Build Guide - Model 18 Reaper - V1.1
Build Guide - Model 18 Reaper - V1.1
www.3dsets.com
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Version 1.1
1
Reaper – version 1.1 technical specs.
● Dimensions: 50 cm length, 28 cm width (incl. mirrors), 19.5 cm height
● Model weights roughly 3.2 kg (including battery)
● Permanent rear wheel drive with locked or opened differential
● Remote controlled steering and speed control
● Suspension with real springs and dampers for great on-road capabilities
● BeltDrive gearbox with 1:8 gear ratio
● Doors and hood can be manually opened, door handles are functional
● Battery hidden inside the pickup bed
● Easy to replace front body parts for effortless crash repairs
● Body on Frame design
2
Reaper – changelog
3
Before you start
● Get ready all tools.
● Buy necessary parts that cannot be printed (screws, bearings, motor etc.), these parts are listed on next page.
● Make sure that your printer is calibrated well – print our “calibration part” to ensure that you can fit bearings
on shafts properly! Calibration part is located on “Print 0 - Calibration”.
● Use higher printing temperatures – use about 210-215°C for PLA to have firm layer adhesion!
● Use some heat-resistant filament (PC Blend) for specific drivetrain parts noted later in this Guide!
● Build guide is divided on steps and subassemblies. Subassembly is a sequence, where you will make some
independent sub-part like gearbox, axles etc. Later you will install subassembly in the car.
4
Are you new to the Radio Controlled
models?
Don’t worry, Radio Controlled (RC) models are not as complicated as they can look! However, it’s a good to know
some basics before you will start buying parts.
Most mechanical parts in our products will be 3d printed on your own printer, so we will focus here on RC
electronics.
If you have any questions regarding our models, feel free to ask us (or other 3D Sets
builders) on our Facebook discussion group, available here: Facebook – 3D Sets
5
Reaper – version 1.1.0: What do you need?
● LINKS for PARTS PURCHASE! ➡ list of required non-printed parts is here (continuously updated): click for non-printed parts spreadsheet
● Print Filament: To print this model you will need around 2500 g of print filament in total. We print our models from PLA material. For the
opened differential gears its recommended to use Prusament PC Blend. Locked differential is OK from good-quality PLA. You can use
variable color for chassis and body. Tested and recommended filament: Fillamentum PLA Extrafill or Prusament PLA.
● BeltDrive gearbox:
● Model is driven by brushless motor 3530 - size
● Timing belts: HTD 144-3M-06 (HTD profile, 144 mm long, 3 mm teeth distance, 6 mm wide) – 3 pcs
● All parts can be printed from PLA or similar filaments
● Steering servo in standard size (39x19,5x38,5mm) – minimum torque: 10kg, optimum 20kg
● Speed controller (ESC) max size 40x40x35mm – for placing under the seats
● Ball Bearing 10x15x4 mm - 6700ZZ: 26 pcs. (or less depending on differential configuration)
● Shock -Coil springs, inner diameter max 18mm, length 50-55mm: 4 pcs. Top shock mounts are included in 2 different variants allows you to
fine-tune ground clearance.
● Tires informations:
○ Front Wheels – outer diameter 85mm (or more if you wish :), maximum width 43 mm, rim diameter 2.2 inches
○ Rear Wheels – outer diameter 85-105 mm, rim diameter 2.2 inches (or 2.2 / 3.0 ProLine)
● 7.2V (2S) or 9,4V (3S) Battery with dimensions max 138x48x30mm; Alternatively you can use “shorty” battery.
● Electric connectors: 2 pairs (battery connectors, motor <–> ESC connectors)
● Servo cable extension – about 15 cm long
● cables & soldering equipment – for extending wires from ESC to motor
● Clear Binding Covers, or any transparent foil up to 0,5 mm thick – material for “Glass”.
● Grease and Thread Locker for securing fasteners on moving parts
6
Reaper – version 1.1.0: Required hardware
Screws and nuts (in metric size):
7
Check 3d printer calibration!
