using the HIM, refer to the PowerFlex
20-HIM-A6/-C6S HIM (Human Interface Module) User Manual (publication
20HIM-UM001).
The event queue can contain up to 32 entries, which are stored in EEPROM
Memory on the Option Module — making the event queue non-volatile.
Eventually the event queue will become full, since its contents are retained
through Option Module power cycles and resets. At that point, a new entry
replaces the oldest entry. Only an event queue clear operation or the corruption
of the EEPROM group containing the event queue will clear the event queue
contents. In the latter case, the Option Module will not generate a fault to
indicate that the event queue was corrupted.
Resetting the Option Module to defaults has no effect on the event queue, other
than to log a Code 58 “Module Defaulted” event.
Many events in the event queue occur under normal operation. If you encounter
unexpected communications problems, the events may help you or Allen-Bradley
personnel troubleshoot the problem. The following events may appear in the
event queue.
Table 7 - Option Module Events
Code Event Text Description
Option Module Events
1 No Event Text displayed in an empty event queue entry.
2 Device Power Up Power was applied to the Option Module.
3 Device Reset The Option Module was reset.
4 EEPROM CRC Error The EEPROM checksum/CRC is incorrect, which limits Option Module functionality. Default parameter values must be
loaded to clear this condition.
5 App Updated The application firmware has been flash updated.
6 Boot Updated The boot firmware has been flash updated.
7 Watchdog Timeout The software watchdog detected a failure and reset the module.
Specifications
Communications Network
Protocol Profibus
Data Rates 9.6K, 19.2K, 45.45K, 93.75K, 187.5K, 500K, 1.5M, 3M, 6M, and
12M. The Option Module has auto baud rate detection.
Media Profibus Cable with DB9 connector
Drive
Protocol DPI
Data Rates 500k
Electrical Consumption
Drive 250 mA at 14 VDC supplied by the host drive
Network None
Mechanical Dimensions
Height 15.76mm (0.62 inches)
Length 130 mm (5.12 inches)
Width 83 mm (3.27 inches)
Weight 57 g (2 oz.)
Environmental Temperature
Operating -5...65 °C (30...149 °F)
Storage -40...85 °C (-40...185 °F)
Humidity
Operating 5...80% non condensing
Non-Operating 5...95% non condensing
Shock (Operating) 15 g peak acceleration
Vibration
Operating 2.0 g at 55...512 Hz
Non-Operating 5 g at 5 Hz...2 kHz
Atmosphere Important: The Option Module must not be installed in an area
where the ambient atmosphere contains volatile or corrosive gas,
vapors or dust. If the Option Module is not going to be installed
for a period of time, it must be stored in an area where it will not
be exposed to a corrosive atmosphere.
How Parameters Are The Device Parameters and Host Parameters are separately displayed in a
Organized Numbered List view order.
Parameter
No Name & Description Details
08 [Net Data Format] Default: 0 = Ltl Endian
Displays the byte alignment for the network data as Values: 0 = Ltl Endian
selected using the data-swap switch. 1 = Big Endian
Type: Read Only
09 [PROFIBUS Mode] Default: 0 = Normal
Displays the Profibus operation mode selected by Values: 0 = Normal
the user using the mode selection jumper. This will 1 = PROFIdrive
be either Normal or PROFIdrive (PROFIdrive is not Type: Read Only
supported in this version. It is reserved for future
Firmware update).
10 [PROFIBUS Alarms] Default: 0 = Enable
Enables or disables generation of alarms on Values: 0 = Enable
Profibus. 1 = Disable
Type: Read/Write
11 [DPV1 Map Mode] Default: 0 = Standard
Enables S7 Controller compatibility. Values: 0 = Standard
1 = S7 Comp
Type: Read/Write
Parameter
No Name & Description Details
17 [DL To Net 01] Default: 0
18 [DL To Net 02] Default: 0
19 [DL To Net 03] Default: 0
20 [DL To Net 04] Default: 0
21 [DL To Net 05] Default: 0
22 [DL To Net 06] Default: 0
23 [DL To Net 07] Default: 0
24 [DL To Net 08] Default: 0
25 [DL To Net 09] Default: 0
26 [DL To Net 10] Default: 0
27 [DL To Net 11] Default: 0
28 [DL To Net 12] Default: 0
29 [DL To Net 13] Default: 0
30 [DL To Net 14] Default: 0
31 [DL To Net 15] Default: 0
32 [DL To Net 16] Default: 0
Sets the port number and parameter number to Minimum: 0
which the selected Datalinks should connect. Each Maximum: 159999
selected port/parameter will be read and their Type: Read/Write
values transmitted over the network to the Reset Required: No
controller. These are parameters read by the
controller (inputs to the controller).
