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OVM Prestressing Systems

The document provides detailed specifications and data for various types of prestressing systems, including stressing-end and dead-end anchorages, couplers, and associated components. It includes technical information such as dimensions, materials, and load capacities for each type of anchorage and coupler. The document appears to be a technical manual from Liuzhou OVM Machinery Co., Ltd., focused on prestressing technology.
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0% found this document useful (0 votes)
35 views12 pages

OVM Prestressing Systems

The document provides detailed specifications and data for various types of prestressing systems, including stressing-end and dead-end anchorages, couplers, and associated components. It includes technical information such as dimensions, materials, and load capacities for each type of anchorage and coupler. The document appears to be a technical manual from Liuzhou OVM Machinery Co., Ltd., focused on prestressing technology.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
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COV tw2ri00 ovm macuineny co, tro. Stressing-end Anchorage OVM.M15A s @ TF oa a4 outing ort \ Finite wedge 2anchorhead Stearngplate ASprlrelnforcement Ssuand 6.Duct Main Data Bearing plate | duct | Anchor | spiral reinforcement meigein ; Jack si ome autores (PO oer | oc owt tw |e sence og) OVMANSAL 2 : soaa | oan 46 | 30) a voc200 OVMAMISA2 | guaava0 | 0305 | @45 | amso | bas | oe | 40 | 4 vyewws008 OVMAMISA3 | 336x80_ @110 | ¢50 | 9150 | 4130 | 010/504 yewvs008 OvMasAa | pr4oxi2s | 0120 | ¢55 | 10250 | 4150 | 012/50 | yews008 OVM.AMISAS | 1553130 | #135 | 55 | 415s50 | 6170 | o12| 50 | 4 | vewuooB/1s08 OVMMISAG | 3651160 | 245 | 70 | 326952 | 4200 012/50 | 4 YEWIS08 “Ta7a70__01as | 70) 6126153 | 4200 | o42| S04 | YCWIs0N/2s08 OVMAMISAS | os8s,i80 | 026? | ¢a0 | 933655 | 4206 | ou) 50s YeW2508 OVMAMI5A9 | 42003300 | 0375 | ¢s0 | 446xss | #240 | 014) so | s yewns08 OVM.MISAIO | 7303210 | 9190 | ¢90 | 415658 | 4270 | 014) 60 | 5 YO2508 OVMMISAAL | 42303220 | 4190 | ¢90 | 416658 | 4270 | 016/60 | 5 YON2508 OvMMasA2 | 2143230 | #190 | 90 | 166x60 | 4270 | o16| 60 | 5 | Yew2son/as08 OVMMISRI3 | 224230 | 190 | 490 | 170,63 | 4270 | 916/60 |S YOW508 COMM MISAI6 | 42331260 | $200 | 490 | 176,65 | 4285 | 616/60 | 5 yewas08 COVMMISRIS | $246,280 | #220) 480 186,68 4300 616/60 YeW3508 WM MISRI6 | 4246x330 | 220) 90 196x70_| 300 | O18) 605 | YeW3508/4008 OVM.MISA:17 _|_258:305 0220 ¢90 | 196x73 | 6300 | o18| 60 | s | yew3soa/ao08 OUMMISAIE 4272x325 | 4230 | 4100 4206%75 #310018) 606 yewe008 OWMMISAI9 | 27axa2s | #230” 4100) 206x75 | #310 | 618] 60/6 | Yewao08/s008 