Extensometers for materials testing

Extensometer Catalog
Version 110.16
 TABLE OF CONTENTS

Our Company.........................................................................................1 3550 Axial/Torsional Extensometers.......................................................86

Compatibility.........................................................................................2 7650 High Temperature Axial/Torsional
Performance Features............................................................................4 Extensometers (1200 °C or 1600 °C).......................................................88
Service..................................................................................................5 7651 High Temperature XY Biaxial Extensometer (1200°C or 1600°C)...............90
Frequently Asked Questions..................................................................6 Bolt Proof, Lap Shear and Specialty Extensometers.............................93
What our customers have to say about us..............................................7 3565 Bolt Extensometers for Proof Load Testing........................................94
Non-Contact Extensometers...................................................................9 3567 Extensometers for Testing Rebar Couplers,
Epsilon ONE® Optical Non-Contact Extensometers......................................10 Splices, and Sleeves..........................................................................96
LE-05 Non-Contact Laser Extensometers.................................................16 4013 Averaging Extensometers for ASTM D5656 Adhesive
Axial Extensometers............................................................................19 Lap Shear Tests................................................................................98
3542 Axial Extensometers....................................................................20 3421 Sandwich Core Shear and Rigid Cellular
3442 Miniature / Low Profile Extensometers.............................................22 Plastic Shear Testing Extensometers.....................................................100
3542L Extra-Long Gauge Length Extensometers.........................................24 4030 Submersible Extensometers........................................................102
3543 Rugged, Long Gauge Length Extensometers......................................26 Customized Extensometers................................................................104
3800 High Elongation Extensometers......................................................28 Knife Edges for Extensometers..........................................................106
High Temperature Axial Extensometers (Above 200 ˚C or 400 ˚F).......31 Electronics........................................................................................109
3448 High Temperature Self-Supporting SGA Analog Signal Conditioners.........................................................110
Furnace Extensometers (1200 °C)..........................................................32 DSCUSB USB Extensometer Interface...................................................111
3549 High Temperature Hot Mountable Calibrators.........................................................................................115
Furnace Extensometers (1200 °C or 1600 °C)...........................................34 3590VHR Very High Resolution Digital Electronic Calibrators......................116
7650A High Temperature, Low Strain, Extended Performance 3590 Digital Electronic Calibrators.......................................................118
Capacitive Extensometers (1200 °C or 1600 °C)........................................36 3590AT Axial /Torsional Digital Electronic Calibrators................................120
3648 High Temperature, Ultra-Low Contact Force Calibration References.......................................................................123
Capacitive Extensometers (1200 °C or 1600 °C)........................................38 ESCS Epsilon Shunt Calibration System................................................124
7642 High Temperature Un-Cooled Extensometers (700 °C)..........................40 VREF Modules................................................................................125
Fracture Mechanics Clip-On Gages.......................................................43 Accreditations...................................................................................126
3541 Fracture Mechanics Clip-On Gages.................................................44 Our Warranty......................................................................................128
3548COD High Temperature Furnace
COD Gages (1200 °C or 1600 °C)...........................................................46
7641 High Temperature Clip-On Gages (700 °C).........................................48
Deflection Gages..................................................................................51
3540 Deflection Gages (Deflectometers)..................................................52
Transverse and Diametral Extensometers............................................55
3575 Transverse (Diametral) Extensometers..............................................56
3475 Miniature Transverse Diametral Extensometers...................................58
3580 High Temperature Diametral Extensometers (1000 °C)..........................60
7675 High Temperature Transverse Extensometers (700 °C)..........................62
Rock, Concrete and Asphalt Extensometers.........................................65
3542RA Averaging Axial Extensometers...................................................66
3442RA1 Miniature Averaging Axial Extensometers.....................................68
3544 Circumferential Extensometers.......................................................70
3909 Extensometers for Simple Performance Testing of Asphalt.....................72
3910 Extensometers for Creep Compliance and
Tensile Strength Testing of Asphalt.........................................................74
3911 Extensometers for Indirect Tensile Testing of Asphalt............................76
3975 Diametral Extensometers for Rock and Concrete Testing........................78
Averaging, Bi-Axial and Axial/Torsional Extensometers......................81
3442AVG Averaging Axial Extensometers.................................................82
3560-BIA Bi-Axial Averaging Extensometers.............................................84

Visit our website at www.epsilontech.com

ii
OUR COMPANY
Strain measurement for materials testing is our sole business
at Epsilon.
At Epsilon, we specialize in strain measurement for materials testing. For three decades we
have dedicated our efforts to developing top-quality extensometers and calibrators. Located
in scenic Jackson, Wyoming, our state-of-the-art facility is where we design and manufacture
extensometers for testing all kinds of materials: metals, composites, plastics, ceramics,
elastomers, geomaterials, and biomaterials. From fine wire to large rebar, there are models for
tension, compression, bend, shear, torsion, bi-axial, and fracture mechanics testing. Most of our
extensometers are capable of cyclic fatigue testing over a range of frequencies and operating in
strain control.

Why Choose Epsilon?

• Focused on Extensometers: With an exclusive focus on designing and manufacturing
extensometers and calibrators, Epsilon has established itself as a leading choice for testing laboratories
across the globe. We have customers in over 76 countries, reflecting the trust and confidence placed in
our solutions.

• Broad Product Line: We offer 36 different extensometer models with thousands of variations,
providing an optimized solution for almost any test method and ensuring the perfect fit for your specific
needs.

• Reputation for Quality: Quality is at the core of everything we do. Our manufacturing team is
committed to rigorous quality and we check every unit before it ships. Epsilon is ISO 9001 certified
and ISO/IEC 17025 accredited, including our traceable laser interferometer calibrator – reasons that
customers around the world trust Epsilon. Explore our scope of accreditation and quality system
certificates here.

• Expertise in Materials Testing and Extensometers: At Epsilon, our team of degreed

engineers includes experts with advanced degrees and industry experience in materials testing. We have
30+ years of experience designing and manufacturing extensometers.

• Responsive–talk to our experts anytime: When you reach out to Epsilon, you can
expect prompt, personalized assistance from a degreed engineer well-versed in materials testing and
extensometers. Whether you need help selecting an extensometer or need help troubleshooting a
problem, our experts are readily available to provide guidance. If you need a repair, our service is timely
and reliable.

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 Interfacing
Epsilon extensometers
to test equipment.
Compatibility

All of Epsilon’s strain gaged transducers employ a full Wheatstone bridge design. They

are powered by an excitation voltage, typically between 5 and 10 VDC. The output of the

extensometer is proportional to the excitation. For this reason the calibrated output is

often expressed as a mV/V value. An extensometer with a full scale span of 2.345 mV/V

will have a full scale output of 23.450 mV if the excitation is 10V. This span data is

provided by Epsilon on each extensometer test certificate.

All strain gaged sensors must be connected to some external electronics to provide

readings. The electronics provide the excitation and normally amplifies the sensor’s

output to a high level DC voltage. This resultant voltage is used for readout or control of

the test machine. In digital systems the voltage output is converted via data acquisition

hardware into engineering units of strain. In instances where a chart recorder or X-Y

recorder is used, the output is set to easily yield a specified strain/cm on the graph.

When any new device like an extensometer is first used, the sensor must be calibrated

with the electronics to ensure proper configuration. There are several ways to accomplish

this. Generally the process is very straightforward. If your extensometer will be connected

to an available strain channel in your test controller, Epsilon can normally supply the unit

with the correct connector to plug directly in. For external data acquisition systems, a

strain gaged signal conditioning module capable of providing the excitation is required.

Often this is part of the data acquisition system. For systems that require high level

inputs or for use with chart recorders and X-Y plotters, Epsilon offers optional signal

conditioning electronics.

2 Visit our website at www.epsilontech.com

 CALIBRATING EXTENSOMETERS
WITH EXISTING ELECTRONICS

Required for any extensometer you buy, this process can be

performed many ways, most of which are quite simple. The
most common options are as follows:

 Using the Epsilon Shunt Calibration System

As detailed on the Epsilon Shunt Calibration System page (p.
124), shunt calibration is a very quick and easy way to set your
electronics, regardless of brand. Shunt calibration allows you to
transfer Epsilon’s calibration to on-site electronics using a two
point calibration line fit. The Epsilon Shunt Calibration System
is included with all Epsilon strain-gaged extensometers and can
also be retrofitted to older extensometers at Epsilon’s factory.

With signal conditioning electronics from Epsilon

All extensometers purchased with electronics from Epsilon
are shipped as fully calibrated systems. The output from the
system is set to exact values (typically ±10VDC), and is noted
on the test certificate. No further calibration is required. Periodic
recalibration can be performed by Epsilon.

With an extensometer calibrator from Epsilon

Epsilon’s digital electronic calibrators are the easiest to use
units available. These calibrators provide an ideal way to
perform calibrations if you have many extensometers. They
allow you to check many data points along the curve for the
highest accuracy. The 3590VHR calibrator meets the accuracy

i ng
and resolution requirements for ASTM E83 Class B-1 for 6 mm

a c
gauge length and greater extensometers and ISO 9513 Class
0,5 over the full measuring range of the calibrator. Periodic
recalibration of the calibrator can be performed by a third party
calibration service or by sending the unit to Epsilon Technology. er
c f
int alibration
 y calibration services such as the equipment manufacturer or
B
independent calibration service
Epsilon’s extensometers can be calibrated with test controls by
torque
any third party calibration service with the capability of calibrat­
ing extensometers. Many customers have their entire test
machine re-calibrated annually by the service department of the
manufacturer. This includes the load cell, extensometers and
any other installed sensors. Most calibration services will have
no difficulty calibrating Epsilon’s extensometers.

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 OUTSTANDING PERFORMANCE FEATURES IN EVERY MODEL
• Rugged construction withstands constant handling and mounting
• Most models may be left on through specimen failure
• Light weight to minimize specimen influence
• Most models operate in both tension and compression
• Most models are capable of being used in cyclic tests
• Low operating force, normally less than 40g, with many under 20g
• Easy to attach to specimens, with quick attach kits for most models
• Immersible in many non-conductive fluids
• Initial gauge length accurately established
Performance • All come with foam lined case
Features
Backed by many years of experience
Over forty years of experience in materials testing and extensometer design combine
to provide the best performing extensometers in the industry. Epsilon’s experienced
staff combined with our factory direct sales structure means if you have questions, you
can speak with an expert to help resolve your issue. Our extensometers are the result
of design refinements based on the experiences and inputs from customers over many
years.

Full one year warranty on every extensometer

The warranty covers defects in materials or workmanship for a full year, excluding normal
wear and damage from excessive force. Each unit is produced under stringent quality
standards and is fully tested and calibrated. Certain items such as knife edges wear
under normal circumstances and a spare pair is included. Should your extenso­meter
require repair, Epsilon maintains a policy of quick response to keep your test lab running.

High accuracy, exceeding requirements of ASTM, ISO, and many other test standards
All of Epsilon’s extensometers are designed for very high accuracy, with performance
significantly better than required by various testing standards. Epsilon’s extenso­meters
adhere to the highest requirements of ASTM E83 and ISO 9513, where applicable. For all
other units, linearities of better than 0.15% of full scale measuring range are commonly
achieved.

All units ship with an ISO 17025 accredited test certificate. Each extensometer is
individually calibrated using traceable electronics, with relevant data provided on the test
certificate.

Highest quality and the best value

Epsilon’s entire line of extensometers were engineered for high performance during even
the most demanding materials testing applications. They have the ruggedness needed for
high volume testing labs, proven through years of customer use.

Epsilon extensometers are sold factory direct. Coupled with our innovative design, the result
is substantial cost savings to your company, with world class performing products.

Unique dual flexure design combined with overtravel stops for ruggedness
Nearly all models use a dual flexure design, which protects the extensometer from
undesired motions. This design isolates the sensing element from side forces and
acceler­ations in dynamic tests. Nearly all out-of-plane errors are eliminated.

All standard axial extensometers may be left on through specimen failure

Integral mechanical stops protect the extensometer from damage when specimen failure
occurs. The stops also prevent damage from mishandling.

Replaceable parts for added life and versatility

All models have easily replaceable knife edges (where applicable). An additional set is
included in the spare parts kit. The standard knife edges are made from hardened tool
steel for long life. The modular design of the extensometers allows easy replace­ment of
damaged components.

4 Visit our website at www.epsilontech.com

We are all about
service at Epsilon.

Each extensometer comes with a full, one year warranty. The

warranty covers defects in materials or workmanship for a full

Service
year, excluding normal wear and damage from excessive applied

force. Each unit is produced under stringent quality standards

and is fully tested and calibrated before leaving the factory.

Certain items such as knife edges and ceramic rods wear under

normal use, and a spare set is included. The modular design of

the extensometers allows for easy replacement of damaged parts.

Should your extensometer require repair, Epsilon maintains a

policy of quick response to keep your test lab running.

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Epsilon Technology takes pride in ensuring that our experts are

yea r
available to speak with customers. If you have an issue you wish
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highstterinstge
g
to discuss, please contact us with your questions.
quality

5
 Can Epsilon extensometers be left on through specimen failure?
Yes. All Epsilon standard extensometers are designed to withstand remaining on the sample through
specimen failure. On certain materials, such as high strength metals, knife edges will wear out faster if the
extensometer is left on through failure. A spare set of knife edges is included.

Will the extensometer be compatible with my existing electronics?

All extensometers in this catalog can easily be shipped with the mating connector already installed, so
you can plug right in to your existing electronics. We stock connectors for every common brand of test
Frequently Asked machine.

Questions The majority of Epsilon’s extensometers are strain gaged transducers which may be connected to most
brands of materials testing controls. If your controls have the signal conditioning module for a strain
gaged extensometer, we can supply the unit with the necessary connector to plug in directly. If you are
using a data acquisition board to acquire test data, the extensometers can almost always be interfaced
properly. Some of our extensometers use capacitive sensing technology and these include the required
electronics.

If your controls are designed for LVDT type extensometers only, we can provide the electronics to work
with our extensometers. Available electronics are covered in this catalog. This is also ideal for older test
machines, which may not have any extensometer electronics, allowing the output to run a chart recorder
or plotter, or interface to a data acquisition board.

The Epsilon Shunt Calibration System helps make calibrating the electronics for the extenso­meter quick
and easy. This also allows you to send your extensometer back to Epsilon for periodic recalibration. For
further details on shunt calibration see page 124.

What electronics are needed?

Most of our extensometers are strain gage based sensors. They use a full Wheatstone bridge design.
Functionally they require the same signal conditioning electronics used for any strain gaged transducer
(load cell, pressure sensors, etc.). If you do not already have the electronics, Epsilon has signal
conditioners available.

How do I decide what measuring range I need?

The selection of extensometer measuring range can depend on several factors including resolution
of the signal conditioner, desired dynamic performance, space constraints, desired calibration class,
ergonomics of the extensometer, and hanging weight on the specimen. The general rule is that for
optimum performance in the elastic region (i.e., Young’s modulus and yield strength measurements)
a measuring range of 5% to 20% is typical. If there is a need to record strain at failure using the
extensometer, the measuring range selected should provide sufficient travel including overage for
outliers. Strain ranges of 20% to 50% are typical for many metallic materials, with more ductile materials
requiring 50% to 100% strain range. Composites typically need no more than 10% to 20% strain range
for measuring strain at failure.

Generally speaking, Epsilon’s extensometers will meet the higher levels of accuracy requirements in
today’s standards, such as ASTM E83. You can thus be assured that reasonably accurate measurements
at the low end of the range can still be made.

Why do I need an extensometer when I can

get strain from crosshead displacement?
Measuring crosshead extension during a test does not just measure strain in a defined region of a test
sample. It also measures machine deflection, load cell deflection, grip deflection, deflection of the part
of the test sample outside the reduced section, and possible grip slippage. Strain is defined as the
change in length divided by the initial length (gauge length). There is no defined initial length without an
extensometer, and the change in length is not correctly measured due to the other deflections included in
crosshead displacement.

6 Visit our website at www.epsilontech.com

 What our customers “ At Laborator Dinamic we are using your
Epsilon extensometers for modernizing

have to say about us. different kinds of Universal Testing

Machines or on new machines.
... I really appreciate your product’s Model 3542 axial extensometer
simple and clever embedding solutions mounted on round tensile sample.

“ I use Epsilon extensometers because they are rugged, well built and with high quality and technical
economical. I find their versatility to be their most appealing aspect. performances.”
JOHN DINA
We interface them with several data
LABORATOR DINAMIC, ROMANIA
acquisition systems as well as testing
machines. We use them in traditional
testing modes to non-traditional, stand “ … With the fastest repairs completed in less than two weeks (from
the moment it was dispatched overseas from our factory to the
alone applica­tions. It’s the versatility of
moment it was received again). Our previous extensometer supplier
these instruments that makes Epsilon
never managed a turnaround in less than eight weeks. For a front line
Model 3542-2 inch extensometer extensometers a perfect fit for our test
piece of equipment that is entirely unacceptable.”
with a Model 3575AVG r-Value laboratory.”
extensometer in use determining deep MIKE DAVIES
RICK PEARSON
drawing sheet metal properties. CYTEC, UNITED KINGDOM
ANDERSON LABORATORIES, INC.