If setting the value manually, the parameter value =
(10000 * port number ) + (origination parameter
number). For example, suppose you want to use
Host Parameter 17 - [DL To Net 01] to read
Parameter 01 of an optional I/O module plugged
into drive Port 4. The value for Host Parameter 17
- [DL To Net 01] would be 40001 [(10000 * 4) + 1].
33 [Comm Flt Action] Default: 0 = Fault
Sets the action that the Option Module and drive Values: 0 = Fault
will take if the Option Module detects that I/O 1 = Stop
communications have been disrupted. This setting 2 = Zero Data
is effective only if I/O that controls the drive is 3 = Hold Last
transmitted through the Option Module. When 4 = Send Flt Cfg
communication is re-established, the drive will Type: Read/Write
automatically receive commands over the network Reset Required: No
again.
Parameter
No Name & Description Details
34 [Idle Flt Action] Default: 0 = Fault
Sets the action that the Option Module and drive Values: 0 = Fault
will take if the Option Module detects that the 1 = Stop
controller is in program mode or faulted. This 2 = Zero Data
setting is effective only if I/O that controls the drive 3 = Hold Last
is transmitted through the Option Module. When 4 = Send Flt Cfg
the controller is put back in Run mode, the drive Type: Read/Write
will automatically receive commands over the Reset Required: No
network again.
Parameter
No Name & Description Details
39 [Flt Cfg DL 01] Default: 0
40 [Flt Cfg DL 02] Default: 0
41 [Flt Cfg DL 03] Default: 0
42 [Flt Cfg DL 04] Default: 0
43 [Flt Cfg DL 05] Default: 0
44 [Flt Cfg DL 06] Default: 0
45 [Flt Cfg DL 07] Default: 0
46 [Flt Cfg DL 08] Default: 0
47 [Flt Cfg DL 09] Default: 0
48 [Flt Cfg DL 10] Default: 0
49 [Flt Cfg DL 11] Default: 0
50 [Flt Cfg DL 12] Default: 0
51 [Flt Cfg DL 13] Default: 0
52 [Flt Cfg DL 14] Default: 0
53 [Flt Cfg DL 15] Default: 0
54 [Flt Cfg DL 16] Default: 0
Sets the data that is sent to the Datalink in the Minimum: 0
drive if any of the following is true: Maximum: 4294967295
Type: Read/Write
• Host Parameter 33 - [Comm Flt Action] is set Reset Required: No
to “4” (Send Flt Cfg) and I/O communications are
disrupted.
• Host Parameter 34 - [Idle Flt Action] is set to
“4” (Send Flt Cfg) and the controller is idle.
Notes:
Appendix C presents the definitions of the Logic Command and Logic Status
words that are used for PowerFlex 750-Series drives.
Acyclic Messaging Profibus DPV1 acyclic messages are used to transfer data that does not require
continuous updates. Typically the read and write services used for acyclic
messaging are used to configure, monitor, and diagnose devices over the Profibus
network.
ControlFLASH An Allen-Bradley software tool that lets users electronically update firmware on
printed circuit boards.
Data Rate The data rate is the speed at which data is transferred on the Profibus network.
The available data rates depend on the type of cable and total cable length used
on the network:
DriveExplorer Software A tool for monitoring and configuring Allen-Bradley products and network
communication Option Modules. It can be run on computers running various
Microsoft Windows operating systems. DriveExplorer (version 6.xx or later) can
be used to configure this Option Module and PowerFlex drive. Information
about DriveExplorer software and a free lite version can be accessed at
http://www.ab.com/drives/driveexplorer.
DriveTools SP Software A software suite designed for running on various Microsoft Windows operating
systems. This software suite provides a family of tools, including DriveExecutive,
that you can use to program, monitor, control, troubleshoot, and maintain
Allen-Bradley products. DriveTools SP can be used with PowerFlex drives.
Fault Action A fault action determines how the Option Module and connected drive act when
a communications fault (for example, a cable is disconnected) occurs or when the
controller is switched out of run mode. The former uses a communications fault
action, and the latter uses an idle fault action.