OM. MISR20 | 300x325 250 | 4120 226x860 4320 | 420/60 6 Yews008 ‘OuMMnsA2i/"2 | 4300x325 4250 | 4120/ 422680 | 4320 | 620/60 6 vews008 ‘OUMNISAT3/A | 43303430 | 280 | 4120/ 24u82 | 4350 | 020/60 6 YEWESOA OVMLMISA25/2627 33030 0.280 4320 2Mna5 4350 920| 606 YEWSSOA ‘OWMMISAISAS [9352s |_9260| ¢430| 926088 | 4390/6 20| 607 YeWEsOA ‘OUMMISA30/S1|_9352xa15 | 9200”) ¢430/ 426000 | #390 620| 607 YeWEEOA (OVM.M1SA-32/33/34 | 386x510 | 330 | 140 29695 | 465 920) 60 B YCW6SOA/9008 CVMLMISA5/3657 306x510 0330 | 140 296x100 46s | O20] 6D | YCWESOA/900A (OVM PRESTRESSING SYSTEMS Stressing-end Anchorage OVM.M13A Wedge 2.Anchor head 3.B¢a \eplate 4. Spiralreinforcement 5.Strand 6.0uet ‘Grouting port \ tuaoghote Main Data =e ae TE . Beatngpee oes ee ee serach ome = Paes area - oc (1.0) OVM.M13A-1 = = 40 x40 80, 6 | 30) 3 ¥DC2400x ome — [ae pases fase aoa | vewnene owaatiea [ear shea [eamlaiol ola | ewan oni [st ta si har eg [aaa oael gla | ewan owanuas —[ssan n te paneer [ead telco] ¢ 1 vewioas cma [ate Gee Se He eee vetoes ‘OVM.M13A-8 170 x 160 p60 | 16x52 16275 912) 50] a Yowss0B | ening ee Se [pod oualsaL a | ems an i oe amet [ote orale e [venice oie 7 oe ltesse leeag eueleol evewasos cramuaae [ane ae Ege Tee eles tl rewaaoe OVM.M13A-16_ 246 x 270. 90. 176 x 62 4240 16| 60| 5 yCw2508 manta —["Thaaase oo Se ee eo rewsane cwmaatiinad [aan ae S-[$isedes leaed uel eol-¢ [vewasas cwuninezu [aan saat gaz [ tases [ozod oil eo| 5 | vewssos cimanacaayea_|aenron san ty [entenss [ostd te col ¢ | vewaoos [-onvanoeasse[oenstices amt [astense [oad tel col ¢[ vewsoos Ciamiaat orgs Saat eens [esud tel col ¢1—vewsoos Srmansear— sean oe setae sid eaetcol ¢1vewsooe ciMMianasa6"| ganas aap eee [eid eval col 71 tenes otutan [te ee See lesnd eval cok et vewaane 10 LIUZHOU OVM MACHINERY CO, LTD. Dead-end Anchorage Type P OVM.P15/P13 ‘Type P anchorage is composed of the swaged end, anchor plate, spiral reinforcement restraining ring. The swaged end is formed by using Swaging Machine to impose plastic deformation on swage socket internally lined with swage spring to firmly grip around strand. Strands in tendon being fixed with swaged ends are dispersed by anchor plate and are normally placed at girder end. Tension load directly transfers to concrete through bonding and anchor plate. xk duet 2 Restraining ing. 3.Grout tube 4.Splral reinforcament Strand. 6 Anchor plate 7-Swaged end GYJC50-150 Swaging Machine Swage Socket and Swage Spring nu MainData Units sel [+[s[e [7+ ]+[e[2[2[»]a[s|s|e se aon bole er ‘$x yxy 100) (420) (240) | (150} (170) (470) (220) (220) (220) (2209 | (2501 (250) 2s0} (250) |(250) 250) 325 359 380 400 420 & | a80 180 240/300 | aud | a0 | eo | eo | 500 | 500500 500 | $60 5€0 56020 | 720 gos nse ag min) (120) (220) (280) (280) | (300) (380) (380) (440) (440) (480) (440) | (S00) {500} (S00) (500) | (S00) (500) © | toh cy etm |r|) |p ca ea easy aay S| 98 25 [a5 5 | [24020020020 | 20 |e | to | 200 25025020 | 20 | 275 | 350 350 3603605. 