“ E psilon’s products, technical support and service on repairs are “ We use Epsilon extensometers for their
very easy. We have never before experienced such a well organized high quality, stability and ruggedness.
company. We are in Austria, but it is much faster and easier to buy When we do eventually damage an
high temp extensometers via the US instead of from nearer European extensometer, Epsilon has, without fail,
companies! The technical support is very good, since every question offered excellence of service we would
is answered in less than 24 hours! Other companies take weeks to like from all of our vendors. Epsilon has
answer – if they answer at all.” provided custom engineering support to
MARTIN RIEDLER maximize reliability after many cycles of
Department Product Engineering
MONTANUNIVERSITÄT LEOBEN, AUSTRIA
specimen ruptures.”
Polyethylene geogrid undergoing
pullout testing in TRI’s Compact SHAWN ARNETT
Connection Device using a TEXAS RESEARCH INSTITUTE

“ ... I have been doing testing for over 15 years and have used Epsilon specially designed Model 3542
extensometer.
extensometers for more than seven years (3542 series). Your
extensometers represent the best value for their cost in the industry.
... Since, we can “leave” the extensometer until break in most
“ I have been really happy with all extensometers purchased from you:
applications (because of the robust good quality, high precision, friendly.”
design), we can get invaluable GREGORY BANAS
information on the material evaluated. Senior Research Engineer
UNIVERSITY OF ILLINOIS
… The response time in getting a
new unit is by far the shortest in the
industry.”
Model 3555 high temperature BRUNO BELANGER
extensometer being used at President and CEO
550 °F in the determination BCOMTESTING, INC.
of mechanical properties of an Visit our website at www.epsilontech.com
aluminum alloy used in an engine Contact us for your special testing requirements.
head application.

7
8
 Epsilon ONE® Non-Contact Optical Extensometers

Non-Contact Extensometers

LE-05 Non-Contact Laser Extensometers

UNLESS OTHERWISE SPECIFIED :
DIMENSIONS ARE IN INCHES
CAD GENERATED
DRAWING, DO NOT Epsilon Technology Corp.
ALL SURFACES
64
OR BETTER
MANUALLY UPDATE
Jackson, WY, USA 83001
TOLERANCES ARE: DO NOT SCALE
2 PLACE
INCHES
3 PLACE
INCHES
4 PLACE
INCHES
ANGLES
DRAWING Epsilon One Catalog
±.03 ±.005 ±.0010 ±1°
MATERIAL DRAWN DATE

SLW 6/14/2018
STOCK SIZE CHECKED DATE DWG. NO. REV.

N/A 0
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION FINISH SIZE SCALE SHEET

REVISIONS
THIRD ANGLE PROJECTION
OR DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
A 1:2.5 1 OF 1

9
 Epsilon ONE
®
MODEL Optical Non-Contact Extensometers

Breakthrough Performance • Easy to Use • Interfaces With Any Test Machine

Epsilon ONE high-precision optical extensometers measure axial strain

with industry-leading resolution, accuracy, and speed. Innovative Instant

Reset and Laser Alignment features maximize ease of use and testing

throughput. ±10V output is compatible with any testing system.

Epsilon ONE optical non-contact

extensometers perform high-accuracy,
high-resolution, non-contacting axial strain
Applications and displacement measurement. These
extensometers are suitable for testing high-
Epsilon ONE - Model ONE-78PT-System with carbon fiber composite specimen modulus materials such as metals and
composites, high-elongation materials, thin
or delicate specimens, cyclic fatigue, strain controlled testing, deflectometer applications, and
measuring crack opening displacements. Strain or extension is measured and output in real time.
Composites, Metals, Ceramics
Epsilon ONE’s high resolution and ISO 0,5 / ASTM B-1 accuracy classes make it suitable
for non-contact measurement of a wide range of strain values, from very small strains
required to measure modulus of metals, composites, ceramics and CMCs through elastomers
and everything in between.
Class-leading accuracy and resolution are achieved by Epsilon’s comprehensive optical
path optimization, a unification of several optical technologies and signal processing
algorithms. Ultra-high camera resolution, real-time data rates up to 3000 Hz, minimization
Plastics, Elastomers of optical error sources, and signal processing techniques provide high strain resolution
and accuracy with the lowest noise. No other system on the market combines all of these
technologies.
The Laser-Assist Alignment System provides an instant alignment and distance spot check.
Epsilon ONE will project pre-aligned laser lines on the specimen before the test, revealing
any misalignment. During the test, high precision telecentric lenses on the PT models
Foil, Wire, Polymer Films
eliminate errors due to out-of-plane movements – a common source of errors for many video
extensometers. Epsilon ONE arrives factory calibrated – there are no calibration grids or
gauge length bars, saving a great deal of time.
The system sets up for new specimen types in minutes and requires very little training
or skill to use. The desktop user interface software and optional Touch Interface provide
continuous digital readouts and status information.
Epsilon ONE was designed for the fastest specimen cycle times. Auto-start repetitive
Non-Contact Strain Measurement with an tests without any software interaction; Epsilon ONE is always running, and its Instant Reset
Environmental Chamber
and Automatic Mark Detection eliminate software start/stop interactions common with video
Many more... extensometers.
Epsilon ONE fits all types of materials testing machines. The system may be used with
environmental chambers that are equipped with a window – contact Epsilon.

See Epsilon ONE extensometer videos

10 Visit our website at www.epsilontech.com

Features
• Always on, always ready: Unlike DIC systems, software interactions are • Admin/User Modes: Define, save and reload settings for specific specimens
unnecessary when running repetitive tests. and test methods, then lock them in User Mode.

• Always real-time: Post-processing is never required, even at the highest data • Real-time digital output: High-speed data stream including APIs for control
rates. and status, and examples for automation and integration.

• Faster throughput with Instant Reset: Auto-start repetitive tests without • Better Strain Control: Built-in high speed 16-bit analog output; not
touching the extensometer or software. susceptible to unpredictable cyclic bias errors typical of DIC systems.

• Reliable, automatic mark detection: Robust tracking of bright or dark marks • Versatile Output Modes: output ±10V as % Strain, Length (mm), or
beyond 1000% strain and speeds >1500 mm/second. Elongation (mm).

• Laser Assist Alignment System: Provides an instant visual spot-check for • Applicable for testing with many ISO and ASTM standards, including:
- ISO 6892-1, 527-2, 527-4, 527-5
specimen alignment and optics positioning. - ASTM E8, E9, D3039, D638, A370, D3552, E646
• Precision Telecentric Design: Epsilon ONE’s telecentric lenses prevent • Turn-key: Each base package includes
common sources of error. See the Tech Note at www.epsilontech.com - Optics Package with laser-assist alignment system
• Fully factory calibrated: Epsilon calibrates using the industry’s most - Lighting Module
- Sensor Controller
comprehensive process to correct for scaling, skew, lens distortion, and
- Mounting Interface Subassembly
uneven lighting. A2LA accredited factory calibration, traceable to the SI; no - Specimen Marking Kit
grids or bars are required for calibration. - Cables and software
• Cleaner workspace: No need for an additional computer and monitor; the • Patented design
included Software User Interface has very low resource requirements and can
• Includes high quality foam lined case.
run on the test machine’s computer.
• Optional Touch Interface: Access and control the Epsilon ONE without a
computer.
• Retractable high-stiffness mounting: Industry-leading ease-of-use while
maintaining maximum dynamic range and vibration rejection.
• Selectable multi-line specimen marking: Automatically identify and report the
region of highest strain concentration, in real time.
• Wide range of selectable filter and optical settings enable high performance
with many different materials and specimens.
• Faster Testing: Save time with industry-leading 200+ Hz dynamic range and
automatic gain compensation filters.

Ease of Use is Designed In

Rigid Load Frame Mounting

Linear Retraction and Swing Away features

Laser Assist Alignment System

• Specimen alignment spot check
• Eliminates calibration grids and bars

Simple User Interfaces

• Software User Interface
• Touch Interface
Instant Reset
Always On, Always Real Time
Automatic Mark Detection

EPSILON TECH–Innovative designs

11
and factory direct sales.
 Epsilon ONE® Optical Non-Contact Extensometers, continued
Advantages
What sets Epsilon ONE® apart?

Resolution, Accuracy, Speed

Epsilon ONE’s performance is a result of optics and algorithm
technologies that combine for high resolution, data rates and
accuracy:
Resolution: <0.5 µm quasistatic, <2.5 µm dynamic, <0.1 µm
creep; Typical RMS resolution at typical settings.
Real time data rate: 300-3000 Hz
Extensometer Accuracy Class: ISO 9513 Class 0,5 and ASTM
E83 Class B-1 or better, typical, for gauge lengths ≥10 mm
As a result, Epsilon ONE is equipped with the accuracy
and fine resolution required to measure modulus, offset yield,
stress-strain curves, and strain at failure for all high-modulus
materials.

Optics Packages

Always On, Always Real Time

Epsilon ONE overcomes one of the biggest barriers to
widespread use of non-contact extensometers: too many
steps when using them. Epsilon ONE is always running and
measuring strain or searching for marks using its Automatic
Mark Detection. As soon as marks are detected, Epsilon ONE
ONE-78PT-System is measuring strain in real time. Epsilon ONE doesn’t have
Premium Precision Telecentric Optics to be started and stopped for each specimen like most video
extensometers and DIC systems, and strain output is always in
real time at data rates up to 3000 Hz.

Telecentric Design
Many applications involve specimens that straighten or grips
that are free to align under tensile loading. Unlike conventional
ONE-52PT-System lenses, telecentric lenses are insensitive to potential
Precision Telecentric Optics
inaccuracies caused by these out-of-plane motions. With a
telecentric lens, the image of the test specimen seen by the
camera’s sensor is the same size even if the specimen moves
closer to the Optics Package or further away.
The benefit: full strain measurement accuracy is maintained
even if the specimen or grips move out of the testing axis (“out
of plane”) during the test. Conventional entocentric lenses,
which are widely used by other manufacturers of non-contact
extensometers, cannot match this performance.
ONE-200CE-System
Conventional Entocentric Optics

Specimen Marking Laser Assist Alignment System

Setup is faster and more robust with the Laser Assist
Alignment System. Epsilon ONE’s built-in factory aligned lasers
provide two functions:
• Spot-checking specimen alignment
• Setting distance to the specimen - eliminates the need for
calibration grids or gauge length bars
Epsilon ONE is factory calibrated - just set the distance to the
specimen, set your controller to take Epsilon ONE’s calibrated
Specimen marking is simple and fast. Templates and
paint pens are included with every Optics Package ±10V input, and start testing.

See Epsilon ONE extensometer videos

12 Visit our website at www.epsilontech.com

Specifications
Field of View: 
50-500 mm. See specific optics packages; contact Epsilon for other options.
Real-Time Data Rate:  300-3000 Hz, >2000 Hz typical; includes image frame rate, analysis, analog output, and digital output
Strain Outputs: Analog Output: ±10V, short-protected, selectable units and range; includes 2.4 m (8 ft) shielded output cable
Digital Output: 16-64 bit typical over RS232; includes 1.8 m (6 ft) shielded null modem cable
Resolution: <0.5 µm quasistatic, <2.5 µm dynamic, <0.1 µm creep; Typical RMS resolution at typical settings. Resolution is a function of the optics and filter settings.
See www.epsilontech.com for further details.
Extensometer Accuracy Class: ISO 9513 Class 0,5 and ASTM E83 Class B-1 or better typical at ≥10 mm gauge length
Absolute Accuracy:  PT models: <±1 µm or 0.5% of value, not exceeding ±30 µm typical
CE models: <±1 µm or 0.5% of value
Minimum Specimen Size:  < Ø20 μm (0.001”)
Gauge Length:  2 mm minimum, ≥4x specimen width or diameter recommended; for gauge lengths <10 mm contact Epsilon
Maximum Elongation:  >1000%, limited by field of view and gauge length
Maximum Tracking Speed:  >1500 mm/second (90,000 mm/minute)
Cyclic Testing: >100 Hz typical cyclic test frequency, waveform independent
Strain Control: Suitable for monotonic and cyclic strain control applications
Out-of-Plane Sensitivity*: 
Allowable out-of-plane motion for ISO 9513 Class 0,5 @15 mm gauge length and ASTM E83 Class B-1:
<1000 µm (0.040”) for ONE-PT-xx
<25 µm (0.001”) for ONE-CE-xx
*Understand this specification before you purchase any optical extensometer – see the
Tech Note at www.epsilontech.com
Power Supply: 100-240 VAC, 50-60 Hz, 100W, IEC 320 C14 receptacle. Specify plug type when ordering.
System Environment:  10-40°C (50-100°F), for use and storage; 20-80% relative humidity non-condensing environments
Host PC (optional): Requires PC with Windows 7 or later, 900×550 minimum display, one serial or USB port

Options
Mounting Systems for testing machine base mount, T-slot column mount, or cylindrical column mount
ONE-TI-1 Touch Interface
ONE-BIS Barrier Interlock Systems for setups where Epsilon ONE is installed behind the test area (opposite the test machine operator)
Customized specimen marking templates
Connectors to interface to nearly any brand of test equipment

CERTIFIED

EPSILON TECH–Innovative designs

13
and factory direct sales.
 Epsilon ONE® Optical Non-Contact Extensometers, continued
Ordering Information
The Epsilon ONE® system includes an Optics Package, lighting, Laser Assist Alignment System, Sensor Controller, cables,
mounting interface, standard specimen marking kit and software. The included user interface software will run on your testing
machine’s existing computer.
Select an Optics Package that meets your range of gauge length and elongation requirements. Start with the largest gauge
length that you will need and determine which Optics Packages have enough elongation range for that gauge length. Repeat
this process for the smaller gauge lengths in your range of applications. Telecentric lenses are superior to conventional
lenses, especially for applications involving strain measurements <~2%. Learn more about telecentric lenses at www.
epsilontech.com.
Epsilon ONE will work with any gauge length that is within the stated range for the Optics Package. Maximum strain values
in the tables below are estimates for tensile specimens with a reduced cross-sectional area in the gauge section. When using
straight-sided specimens, see the Epsilon ONE web page for recommended estimating methods.

Touch Interface (Optional)

The optional full-color Touch Interface provides all functions necessary to set
up and use an Epsilon ONE system. May be mounted on the column of the
testing machine near the Epsilon ONE.

Model Number: ONE-TI-1 See a Touch Interface demo

High-Stiffness Mounting Systems

Epsilon ONE is a high-precision optical extensometer and requires rigid load
frame mounting. Other configurations than the ones shown below are available
– contact Epsilon. Further details are in the Epsilon ONE Mounting System
Selection Guide at www.epsilontech.com.

Model Number ONE-MS-01 For testing machines with integral T-slots on

the column:

• Mounts to the vertical T-slots of the testing machine

• Provides rigid mounting for any Epsilon ONE Optics Package
• Swing-away and retraction features make it easy to move the Epsilon ONE
out of the way when not in use or between tests MODEL ONE-MS-01
• Repeatable placement provided by reference stops

Model Number ONE-MS-02 Universal base mounting for all testing

machines:

• Mounts to the horizontal surface of the stationary baseplate / lower

crosshead on most any testing machine
• Provides rigid mounting for any Epsilon ONE Optics Package
• Swing-away and retraction features make it easy to move the Epsilon ONE
out of the way when not in use or between tests
• Repeatable placement provided by reference stops
• Includes design by an Epsilon engineer to ensure that ONE-MS-02 fits your
MODEL ONE-MS-02
specific testing machine

Model Number ONE-MS-03 For servohydraulic or electrodynamic testing

machines with cylindrical columns:

• Mounts to a cylindrical column on a servohydraulic, electrodynamic or static

hydraulic testing machine
• Provides very rigid mounting for any Epsilon ONE Optics Package
• Swing-away and retraction features make it easy to move the Epsilon ONE
out of the way when not in use or between tests
• Repeatable placement provided by reference stops

Model Number ONE-MS-04 For servohydraulic or electrodynamic testing MODEL ONE-MS-03

machines with cylindrical columns (no swing-away
feature):

• Mounts to a cylindrical column on a servohydraulic, electrodynamic or static

hydraulic testing machine
• Provides rigid mounting for any Epsilon ONE Optics Package
• Retraction feature makes it easy to move the Epsilon ONE out of the way
when not in use or between tests
• Designed to put the Epsilon ONE in a fixed position; this model does not
have the swing-away feature and only mounts Epsilon ONE in an angled
orientation

MODEL ONE-MS-04

14 Visit our website at www.epsilontech.com

Epsilon ONE Optical Extensometer Systems

Range of Gauge Lengths and Maximum % Strain

Model Number ONE - 78PT - System
Gauge Length Maximum Strain Maximum Elongation
• Premium performance, precision telecentric lens
• 78 mm field of view and 200 mm working distance 10 mm 580% 58 mm
• Any gauge length between 10 mm and 65 mm 12 mm 470% 56 mm
25 mm 170% 43 mm
50 mm 35% 18 mm
65 mm 5% UNLESS OTHERWISE SPECIFIED :
DIMENSIONS ARE IN INCHES

ALL SURFACES
64
OR BETTER
CAD GENERATED
DRAWING, DO NOT
MANUALLY UPDATE
3 mmEpsilon Technology Corp.
Jackson, WY, USA 83001
TOLERANCES ARE: DO NOT SCALE
2 PLACE
INCHES
3 PLACE
INCHES
4 PLACE
INCHES
ANGLES
DRAWING Epsilon One Catalog
±.03 ±.005 ±.0010 ±1°
MATERIAL DRAWN DATE

SLW 6/14/2018
STOCK SIZE CHECKED DATE DWG. NO. REV.

N/A 0
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION FINISH SIZE SCALE SHEET

REVISIONS
THIRD ANGLE PROJECTION
OR DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
A 1:2.5 1 OF 1

Range of Gauge Lengths and Maximum % Strain

Model Number ONE - 52PT - System
Gauge Length Maximum Strain Maximum Elongation
• Precision telecentric lens
• 52 mm field of view and 150 mm working distance 10 mm 320% 32 mm
• Any gauge length between 10 mm and 40 mm
12 mm 250% 30 mm
25 mm 68% 17 mm
40 mm 5% 2 mm

Range of Gauge Lengths and Maximum % Strain

Model Number ONE - 200CE - System
Gauge Length Maximum Strain Maximum Elongation
• Conventional entocentric lens – recommended for high elongation
applications and for measuring strain values of ~2% or greater; suitable for 10 mm >1000% 180 mm
smaller strains in some applications 25 mm 660% 165 mm
50 mm 280% 140 mm
• 200 mm field of view and 220 mm working distance
100 mm 90% 90 mm
UNLESS OTHERWISE SPECIFIED :
DIMENSIONS ARE IN INCHES
CAD GENERATED
DRAWING, DO NOT Epsilon Technology Corp.
ALL SURFACES
64
OR BETTER
MANUALLY UPDATE
Jackson, WY, USA 83001
TOLERANCES ARE: DO NOT SCALE
DRAWING Epsilon One Catalog

• Any gauge length between 10 mm and 180 mm

2 PLACE 3 PLACE 4 PLACE ANGLES

180 mm 5%
INCHES INCHES INCHES

10 mm
±.03 ±.005 ±.0010 ±1°
MATERIAL DRAWN DATE

SLW 6/14/2018
STOCK SIZE CHECKED DATE DWG. NO. REV.