Please at first test whether the bearing can be inserted into the calibration part. If you have problems or the
bearing fits too loose, please make sure that the printer is properly calibrated. Dimensions of the printed parts
should match dimensions of the 3d model.
8
Reaper – Frame
In this procedure you will assemble the Frame of the car.
Non-printed parts:
9
Postprocessing – removing supports
Before you start building, carefully remove printing supports (marked red) integrated to specific
parts rendered below. You can use pliers and sharp knife to make the procedure easier. Be very
careful as you can harm yourself!
supports marked in
red has to be removed
10
Frame - step 1/2
4x M3 nut
8x M3x8
4x M3 nut
11
Frame - step 2/2
2x M3 nut
Fixed height Front Axle (ideal for beginners) Servo-controlled Suspension-Lift Front Axle
(for advanced users)
Non-printed parts:
14
Arms + Ball joints
Press Ball joints in arm ends. Pay attention to combine parts correctly!
Ball joints requires correct orientation on specific arms – check next
page!
Be careful as you can break the This is a prefered method as you can
arm if you use too much force! proceed slowly.
1x M3x6
4x M3x14 2x M3x8
4x M3x6
2x M3x10
4x M3x12 16
Front Axle – step 5-8/27
2x M3x16
2x M3x8
1x M3x12
17
Front Axle – step 8-9/27
2x M3 nut
2x M3x8
Use these
specific Ball
joint II here!
18
Front Axle – step 10-11/27
2x M3x8
2x M3 nut
19
Front Axle – step 12-13/27
2x M3 locknut
<
2x M3x16
20
Front Axle – step 14-16/27
1x M3x25
1x M3x14
21
Front Axle – step 17/27
4x M3x14
1x M3x16
1x M3x12
22
Front Axle – step 18-19/27
2x M3 nut
Use these
specific Ball
joint II here!
2x M3x8
23
Front Axle – step 20-21/27
2x M3x8
2x M3 nut
24
Front Axle – step 22-23/27
2x M3 locknut
<
2x M3x16
25
Front Axle – step 24-26/27
1x M3x14
1x M3x25
26
Front Axle – step 27/27
4x M3x14
1x M3x16
1x M3x12
27
Reaper – Grille & Lights
In this procedure you will assemble the Grille and Lights. Additional lights design will
be mentioned on next slides.
Required print plates:
Non-printed parts:
28
Postprocessing – removing supports
Before you start building, carefully remove printing supports (marked red) integrated to specific
parts rendered below. You can use pliers and sharp knife to make the procedure easier. Be very
careful as you can harm yourself!
supports marked in
red has to be removed
29
Grille - step 1/3
2x M3x6
8x M3x10
30
Downrider Pack – Front Lights
If you have purchased the
Downrider Pack accessory, you
can choose between different
designs of Lights.
31
Grille - step 2/3
2x M2x8
32
Grille installation
2x M3x12
2x M3x12
33
Reaper – Front Axle installation
In this procedure you will install the Front Axle into the car.
Non-printed parts:
34
Front Axle installation
4x M3x10
35
Reaper – Differential choice
There are two differentials available for Reaper:
Opened Differential
No Differential (locked)
For Rear Axle with Opened Differential, For Rear Axle with No (Locked) Differential
proceed to next page (89) , proceed to page 93.
.
36
Subassembly – Opened Differential
In this 10-step procedure you will assemble the Opened Differential.
Non-printed parts:
37
Postprocessing – removing supports
Before you start building, carefully remove printing supports (marked red) integrated to specific
parts rendered below. You can use pliers and sharp knife to make the procedure easier. Be very
careful as you can harm yourself!
supports marked in
red has to be removed
38
Opened Differential - step 1/2
It is recommended to print these specific parts
from high-strength material like Prusament PC
Blend: specifically the Axle Gears and Differential
Pinions. Do not use ABS or PETG for gears, as they
are weaker even then PLA! 2x M3x10
Use screw
ISO 7380 or
screw with
max height
head 2mm!