5 ae lane ang Go) 209 cm |e) er) 25) 5 a em sn (80) e505 a5 =) fgg, 35, 18080. a0 | 0 | 20 64070 270 7027385 300 30080399 a aes ae iy yc |e sn) | a |e am | | | | The figures in brackets are for OVMLP13. (OVM PRESTRESSING SYSTEMS, Dead-end Anchorage Type PT OVM.M15A-nPT sort 2pate Saget od sna nach aaa Tang te 2 Spin eect sou MainData Bearing pte | Duet aa baa One i) oe F ovMisa-3eT o136i@0 so 2 35 ovMisa-aor coaons25 s 12 35 ovM.isa-ser ossn30 us o ovM.asa-sor oesns60 20 ra 4s ovmvasa.7er oumss70 70 ra 4s ovMvsa-eer oosn80 0 6 45 ovMNasa-er 200x190 ‘0 46 50 ovMasa-soer o2ion210 ‘0 156 50 ovsinasa-aer o2i0%220 ‘0 166 50 ovMavasa-2r i430 ‘0 466 55 ovMisa-i3eT 224230 o 170 55 ovMasa-14er 2337260 ‘0 15 0 ovMvsa-iser o4s290 ‘0 185 60 OvM Mi5a-16eT nasn30 so 195 60 OvM M5a-17°T oasesa55 so 105 60 OvM Mi5a-1/15°7 oars 100 206 ovMNasa-20-229°7 0325 20 726 so OVM.M15A-23/24PT (330x430, [ 120 244 70 ovM.asa-25/26°7 303820 20 ae 75 ovsuvsa-a7er 330x820 20 a 20 ‘The data of spiral reinforcement is same with OVMIMASA a COV wwzi0u ovm mactinery co,, 170. Dead-end Anchorage Type H OVM.H15/H13 Type H anchorage is the most convenient fixed-end solution for on site operation. The prestressing force is transferred to the concrete partially by bond and partially by bulb formed by YH3 bulb machine Dead-end Anchorage elmin) YH3 Bulb Machine Lovet 2Aestraining ring 3Vent Spiral reinforcement 5 Spacer 6.Bulb The figures in brackets are for OVM.H13. MainData i Designation | Gtyofarand | A |B eimin) > oe OMNES 3 190(130) 90(70) 950(650)145(145) | 130(120) Ova a 190(150) 2401370) 9504650) 145145) —_«1501135) OVM.HE-5 5 2oo(iso) 220(80) 950(550)1as(14s)—_170{u4s) OVM.Hi-6/7 on 210(170) | 230(190) 1300850) _158(155) | _200(265) OvM.HE-9 9 270(220) | 310(250) 1300850) | _«155(155) | 240(190) OvM.HE-12 12 330(270) | 390/310) | 1300(850) | —155(155) | 2701216) ‘OVM.HI3-19 19 390(310) | _470(390) 1300/90) 155(155) 310(265) ov. HiS-27 27 ‘aso(ai) | §20(430) 1700(1150) ——158(155) _350(310) ovm.ais 31 31 510(430) | 570(470) | 1700(1150) | 165(155) | 390(315) OvM.HE37 37 510(430) | 690(570) _2000(1680) _185(165) | _465(370) ovM.His a3 a 550(560) | 750(580) | 2500(1680) | 210(185) | _500(390) ovM.Hi 55. ss 620560) | 850(680) 2500(1980) | 240185) | _540(465) (OVM PRESTRESSING SYSTEMS, Coupler OVM.L15/L13 Couplers are used to elongate the tendons which due to tendon length or the construction method used in the project eannotbe installed or tensioned in one unit. Coupler 115/113 usvally includes seven parts: coupler block, bearing plate, protective sleeve, restraining ring, spiral reinforcement, wedge and swaged ends Louct 2spralrenforement 3.8eoringplte 4 Coupler block Swagedend 6.protectve cover Boi Bn 9 sewamingring 10Swane 1h.Ouc 12 Preectve cower! 