N/A 0
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION FINISH SIZE SCALE SHEET

REVISIONS
THIRD ANGLE PROJECTION
OR DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
A 1:2.5 1 OF 1

UNLESS OTHERWISE SPECIFIED :

DIMENSIONS ARE IN INCHES
CAD GENERATED
DRAWING, DO NOT Epsilon Technology Corp.
ALL SURFACES
64
OR BETTER
MANUALLY UPDATE
Jackson, WY, USA 83001
TOLERANCES ARE: DO NOT SCALE
2 PLACE
INCHES
3 PLACE
INCHES
4 PLACE
INCHES
ANGLES
DRAWING Epsilon One Catalog
±.03 ±.005 ±.0010 ±1°
MATERIAL DRAWN DATE

SLW 6/14/2018

Range of Gauge Lengths and Maximum % Strain

STOCK SIZE CHECKED DATE DWG. NO. REV.

Model Number ONE - 250CE - System

N/A
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION FINISH SIZE SCALE SHEET

REVISIONS
THIRD ANGLE PROJECTION
OR DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
A 1:2.5 1 OF 1

Gauge Length Maximum Strain Maximum Elongation

• Conventional entocentric lens – recommended for high elongation
applications and for measuring strain values of ~2% or greater; suitable for 10 mm >1000% 230 mm
25 mm 860% 215 mm
smaller strains in some applications
50 mm 380% 190 mm
• 250 mm field of view and 280 mm working distance 100 mm 140% 140 mm
• Any gauge length between 10 mm and 200 mm 200 mm 20% 40 mm
UNLESS OTHERWISE SPECIFIED :
DIMENSIONS ARE IN INCHES
CAD GENERATED
DRAWING, DO NOT Epsilon Technology Corp.
ALL SURFACES
64
OR BETTER
MANUALLY UPDATE
Jackson, WY, USA 83001
TOLERANCES ARE: DO NOT SCALE
2 PLACE
INCHES
3 PLACE
INCHES
4 PLACE
INCHES
ANGLES
DRAWING Epsilon One Catalog
±.03 ±.005 ±.0010 ±1°
MATERIAL DRAWN DATE

SLW 6/14/2018

ONE-500CE-270 STOCK SIZE CHECKED DATE DWG. NO. REV.

Range of Gauge Lengths and Maximum % Strain

N/A

Model Number ONE - 500CE - System

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION FINISH SIZE SCALE SHEET

REVISIONS
THIRD ANGLE PROJECTION
OR DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
A 1:2.5 1 1
344
OF

Optics Package mass: 3.5 kg 13.5

220
Gauge Length Maximum Strain Maximum
8.6
Elongation
• Conventional entocentric lens – recommended for high elongation
344
13.5

10 mm >1000% 480 mm
220 94

applications and for measuring strain values of ~2% or greater; suitable for 8.6 3.7 148
5.8

25 mm >1000% 465 mm
smaller strains in some applications 94
3.7 148
5.8 50 mm 880% 440 mm
• 500 mm field of view and 270 mm working distance 100 mm 390% 390 mm
• Any gauge length between 10 mm and 400 mm 200 mm 145% 290 mm
400 mm 23% 90 mm

107
408 4.2
16.1

Example: ONE-78PT-System, ONE-MS-01, and ONE-TI-1: Precision Telecentric Lens, 78 mm Field of View, mounting for T-slots on the column of the
107

testing machine, and the Touch Interface.

4.2
39
1.5

Optics shown in forwardmost

39 position on MS-BR.
1.5 7.7"(195mm) retraction range
Optics shown in forwardmost
Epsilon Technology Corp. available
Jackson, WY, USA
position on MS-BR.
7.7"(195mm) retraction range Optics Package Outlines
available
DWG. NO. REV.

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION [mm] SIZE
ONE-D08
SCALE DATE SHEET
A
OR DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
inch A 1:4 12/13/2019 2 OF 5

EPSILON TECH–Innovative designs

15
and factory direct sales.
MODEL LE-05 Non-Contact Laser Extensometers
These extensometers are high precision non-contacting units for strain

measurement in materials testing. They use a high speed laser scanner to

measure the spacing between reflective tape strips on the sample. The

measurement range is from 8 to 127 mm (0.3 to 5 inches). The gauge

length is determined by the user. This allows high elongation measure­

ments when shorter gauge lengths are used.

Model LE-05 laser extensometers measure strain optically,

without contacting the specimen, using laser diode
technology. The extensometers are self-contained and
portable. They may be interfaced with a variety of testing
machines and data acquisition systems using the ±10V analog
output or bi-directional RS-232 serial port. Operation may be
Laser extensometer local or remote. A digital display is included.
The scanning beam is always perpendicular to the
specimen, unlike most laser extensometers. This eliminates errors when viewing
through windows in chambers. It also minimizes sensitivity to the distance
between the extensometer and the sample. Because the unit measures reflected
light, no receiver is required behind the sample.
Model LE-05 laser extensometer control panel

For non-contacting measurement applications requiring higher resolution or

higher data rates, see the Epsilon ONE.

Easy to use.
The visible laser light is simply aimed at the specimen, which has small reflective
tape strips set at the gauge length desired. The extensometer displays the actual
measured gauge length. If desired, the zero button will offset the output to zero.
Laser extensometer high temperature As the specimen is tested, the display will then read the elongation directly.
clip-on reflectors
The analog output and RS-232 interface are easily connected to existing
controls or data acquisition systems.
The reflective tape can be used at temperatures up to 80 °C (180 °F). High
temperature clip-on reflectors may be used as an alternate to tape reflectors.
These are re-usable and available as an option. They are rated for use to 425 °C
(800 °F).

16 Visit our website at www.epsilontech.com

Features
• Non-contacting optical design requires only reflective tape marks on the
specimen, or clip-on reflectors
• Ideal for use in chambers - calibration not affected by aiming through
viewing windows
• High resolution of 1 micron
• 127 mm (5 inch) measuring range allows high elongation measurements

Specifications

Model LE-05
Measurement Range: 8 to 127 mm (0.3 to 5 inches))
Max. Resolution: 0.001 mm (0.0001 inches)
Linearity 1: ±0.01 mm (±0.0004 inches)
Repeatability :1
±0.005 mm (±0.0002 inches)
Max. Scan Rate: 100 scans/second
Target Distance: 
250 mm nominal, 500 mm max., selectable
10 inches nominal, 20 inches max., selectable
Zero Suppression: Reading may be set to zero anywhere in measuring range
Scan Line Orientation: Vertical
Scan Averaging: Moving window averaging over a selectable number of scans
Analog Output: 16 bit, ±10 VDC standard
Full Scale Ranges: 2.0, 5.0, 10, 20, 50, or 100 mm
0.1, 0.2, 0.5, 1.0, 2.0, or 5.0 inches
Digital Communications: RS-232 serial communications, standard 3 wire
Selectable Baud Rate: 9600, 4800, 2400, or 1200
Display: 2 line, 16 character digital display, backlit LCD
Power Input: 115 VAC ±10%, 50/60 Hz standard
230 VAC ±10%, 50/60 Hz optional
Size: 381 L x 180 H x 114 W mm (15 L x 7.1 H x 4.5 W inches)
Weight: 6 kg (13 lbs.)
Mounting Provisions: 1/4-20 UNC tapped holes in base (4)
Laser Source: Diode laser, 670 nm, <1 mW maximum scanned output
CDRH Certified Class II laser instrument
Options: Consult factory for options like reflective clips for high temperature use
1
Over optimum displacement range at calibrated distance
Note: Specifications measured at 25 °C and 50% relative humidity.

Visit our website at www.epsilontech.com

Contact us for your special testing requirements.

EPSILON TECH–World class quality

17
at substantial savings.
18
 MODEL 3542-xxxx-xxx-xx
General Purpose
Axial Extensometer

3542 Axial Extensometers

3442 Miniature / Low Profile Extensometers

Axial
42L
Extensometers

Model 3543-SR-xxxx-xxxx-xx
Large Gage Length Extensometer

3542L Extra-Long Gauge Length Extensometers

MODEL 3800-xxxx-xxx

3543 Long Gauge Length Extra Rugged Extensometers

High Elongation Extensometer

3800 High Elongation Extensometers

2 inch [50 mm] gage length

1 inch [25 mm] gage length

19
MODEL 3542 Axial Extensometers
General purpose extensometers for axial tensile, compression, and

cyclic testing. Gauge lengths from 20 to 80 mm (and 0.8 to

2 inches) and full scale measuring ranges from 5% to 100% strain.

These extensometers are designed for testing a wide range

of materials, including metals, plastics, composites and
ceramics. All will perform both tension and compression
strain measurement. The dual flexure design makes them
very rugged and insensitive to vibrations, which permits
Model 3542 with 25 mm gauge length and higher frequency operation.
±10% measuring range
They come standard with Epsilon’s quick attach kit,
making it possible to mount the extensometer on the test specimen quickly and
easily with one hand. The quick attach kit can be removed, allowing mounting of
the extensometer with springs or rubber bands.
Model 3542 extensometers are strain gaged devices, making them compatible
with any electronics designed for strain gaged transducers. Most often they are
connected to a test machine controller with electronics for a strain channel, and
Model 3542 with round metal specimen Epsilon will equip the extensometer with a compatible connector wired to plug
directly into the controller. For systems lacking the required electronics, Epsilon
can provide a variety of solutions for signal conditioning and connection to data
acquisition systems or other equipment.
For gauge lengths less than 20 mm (0.8 inches), Epsilon recommends the
more compact Model 3442.
For gauge lengths 100 mm (4 inches) or greater, see Model 3542L.
See the electronics section of this catalog for available signal conditioners and
Model 3542 Quick Attach feature enables
mounting with one hand strain meters.

Extensometers for
Composites
Compression Testing
Model 3542 configured for a very Standard quick attach wire forms included for
Models 3542 and 3442 extensometers
large specimen diameter round and flat samples
can be furnished to clip directly onto
composites compression fixtures, such
•
as for ASTM D695. These use specially
made wire forms for the test fixture.
See the Model 3542 extensometer videos Model 3542 mounted on a
Contact Epsilon for details.
D695 compression fixture for
Also see the Model 3442 miniature composite materials
extensometer.

Rubber band and spring attachment options are included with

Models 3542 and 3442

20 Visit our website at www.epsilontech.com

Features Ordering Information
• May be left on through specimen failure. Model 3542 Available Versions: ANY combination of gauge length, measuring
range and temperature range listed below is available, except as noted. Other
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any configurations may be available with special order; please contact Epsilon to
test system. discuss your requirements.
• Applicable for testing to:
Gauge Length
- ISO 6892-1, 527-2, 527-4, 527-5, 10113
METRIC
- ASTM E8, E9, D3039, D638, A370, D3552, E517, E646 -010M1 10.0 mm
• All models can measure in both tension and compression and can be used -012M1 12.0 mm
for cyclic testing. -0125M1 12.5 mm
-020M 20.0 mm
• Standard quick attach kit allows one hand mounting to specimens.
-025M 25.0 mm Measuring Range2
• Rugged, dual flexure design for strength and improved performance. Much -030M 30.0 mm DESIGNATION % STRAIN
stronger than single flexure designs, this also allows cyclic testing at -035M 35.0 mm -005 3 ±5%
higher frequencies. -040M 40.0 mm -010 ±10%
• All models have mechanical overtravel stops in both directions. Cable -045M 45.0 mm -020 +20%/-10%
stops are used for overtravel protection where required. Epsilon’s cable -050M 50.0 mm -025 +25%/-10%
stops are fully contained between the arms of the extensometer and do -075M 75.0 mm -050 +50%/-10%
not hang below where they can interfere with fixturing – especially during -080M 80.0 mm -100 +100%/-10%
compression testing. U.S.A.
• Hardened tool steel knife edges are easily replaced. A spare set of standard knife -00501 0.500”
edges and a set of 3-point knife edges come with every model 3542. -00641 0.640”
• Gauge length adapter kits enable configuration of multiple gauge lengths -0100 1.000”
with one extensometer. -0140 1.400”
-0200 2.000”
• Replaceable arms and spacers for ease of repair. MODE
• High and low temperature options extend operation from as low as -270 °C Gener
• • Axial E
to +200 °C (-454 °F to +400 °F).
Model Number 3542- __ __ __ __ - __ __ __ - __ __
• Includes the Epsilon Shunt Calibration System for on-site electrical calibration.
•
• Includes high quality foam lined case. Temperature Range

Specifications -LT -270 °C to 100 °C (-454 °F to 210 °F)

Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max. -ST -40 °C to 100 °C (-40 °F to 210 °F)
Output: 2 to 4 mV/V, nominal, depending on model -HT1 -40 °C to 150 °C (-40 °F to 300 °F)
-HT2 MODEL
-40 °C to 3542-xxxx-xxx-xx
200 °C (-40 °F to 400 °F)
Accuracy:  Standard configurations meet ASTM E83 class B-1 accuracy General Purpose
requirements for gauge lengths ≥20 mm and class B-2 for -LHT -270 °C to 200 °C (-454 °F to 400 °F)
Axial Extensometer
<20 mm. All standard configurations meet ISO 9513 class
1 Epsilon recommends model 3442 for applications with gauge lengths <20 mm
0,5. A test certificate is included.
(0.8 inches).
Linearity:  ≤0.15% of full scale measuring range 2 Compressive ranges can be adjusted to higher values if required. Please contact
Temperature Range: Standard (-ST) is -40 °C to +100 °C (-40 °F to 210 °F) Epsilon for your specific testing requirement.
Optional (-LHT) is -270 °C to +200 °C (-454 °F to 400 °F) 3 Not

available in 10 mm, 12.5 mm, or 0.50 inch gauge lengths.
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard
Example: 3542-050M-025-LT: 50.0 mm gauge length, +25% /
Standard Quick Attach Kit: Wireforms are included for round samples 2-25 mm (0.08-1.0
-10% measuring range, low temperature option (-270 °C to 100 °C)
inch) diameter and flats up to 12 mm thick by 31 mm wide
(0.5 inch by 1.25 inch); wireforms are available for many other
specimen sizes - contact Epsilon
Rubber bands and springs for attachment are also included
Model 3442 is recommended for specimen diameters <2 mm
Operating Force: Depends on model configuration; 10 to 100 g typical

Options
Quick attach kit wire forms or cable attachment for large specimens
Adapter kits to change gauge lengths
Connectors to interface to nearly any brand of test equipment
Special coatings and stainless steel knife edges available for biomedical tests
Specialty knife edges (see page 106)

CERTIFIED
MODEL 3542 EXAMPLES
EPSILON TECH–Innovative designs
21
and factory direct sales.
 MODEL 3442 Miniature / Low Profile Extensometers
Small profile and ultra-light weight, these units are appropriate for

testing small and delicate samples yet rugged enough for daily use on

standard specimens. Ideal for strain measurement of wire specimens,

sheet materials, and standard ASTM or ISO specimen geometries.

Excellent for low and high cycle fatigue testing.

Weighing as little as 8 grams, these miniature

extensometers are designed to have very low operating force
with minimal specimen influence. Their low mass makes
them the optimum choice for fatigue testing in strain control
and high-frequency testing.
Model 3442 low-profile extensometer Suitable for tension or compression testing, all
with gauge length pin
configurations use an improved version of Epsilon’s dual
flexure design which makes them very rugged for their size. With a compact
module that is 15.2 mm (0.6 inches) high, they will fit in the limited space
between grips that is typical with small test samples.
Gauge lengths can be as short as 3 mm or as long as 50 mm. A newly
Model 3442 with 6.0 mm gauge length, designed gage setting pin and assembly allows the gauge length to be set
±1.0 mm (±16.7% strain) measuring range,
and suspension tether accurately and repeatably to ASTM and ISO requirements for all gauge lengths.
Reengineered quick attach wire forms provide simple and secure specimen
attachment. Wire forms for round and flat specimens are included, as well
as knife edges in flat, 3-point, and vee configurations. The wire forms may
be removed to enable mounting using elastic bands or springs. A tethering
attachment point provides fall protection and enables counterbalancing of the
Model 3442 with 6.0 mm gauge length and +5.0 extensometer’s weight when testing delicate specimens.
mm/-1.0 mm (+83%/-17% strain) measuring range Model 3442 extensometers are strain gaged devices, making them compatible
with any electronics designed for strain gaged transducers. Most often they are
connected to a test machine controller with electronics for a strain channel, and
Epsilon will equip the extensometer with a compatible connector wired to plug
directly into the controller. For systems lacking the required electronics, Epsilon
can provide a variety of solutions for signal conditioning and connection to data
acquisition systems or other equipment.

Extensometers for
Composites
Compression Testing
Models 3542 and 3442 extensometers
can be furnished to clip directly onto
Model 3442 with 25 mm gauge length testing
carbon fiber tow composites compression fixtures, such
as for ASTM D695. These use specially
made quick attach kit wire forms for
See the Model 3442 extensometer videos the test fixture. Consult the factory for Rubber band and spring attachment options included with
specifics. Models 3442 and 3542
Also see the Model 3542 extensometer.

22 Visit our website at www.epsilontech.com

Features Ordering Information
• May be left on through specimen failure. Model 3442 Available Versions: ANY combination of gauge length, measuring
range and temperature range listed above is available, except as noted. The
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any measuring range should not exceed the gauge length. Other configurations may be
test system. available with special order; please contact Epsilon to discuss your requirements.