6x M2x10 3x M3x8
Prusament PC Blend
Open
differential –
section view:
Prusament PC Blend
Apply grease on gear
tooths. 39
Opened Differential - step 2/2
11x M3x10
3x M3x10
40
Subassembly – Locked Differential
In this 10-step procedure you will assemble the Locked Differential.
Non-printed parts:
41
Locked Differential - step 1/2
4x M3x10
4x
Apply grease on
gear tooths.
1x M3x10
42
Locked Differential - step 2/2
1x M3x10
1x M3x10
4x M3x10
43
Downrider Pack – Rear Axle
If you have purchased the Downrider Pack accessory,
you can choose between a fixed or servo-controlled
Rear Axle height.
Fixed height Rear Axle (ideal for beginners) Servo-controlled Suspension-Lift Rear Axle
(for advanced users)
Non-printed parts:
45
Rear Axle – Arms
1x M3 nut 1x M3x10
4x M3 nut
47
Axle Rear - step 2/6
4x M3x12
2x M3x8
48
Axle Rear - step 3/6
49
Axle Rear - step 4/6
1x M3x12
8x M3x16
50
Axle Rear - step 5/6
4x M3x20
51
Axle Rear - step 6/6
2x M3x16
2x M3x16
2x M3x10
2x M3x10 2x M3x16
52
Reaper – Rear Axle installation
In this procedure you will install the Rear Axle into the car.
Non-printed parts:
53
Rear Axle installation
4x M3x12
54
BeltDrive Gearbox
In this 8-step procedure you will assemble belted gearbox with the motor. To
complete this task, get the following parts ready:
Required print plates:
Non-printed parts:
55
Shafts
If you will print the “cardan” part from the .stl files instead of
printing them from provided gcode, please use following slicer
setup:
56
Postprocessing – removing supports
Before you start building, carefully remove printing supports (marked red) integrated to specific
parts rendered below. You can use pliers and sharp knife to make the procedure easier. Be very
careful as you can harm yourself!
supports marked in
red has to be removed
Be careful – do not
damage the “ball” part!
57
Postprocessing – drilling holes
Please carefully drill through the marked holes that have not been printed through to make
printing easier.
19xØ3mm
58
BeltDrive Gearbox – introduction
BeltDrive Gearbox uses 3 identical timing belts – HTD 144-3M-06 (HTD profile, 144 mm long, 3 mm teeth distance,
6 mm wide).
Gearbox is very silent and reliable when assembled properly. Gearbox work with brushless outrunner 750-1500
kV and 2S-3S battery.
Please check motor temperature by hand if you are driving in rough terrain or for long periods! If you are using
model in hot weather, please print gearbox case (enclosure) from PET-G or other heat resistant material.
59
Important features
Bearings calibration Service holes
It is very important to check if small 3d printed shaft BeltDrive 4x4 v1.1 features 3 service holes with
ends fit the bearings properly, because such small covers. These holes have following purposes:
printed objects may shrink too much.
● to help assembly of the gearbox; you can use
There are two sizes of the “Pulley Shaft small” parts the tip of the screwdriver to place belts in
(located on print “Belt Drive Gearbox - 2”): their position on the pulleys
● allows you to check the internals of the
“S” = standard size; “L = larger size gearbox without disassembling (heat, noises,
wobbling, etc.)
Please try if the “S” sized part fits the bearing without
any gap. The bearing must hold on place firmly, Service holes
otherwise, the gearbox can be damaged! If there is
any gap between the bearing and printed part, then
use a slightly larger “L” sized part.
60
BeltDrive Gearbox – step 1/9
3x M3 nut
M3 nut
4x M3x8
2x
61
BeltDrive Gearbox – step 2/9
Double check that the pulleys are
Please secure both screws on shaft with the peripendicular to the shaft and
thread lock and tighten them properly! do not wobble. Make sure there
is NO CONTACT between the
casing walls and the pulleys!
min. 0.5 mm
min. 0.5 mm
2x M3x12
62
BeltDrive Gearbox – step 4/9
For the easiest belt installation, first place
the belt around the large pulley and then
install the adjoining small pulley at the
same time as the Box Front B.