Fault Configuration When communications are disrupted (for example, a cable is disconnected), the
Option Module and PowerFlex drive can respond with a user-defined fault
configuration. The user sets the data that is sent to the drive using specific fault
configuration parameters in the Option Module. When a fault action parameter
is set to use the fault configuration data and a fault occurs, the data from these
parameters is sent as the Logic Command, Reference, and/or Datalink(s).
Flash Update The process of updating firmware in a device. The Option Module can be flash
updated using various Allen-Bradley software tools. See Flash Updating the
Option Module on page 31.
GSD File A GSD (Generic Station Description) File is a device database text file used by
the network configuration tool to identify a Profibus module and its capabilities.
The file is normally registered in the Profibus configuration tool for a device, and
is supplied with the device via removable media or on the internet as a download.
HIM (Human Interface Module) A device that can be used to configure and control a drive. The PowerFlex
20-HIM-A6 or 20-HIM-C6S HIM can be used to configure PowerFlex
750-Series drives and their connected peripherals.
Hold Last When communication is disrupted (for example, a cable is disconnected), the
Option Module and PowerFlex drive can respond by holding last. Hold last
results in the drive receiving the last data received via the network connection
before the disruption. If the drive was running and using the Reference from the
Option Module, it will continue to run at the same Reference.
Idle Action An idle action determines how the Option Module and connected drive act
when the controller is switched out of run mode.
I/O Data I/O data, sometimes called "implicit messages" or "input/output," is time-critical
data such as a Logic Command and Reference. The terms "Input" (To Net) and
"Output" (From Net) are defined from the controller's point of view. Output is
produced by the controller and consumed by the Option Module. Input is
produced by the Option Module and consumed by the controller.
Logic Command/Logic Status The Logic Command is used to control the PowerFlex 750-Series drive (for
example, start, stop, direction). It consists of one 32-bit word of output to the
Option Module from the network. The definitions of the bits in this word are
shown in Appendix C.
The Logic Status is used to monitor the PowerFlex 750-Series drive (for example,
operating state, motor direction). It consists of one 32-bit word of input from the
Option Module to the network. The definitions of the bits in this word are
shown in Appendix C.
Master-Slave Hierarchy An Option Module configured for a master-slave hierarchy exchanges data with
the master device. Usually, a network has one master which is the master device,
and all other devices (for example, drives with installed Profibus DPV1 Option
Modules) are slave devices.
Node Address A node address is a unique address identifier for a device assigned to a Profibus
network. A PROFIBUS network can have as many as 126 devices connected on
it , where each device on the network must have a unique node address between 0
and 126.
NVS (Non-Volatile Storage) NVS is the permanent memory of a device. Devices such as the Option Module
and drive store parameters and other information in NVS so that they are not lost
when the device loses power. NVS is sometimes called "EEPROM."
Option Module Devices such as drives, controllers, and computers usually require a network
communication Option Module to provide a communication interface between
them and a network such as Profibus. An Option Module reads data on the
network and transmits it to the connected device. It also reads data in the device
and transmits it to the network.
Ping A message that is sent by a DPI product to its peripheral devices. Pings are used to
gather data about the product, including whether it can receive messages and if
they can log in for control.
PowerFlex 750-Series (Architecture Allen-Bradley PowerFlex 750-Series drives are part of the PowerFlex 7-Class
Class) Drives family of drives.
Profibus Network A Profibus network uses RS485 to connect devices (for example, controllers,
drives, motor starters and other equipment in automation systems). A Profibus
network can support a maximum of 126 devices. Each device is assigned a unique
node address and transmits data on the network at the same data rate. A cable is
used to connect devices on the network. It contains the bus signal. Devices can be
connected to the network in a daisy chain connection.
ProSoft Configuration Builder ProSoft Configuration Builder (PCB) is used to configure MVI56-PDPMV1
(PCB) (Profibus DP-V1 Master Communication Module). The newest version of
ProSoft Configuration Builder is available from
http://www.prosoft-technology.com/content/view/full/10018.
Reference/Feedback The Reference is used to send a setpoint (for example, speed, frequency, torque)
to the drive. It consists of one 32-bit word of output to the Option Module from
the network.
Feedback is used to monitor the speed of the drive. It consists of one 32-bit word
of input from the Option Module to the network.