• Gauge length pin helps set gauge length accurately for all gauge length Gauge Length

configurations. METRIC
1 Measuring Range
-003M 3.0 mm
• All models can measure in both tension and compression and can be used 1 METRIC
-004M 4.0 mm
for cyclic testing. -005M
1
5.0 mm -005M ±0.5 mm
• Mechanical overtravel stops in both directions. -006M 6.0 mm -010M ±1.0 mm
-008M 8.0 mm -020M +2.0 mm/-1.0 mm
• Rugged, dual flexure design for strength and improved performance. Much -025M
2
+2.5 mm/-1.0 mm
-010M 10.0 mm
stronger than single flexure designs, this also allows cyclic testing at -012M 12.0 mm -050M
2
+5.0 mm/-1.0 mm
higher frequencies. -0125M 12.5 mm -100M
2
+10.0 mm/-1.0 mm
2
-020M 20.0 mm -125M +12.5 mm/-1.0 mm
• Gauge length adapter kits enable configuration of multiple gauge lengths
-025M 25.0 mm U.S.A.
with one extensometer.
-050M 50.0 mm -005T ±0.050”
• Replaceable arms and spacers for ease of repair. -010T
2
+0.100”/-0.050”
U.S.A.
2
• High and low temperature options extend operation from as low as -270 °C -0025 0.250 in -025T +0.250”/-0.050”
2
to +200 °C (-454 °F to +400 °F). -0030 0.300 in -050T +0.500”/-0.050”
-0050 0.500 in
• Includes the Epsilon Shunt Calibration System for on-site electrical -0064 0.640 in
calibration. -0100 1.000 in
• Includes high quality foam lined case. -0200 2.000 in

Specifications
• •
Model Number 3442- __ __ __ __ - __ __ __ __ - __ __
Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max. •
Output: 2 to 4 mV/V nominal, depending on model Temperature Range
Accuracy: Standard configurations meet ASTM E83 class B-1 accuracy
requirements for gauge lengths ≥6 mm and class B-2 for ≤5 -LT -270 ˚C to 100 ˚C (-454 ˚F to 210 ˚F)
mm. All standard configurations meet ISO 9513 class 0,5. A -ST -40 ˚C to 100 ˚C (-40 ˚F to 210 ˚F)
test certificate is included. -HT1 -40 ˚C to 150 ˚C (-40 ˚F to 300 ˚F)
Linearity: ≤0.15% of full scale measuring range -HT2 -40 ˚C to 200 ˚C (-40 ˚F to 400 ˚F)
Temperature Range:  Standard (-ST) is -40 °C to +100 °C (-40 °F to 210 °F) -LHT -270 ˚C to 200 ˚C (-454 ˚F to 400 ˚F)
Optional (-LHT) is -270 °C to +200 °C (-454°F to 400 °F) 1 Available in -010M and -020M measuring ranges only; meets accuracy requirements
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard for ASTM E83 class B-2. Gauge lengths of 6 mm or larger are recommended.
Standard Quick Attach Kit: Fits round samples 0.5-13 mm (0.02-0.5 inch) diameter and 2 Extended compressive measuring ranges are available – inquire with Epsilon.

flats 0.1-13 mm thick by up to 15 mm wide (0.005-0.5 inch

Example: 3442-008M-010M-ST: 8.0 mm gauge length, ±1.0 mm
by up to 0.6 inch); attach to larger specimens using rubber measuring range, standard temperature range (-40 °C to 100 °C)
bands or springs (included)
Operating Force: Depends on model configuration; 10 to 100 g typical

Options See more extensometers at www.epsilontech.com

Contact us for your special testing requirements.
Adapter kits to change gauge lengths
Connectors to interface to nearly any brand of test equipment
Special coatings and stainless steel knife edges available for biomedical tests
Specialty knife edges (see page 106)

CERTIFIED

Tethering
Wireform

MODEL 3442 EXAMPLES

EPSILON TECH–Broadest product
23
range with unrivaled quality.
MODEL 3542L Extra-Long Gauge Length Extensometers
Long gauge length extensometers with gauge lengths 100 mm

(4 inches) or greater for tensile and compression testing. These

units are for long gauge length applications where low-level strain

measurements such as offset yield are required.

The dual flexure design makes the 3542L very rugged and insensitive
to vibrations. These extensometers are designed for testing a wide
range of materials including metals, plastics, composites and ceramics.
Epsilon’s Model 3543 is recommended for applications requiring long
gauge lengths and larger measuring ranges.
The Model 3542L comes standard with Epsilon’s quick attach kit,
making it easy to mount the extensometer on the test specimen. The
quick attach kit can be removed, allowing mounting of the extenso­
meter with springs or rubber bands.
Model 3542L with 8 inch gauge Model 3542L extensometers are strain gaged devices, making them
length and +0.5 inch/-0.25 inch
measuring range compatible with any electronics designed for strain gaged transducers.
Most often they are connected to a test machine controller with
electronics for a strain channel, and Epsilon will equip the extensometer with
a compatible connector that is wired to plug directly into the controller. For
systems lacking the required electronics, Epsilon can provide a variety of signal
conditioning solutions that enable connecting to data acquisition systems or other
equipment.
For gauge lengths less than 100 mm (4 inches), see Model 3542.
See the electronics section of this catalog for available signal conditioners and
strain meters.

Model 3542L with 500 mm gauge

length and +12.5 mm/-6 mm
measuring range

Optional rubber band and spring attachment options included

with Model 3542 and 3442

24 Visit our website at www.epsilontech.com

Features Ordering Information
• May be left on through specimen failure. Model 3542L Available Versions: ANY combination of gauge length, measuring
range and temperature range listed below is available, except as noted. Other
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any configurations may be available with special order; please contact Epsilon to
test system. discuss your requirements.

• All models can measure in both tension and compression and can be used Gauge Length

for cyclic testing. METRIC

• Mechanical overtravel stops in both directions. -100M 100.0 mm Measuring Range

-150M 150.0 mm METRIC
• Standard quick attach kit allows quick mounting to specimens. -200M 200.0 mm -0025M ±2.5 mm
• Hardened tool steel knife edges are easily replaced. A spare set comes with -250M 250.0 mm -006M ±6.0 mm
-500M 500.0 mm
every extensometer. -0125M +12.5 mm/-6.0 mm
-600M 600.0 mm -025M +25.0 mm/-6.0 mm
• High and low temperature options extend operation from as low as -270 °C
to +200 °C (-454 °F to +400 °F). U.S.A.
U.S.A.
-0400 4.000” -010T ±0.10”
• Replaceable arms and spacers for ease of repair. This also allows changing -0600 6.000” -025T ±0.25”
the gauge length for different test requirements. -0800 8.000” -050T +0.50”/-0.25”
• Includes the Epsilon Shunt Calibration System for on-site electrical -1000 10.000” -100T +1.00”/-0.25”
calibration. -2000 20.000”
-2400 24.000”
• Rugged, dual flexure design for strength and improved performance. Much
stronger than single flexure designs, this also allows cyclic testing at • •
higher frequencies. Model Number 3542L- __ __ __ __ - __ __ __ __ - __ __
• Includes high quality foam lined case. •
Specifications Temperature Range

Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max. -LT -270 °C to 100 °C (-454 °F to 210 °F)
Output: 2 to 4 mV/V, nominal, depending on model -ST -40 °C to 100 °C (-40 °F to 210 °F)
Accuracy: Standard configurations meet ASTM E83 class B-1 and ISO -HT1 -40 °C to 150 °C (-40 °F to 300 °F)
9513 class 0,5 requirements for accuracy. A test certificate is -HT2 -40 °C to 200 °C (-40 °F to 400 °F)
included. -LHT -270 °C to 200 °C (-454 °F to 400 °F)
Linearity: ≤0.15% of full scale measuring range
Temperature Range: Standard (-ST) is -40°C to +100°C (-40 °F to 210°F) Example: 3542L-200M-0125M-ST: 200 mm gauge length,
Optional (-LHT) is -270 °C to +200 °C (-454°F to 400 °F) +12.5 / -6.0 mm measuring range, standard temperature
option (-40 °C to 100 °C)
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard
Standard Quick Attach Kit: Wireforms are included for round samples up to 25 mm
diameter (1.0 inch) and flats to 12 mm thick by 31 mmModelwide 3542L Visit our website at www.epsilontech.com
(0.5 inch by 1.25 inch) wireforms are available for many other Contact us for your special testing requirements.
specimen sizes - contact Epsilon
Operating Force: Depends on model configuration, less than 30 g typically

Options
Quick attach kit wire forms for large specimens
Adapter kits to change gauge lengths
Connectors to interface to nearly any brand of test equipment
Special coatings and stainless steel knife edges available for biomedical tests
Specialty knife edges (see page 106)

CERTIFIED

MODEL 3542L EXAMPLE

EPSILON TECH–World class quality
25
at substantial savings.
MODEL 3543 Rugged, Long Gauge Length Extensometers
This model is available in gauge lengths from 50 mm (2 inches) and

larger, with measuring ranges up to 100 mm (4 inches). The unique

design separates into two halves and the extensometer may be left on

through specimen failure. These extensometers are widely used where

long samples and large measuring ranges are required. They are ideal

for testing steel re-bar, weld joints, and wire materials.

With many years of proven reliability, Model 3543 extensometers are

designed to be left on through failure with specimens such as rebar
that would damage standard axial extensometers. Epsilon designed
the Model 3543 to survive specimen failure by separating into two
halves, thus preventing any damage to its strain gage module. During
operation, the upper half of the extensometer pulls out of the main
body and tapered measuring beams activate strain gaged flexures
Model 3543-0400-200T-ST with within the unit. This unique design allows long measuring ranges yet
4 inch gauge length and +2 inch
measuring range retains compatibility with electronics for strain gaged transducers.
These models offer high accuracy and are lightweight but rugged,
with low operating force. They are tension only units.
The units have hardened tool steel knife edges. Standard quick attach
Model 3543 with 12 inch gauge
wire forms provided with the extensometer work on round specimens up to
length 25 mm (1 inch) diameter and flat specimens up to 12 x 31 mm (0.5 x 1.25
inch). Optional wire forms are available for use on larger samples. See Model
3542L for long gauge lengths with smaller measuring ranges and also Epsilon
ONE® optical non-contact extensometers.
Model 3543 extensometers are strain gaged devices, making them
compatible with any electronics designed for strain gaged transducers. Most
often they are connected to a test machine controller with electronics for a
strain channel, and Epsilon will equip the extensometer with a compatible
connector that is wired to plug directly into the controller. For systems
lacking the required electronics, Epsilon can provide a variety of signal
conditioning solutions that enable connecting to data acquisition systems or
other equipment.
See the electronics section of this catalog for available signal conditioners
Model 3543 with 100 mm gauge length
and strain meters.

See the Model 3543 extensometer video Special Model 3543 with
ability to work on test
samples that twist up to 15°
during the test

26 Visit our website at www.epsilontech.com

Features Ordering Information
Specifically
•  designed to be left on through specimen failure. The Model 3543 Available Versions: ANY combination of gauge length, measuring
range and temperature range listed below is available, except as noted.
unit is designed so that the two halves of the extensometer come apart to Intermediate and longer gauge lengths are easily attained by adding gauge
prevent damage at specimen failure. length spacers.

• Full bridge, 350 ohm strain gaged design for compatibility with nearly any
Gauge Length
test system.
METRIC
• A ll standard units meet ASTM Class B-2 requirements for accuracy. -050M 50.0 mm Measuring Range
Suitable for measuring 0.2% offset yield stress, plastic deformation and -100M 100.0 mm
METRIC
elongation at failure. For measuring modulus and yield strain, Model 3542, -150M 150.0 mm
-025M +25 mm
3542L or Epsilon ONE® is required. -200M 200.0 mm
-050M +50 mm
-250M 250.0 mm
• Rugged design for reliable testing. -100M1 +100 mm
-500M 500.0 mm
• Standard quick attach kit for quick mounting to specimens. -600M 600.0 mm U.S.A.

• Hardened tool steel knife edges are easily replaced. A spare set comes with -100T +1.00”
U.S.A.
every extensometer. -200T +2.00”
-0200 2.000”
-400T 1 +4.00”
-0400 4.000”
• High temperature option extends operation to +150 °C (300 °F).
-0600 6.000”
• Replaceable arms and spacers for ease of repair. The optional gauge length -0800 8.000”
spacers allow the gauge length of the extensometer to be easily increased -1000 10.000”
for different testing requirements. -2000 20.000”
-2400 24.000”
• Includes the Epsilon Shunt Calibration System for on-site electrical
calibration.
• •
• Includes high quality foam lined case. Model Number 3543- __ __ __ __ - __ __ __ __ - __ __
•
Specifications
Temperature Range
Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max.
-ST 1 ˚C to 100 ˚C (33 ˚F to 210 ˚F)
Output: 2 to 4 mV/V nominal, depending on model
-HT1 1 ˚C to 150 ˚C (33 ˚F to 300 ˚F)
Accuracy: Standard configurations meet ASTM Class B-2 Model 354
requirements for accuracy. Suitable for measuring 0.2% Large Gag
Model
1 Not available in 50 mm or 3543-SR-xxxx-xxxx-xx
2 inch gauge length models.
offset yield stress, plastic deformation and elongation at Large Gage Length Extensometer
failure. For measuring modulus and yield strain, Model Example: 3543-200M-100M-ST: 200 mm gauge length,
3542, 3542L or Epsilon ONE® is required. +100 mm measuring range, standard temperature range
Linearity: ≤ 0.2% of full scale measuring range (1 ˚C to 100 ˚C)
Temperature Range:  Standard (-ST) is 1 °C to +100 °C
(33 °F to 210 °F)
Cable: Ultra-flexible cable 2.5 m, (8 ft) standard See more extensometry at www.epsilontech.com
Contact us for your special testing requirements. Mode
Standard Quick Attach Kit: Fits round samples up to 25 mm diameter (1.0 inch) Large
and flats to 12 mm thick by 31 mm wide
(0.5 inch by 1.25 inch)
Operating Force: 125 g typical

Options

Quick attach kit wire forms for large specimens

Spacers to change gauge lengths
50 mm or 2” gauge length
Connectors to interface to nearly any brand of test equipment
A twist option is available for use in applications where the testing machine’s grips / actuator
are free to rotate and specimen twisting greater than 3° is expected. The 3543TW option
can accommodate up to 15° of twist.
Model 3543GT is an option for geotextile testing. The extensometer is manufactured with
special clamps for testing fabric and mesh specimens up to 200 mm wide.
Specialty knife edges (see page 106)
200 mm or 8” gauge length

CERTIFIED 100 mm or 4” gauge length

MODEL 3543 EXAMPLES

EPSILON TECH–Broadest product
27
range with unrivaled quality.
MODEL 3800 High Elongation Extensometers
Designed for plastics, rubber and elastomer testing, these extenso­meters

have very long measuring ranges. Their unique design allows testing to

failure and minimizes interaction with the sample.

The main body of this unique extensometer remains

stationary during testing, held in position by the adjustable
magnetic base included. Only the very light, small traveling
heads move as the sample elongates during a test. These
attach to the sample with small spring clips. Each head pulls
Model 3800 with mounting stand
a cord out from the extensometer as the head moves.
These models use high precision, low friction
potentiometers, and, as a result, have a wide range of factory selectable outputs.
The extensometer is driven by an excitation voltage and has output proportional
to the input. They can be provided with high level outputs (approximately 2-8
VDC) or ones that mimic strain gaged devices (2-4 mV/V). When set to mimic
strain gaged extensometers, the Model 3800 can be used with virtually any signal
conditioning electronics designed for strain gaged sensors. The potentiometers
Specimen attachment with Model 3800 employ a hybrid wire wound around conductive plastic, which provides excellent
long term stability. The output from the extensometer is readily interfaced
with most existing test controllers and may be directly input to data acquisition
systems and chart recorders.
Please let us know at the time of order what type of output and connector
See the Model 3800 extensometer videos you require.

28 Visit our website at www.epsilontech.com

Features Ordering Information
• May be left on through specimen failure. Model 3800 Available Versions: ANY combination of measuring ranges and gauge
length listed below is available. Available in intermediate and larger gauge lengths
• The main body is stationary with only the lightweight traveling heads on special order.
moving.
Gauge Length
• Applicable for testing to ASTM D412. METRIC
Measuring Range
• Comes with an adjustable magnetic base for easy mounting. -020M 20.0 mm
-025M 25.0 mm METRIC
• Large measuring range to 500 mm (20 inches). -050M 50.0 mm -250M +250 mm
• Includes the Epsilon Shunt Calibration System (with units configured to -500M +500 mm
U.S.A.
mimic strain gaged sensors) for on-site electrical calibration.
-0100 1.000” U.S.A.
• Includes high quality foam lined case. -0200 2.000” -100T +10.0”
• Low cost, high accuracy elastomer strain measurement. -200T +20.0”

Specifications

Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max.

Output: 2 to 4 mV/V, nominal; select at time of order • •
Accuracy: ±1 mm (±0.040 inches) Model Number 3800- __ __ __ __ - __ __ __ __
Resolution: 0.2 mm (0.008 inches) for all measuring ranges
Temperature Range: -40 °C to 100 °C (-40 °F to 210 °F) Example: 3800-0100-100T: 1.0 inch gauge length, +10 inches
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard measuring range (+1000% strain), temperature range of
Operating Force: <200 grams typical per head -40 ˚F to 210 ˚F

Options
Visit our website at www.epsilontech.com
Contact us for your special testing requirements.
Adapter kits to change gauge lengths.
Connectors to interface to nearly any brand of test equipment.

CERTIFIED

25 mm or 1” gauge length

50 mm or 2” gauge length

MODEL 3800 EXAMPLES

EPSILON TECH–Innovative designs
29
and factory direct sales.
30
 3448 High Temperature Self-Supporting Extensometers (1200 °C)

MODEL 3448IND-0100-xxx
( with Induction Heating option ) High Temperature
3549 High Temperature Hot Mountable Furnace Axial Extensometers
Extensometers (1200 °C or 1600 °C)
(Above 200 ˚C or 400 ˚F)

Epsilon Technology Corp.