M3x8
Choose “S” or “L”
marked part, more
info on previous
pages!
M3 nut 5x 2x M3x25 63
BeltDrive Gearbox – step 5/9
Make sure that the Pulley 5 is
assembled correctly. You can use
some force to push the Pulley Shaft
2x small into the cavity.
M3 nut 4x
Choose “S” or
“L” marked
part, more
info on
previous 4x M3x25
pages!
64
BeltDrive Gearbox – step 6/9
Make sure that the Pulley 1 - Motor is
Use
assembled correctly. It should not
screws
M3x12 wobble when mounted on the motor!
packed with
your motor!
2x M3x16 M3x12
65
BeltDrive Gearbox – step 7/9
4x M3x12 4x M3x8
66
BeltDrive Gearbox – 9/9
pu
sh
un
til
cli
ck
67
BeltDrive Gearbox – finished
68
Reaper – Gearbox Installation
In this procedure you will install the Gearbox in the car.
Non-printed parts:
69
Gearbox installation
4x M3x8
2x M3x10
70
Reaper – Cab Structure
In this procedure you will assemble the lower half of the Bodywork.
Non-printed parts:
71
Postprocessing – removing supports
Before you start building, carefully remove printing supports (marked red) integrated to specific
parts rendered below. You can use pliers and sharp knife to make the procedure easier. Be very
careful as you can harm yourself!
supports marked in
red has to be removed
72
Cab – Rear Wall & Tank Intake
2x M3x6
1x M2x12
73
Cab – Floor & Engine Wall
4x M3x8
2x M3x10
2x M3x6 74
Cab – Front Body
4x M3 nut
2x M3x8
4x M3x10
2x M3x8 75
Reaper – Electronics
In this procedure you will install ESC, receiver and cables to the bodywork.
Non-printed parts:
76
Cab – Electronics Wires from ESC to the motor
(use hole in the Tunnel part),
150 mm min!
ESC
(speed
controller)
ESC
switch
1x M3x6
Wires from
receiver receiver to rear
Suspension servo.
77
Reaper – Roof
In this procedure you will assemble the Roof.
Non-printed parts:
78
Postprocessing – removing supports
Before you start building, carefully remove printing supports (marked red) integrated to specific
parts rendered below. You can use pliers and sharp knife to make the procedure easier. Be very
careful as you can harm yourself!
supports marked in
red has to be removed
79
Windshield
At first, you will make a “Windscreen glass” and “Rear Window Glass” from any transparent foil up to 0.4 mm
thick. Thicker material is more durable than thinner, but we found that “Clear Binding Covers” are OK.
Place the templates on the foil, sketch it to foil and then cut by scissors or sharp knife.
2x
80
Roof - step 1/3
2x M2x8
81
Roof - step 2/3 Slide and push
Frame inside:
82
Roof - step 3/3
2x M2x8
83
Cab – Roof Installation
4x M3x8
84
Reaper – Dashboard
In this procedure you will assemble the Dashboard.
● "Print 25 - Dashboard"
● "Print 26 - Steering Wheel + Floor Mats"
● "Print 27 - Dashboard Dials"
Non-printed parts:
85
Dashboard - step 1/2
2x M3x8
86
Dashboard - step 2/2
1x M2x16
1x M2x8
87
Reaper – Seats & Electronics Cover
In this procedure you will assemble the Seats & Electronics cover.
Non-printed parts:
88
Postprocessing – removing supports
Before you start building, carefully remove printing supports (marked red) integrated to specific
parts rendered below. You can use pliers and sharp knife to make the procedure easier. Be very
careful as you can harm yourself!
supports marked in
red has to be removed
89
Seats - step 1/1
2x M3x10
90
Dashboard, Seats & Floor Matts installation
2x M3x8
2x M3x8 91
Door hinges installation
2x M3x8
2x M3x8
92
Reaper – Hood
In this procedure you will assemble the Hood.