13.Wedge Main Data of Coupler OVM.L15 tiem use 330 623 Pa 50 us3 rc eat 2 0 as 207 89 ie 85 ties 319 708 ie 35 as (6-71 as 708 490. 700 tise 240 708 37 to 53 33 18 208 10 iis-10 360 77 a7 120 was-01"12) 213 203 0 130 ls ara a2 Bsr 20 usd 283 6s iT 20 Usa 295 32L ae 0 ustiei) 300 327 as 120 ustisis) aa 355 263 40 (45-20-22) 33 360 283 10 Li5-3-271 359 1087 16 180 Heoeat 403 1368 368 10 Main Data of coubee OVM.L13, Unit:mm, us 175 337 70 Be ri 33 ret ere 70 iat 5 tsa 183 ie 20 105 0 33 208 82 20 tet "0 ase ae ne 2 13 30 ts ae ne 2 5 30 33 Bo ns nr 100 Tae bao 718 20 27 110 ta3-2-13) 3st 7 30 ait 100 taste 360 300 2 217 10 tas 210 203 2 27 20 U3 (16-19) 380 352 2 337 0 U3 (20-22) a i010 0 a 20 u3327) 36 113s a3 0 t3-631) 407 358 2 36a tao Pr COV wwz:0u ovm mactinery co,, 170. Coupler PD This coupler is used to connect and elongate single strand. It is composed of n (n-strand number) pieces of mono- couplers which are set parallelly in the protective sleeve, usually including seven parts : anchor head, bearing plate, spiral reinforcement, protective sleeve, restraining ring, wedge and mono-coupler. Coupler Type PD 1 Splraleeinforcement 2.8earing plate 3Workinganchorhead 4.Wedge S.Mono-strand coupler 6.Protectve sleeve 7,Plate S.Restraining ting Main Data Uni mm st som lars omurgonue ots on esoasonetou aowtisioner ne so a5 | a5 | 100 100 | 120 | 120 | 120 140 ago | 80 | 200 #A (75) (80) (80) (90) (90) {90) | (200) | (110) | (120) | (140) (145) | (170) se | 6a | 63 | a | 8 | 90 | 99 | 100 aa0 | 130 | 140 | 150 8 63) 38) | 58) | (68) (68) (68) | (BO) | (80) | (400) (20) | (415) | (130) aao | 1080 | 1090 | e109 | i130 | 1450 | 1150 | 1200 | 1310 | 1420 | 1410 | 160 c {830) (1060) | (1080) | (790) | (1090) (1420) | (1130) | (1180) (1250) | (1360) | (1400) | (1430) The figures in brackets are for OVM.13L-F 1s (OVM PRESTRESSING SYSTEMS, Stressing-end Slab Anchorage OVM.BM13/15 Stressing-end Slab Anchorage 1 rl] % wedge 2.Slab anchor head 3.Slab bearing plate Strand 5.steelflat duct 6 Spiralreinforcement Duct Es Main Data Se eee 4 19 a9 a 19 | suk 130x100 170x100 210% 100 250x100 16 TID Lvztiou ovm macuinery co,, 10 Hydraulic Jack YCWA /B Series ANY: {LAlock 2.