Jackson, WY, USA

3549 Line Drawing

DWG. NO. REV.

CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION [mm] SIZE
3549-LD
SCALE DATE SHEET
ART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
inch A 1:2 10/3/2012 1 OF 1

7650A High Temperature, Extended Performance Capacitive

Extensometers (1200 °C or 1600 °C)

3648 High Temperature, Ultra-Low Contact Force Capacitive

Extensometers (1200 °C or 1600 °C)

UNLESS OTHERWISE SPECIFIED :

DIMENSIONS ARE IN INCHES
CAD GENERATED
DRAWING, DO NOT
MANUALLY UPDATE
Epsilon Technology Corp.
ALL SURFACES
64
OR BETTER
Jackson, WY, USA 83001
TOLERANCES ARE: DO NOT SCALE
2 PLACE
INCHES
3 PLACE
INCHES
4 PLACE
INCHES
ANGLES
DRAWING
3648-xxxx-xxx, Line
±.03
MATERIAL
±.005 ±.0010 ±1°
DRAWN DATE
Drawing
SLW 2/21/12
STOCK SIZE CHECKED DWG. NO. REV.

N/A SAA
FORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION FINISH

A 1:4
SIZE SCALE SHEET

CLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
REVISIONS NONE 1 OF 1

7642 High Temperature Un-Cooled Extensometers (700 °C)

Epsilon Technology Corp.

Jackson, WY, USA

7642 Catalog

DWG. NO. REV.

HE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION [mm] SIZE
7642
SCALE DATE SHEET
R DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
inch A 3:2 6/25/2015 1 OF 1

31
 MODEL 3448 High Temperature Self-Supporting Furnace Extensometers (1200 °C)
Designed for use with furnaces and induction heating systems,

these extensometers use Epsilon’s exclusive, self-supporting design.

A wide range of options cover most testing applications.

Epsilon developed this unique high temperature

extensometer for testing metals, ceramics, and
compos­ites at the high temperatures produced by
furnaces and induction heating systems. A combination
The Model 3448 is self-supporting using
reusable ceramic cords of features make these extensometers easier to use
and better in performance than other similar high
temperature extensometers.
The units are held on the specimen by light, flexible ceramic fiber cords.
These make the extensometer self-supporting on the specimen. No furnace
mounting brackets are required. The side load on the test sample is greatly
reduced because of the self-supporting design and light weight of the sensor.
Most materials testing furnaces with a side cut-out for an extensometer will
Self-supporting Model 3448 with clamshell-type
materials testing furnace readily accept a Model 3448. For induction heating systems, a different ceramic
cord placement allows the extensometer to easily pass between the coils.
The combination of radiant heat shields and convection cooling fins allow
this model to be used at specimen temperatures up to 1200 °C (2200 °F)
without any cooling. An optional tiny air fan does enhance stability at the highest
temper­atures and is recommended for the highest accuracy and for tests with
small elongations. The fan comes with a magnetic base for support so it can be
The Model 3448 may be used with induction heating
mounted at any convenient location near the extensometer. Fan cooling is not
generally needed for induction heated systems. High purity alumina ceramic
rods are used. These are available in lengths as required to fit your furnace. A
spare set is included with every extensometer. Specify chisel, vee chisel or conical
contact points as desired.
Most units operate equally well in tension and compression. Tensile,
compression and cyclic fatigue tests can all be performed with a single unit. For
testing in strain control or to get the highest performance during cyclic fatigue
tests, models 3549 or 7650A are recommended.
Model 3448 with 25 mm gauge length and 20% For vacuum furnaces, special models are available. Epsilon can also provide a
measuring range
radiant heat transfer cooled version. This requires that the extensometer module
be surrounded by a water cooled enclosure with a front slot for the ceramic rods.
See the Model 3448 extensometer setup video See the electronics section of this catalog for available signal conditioners and
strain meters.

32 Visit our website at www.epsilontech.com

Features Ordering Information
• May be left on through specimen failure. Model 3448 Available Versions: ANY combination of gauge length and measuring
range listed below is available, except as noted. Ceramic rod lengths are made to
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any fit furnaces as required. Please provide furnace dimensions at the time of order.
Other configurations may be available with special order; please contact Epsilon
test system.
to discuss your requirements.
• Mechanical overtravel stops in both directions.
Gauge Length
• All units come with high purity alumina ceramic rods. METRIC
Measuring Range
• Mounts with flexible ceramic fiber cords. Very simple to install, this -010M 10.0 mm
Epsilon exclusive design eliminates the need for external support brackets. -025M 25.0 mm DESIGNATION % STRAIN
1
-050M 50.0 mm -005 ±5%
Low contact force does not vary during testing like some externally
-010 ±10%
supported extensometers. U.S.A. -020 +20%/-10%
• Use without cooling to 1200 °C (2200 °F). Optional small fan improves -0050 0.500” -050 +50%/-10%
stability at highest temperatures. -0100 1.000” -100
2
+100%/-10%
-0200 2.000”
• Versions available for use in vacuum and controlled atmospheres. Radiant
heat transfer cooled versions are available for these applications.
• May be used on nearly any furnace with side entry cut-out for extenso­
meters. Alternate configuration available for insertion between coils of
• •
induction heaters. Model Number 3448- __ __ __ __ - __ __ __

• Includes the Epsilon Shunt Calibration System for on-site electrical 1 For 10 mm and 0.5 inch gauge lengths, the 5% strain range is only available with short
ceramic rods.
calibration. 2 Not available in 50 mm or 2.0 inch gauge lengths.

• Rugged, dual flexure design for strength and improved performance. Example: 3448-0100-020: 1.000 inch gauge length, +20%/-10%
• Includes high quality foam lined case, a spare set of ceramic rods, and measuring range, temperature range of ambient to 2200 °F
eight ceramic fiber cords.
Visit our website at www.epsilontech.com
Contact us for your special testing requirements.
Specifications

Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max.

Output: 2 to 4 mV/V, nominal, depending on model
Accuracy: Standard configurations meet ASTM E83 class B-1 and ISO 9513
class 0,5 requirements for accuracy. A test certificate is included.
Rod lengths >250 mm (10”) can affect the final class rating.
Linearity: ≤ 0.15% of full scale measuring range, depending
on model
Temperature Range: Ambient to 1200 °C max (2200 °F), all versions
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard
Contact Force: Adjustable, approximately 200 g depending on configuration
Operating Force: 10 to 20 g typical

Options

Air cooling fan, add suffix -AC

Ceramic cord orientation for furnaces or induction heaters (specify)
Specify rod tip style desired; available choice are straight chisel, vee chisel, or conical tip
Connectors to interface to nearly any brand of test equipment

CERTIFIED

MODEL 3448 EXAMPLES

EPSILON TECH–Broadest product
33
range with unrivaled quality.
MODEL 3549 High Temperature Hot Mountable Furnace Extensometers (1200 °C or 1600 °C)
Suitable for tensile and fatigue testing when using split type materials

testing furnaces or induction heaters. This model can be mounted on a

hot test sample in a few seconds. With low sensitivity to vibrations, this

innovative high-temperature extensometer is ideal for the demanding

requirements of strain-controlled, elevated temperature uniaxial tension

and fatigue testing.

The Model 3549 is a major advancement in the design

of externally mounted furnace extensometers. It is designed
to meet the stringent requirements of strain-controlled
testing as prescribed in ISO 6892, ISO 12106, ASTM
E21, and ASTM E606, while introducing many innovative
features that improve productivity and performance for
Model 3549 with a 25 mm gauge length shown
with a split furnace static tensile testing, long-term testing such as low cycle
fatigue and creep, and other applications requiring small
strain measurements.
The overall design reduces influence from common lab environment
vibrations, thermal noise, and thermal drift. It also allows the user to precisely set
Model 3549 with 25 mm gauge length the contact force against the test specimen. This allows for even and repeatable
contact force, limiting contact force induced errors.
The gauge length for the 3549 is automatically set prior to mounting on the
test specimen, which allows for hot mounting after thermal equilibrium has been
reached. These extensometers can be used in carousel systems for rapid high
temperature testing.
This extensometer mounts on a slide bracket (included) that attaches to a
load frame mounting bracket or directly to a furnace that has a suitable cutout.
Epsilon can supply mounting brackets for nearly any load frame.
The Model 3549 is made for use with split type materials testing furnaces and
induction heaters, and it uses liquid cooling in most applications. The -ST version
is rated to 1200 °C (2200 °F) and is supplied with high purity alumina rods. The
high temperature -HT option allows use to 1600 °C (2900 °F) and is supplied
Model 3549 top view showing contact with alpha grade silicon carbide rods. Rods are made to order to the length
force scale for repeatable placement
against test specimens required for your furnace.
Model 3549 extensometers are strain gaged devices, making them compatible
with any electronics designed for strain gaged transducers. Most often they are
See the Model 3549 extensometer videos connected to a test machine controller with electronics for a strain channel, and
Epsilon will equip the extensometer with a compatible connector that is wired
to plug directly into the controller. For systems lacking the required electronics,
Epsilon can provide a variety of signal conditioning solutions that enable
connecting to data acquisition systems or other equipment.
See the electronics section of this catalog for available signal conditioners and
strain meters.

34 Visit our website at www.epsilontech.com

Features Ordering Information
• May be left on through specimen failure. Model 3549 Available Versions: ANY combination of gauge length, measuring
range and temperature range listed below is available, except as noted. Other
• Hot mountable and retractable. configurations may be available with special order; please contact Epsilon to
discuss your requirements.
• Designed to meet the demanding requirements of strain-controlled testing,
such as required by ISO 6892, ISO 12106, ASTM E21, and ASTM E606, Gauge Length
as well as more common testing. The 3549 is designed to isolate the strain
METRIC
sensing components from external vibrations and unwanted thermal effects.
-010M 10.0 mm
• For applications requiring fatigue testing frequencies >2 Hz and to obtain the -0125M 12.5 mm
highest dynamic performance available, see Model 7650A (page 34). -020M 20.0 mm Measuring Range
• All models can measure in both tension and compression and can be used -025M 25.0 mm DESIGNATION % STRAIN
for cyclic testing. -030M 30.0 mm -010
1
±10%
• Innovative slide mount allows the extensometer to engage the specimen once
-040M 40.0 mm -020 +20%/-10%
-050M 50.0 mm
the test temperature has been achieved. -050 +50%/-10%
2
• The gauge length is set automatically between each test with Epsilon’s unique U.S.A.
-100 +100%/-5%
auto-setting mechanism, which allows the device to be mounted to a hot -0050 0.500”
sample in seconds. -0100 1.000”
• The low contact force is easily controlled through the included contact force -0200 2.000”
setting assembly. This allows for easy, repeatable placement of the extenso­
meter on subsequent specimens with the same amount of force.
• •
• The gauge length of the 3549 can be easily adjusted to virtually any gauge
Model Number 3549- __ __ __ __ - __ __ __ - __ __
length through the use of gauge length spacers.
•
• The 3549 is designed to be used with single furnaces and carousel systems.

• Rugged, dual flexure design for strength and improved performance. Temperature Range
• Mechanical overtravel stops in both directions.
-ST Ambient to 1200 ˚C (Ambient to 2200 ˚F)
• All units come with either high purity alumina ceramic rods (1200 °C) or -HT Ambient to 1600 ˚C (Ambient to 2900 ˚F)
alpha grade silicon carbide rods (1600 °C).
1 Not available in 10 mm, 12.5 mm, or 0.5 inch gauge lengths.
• The 3549 includes quick attach connectors for the liquid cooling lines and the
electrical connections, which allow for easy installation of the extensometer 2 Not available in 50 mm or 2 inch gauge lengths.

body. Example: 3549-025M-050-HT: 25 mm gauge length,

• Includes the Epsilon Shunt Calibration System for on-site electrical +50%/-10% measuring range, high temperature option
calibration. (room temperature to 1600 °C)
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any
test system. Visit our website at www.epsilontech.com
• Includes high quality foam lined case and a spare set of ceramic rods. Contact us for your special testing requirements.

Specifications

Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max.

Output: 1.5 to 2 mV/V nominal, depending on model CERTIFIED
Accuracy: Standard configurations meet ASTM E83 class B-1 and ISO 9513
class 0,5 requirements for accuracy. A test certificate is included.
Rod lengths >250 mm (10”) can affect the final class rating.
Temperature Range: Standard (-ST) is to 1200 °C (2200 °F), optional (-HT) 1600 °C
(2900 °F)
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard
Coolant Interface: Two barbed hose fittings for 1/8” (3.2 mm) ID coolant hoses
Contact Force: Adjustable from 50 to 400 g
Operating Force: <30 g typical

Options
Model EPS170 constant-temperature recirculating chiller - see the Options tab on the web
page for important details about liquid cooling requirements
High temperature option (-HT suffix) for use to 1600 °C
Load frame mounting brackets
Connectors to interface to nearly any brand of test equipment
Rod tips can be straight chisels or conical tips; specify when ordering
MODEL 3549 EXAMPLE
EPSILON TECH–Broadest product Epsilon Technology Corp.
Jackson, WY, USA

35
range with unrivaled quality. 3549 Line Drawing
MODEL 7650A High Temperature, Low Strain, Extended Performance Capacitive Extensometers (1200 °C or 1600 °C)
This high precision extensometer measures axial strains on specimens at

temperatures up to 1600 °C (2900 °F). Compatible with materials testing

furnaces or induction heating. May be used for strain-controlled, high

frequency fatigue tests. Slide mounting system enables mounting to hot

specimens in seconds.

Model 7650A extensometers measure strains with extremely

high precision due to their design features and low strain
range. All models are capable of tension and compression
Model 7650A axial extensometer strain measurement, and may be used for fatigue
testing under fully reversed load and strain conditions at
frequencies up to 10 Hz.
All 7650A models mount rigidly on the load frame and incorporate slide
mounting to bring the extensometer into contact with the specimen. The gauge
length is set automatically before mounting on the test specimen, which allows
Model 7650A extensometer with
for hot mounting after thermal equilibrium has been reached.
rigid load frame mounting These units are specifically designed to provide high accuracy, high resolution
measurements and perform high temperature fatigue testing at the highest
possible frequencies. They incorporate capacitive sensors for low operating force
and include electronics with programmable filtering and multi-point linearization
for improved performance and accuracy. The overall design minimizes, and in
many cases virtually eliminates, any influence from common lab environment
vibrations.
These liquid-cooled extensometers are equipped with high purity alumina
Model DT6229 single-channel rods for specimen contact when testing to 1200 °C (2200 °F). Silicon carbide
signal conditioner provides analog
and digital outputs rods are used for the 1600 °C (2900 °F) high temperature option.
The Model 7650A is often customized for specific test needs. Contact Epsilon
for a configuration that matches your requirement.

36 Visit our website at www.epsilontech.com

Features Ordering Information
• May be left on through specimen failure. Ceramic rod lengths are made to fit furnaces as required. Provide furnace
dimensions and electrical outlet type at time of ordering.
• Hot mountable and retractable. Requires external mounting brackets and 110 - 240VAC / 4W electrical power.
• Self-setting gauge length with fine adjustment feature. Liquid cooling is recommended; required for 800 °C and above.
Other configurations are available with special order; please contact Epsilon to
• All models can measure in both tension and compression and may be used discuss your requirements.
for cyclic testing at test frequencies up to 10 Hz.
Gauge Length Measuring Range
• Ships fully calibrated with calibration that is traceable to NPL; voltage
METRIC METRIC
output may be user-specified (typically 0-10V).
-0125M 12.5 mm -015M +1.5 mm / -1.5 mm
• Excellent ambient vibration rejection; primary vibration mode >100 Hz -025M 25.0 mm -020M +2.0 mm / -1.0 mm
typical. -025M +2.5 / -0.5 mm
U.S.A.
• Digital controller and power supply included. Provides high level DC
voltage output with low noise. Easily interfaced to test controllers, data -0050 0.500” U.S.A.
acquisition boards and chart recorders. -0100 1.000” -060T +0.060” / -0.060”
-080T +0.080” / -0.040”
• Includes high speed analog and digital outputs. -100T +0.100” / -0.020”
• Web-based user interface for setup and data acquisition.
• Selectable analog and digital filter options from 2 Hz to 3 kHz.
• Built-in calibration reference and auto-zero features. • •
• Multiple extensometer calibration files may be loaded for use with one Model Number 7650A-__ __ __ __ - __ __ __ - __ __
controller. •
• Can be used with specimens at elevated temperatures while only requiring
room temperature calibration. Temperature Range

• Quick-disconnect liquid cooling fittings and signal cables. -ST Ambient to 1200 ˚C (RT to 2200 ˚F)
• Includes high quality foam lined case and a spare set of rods. -HT Ambient to 1600 ˚C (RT to 2900 ˚F)

Specifications
Example: 7650A-025M-020M-ST: 25 mm gauge length,
Analog Output: User specified, ±10VDC typical, ±10.8VDC rail +2.0 / -1.0 mm measuring range, standard temperature
Digital Output: 24 bit high speed Ethernet output with built-in web interface range (room temperature to 1200 °C)
Cyclic Testing: up to 10 Hz, depending on test system and test amplitude
Accuracy: Standard configurations meet ASTM E83 class B-1 and ISO 9513
class 0,5 requirements for accuracy. A test certificate is included.
Rod lengths >250 mm (10”) can affect the final class rating.
Linearity: 11 point digital linearization, ≤0.1% FS typical linearity CERTIFIED
Hysteresis: ≤0.1% FS typical
Resolution:  <75 PPM (0.0075%FS) RMS @ 4 kHz, < 6PPM (0.0006%FS) @ 100 Hz
at gauge length
Filter: Selectable 100 Hz analog and 2 Hz - 3 kHz digital filters Visit our website at www.epsilontech.com
Temperature Range: Standard (-ST) is to 1200 °C (2200 °F), optional Contact us for your special testing requirements.
(-HT) 1600 °C (2900 °F)
Sensor Cable: 2 m (6.5 ft) room temperature cable
Output Cable: Flexible 2.4 m (8 ft) analog output cable
Coolant Interface: Two barbed hose fittings for 1/8” (3.2 mm) ID coolant hoses
Operating Force: <30 grams typical
Contact Force: <560 grams typical
Environment:  Recommended for testing in dry air, inert / non-corrosive gases, or
vacuum
Power: Includes power supply

Options
High temperature option (-HT suffix) for use to 1600 °C
Load frame mounting brackets
Bulkhead adapters for use in vacuum chambers
Model EPS170 constant-temperature recirculating chiller - see the Options tab on the web
page for important details about liquid cooling requirements
Connectors to interface to nearly any brand of test equipment
Rod tips can be straight chisels or conical tips; specify when ordering
MODEL 7650A EXAMPLE
Epsilon TECH–World class quality
37
at substantial savings.
 MODEL 3648 High Temperature, Ultra-Low Contact Force Capacitive Extensometers (1200 °C or 1600 °C)
This model was designed for applications that require ultra-low contact

force when using split type materials testing furnaces or induction heaters.