● "Print 31 - Hood"
● "Print 32 - Hood Details"
Non-printed parts:
93
Postprocessing – removing supports
Before you start building, carefully remove printing supports (marked red) integrated to specific
parts rendered below. You can use pliers and sharp knife to make the procedure easier. Be very
careful as you can harm yourself!
supports marked in
red has to be removed
4xØ2mm
94
Hood - step 1/2
1x M3x8
95
Hood - step 2/2
2x M2x6
4x M2x10
2x M2x6
4x M2x8
96
Hood installation
1x M2x10
2x M3x10
97
Reaper – V8 Engine
In this procedure you will assemble the heart of the Reaper - V8 Engine.
● "Print 33 - V8 Engine"
● "Print 34 - V8 Engine Head Cover"
● "Print 35 - V8 Engine Pulley"
● "Print 36 - V8 Engine Distributor"
● "Print 37 - Exhausts"
Non-printed parts:
98
Postprocessing – removing supports
Before you start building, carefully remove printing supports (marked red) integrated to specific
parts rendered below. You can use pliers and sharp knife to make the procedure easier. Be very
careful as you can harm yourself!
supports marked in
red has to be removed
99
V8 Engine - step 1/7
4x M2x6
100
V8 Engine - step 2/7
8x M2x6
2x M2x6
101
V8 Engine - step 3/7
8x M2x6
7x M2x6
102
V8 Engine - step 4/7
2x M2x8
1x M2x6
103
Downrider Pack – Exhausts
If you have purchased the
Downrider Pack
accessory, you can
choose between various
styles of exhausts.
Exhausts Vertical
(vertical funnels with
heat shields)
Build Guide Downrider Pack Build Guide Downrider Pack
for Model 18 page 35 for Model 18 page 39
104
V8 Engine - step 5/7
8x M2x6
105
V8 Engine - step 6/7
4x M2x12
4x M2x12
106
Full Pack – V8 engine
If you have purchased
Downrider Pack
accessory, you can
choose between various
styles of compressors.
1x M2x12
108
V8 Engine installation
2x M3x8
109
Reaper – Cab Installation
In this procedure you will install the Cab on the chassis.
Non-printed parts:
110
Cab installation
2x M3x10
4x M3x10 2x M3x10
111
Reaper – Bed
In this procedure you will assemble the pickup Bed.
Non-printed parts:
112
Postprocessing – removing supports
Before you start building, carefully remove printing supports (marked red) integrated to specific
parts rendered below. You can use pliers and sharp knife to make the procedure easier. Be very
careful as you can harm yourself!
supports marked in
red has to be removed
2xØ2mm 2xØ3mm
113
Full Pack – Rear Lights
If you have purchased Downrider
Pack accessory, you can choose
between modern or classic rear lights.
114
Bed - step 1/4
115
Bed - step 2/4
4x M2x10
2x M3x8
116
Bed - step 3/4
2x M3x8
2x M2x6 2x M3x8
117
Bed installation
4x M3x8
2x M3x8 118
Reaper – NOS System
In this procedure you will assemble the Nitrous Oxide Bottles.
Non-printed parts:
119
NOS System - step 1/1
1x M2x10
Assemble 2 pcs.
120
Reaper – Tube Frame
In this procedure you will assemble the Tail Light Panel of the car.
Non-printed parts:
121
Tube Frame - step 1/1
4x M2x10
122
Tube Frame installation
2x M3x6
2x M3x14
2x M3x8
2x
Filament
90 mm
2x M3x14 123
Reaper – Bumper Rear
In this procedure you will assemble the Tail Light Panel of the car.
Non-printed parts:
124
Bumper Rear - step 1/1
2x M3x8
125
Full Pack – Chain
2x M3x14
127
Reaper – Doors
In this procedure you will assemble the Doors.