¢Minder 2. cavity sleeve 4. Piston Min. Service Space 2D L Main Data Wom. | Nom. [Tension | Return | fetem | Caity | ceoye | saase | Oecd | Min | SUING | bation Type | force | pressure piston | piston | presue | aperture |‘reny | yg) | sue SSE | en soe (kN) | (MP) | area(m) areaim’)) (MPa) | (mm) (Oat) | free Atm) | OE BF vewssoa | 6500 | 49 135a0' Tonio’ | <20 | #240 | 200 | 960 detoto 2000330) 850 | 362 $202 vewsoon | 8820 | 54 Lesaxio’ a27ed0"<25 | #280 | 200 | 1235 esmioo 2200880/ 1000 |ir352 0372 Yewi200 11790 | 51 2stsxl0' 11ssedo"<25 | 275 200 | 1700 780600 24005001200 [6422 471 vewsoos | 973 | 51 ioea0 om) 25 | #78 | 200 | 65 214x370 1220x150 570 [1510136 vewssos | 1492 | 50 2oga0° 13et0”| <25 | #220 200 | 108 285x370 1250x19 570 [0196 0176 yow2so8 | 2480 | 54 459210" 2emnio’) <25 | #20 | 200 | 16a ataxse0 1270x200 590 |210 0186 vowssos | 3497 | 54 547610" gagpeao®) <25 | 175 | 200 | 246 a10Xa04 1520%280 620 |0252 6252 yewaoos | 3956 | 52 rou710" asqaei0"| <25 | 0175 | 200 | 270 432x400 1320x265, 620 |0252 6252 ‘yowso0s 4924 | 49 —ingse10 a7rea0") «25 | 198 | 200 | $33 4490564 1860%310, 750 | 362.0302 1LA.VOW series hydraulic jack are widely applied to pre-tensioning and post-tensioning operations. When equipped with different accessories, itis able to tension with OVM multi-strand anchorage, DM heading anchorage and stay cable anchorage ete. 2 (OVM PRESTRESSING SYSTEMS, TS Mono-jack YDC240QX “Lovlinder 2.Caty sleeve 3 Piston &.Wedge S.Anchor cut 6 Supporting sleeve Main Data biol po frenstond aeuny ty ‘Stroke Mass Dimension Adapted Type | force pressure | piston | pressure aperture | Soke Mast | Dimenslon| Adapted (kN) (MPa) | area’) | (MPa) | (mm) vocasoax 240 50 a7mimio*| <40 | 417 | 200 «20.5 4210x568 4138415 Swaging Machine GYJC50-150 LLovlinder 2.Pston SSuaghghead 4. swaged ube SSwaged spring 6 waging mould 7. strand Main Data non Nom. | Swaging | Return | Cavity | stroke | Mass | Dimension | adapted Type force pressure piston piston. aperture {toh rail ost lita (kN) (MPa) area(m') | area(m’) (mm) cencs0.1s0 503 50 1.005x10°| 49485x10", 630 | 150 48 | 4150x565, 284.500 26 (OVM PRESTRESSING SYSTEMS. Hydraulic Pump ZB4-500/500S/500SZ/500ZA 2B4-500 Hydraulic Pump Type 284.500 284.5005 7810/320. 4/8008 7284-50024 z84-500sz | Nom pres (oa) 50 50 32 20 50 50 Nom. flow (min) | 2B10/320-4/800B Hydraulic Pump Main Data Mass (Ka) eal Remarks 19 frome ere a 180 san ern pa ad 20 estan enero me 120 | 10208301850 | Modified 284-500 130 | s020s5301950 | Modified 284-5005 Modified ZB4-500—ZB4-500ZA Modified ZB4-500S—ZB4-500SZ COV wwzi0u ovm mactinery co,, 170. Hydraulic Pump YBJD2-63 / YBJD4-63 Nom. pressure (Ma) Capacity of ol tank (Ly ter) Nass (tg) Hydrauicol (used) ‘Nor. presure (Mp) Capacity fol tank (L) er) ass (K@) Hyrule (sed) ” YBJD2-63 Main Data 63 Nom-flow (Y/min) 18 a7 ‘Mator power (KW) 55 30 Power S80VAC/SOHZ Empty Full Dimension (mm) 810x430%855 160 202 (LHMa6# (summer ) or -HM 324 ( winter ) hydraulic ol YBJD4-63 Main Data 6 a v = (KW) 5s Luise (summer ) or L-HM 328 ( winter ) hydraulic ll

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