It features very low specimen contact force and includes a slide bracket

for mounting. Liquid cooling allows use to 1200°C (2200°F) standard or

1600°C (2900°F) with the high temperature option.

These extensometers use a high temperature capacitive

sensor in combination with an innovative design to achieve
high accuracy strain measurements in low measuring ranges.
They mount on a slide bracket (included) that can attach
Model 3648 with 1 inch gauge length shown
with a split furnace to the load frame of your test system; optional load frame
mounting brackets are available.
The standard temperature version (to 1200 °C) is supplied with high purity
alumina rods. The high temperature option is furnished with alpha grade silicon
Model 3648 with 1 inch gauge length
carbide rods. Rods are made to order to the length required for your furnace.
These units are made to order in many different gauge lengths and measuring
ranges.
The extensometer comes with a signal conditioner. The output is an analog
DC voltage, factory calibrated with the extensometer to 0 to ±10 VDC typically.
They are readily interfaced with most existing test controllers and may be directly
Model 3648 slide mounting system
connected to data acquisition systems. Bringing the signal into a spare DC input
channel (or external input) on the test controller allows the extensometer to be
used for strain controlled tests like low cycle fatigue.

Model 3648 extensometer mounted to a calibrator

38 Visit our website at www.epsilontech.com

Features Ordering Information
• May be left on through specimen failure. Model 3648 Available Versions: ANY combination of gauge length and measuring
range listed below is available, except as noted. Contact Epsilon for additional
• Designed for applications requiring ultra-low contacting force with a gauge length options. Ceramic rod lengths are made to fit furnaces as required.
measuring range less than ±2.5 mm (±0.10 inches). Epsilon recommends Please provide furnace dimensions at the time of order. Other configurations
Model 3549 or Model 7650A for most applications. may be available with special order; please contact Epsilon to discuss your
requirements.
• Capacitive signal conditioner and power supply included. Provides high
level DC voltage output with low noise. Easily interfaced to test controllers Gauge Length
and data acquisition boards. Measuring Range
METRIC
• Hot mountable and retractable. -010M 10.0 mm METRIC
• Shipped fully calibrated with electronics (traceable to NPL) with user -0125M 12.5 mm -005M ±0.5 mm
specified voltage output. -025M 25.0 mm -010M ±1.0 mm
-050M 50.0 mm -025M ±2.5 mm
• All models can measure in both tension and compression and can be used
for cyclic testing. U.S.A.
U.S.A.
• Mechanical overtravel stops in both directions. -0050 0.500” -020T ±0.020”
-0100 1.000” -040T ±0.040”
• Innovative slide mount allows the extensometer to engage the specimen
-0200 2.000” -100T ±0.100”
once the test temperature has been achieved.
• Includes high quality foam lined case and a spare set of ceramic rods.

Specifications • •
Model Number 3648-__ __ __ __ - __ __ __ - __ __
Output: User specified, ±5 VDC or ±10 VDC typical
•
Accuracy: Standard configurations meet ASTM E83 class B-1 and ISO 9513
class 0,5 requirements for accuracy. A test certificate is included.
Rod lengths >250 mm (10”) can affect the final class rating. Temperature Range
Linearity: 0.15% of full scale measuring range (rod length dependent) -ST Ambient to 1200 ˚C (RT to 2200 ˚F)
Temperature Range: Standard (-ST) is to 1200 °C (2200 °F), optional -HT Ambient to 1600 ˚C (RT to 2900 ˚F)
(-HT) 1600 °C (2900 °F)
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard Example: 3648-025M-010M-ST: 25.0 mm gauge length,
Coolant Interface: Two barbed hose fittings for 1/8” (3.2 mm) ID coolant hoses ±1.0 mm (±4 % strain) measuring range, standard
Contact Force: Adjustable up to 150 g (30-50 g typically used) temperature option (room temperature to 1200 °C)
Operating Force: <10 g typical
Power: Includes power supply for your country (specify)

Options
Model EPS170 constant-temperature recirculating chiller - see the Options tab on the web
Visit our website at www.epsilontech.com
page for important details about liquid cooling requirements
Contact us for your special testing requirements.
High temperature option (-HT suffix) for use to 1600 °C
Load frame mounting brackets
Connectors to interface to nearly any brand of test equipment
Rod tips can be straight chisels or conical tips; specify when ordering
VREF Module (see p. 125)

Model EPS170 Constant-

Temperature Recirculating
Chiller
This chiller provides a continuous flow of
coolant at a constant temperature for liquid-
cooled extenso­meters. Capable of cooling •
or heating the coolant, coolant temperature
is maintained within 0.1 ˚C. These units are
ideal for obtaining the maximum stability of
liquid-cooled extensometers. See website
for dimensions.

MODEL 3648 EXAMPLE UNLESS OTHERWISE SPECIFIED :

DIMENSIONS ARE IN INCHES
64
CAD GENERATED
DRAWING, DO NOT
MANUALLY UPDATE
Epsilon Technology Co
Jackson, WY, USA 83001

Epsilon TECH–World class quality

ALL SURFACES OR BETTER
TOLERANCES ARE: DO NOT SCALE
2 PLACE
INCHES
3 PLACE
INCHES
4 PLACE
INCHES
ANGLES
DRAWING
3648-xxxx-xxx, Line
±.03 ±.005 ±.0010 ±1°
Drawing
39
MATERIAL DRAWN DATE

SLW 2/21/12

at substantial savings.
STOCK SIZE CHECKED DWG. NO. REV.

N/A SAA
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION FINISH

A 1:4
SIZE SCALE SHEET

OR DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
REVISIONS NONE 1 OF
MODEL 7642 High Temperature Un-Cooled Extensometers (700 °C)
For use in environmental chambers where the entire extensometer

must be exposed to elevated temperatures. These capacitive

extensometers may be used up to 700 °C (1300 °F) without any

cooling.

These extensometers use a high-temperature capacitive

sensor and do not require any cooling. They will
operate up to the maximum temperature limit of most
environmental chambers used in materials testing. The
Model 7642-010M-025M extensometer
Model 7642 is ideal for testing composites, metals and
high temperature polymers in tensile, compression or
cyclic testing. All units can be displaced in both compression and tension.
The extensometer is supplied with the advanced DT6229 controller.
Model 7642-050M-125M extensometer
The standard output is 0-10VDC analog signal, factory calibrated with the
extensometer. This system provides a number of functional enhancements,
including high speed digital output, built in calibration and tare functions, analog
and digital filters, and more.
The 7642 is readily interfaced with most existing test controllers, and may be
directly connected to a data acquisition system or chart recorder, or directly to
a PC. The 7642 may be used for strain controlled tests such as low cycle fatigue
(LCF).

Models 7642 and 7675 extensometers

Models 7642 and 7675 extensometers

40 Visit our website at www.epsilontech.com

Features Ordering Information
• May be left on through specimen failure. Model 7642 Available Versions: ANY combination of gauge length, measuring
• Improved performance at high temperature. range and temperature range listed below is available, except as noted. Other
• Reduced size and weight, and improved high frequency performance up to 100 Hz. configurations may be available with special order; please contact Epsilon to
discuss your requirements.
• Improved noise rejection.
• Digital controller and power supply included. Provides high level DC voltage Gauge Length
output with low noise. Easily interfaced to test controllers, data acquisition
boards and chart recorders. METRIC Measuring Range
- Includes high speed analog and digital outputs -010M 10.0 mm
METRIC
- Intuitive web-based user interface for setup, calibration, and data acquisition -012M 12.0 mm
-025M +2.5/-0.5 mm*
- Built-in calibration reference and auto-zero features -0125M 12.5 mm
-075M +7.5/-0.5 mm**
- Multiple extensometer calibration files may be loaded for use with one -020M 20.0 mm
-125M +12.5/-0.5 mm**
controller -025M 25.0 mm
- Multiple temperature-specific calibrations may be stored -050M 50.0 mm U.S.A.
- Selectable analog and digital filter options from 2 Hz to 3 kHz -010T +0.10”/-0.02”*
• Ships fully calibrated with electronics with user specified voltage output. U.S.A.
-030T +0.30”/-0.02”**
(traceable to NPL). -0050 0.50”
-050T +0.50”/-0.02”**
• All models can measure in both tension and compression and may be used for -0100 1.00”
cyclic testing. -0200 2.00”
• Mechanical over-travel stops.
• Hardened tool steel knife edges are easily replaced. A spare set comes with
every extensometer. • •
• Includes high quality foam lined case and a spare set of knife edges. Model Number 7642- __ __ __ __ - __ __ __ __
• Rugged, dual flexure design for strength and improved performance. Much
stronger than single flexure designs, this also allows cyclic testing at higher * Tilted cable exit
frequencies. ** Vertical cable exit

Example: 7642-025M-075M: 25.0 mm gauge length,

Specifications
+7.5/-0.5 mm measuring range
Analog Output: User specified, ±5 VDC or ±10VDC typical, ±10.8VDC rail
Digital Output: 24 bit high speed Ethernet output with built-in web interface
Accuracy:  Standard configurations meet ASTM E83 class B-1 and ISO
9513 class 0,5 requirements for accuracy. A test certificate
is included.
Linearity: 11 point linearization, ≤0.1% FS typical linearity
CERTIFIED
Resolution:  <55 PPM (0.006%FS) RMS @4 kHz, <6 PPM
(0.0006%FS) @100 Hz
Cyclic Testing: >25 Hz typical, up to 100 Hz with small travel units,
@0.5 mm travel
Analog Filter:  Selectable 100 Hz analog and 2 Hz - 3 kHz digital filters
Temperature Range:  Ambient to 700°C (1300°F). Use up to 800 °C is possible Visit www.epsilontech.com to see more extensometry
– contact Epsilon for details. Wire forms may require Contact us for your special testing requirements.
periodic adjustment or replacement after long-term testing
above ~600 °C.
Temperature Sensitivity (Gain): <100 PPM/°C (0.01%FS/°C) typical
Sensor Cable: 0.7 m (2.5 ft) tri-axial high temperature cable, plus 1.5 m
(5 ft) room temperature extension cable
Standard Quick Attach Kit:  Fits round samples up to Ø15 mm (0.60”). Fits flat samples
up to 50 mm (2.0”) wide with thicknesses up to 6.35 mm
(0.25”), and up to 19 mm (0.75”) wide with thicknesses
from 6.35 mm to 12.5 mm (0.25” to 0.50”)
Operating Force: <100 g typical
Environment:  Recommended for elevated temperature testing in dry air,
inert / non-corrosive gases, or vacuum
Overall Dimensions:  Contact Epsilon for overall dimensions
Power: Includes power supply

Options
Gauge length adapter kits (for use at temperatures ≤ 300 °C (570 °F))
Connectors to interface to nearly any brand of test equipment
Bulkhead adapters for vacuum chambers
Dual-channel DT6229 controller available

Epsilon Technology Cor

Jackson, WY, USA

MODEL 7642 EXAMPLE 7642 Catalog

EPSILON TECH–Innovative designs

41 [mm]
and factory direct sales.
DWG. NO. R

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION
7642
SIZE SCALE DATE SHEET
OR DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
inch A 3:2 6/25/2015 1
42
 3541 Fracture Mechanics Clip- On Gages

Fracture Mechanics
3548 COD High Temperature COD Gages (1200 °C or 1600 °C) Clip-On Gages

7641 High Temperature Clip-On Gages (700 °C)

Grip/Clevis Clearance
(Avoid contact)

Vertical Measuring Ranges

Model Measuring
Range Total Length (V) L.3
-055MV 5.5 mm 47.6mm(1.88in) 23 mm
** -070MV 7.0 mm 56.5mm(2.23in) 32 mm
-080MV 8.0 mm 60.3mm(2.38in) 36 mm
-090MV 9.0 mm 66.7mm(2.63in) 42 mm
Epsilon Technology Corp.
7641-030M-070MV Jackson, WY, USA

Total Lengths & Volumetric

Considerations: Vertical
DWG. NO. REV.

mm 7641-OTLN-TL A
(inch)
SIZE SCALE DATE SHEET
A 1:2 2 OF 4

43
MODEL 3541 Fracture Mechanics Clip-On Gages
For fracture mechanics studies, these COD gages are in

compliance with standardized test methods, such as ASTM E1820

for determination of fracture toughness properties of metallic

materials.

The Model 3541 is designed for determination of fracture

mechanics parameters such as JIC, KIC, R-curve, fatigue
crack growth rate (da/dN), and testing to standards such
as E1820, E399, E647, etc. These COD gages conform
to the requirements of E1820 for JIC and R-curve
Model 3541 COD gage
determination. Special configurations are available to
meet the requirements of ASTM E399 for fracture
toughness (please consult the factory for these configur­ations). In addition,
the modified groove design complies with E1820 tests where greater stability
and accuracy results from the sharper groove root. Clip-on gages are used for
a variety of fracture mechanics tests, including compact tension, arc shaped,
Model 3541 attached to bolt-on knife edges disk shaped, bend specimens or other specimen geometries in compliance with
ASTM and other standards organiza­tion’s test methods. Clip-on gages can be
used directly on test specimens where the knife edges are integral with the test
specimen or, alternately, with optional bolt-on knife edges mounted on the test
specimen.
Model 3541 crack opening displacement gages are strain gaged devices,
making them compatible with any electronics designed for strain gaged
Model 3541-012M-120M with 12 mm gauge
length and +12 mm measuring range
transducers. Most often they are connected to a test machine controller with
electronics for a strain channel, and Epsilon will equip the extensometer with
a compatible connector that is wired to plug directly into the controller. For
systems lacking the required electronics, Epsilon can provide a variety of signal
conditioning solutions that enable connecting to data acquisition systems or other
equipment.
See the electronics section of this catalog for available signal conditioners and
strain meters.

44 Visit our website at www.epsilontech.com

Features Ordering Information
• May be left on through specimen failure. Model 3541 Available Versions: The following combinations of gauge length and
measuring range listed below are available as standard, except as noted. All are
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any available in any temperature range listed. Other configurations may be available
test system. with special order; please contact Epsilon to discuss your requirements.

• Fully enclosed gages are protected from accidental damage. Gauge Length

• Sharpgrooves per ASTM E1820, E813, and E399 for improved stability METRIC Measuring Range

when mounted. -003M 3.0 mm METRIC

-005M 5.0 mm -025M
1
+2.5 mm
• For da/dN testing or pre-cracking, where maximum frequency (>50 Hz) is -008M 8.0 mm -040M
1
+4.0 mm
required, minimum measuring ranges are recommended. -010M 10.0 mm -070M +7.0 mm
• For KIC/JIC testing, maximum accuracy is achieved with the smallest -012M 12.0 mm -100M +10.0 mm
measuring range and the largest gauge length that will perform the test. -020M 20.0 mm -120M +12.0 mm

• Maximum operating frequency may be from 5 Hz to >200 Hz depending on U.S.A. U.S.A.

COD gage and test apparatus configurations. -0010 0.100” -100T
1
+0.100”
-0020 0.200” -150T
1
+0.150”
• Includes the Epsilon Shunt Calibration System for on-site electrical -0030 0.300” -200T
2
+0.200”
calibration. -0040 0.400” -250T +0.250”
• Includes high quality foam lined case. -0047 0.475” -500T +0.500”
-0050 0.500”
Specifications

Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max. • •

Output: 2 to 4 mV/V nominal, depending on model Model Number 3541-__ __ __ __ - __ __ __ __ - __ __
Accuracy Class: All standard configurations meet ASTM E1820, ISO 12135, and •
ISO 9513 Class 1 requirements for accuracy. A test certificate is
included. Models that additionally meet ASTM E399 accuracy
Temperature Range
requirements are available in 2.5 and 4.0 mm (0.10 and 0.15 inch)
measuring ranges. A test certificate for ASTM E399 is included -LT -270 ˚C to 100 ˚C (-454 ˚F to 210 ˚F)
with those models. -ST -40 ˚C to 100 ˚C (-40 ˚F to 210 ˚F)
Linearity: ≤0.2% of full scale measuring range -HT1 MODEL
-40 ˚C to 150 ˚C (-40 ˚F3541-xxxx-xxx-xx
to 300 ˚F)
Clip-On Gage
Temperature Range: Standard (-ST) is -40 °C to +100 °C (-40 °F to 210 °F) -HT2 -40 ˚C to 200 ˚C (-40 ˚F toMechanics
( Fracture 400 ˚F) )
Optional (-LHT) is -270 °C to +200 °C (-454°F to 400 °F) -LHT -270 ˚C to 200 ˚C (-454 ˚F to 400 ˚F) M
C
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard (
Operating Force: 9 to 14 N (2 to 3 lbs), depending on model 1 Available with special configuration to meet the requirements of ASTM E399
– inquire with Epsilon.
2 Not available in 0.1 inch gauge length.
Options
Example: 3541-010M-070M-LT: 10.0 mm gauge length,
Connectors to interface to nearly any brand of test equipment
+7.0 mm measuring range, low temperature option
Available in special versions, including setups for narrow grips
(-270 °C to 100 °C)
Bolt-on knife edges (see p.106)
MODEL 3
See more COD gages at www.epsilontech.com Clip-On G
Contact us for your special testing requirements. ( Fracture
CERTIFIED

Special Model for Other

Fracture Mechanics Testing
Special units are available for other
fracture mechanics tests. For example,
the photo to the right shows a gage for •
ASTM E1304, Standard Test Method for
Plane-Strain (Chevron-Notch) Fracture
Toughness of Metallic Materials.
This example was produced for a 1
inch diameter bar, with 0.4 inches of
measuring range. Its performance,
design, and accuracy is an enhancement
of the design recommended in E1304.