RSLogix 5000 RSLogix software is a tool for configuring and monitoring controllers to
communicate with connected devices. It is a 32-bit application that runs on
various Windows operating systems. Information about RSLogix software can be
found at http://www.software.rockwell.com/rslogix.
SI (Serial Interface) A next generation communication interface used by various Allen-Bradley drives,
such as PowerFlex 750-Series drives.
Status Indicators Status indicators are LEDs that are used to report the status of the Option
Module, network, and drive. The indicators are on the Option Module and can
be viewed when the drive is powered and its cover is removed.
Stop Action When communications are disrupted (for example, a cable is disconnected), the
Option Module and drive can respond with a stop action. A stop action results in
the drive receiving zero as values for Logic Command, Reference, and Datalink
data. If the drive was running and using the Reference from the Option Module,
it will stay running but at zero Reference.
UDDT (User-Defined Data Type) A structure data type that you define during the development of an application
(for example, to convert 32-bit REAL parameter data for written and read values
to correctly display them in human readable format).
Zero Data When communications are disrupted (for example, a cable is disconnected), the
Option Module and drive can respond with zero data. Zero data results in the
drive receiving zero as values for Logic Command, Reference, and Datalink data.
If the drive was running and using the Reference from the Option Module, it will
stay running but at zero Reference.
A DriveExecutive software
definition/web site 79
acyclic messaging
Option Module configuration tool 23
about 53
DriveExplorer software
definition 79
definition/web site 79
applying power to the Option Module 20
free lite version 79
attentions 12
Option Module configuration tool 23
drives, see PowerFlex 750-Series
B (Architecture Class) drives
baud rate, see data rate DriveTools SP software 79
bit definitions of Logic Command/Status
word for PowerFlex 750-Series E
drives 78
EEPROM, see Non-Volatile Storage (NVS)
equipment required 11
C events
cable, Profibus 19 clearing/viewing 65
Comm Flt Action Host parameter 73 list of 65
communications card, see Option Module
compatible products
F
description 11
documentation for 7 fault action
components of the Option Module 9 configuring the Option Module for 27
configuration tools 23 definition 80
connecting Option Module fault configuration
to the drive 18 configuring the Option Module for 28
to the network 18 definition 80
ControlFLASH 79 faults, see events
controller 79 features 10
flash update
definition 80
D guidelines 31
data rate 79 Flt Cfg DL 01-16 Host parameters 75
Datalinks (Host parameters DL From Net Flt Cfg Logic Host parameter 74
01-16 and DL To Net 01-16) Flt Cfg Ref Host parameter 74
definition 79
in I/O image 48
using 49
G
Device parameters list 70 GSD (Generic Station Description) files -
diagnostic items 64 definition/web site 80
DL From Net 01-16 Host parameters 72
DL To Net 01-16 Host parameters] 73 H
DLs From Net Act Device parameter 70 HIM (Human Interface Module)
DLs To Net Act Device parameter 70 accessing parameters with 24
documentation for compatible products 7 definition 80
DPV1 Map Mode Device parameter 71
Q
W
quick start 13
web site for
DriveExecutive software 79
R DriveExplorer software 79
Reference/Feedback DriveTools SP software 79
definition 82 GSD files 80
in I/O image 48 MVI56-PDPMV1 81
using 49 ProSoft Configuration Builder 82
regulatory compliance 68 related documentation 7
related documentation 7 RSLogix 5000 82
Reset Module Device parameter 70 wiring, see cable, Profibus
resetting the Option Module 28
RSLogix 5000 82 Z
zero data
S configuring the Option Module for 27
safety precautions 12 definition 82
Serial Interface (SI) 82
Notes:
Rockwell Automation provides technical information on the Web to assist you in using its products.
At http://www.rockwellautomation.com/support/, you can find technical manuals, a knowledge base of FAQs, technical and
application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use
of these tools.
For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer TechConnect
support programs. For more information, contact your local distributor or Rockwell Automation representative,
or visit http://www.rockwellautomation.com/support/.
For U.S. Allen-Bradley Drives Technical Support — Tel: (1) 262.512.8176, Fax: (1) 262.512.2222,
Email: [email protected], Online: www.ab.com/support/abdrives
Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information that is contained in this manual.
You can contact Customer Support for initial help in getting your product up and running.
Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility.
However, if your product is not functioning and needs to be returned, follow these procedures.
United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain
one) to your distributor to complete the return process.
Outside United States Please contact your local Rockwell Automation representative for the return procedure.
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