● "Print 50 - Doors"
● "Print 51 - Doors Details"
● "Print 52 - Doors Interior Panel"
Non-printed parts:
128
Postprocessing – removing supports
Before you start building, carefully remove printing supports (marked red) integrated to specific
parts rendered below. You can use pliers and sharp knife to make the procedure easier. Be very
careful as you can harm yourself!
supports marked in
red has to be removed
129
Windshield
At first, you will make a “Door Window Glassndow Glass” from any transparent foil up to 0.4 mm thick. Thicker
material is more durable than thinner, but we found that “Clear Binding Covers” are OK.
Place the templates on the foil, sketch it to foil and then cut by scissors or sharp knife.
2x
130
Doors - step 1/5
131
Doors - step 2/5
4x M2x6
2x M2x8
132
Doors - step 3/5
4x M2x8
133
Doors - step 4/5
2x M2x10
134
Doors - step 5/5
4x M2x12
135
Doors installation
2x M2x8
2xM2x12
136
Reaper – Door Sills
In this procedure you will assemble the Door Sills of the car.
Non-printed parts:
137
Door Sills - step 1/2
3x M3x8
3x M3x8
138
Downrider Pack – Exhausts
If you have purchased the
Downrider Pack
accessory, you can
choose between various
styles of exhausts.
Exhausts Vertical
(vertical funnels with
heat shields)
Build Guide Downrider Pack Build Guide Downrider Pack
for Model 18 page 38 for Model 18 page 42
139
Door Sills - step 2/2
6x M2x6 2x M3x10
140
Full Pack – Details on Bed
● "Print 56 - Keg"
Non-printed parts:
142
Postprocessing – removing supports
Before you start building, carefully remove printing supports (marked red) integrated to specific
parts rendered below. You can use pliers and sharp knife to make the procedure easier. Be very
careful as you can harm yourself!
supports marked in
red has to be removed
143
Keg - step 1/1
1x M3x16
144
Keg - step 1/1
145
Reaper – Battery Cover
In this procedure you will assemble the Battery Cover.
● "Print 57 - Fan"
● "Print 58 - Radiator"
● "Print 59 - Battery Cover Lid"
Non-printed parts:
146
Postprocessing – removing supports
Before you start building, carefully remove printing supports (marked red) integrated to specific
parts rendered below. You can use pliers and sharp knife to make the procedure easier. Be very
careful as you can harm yourself!
supports marked in
red has to be removed
147
Battery Cover - step 1/4
2x M2x6
2x M2x6
148
Battery Cover - step 2/4
2x
1x M2x8
149
Battery Cover - step 3/4
8x M2x6
150
Battery Cover - step 4/4
151
Reaper – Wheel G
In this procedure you will assemble the Wheels – G design.
Non-printed parts:
152
Wheels G
Narrow Wide Extrawide Proline
For tire width For tire width For tire width Only for Proline Tyres
26 - 28mm 38-43mm 53mm with 2.2/ 3.0 diameter
153
Wheels G
5x M2x8
154
Wheels G - Proline Tyre
5x M2x8
155
Reaper – Wheel L
In this procedure you will assemble the Wheels – L design.
Non-printed parts:
156
Wheels L
Narrow Wide Extrawide Proline
For tire width For tire width For tire width Only for Proline Tyres
26 - 28mm 38-43mm 53mm with 2.2/ 3.0 diameter
157
Wheels L
5x M2x6
6x M2x6
158
Wheels L Proline Tyre
5x M2x6
6x M2x6
159
Wheels L installation Please check if you have
Axle Washers installed!
They are mandatory to use,
otherwise the wheels will
touch non-moving parts!
4x M3x16
160
Wheels installation
161
Finish
162
Reaper – general tips
● Always use a proper battery charger. Bad charging of the Li-Pol battery may lead to a risk of fire!
● Disconnect the battery when the model is not used. The small switch on the ESC doesn't
disconnect the battery and the ESC may draw a small amount of current even in OFF-state, which
can damage your battery!
163