MODEL 3541 EXAMPLES

EPSILON TECH–World class quality
45
at substantial savings.
MODEL 3548COD High Temperature Furnace COD Gages (1200 °C or 1600 °C)
High temperature COD gages for use in split type materials testing furnaces

with a slot for the ceramic rods. These liquid-cooled COD gages are for use

to 1200 °C (2200 °F). The high temperature option allows use to 1600 °C

(2900 °F). They are specifically designed for fracture mechanics testing.

Model 3548COD mounts on a cooled manifold, which

is mounted on an optional load frame mounting system
from Epsilon or your furnace’s side cut-out. Epsilon can
Model 3548COD mounted to a
compact tension specimen provide load frame mounting brackets to fit nearly any
test frame.
The standard temperature version (to 1200 °C) is supplied with high purity
alumina rods. The high temperature option is furnished with alpha grade silicon
carbide rods. Rods are made to order to the length required for your furnace.
Model 3548COD with no heat shields mounted to
a Model 3590VHR calibrator Contact edges on the test sample should be somewhat rounded (not sharp knife
edges) for best performance with this model.
Model 3548COD gages are strain gaged devices, making them compatible
with any electronics designed for strain gaged transducers. Most often they are
connected to a test machine controller with electronics for a strain channel, and
Epsilon will equip the extensometer with a compatible connector wired to plug
directly into the controller. For systems lacking the required electronics, Epsilon
can provide a variety of signal conditioning solutions that enable connecting to
data acquisition systems or other equipment.
See the electronics section of this catalog for available signal conditioners and
strain meters.

46 Visit our website at www.epsilontech.com

Features Ordering Information
• May be left on through specimen failure. Model 3548COD Available Versions: ANY combination of gauge length, measuring
range and temperature range listed below is available, except as noted. Ceramic
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any rod lengths are made to fit furnaces as required. Please provide furnace
test system. dimensions at the time of order. Other configurations may be available with
special order; please contact Epsilon to discuss your requirements.
• For KIC/JIC testing, maximum accuracy is achieved with the smallest
measuring range and the largest gauge length that will perform the test. Gauge Length Measuring Range

• All units come with either high purity alumina ceramic rods (1200 °C) or METRIC METRIC

alpha grade silicon carbide rods (1600 °C). -005M 5.0 mm -025M +2.5 mm
-008M 8.0 mm -040M +4.0 mm
• Includes the Epsilon Shunt Calibration System for on-site electrical -010M 10.0 mm -070M +7.0 mm
calibration. -012M 12.0 mm -100M +10.0 mm
1
-020M 20.0 mm -120M +12.0 mm
• Rugged, dual flexure design for strength and improved performance.
• Includes high quality foam lined case and a spare set of ceramic rods. U.S.A. U.S.A.
-0020 0.200” -100T +0.100”
-0030 0.300” -150T +0.150”
Specifications -0040 0.400” -200T +0.200”
Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max. -0047 0.475” -250T +0.250”
Output: 2 to 4 mV/V nominal, depending on model -0050 0.500” -500T +0.500”
Accuracy:  Standard configurations meet existing ASTM E1820 requirements for
accuracy. A test certificate is included. Rod lengths >250 mm (10”)
can affect the final class rating.
Linearity: ≤0.15% of full scale measuring range, depending • •
on model Model Number 3548COD-__ __ __ __ - __ __ __ __ - __ __
Temperature Range:  Standard (-ST) is to 1200 °C (2200 °F), optional •
(-HT) 1600 °C (2900 °F)
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard Temperature Range
Coolant Interface: Two barbed hose fittings for 1/8” (3.2 mm) ID coolant hoses
-ST Ambient to 1200 ˚C (Ambient to 2200 ˚F)
Operating Force: <30 g typical
-HT Ambient to 1600 ˚C (Ambient to 2900 ˚F)
Options
1 Only available in small measuring ranges (rod length dependent).

Model EPS170 constant-temperature recirculating chiller - see the Options tab on the web
page for important details about liquid cooling requirements Example: 3548COD-0050-200T-HT: 0.500 inch compressed
Load frame mounting brackets gauge length, +0.20 inch measuring range, high temperature
High temperature option (-HT suffix) for use to 1600 °C option (room temperature to 1600 °C (2900 °F))
Connectors to interface to nearly any brand of test equipment
Visit our website at www.epsilontech.com
Contact us for your special testing requirements.

CERTIFIED

Model EPS170 Constant-

Temperature Recirculating
Chiller
This chiller provides a continuous flow of
coolant at a constant temperature for liquid-
cooled extenso­meters. Capable of cooling •
or heating the coolant, coolant temperature
is maintained within 0.1 ˚C. These units are
ideal for obtaining the maximum stability of
liquid-cooled extensometers. See website
for dimensions.

MODEL 3548COD EXAMPLE

EPSILON TECH–Broadest product
47
range with unrivaled quality.
MODEL 7641 High Temperature Clip-On Gages (700 °C)
Designed for fracture mechanics testing in environmental chambers

where the entire gage must be exposed to elevated temperatures.

These capacitive sensors may be used up to 700 °C (1300 °F) without

any cooling.

These COD gages use a high-temperature capacitive

sensor and do not require any cooling. They will
operate up to the maximum temperature limit of most
environmental chambers used in materials testing.
Model 7641 COD gage The Model 7641 is ideal for determination of fracture
mechanics parameters such as JIC, KIC, R-curve, fatigue
crack growth rate (da/dN), and testing to standards such as ISO 12135, ASTM
Model 7641 COD gage fits in tight spaces
E1820, E399, E647, etc. All units can be displaced slightly in compression for
ease of installation.

The COD gage is supplied with the advanced DT6229 controller. The
standard output is a 0-10V analog signal, factory calibrated with the COD gage.
This system provides a number of functional enhancements including: built in
calibration and tare functions, multi-point linearization, analog and digital filters,
high speed digital output, and more.
Mounting the Model 7641 COD gage
The 7641 is readily interfaced with most existing test controllers or may be
directly connected to a data acquisition system, chart recorder, or a PC. The 7641
may be used for strain-controlled tests such as JIC.

The 7641 Gen2 now includes improved overtravel protection. The

enhanced mounting tips accommodate even more specimen geometries,
while simultaneously improving handheld ergonomics and ease of installation.
Additionally, the improved design now comes standard with an attachment point
for tethers and/or counterbalances. The Gen2 model maintains the same high-
temperature performance, capable of withstanding temperatures up to 700°C
(1500°F), and is available in whole-millimeter gauge lengths ranging from 3mm
to 12mm with a variety of measuring ranges.
Model 7641 COD gage with
signal conditioner

See the Model 7641 COD gage video

48 Visit our website at www.epsilontech.com

 Features Ordering Information
• May be left on through specimen failure. Model 7641 Available Versions: ANY combination of gauge length and measuring
• All standard models are suitable for cyclic testing. listed below is available, except as noted. Make sure that model 7641 fits your
specimens, grips, and chamber/furnace - see the web page for details.
- >10 Hz typical for 5mm GL and larger
-Typically limited by the user’s test apparatus, software settings, and filter
selection Gauge Lengths Measuring Ranges

• Digital controller and power supply included. Provides high level DC Model # Gauge Length Model # Measuring Range Total Length
voltage output with low noise. Easily interfaced to test controllers, data -030M 3.0 mm(0.12”) -055MV
1
5.5 mm(0.22”) 47.6mm(1.88”)
acquisition boards and chart recorders. -040M 4.0 mm(0.16”) -070MV
2
7.0 mm(0.28”) 56.5mm(2.23”)
- Includes high speed analog and digital outputs -050M 5.0 mm(0.20”) -080MV 8.0 mm(0.31”) 60.3mm(2.38”)
- Intuitive web-based user interface for setup, calibration, and data -060M 6.0 mm(0.24”) -090MV 9.0 mm(0.35”) 66.7mm(2.63”)
acquisition -070M 7.0 mm(0.28”) -035MA*
1
3.5 mm(0.14”) 51.1mm(2.01”)
- Built-in calibration reference and auto-zero features -080M 8.0 mm(0.31”) -045MA*
2
4.5 mm(0.18”) 59.9mm(2.36”)
- Multiple extensometer calibration files may be loaded for use with one -090M 9.0 mm(0.35”) -050MA* 5.0 mm(0.20”) 63.8mm(2.51”)
controller -100M 10.0 mm(0.39”) -055MA* 5.5 mm(0.22”) 70.1mm(2.76”)
- Multiple temperature-specific calibrations may be stored -110M 11.0 mm(0.43”)
- Selectable analog and digital filter options from 2 Hz to 3 kHz -120M 12.0 mm(0.47”)
• Ships fully calibrated with electronics (traceable to NPL (UK)) with user
specified voltage output.
• Mechanical over-travel protection. Installed Gauge Length is set by
• Rugged, dual flexure design for strength and improved performance. your specimen. Round DOWN to
• Includes high quality foam lined case. the nearest available size.

Specifications

Analog Output: User specified, ±10V typical, ±10.8V rail • •

Digital Output: 
24 bit high speed Ethernet output with built-in web interface
Model Number 7641- __ __ __ __ - __ __ __ __
Accuracy: All standard configurations meet ASTM E1820, ISO
12135, ISO 9513 Class 0.5, and ASTM E399 (up to 3mm)
requirements for accuracy
* -xxxMA = angled cable exit
Linearity: 
11 point linearization, ≤0.15% FS typical linearity
1 
Best dynamics and stability; recommended for front face specimen
Resolution:  <55 PPM (0.006%FS) RMS @4 kHz, <6 PPM
2 
Good dynamics and stability; best ergonomics; recommended for load line specimens
(0.0006%FS) @100 Hz
Cyclic Testing:  Models available for 10-50Hz testing; see website
Example: 7641-010M-055MV: 10.0 mm gauge length, +5.5 mm
Analog Filter: Selectable 100 Hz analog and 2 Hz - 3 kHz digital filters
measuring range, vertical cable exit
Temperature Range:  Ambient to 700 °C (1300 °F). Use up to 800 °C is
possible – contact Epsilon for details. Springs may require
periodic adjustment or replacement after long-term testing
above ~600 °C.
Temperature Sensitivity (Gain): 
<100 PPM/°C (0.01%FS/°C) typical
Sensor Cable: 0.7 m (2.5 ft) tri-axial high temperature cable, plus 1.5 m CERTIFIED
(5 ft) room temperature extension cable
Operating Force:  10-50 N typical, depending on model
Environment:  Recommended for elevated temperature testing in dry air,
7641 Vertical Configuration: inert / non-corrosive gases, or vacuum
Overall Dimensions:  See website for overall dimensions
Model Length Varies Power: Includes power supply
By Measuring Range)
Options
Connectors to interface to nearly any brand of test equipment
31 mmto(Typ.)
Bolt on knife edges for attachment test specimens without machined attachment points
Bulkhead adapter for vacuum chambers

Total Length (V)

Chamber wall
(Avoid contact)

MODEL 7641 EXAMPLE

49
L.3 Grip/Clevis Clearance
50
3540 Deflection Gages (Deflectometers) Deflection Gages

51
 MODEL 3540 Deflection Gages (Deflectometers)
Widely used for measuring deformations in three- and four-point

bend tests, compression tests and a variety of general-purpose

deflection measurements. These strain gaged devices come with a

magnetic base for easy mounting.

Deflection is measured with a single arm with an

attached spherical contact tip, similar to those on a dial
indicator. The full bridge strain gaged construction
provides an electrical output compatible with any
Model 3540 with 4 mm measuring range
electronics designed for a strain gaged transducer.
The magnetic mounting base supplied with the
deflectometer can be mounted to the desired reference surface, whether flat or
round, and the tip can be easily positioned to measure deformations during the
test. The mounting system is designed to enable convenient swing in / swing out
positioning of the deflectometer, when needed, without having to realign the
deflectometer between tests.
All models feature a spring-loaded arm that can break free in the event of
excessive displacement, protecting the deflection gage from damage. The upper
arm exerts a small spring force against the specimen, which is sufficient to allow
dynamic cyclic testing if desired, yet light enough in force to avoid influence on
Model 3540 deflectometer
the test.
These units come standard with the arm set to measure downward deflections
when oriented in the upright position. They can be used upside down or in any
orientation. The measuring ranges listed are total displacement.
Model 3540 deflectometers are strain gaged devices, making them compatible
with any electronics designed for strain gaged transducers. Most often they are
Model 3540 with 25 mm measuring range connected to a test machine controller with electronics for a strain channel, and
Epsilon will equip the deflectometer with a compatible connector that is wired
to plug directly into the controller. For systems lacking the required electronics,
Epsilon can provide a variety of signal conditioning solutions that enable
connecting to data acquisition systems or other equipment.
See the electronics section of this catalog for available signal conditioners and
strain meters.

Model 3540 with included magnetic mounting base

See the Model 3540 deflectometer video

52 Visit our website at www.epsilontech.com

Features Ordering Information
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any Model 3540 Available Versions: ANY combination of measuring range and
temperature range listed below is available. Other configurations may be available
test system. with special order; please contact Epsilon to discuss your requirements.
• General purpose deflection sensor covers many test requirements; may be
Measuring Range
used in any orientation.
METRIC
• Comes with an adjustable magnetic base for easy mounting and convenient
-001M 1.0 mm
swing in / swing out positioning. -004M 4.0 mm
• Spring loaded arm detaches to prevent damage from overtravel. -006M 6.0 mm
-012M 12.0 mm
• Meets ASTM and ISO accuracy classes as follows: -025M 25.0 mm
-001M, -004M, -006M, -005T, -015T, -025T: -050M 50.0 mm
ASTM E2309 Class A
U.S.A.
ISO 9513 Class 1
-005T 0.050”
ASTM E83 Class B-2 (assuming 50 mm gauge length per D790 and D6272) -015T 0.150”
-012M, -025M, -050M, -050T, -100T, -200T: -025T 0.250”
-050T 0.500”
ASTM E2309 Class B
-100T 1.000”
ISO 9513 Class 2 -200T 2.000”
ASTM E83 Class C (assuming 50 mm gauge length per D790 and D6272)
All standard units have linearity of 0.25% of FS or better.
• 
•
• Includes the Epsilon Shunt Calibration System for on-site electrical Model Number 3540- __ __ __ __ - __ __
calibration. •
• Rugged, dual flexure design for improved performance.
Temperature Range
• Includes high quality foam lined case.
-LT -270 ˚C to 100 ˚C (-454 ˚F to 210 ˚F)
-ST -40 ˚C to 100 ˚C (-40 ˚F to 210 ˚F)
Specifications -HT1 -40 ˚C to 150 ˚C (-40 ˚F to 300 ˚F)
1

1
Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max. -HT2 -40 ˚C to 200 ˚C (-40 ˚F to 400 ˚F)
1
Output: 2 to 4 mV/V, nominal, depending on model -LHT -270 ˚C to 200 ˚C (-454 ˚F to 400 ˚F)
Linearity: ≤0.25% of full scale measuring range
Temperature Range: Standard (-ST) is -40 °C to +100 °C (-40 °F to 210 °F) 1 Magnetic base not suitable for high temperature use; 50 °C (125 °F) max.

Optional (-LHT) is -270 °C to +200 °C (-454°F to 400 °F)

Example: 3540-012M-ST: 12.0 mm measuring range,
Cable: Integral ultra-flexible cable, 2.5 m (8 ft) standard
standard temperature option (-40 °C to 100 °C)
Operating Force: <1.5 N (0.3 lbf) typical

Options Visit our website at www.epsilontech.com

Contact us for your special testing requirements.
Connectors to interface to nearly any brand of test equipment
Model PH2040 magnetic mounting base – provides 6+ degrees of freedom adjusted with one
knob; ideal when measuring deflections of assemblies and structures

CERTIFIED

1 mm measuring range (shown without magnetic base)

MODEL 3540 EXAMPLE

EPSILON TECH–Broadest product
53
range with unrivaled quality.
54
 MODEL 3575-xxx-xx
Transverse Extensometer

3575 Transverse (Diametral) Extensometers

UNLESS OTHERWISE SPECIFIED :

DIMENSIONS ARE IN INCHES
CAD GENERATED
DRAWING, DO NOT Epsilon Technology Corp. MODEL 3580-xxx
High Temperature Diametral Extensometer
MANUALLY UPDATE
64
Jackson, WY, USA 83001
ALL SURFACES OR BETTER
TOLERANCES ARE: DO NOT SCALE
2 PLACE
INCHES
3 PLACE
INCHES
4 PLACE
INCHES
ANGLES
DRAWING
3475, Miniature
±.03
MATERIAL
±.005 ±.0010 ±1°
DRAWN DATE
Transverse Line Drawing
SLW 3/12/12
STOCK SIZE
3475-Line-Drawing
CHECKED DWG. NO. REV.

N/A SAA
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION FINISH

A 2:1
SIZE SCALE SHEET

OR DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
REVISIONS NONE 1 OF 1

Transverse
3475 Miniature Transverse Diametral Extensometers and Diametral
Extensometers

MODEL 3575-200-xx

3580 High Temperature Diametral Extensometers (1000 °C)

7675 High Temperature Transverse Extensometers (700 °C)

Epsilon Technology Corp.

Jackson, WY, USA

7675 Cataolg

DWG. NO. REV.

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION [mm] SIZE
7675
SCALE DATE SHEET
OR DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
inch A 3:2 6/25/2015 1 OF 1

55
MODEL 3575 Transverse (Diametral) Extensometers
Designed for general purpose transverse or diametral strain

measurement on axially loaded specimens. This model may be used

simultaneously with the Model 3542 axial extensometer.

Self-supporting on the test sample, these extensometers

will work on any width or diameter specimen from 0 to 25
mm (0-1 inch). Most often they are used simultaneously
with Epsilon’s axial extensometers, and together these
extensometers are suitable for measurement of Poisson’s
ratio per ASTM E132, for transverse measurements with
anisotropic materials like many composites, and for r-value
testing of sheet metal specimens per ASTM E517.
Model 3575 extensometer
These units easily clip onto the sample and are held in
place with an integral spring. Rounded contact surfaces
maintain the position on the specimen. All models are high
accuracy strain gaged units.
The Model 3575 extensometers are strain gaged devices, making them
compatible with any electronics designed for strain gaged transducers. Most
often they are connected to a test machine controller with electronics for a strain
channel, and Epsilon will equip the extensometer with a compatible connector
that is wired to plug directly into the controller. For systems lacking the required
electronics, Epsilon can provide a variety of signal conditioning solutions that
enable connecting to data acquisition systems or other equipment.
See the electronics section of this catalog for available signal conditioners and
Model 3575 special long measuring strain meters.
range (custom model)

See the Model 3575 extensometer video

Poisson’s Ratio and Sheet Metal

r-Value Determination with
Models 3575 and 3542
The Model 3575 may be used simul­taneously
•
with a Model 3542 axial extensometer to measure
Poisson’s ratio per ASTM E132 or r-value of sheet
metal per ASTM E517.
Models 3575 and 3542 extensometers

56 Visit our website at www.epsilontech.com

Features Ordering Information
• May be left on through specimen failure. Model 3575 Available Versions: ANY combination of measuring range and
temperature range listed below is available. Other configurations may be available
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any with special order; please contact Epsilon to discuss your requirements.
test system.
Measuring Range
• 
Suitable for measuring Poisson’s ratio per ASTM E132 with most materials
and specimens. METRIC

• All models will measure both positive and negative displacements. -050M ±0.5 mm
-100M ±1.0 mm
• Easy to mount, with integral springs to keep the extensometer on the -250M ±2.5 mm
sample. -300M ±3.0 mm
-500M ±5.0 mm
• Self-supporting on the specimen.
• All standard units have linearity readings of 0.20% or better. U.S.A.
-020T ±0.020”
• Includes the Epsilon Shunt Calibration System for on-site electrical -050T ±0.050”
calibration. -100T ±0.100”
• Rugged, dual flexure design for strength and improved performance. Much -150T ±0.150”
stronger than single flexure designs, this also allows cyclic testing at -200T ±0.200”
higher frequencies.
• Includes high quality foam lined case and spare set of tool steel knife
edges.
•
Model Number 3575- __ __ __ __ - __ __
Specifications •
Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max.
Output: 2 to 4 mV/V, depending on model
Temperature Ranges
Linearity: ≤0.20% of full scale measuring range, depending
on model -LT -270 ˚C to 100 ˚C (-454 ˚F to 3575-xxx-xx
MODEL 210 ˚F)
Temperature Range: Standard (-ST) is -40 °C to +100 °C (-40 °F to 210 °F) -ST -40 ˚C to 100 ˚C (-40Transverse Extensometer
˚F to 210 ˚F)
Optional (-LHT) is -270 °C to +200 °C (-454°F to 400 °F) -HT1 -40 ˚C to 150 ˚C (-40 ˚F to 300 ˚F)
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard -HT2 -40 ˚C to 200 ˚C (-40 ˚F to 400 ˚F)
Specimen Size: Works with samples up to 25 mm (1 inch) width or diameter -LHT -270 ˚C to 200 ˚C (-454 ˚F to 400 ˚F)

Options Example: 3575-050T-ST: ±0.050 inches measuring

range, standard temperature option (-40 °F to 210 °F)
Connectors to interface to nearly any brand of test equipment
Specialty knife edges (see page 106)

Visit our website at www.epsilontech.com

Contact us for your special testing requirements.
CERTIFIED

±3 mm or ±5 mm measuring range

MODEL 3575-200-xx
MODEL 3575-xxx-xx

-020, -050, & -100

Typical version

MODEL 3575 EXAMPLES

EPSILON TECH–Innovative designs MODEL 3575-xxx-xx
57
and factory direct sales.
-020, -050, & -100
MODEL 3475 Miniature Transverse Diametral Extensometers
A miniature extensometer designed for general purpose transverse

or diametral strain measurements on small or thin specimens.

May be used simultaneously with the Model 3442 miniature axial

extensometers or the Model 3542 axial extensometers.

These very lightweight extensometers are self-supporting on

the test sample. They are used for measuring transverse or
diametral strain. Often they are used simultaneously with an
Epsilon axial strain measuring extensometer to determine
Poisson’s ratio. They also are used for characterizing
Model 3475-050M-ST with ±0.50 mm
measuring range materials with anisotropic properties, such as with many
composite materials.
This model clips easily onto the sample with an integral spring to hold the
unit in place. It can be adjusted to work on any size sample from 0 to 25 mm
(1 inch) width or diameter. The Model 3475 has an arm thickness of only 3.81
mm (0.15 inches), and will work simultaneously with any axial extensometer
having sufficient clearance between arms (not all versions of the 3442 miniature
extensometer can be used). Large radius contacts prevent the unit from digging
Model 3475-050T-ST with ±0.050 inch into the samples. This model utilizes Epsilon’s dual flexure design, allowing use
measuring range
in dynamic applications. All units have measuring ranges in both directions.
The Model 3475 extensometers are strain gaged devices, making them
compatible with any electronics designed for strain gaged transducers. Most often
they are connected to a test machine controller. The signal conditioning electron­
ics for the extensometer is typically included with the test machine controller or
may often be added. In this case the extensometer is shipped with the proper
connector and wiring to plug directly into the electronics. For systems lacking
the required electronics, Epsilon can provide a variety of solutions, allowing the
extensometer output to be connected to data acquisition boards, chart recorders
or other equipment.
See the electronics section of this catalog for available signal conditioners and
strain meters.

58 Visit our website at www.epsilontech.com

Features Ordering Information
• May be left on through specimen failure. Model 3475 Available Versions: ANY combination of measuring range and
temperature range listed below is available. Other configurations may be available
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any with special order; please contact Epsilon to discuss your requirements.
test system.
Measuring Range
• 
Suitable for measuring Poisson’s ratio per ASTM E132 with most materials METRIC
and specimens.
-025M ±0.25 mm
• All models will measure both positive and negative displacements. -050M ±0.50 mm
• Easy to mount, with integral springs to keep the extensometer on the -100M ±1.00 mm
sample. -125M ±1.25 mm

• Self-supporting on the specimen. U.S.A.

-010T ±0.010”
• All standard units have linearity readings of 0.20% or better.
-020T ±0.020”
• Includes the Epsilon Shunt Calibration System for on-site electrical -040T ±0.040”
calibration. -050T ±0.050”
• Rugged, dual flexure design for strength and improved performance. Much
stronger than single flexure designs, this also allows cyclic testing at
higher frequencies. •
• Includes high quality foam lined case. Model Number 3475- __ __ __ __ - __ __
•
Specifications
Temperature Range
Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max.
-LT -270 ˚C to 100 ˚C (-454 ˚F to 210 ˚F)
Output: 2 to 4 mV/V, depending on model -ST -40 ˚C to 100 ˚C (-40 ˚F to 210 ˚F)
Linearity: ≤0.20% of full scale measuring range -HT1 -40 ˚C to 150 ˚C (-40 ˚F to 300 ˚F)
Temperature Range: Standard (-ST) is -40 °C to +100 °C (-40 °F to 210 °F) -HT2 -40 ˚C to 200 ˚C (-40 ˚F to 400 ˚F)
Optional (-LHT) is -270 °C to +200 °C (-454°F to 400 °F) -LHT -270 ˚C to 200 ˚C (-454 ˚F to 400 ˚F)
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard
Specimen Size:  Works with samples up to 25 mm (1 inch) width or diameter Example: 3475-050M-LT: ±0.50 mm measuring range, low
temperature option (-270 °C to 100 °C)
Options

Connectors to interface to nearly any brand of test equipment Visit our website at www.epsilontech.com
Contact us for your special testing requirements.

CERTIFIED

•
Model 3475 Transverse
Use with Model 3442 axial extensometer to measure
Poisson’s ratio.

±0.5 mm measuring range

MODEL 3475 EXAMPLE

UNLESS OTHERWISE SPECIFIED :
DIMENSIONS ARE IN INCHES
CAD GENERATED
DRAWING, DO NOT
MANUALLY UPDATE
Epsilon Technology Corp.
64
Jackson, WY, USA 83001
ALL SURFACES OR BETTER
TOLERANCES ARE: DO NOT SCALE

EPSILON TECH–Broadest product

2 PLACE
INCHES
3 PLACE
INCHES
4 PLACE
INCHES
ANGLES
DRAWING
3475, Miniature
±.03
MATERIAL
±.005 ±.0010 ±1°
DRAWN DATE
Transverse Line Drawing
SLW 3/12/12

59 3475-Line-Drawing
STOCK SIZE CHECKED REV.

range with unrivaled quality.

DWG. NO.

N/A SAA
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION FINISH

A
SIZE SCALE SHEET

OR DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
REVISIONS NONE 2:1 1 OF 1
MODEL 3580 High Temperature Diametral Extensometers (1000 °C)
For transverse or diametral strain measurements at temperatures

to 1000 °C (1832 °F). These extensometers may be used with

furnaces having a side entry slot for an extensometer or with

induction heating systems. They utilize a proprietary, rugged dual

flexure design.

This model is for diametral strain measurement with

furnace and induction heating systems. Quartz rods
Model 3580 extensometer and liquid cooling allow the unit to be used for high
temperature testing of metals, ceramics and composites.
With induction heating, this model often can be used without liquid cooling.
When used in furnaces, the extensometer is often mounted directly to the
furnace side cut-out. Optional load frame mounting brackets are available for
supporting the extensometer in cases where furnace mounting is not possible.
These optional mounts are used with induction heating or furnace systems.
Model 3580 extensometers are strain gaged devices, making them compatible
Model 3580 mounted to split furnace with any electronics designed for strain gaged transducers. Most often they are
connected to a test machine controller with electronics for a strain channel, and
Epsilon will equip the extensometer with a compatible connector wired to plug
directly into the controller. For systems lacking the required electronics, Epsilon
can provide a variety of signal conditioning solutions that enable connecting to
data acquisition systems or other equipment.
See the electronics section of this catalog for available signal conditioners and
strain meters.

60 Visit our website at www.epsilontech.com

Features Ordering Information
• May be left on through specimen failure. Model 3580 Available Versions: ANY combination of measuring range and
temperature range listed below is available. Quartz rod lengths are made to fit
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any furnaces as required. Please provide furnace and specimen dimensions at the
test system. time of order. Other configurations may be available with special order; please
contact Epsilon to discuss your requirements.
• All standard units have linearity readings of 0.15% or better.
Measuring Range
• 
Suitable for measuring Poisson’s ratio per ASTM E132 with most materials
and specimens. METRIC
-050M ±0.50 mm
• High purity alumina ceramic rods (1200 °C) or alpha grade silicon carbide
-075M ±0.75 mm
rods (1600 °C) are available. -150M
1
1.50 mm
1, 2
• Versions available for use in vacuum environments (consult factory). -200M 2.00 mm
1, 2
-500M 5.00 mm
• Rugged, dual flexure design for strength and improved performance. Much
stronger than single flexure designs, this also allows cyclic testing at U.S.A.
higher frequencies. -020T ±0.020”
-030T ±0.030”
• Includes the Epsilon Shunt Calibration System for on-site electrical 1
-060T 0.060”
calibration. -075T
1, 2
0.075”
1, 2
• Each unit comes with a spare set of quartz rods, universal liquid-cooled -200T 0.200”
mounting bracket and a foam lined storage case.

Specifications •
Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max. Model Number 3580- __ __ __ __
Output: 2 to 4 mV/V nominal, depending on model 1 Total measuring range in either tension or compression. Specify direction of
Linearity: ≤0.15% of full scale measuring range, depending extensometer measuring range when ordering.
on model 2 Special order only.

Temperature Range: Standard is -40 °C to +1000 °C (-40 °F to 1832 °F)

Example: 3580-030T: ±0.030 inches measuring range,
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard
temperature range of -40 °F to 1832 °F
Coolant Interface: Two barbed hose fittings for 1/8” (3.2 mm) ID coolant hoses
Specimen Size: Works with sample diameters from 4.5 to 16 mm
(0.18 to 0.63 inch) Visit our website at www.epsilontech.com
Contact Force: Adjustable, 100 to 300 g typical Contact us for your special testing requirements.

Options

Special rods are available for large specimens

Ceramic rods for testing to 1200 °C or 1600 °C
Model EPS170 constant-temperature recirculating chiller - see the Options tab on the web
page for important details about liquid cooling requirements
Connectors to interface to nearly any brand of test equipment

CERTIFIED

Model EPS170 Constant-

Temperature Recirculating
Chiller
This chiller provides a continuous flow of
coolant at a constant temperature for liquid-
cooled extenso­meters. Capable of cooling •
or heating the coolant, coolant temperature
is maintained within 0.1 ˚C. These units are
ideal for obtaining the maximum stability of
liquid-cooled extensometers. See website
for dimensions.

MODEL 3580 EXAMPLE

EPSILON TECH–Broadest product
61
range with unrivaled quality.
MODEL 7675 High Temperature Transverse Extensometers (700 °C)
Designed for transverse or diametral strain measurement in

environmental chambers where the entire extensometer must be

exposed to elevated temperatures. These capacitive extensometers

may be used up to 700 °C (1300 °F) without any cooling.

These transverse extensometers use a high-temperature

capacitive sensor and do not require any cooling. They
will operate up to the maximum temperature limit of
most environmental chambers used in materials testing.
The Model 7675 is ideal for determination of Poisson’s
Model 7675 transverse extensometer ratio, and for characterization of anisotropic materials
such as composites. All units can accommodate both
positive and negative displacements. Model 7675 transverse extensometers are
compatible with most Model 7642 high-temperature axial extensometers.
The 7675 is supplied with the advanced DT6229 controller. The standard
output is 0-10VDC analog signal, factory calibrated with the extensometer. This
system provides a number of functional enhancements, including high speed
digital output, built in calibration and tare functions, analog and digital filters,
and more.

Model 7675 with model 7642

Model 7675 and 7642 with DT6229-02

(dual channel) signal conditioner

62 Visit our website at www.epsilontech.com

Features Ordering Information
• May be left on through specimen failure. Model 7675 Available Versions: Available standard measuring ranges are listed below.
• Self-supporting on specimen. Other configurations may be available with special order; please contact Epsilon to
discuss your requirements.
• Improved accuracy, resolution, and noise rejection at high temperature.
• Reduced size and weight, and improved high frequency performance. Measuring Range
• All standard models are suitable for cyclic testing, >25 Hz is typical. METRIC
• Digital controller and power supply included. Provides high level DC -012M ±1.2 mm
voltage output with low noise. Easily interfaced to test controllers, data -025M ±2.5 mm*
acquisition boards and chart recorders.
- Includes high speed analog and digital outputs U.S.A.
- Intuitive web-based user interface for setup, calibration, and data -050T ±0.05”
acquisition -100T ±0.10”*
- Built-in calibration reference and auto-zero features
- Multiple extensometer calibration files may be loaded for use with
one controller
- Multiple temperature-specific calibrations may be stored
- Selectable analog and digital filter options from 2 Hz to 3 kHz
•
• Ships fully calibrated with electronics (traceable to NPL (UK)) with user
specified voltage output. Model Number 7675- __ __ __ __
• Mechanical over-travel protection.
*Preferred configuration
• Suitable for measuring Poisson’s ratio per ASTM E132 with most materials
and specimens. Example: 7675-025M: ±2.5 mm measuring range
• Durable stainless steel knife edges.
• Includes high quality foam lined case.
• Rugged, dual flexure design for strength and improved performance. The
next-generation design enables cyclic testing at much higher frequencies.

Specifications
CERTIFIED
Analog Output:  User specified, ±5 VDC or ±10VDC typical, ±10.8VDC rail
Digital Output: 24 bit high speed Ethernet output with built-in web
interface
Linearity: 
11 point linearization, ≤0.15% of full scale typical Visit our website at www.epsilontech.com
Resolution: <55 PPM (0.006%FS) RMS @4 kHz, <6 PPM Contact us for your special testing requirements.
(0.0006%FS) @100 Hz
Analog Filter: 
Selectable 100 Hz analog and 2 Hz - 3 kHz digital filters
Temperature Range: Ambient to 700 °C (1300 °F). Use up to 800 °C is
possible – contact Epsilon for details. Springs may require
periodic adjustment or replacement after long-term testing
above ~600 °C.
Temperature Sensitivity (Gain): <100 PPM/°C (0.01%FS/°C) typical
Sensor Cable: 0.7 m (2.5 ft) tri-axial high temperature cable, plus 1.5 m
(5 ft) room temperature extension cable
Specimen Size:  Fits round samples up to 25 mm (1.0 inch) diameter and
flats to 25 mm (1.0 inch) wide
Axial Extensometer Compatibility: 
Compatible with model 7642 with gauge length ≥25 mm (1
inch); contact Epsilon if a shorter gauge length is required
Operating Force:  1-2 kgf (30-60 oz.) typical, depending on model
Environment:  Recommended for elevated temperature testing in dry air,
inert / non-corrosive gases, or vacuum
Overall Dimensions:  Contact Epsilon for overall dimensions
Power: Includes power supply

Options
Reverse cable exit available
Connectors to interface to nearly any brand of test equipment
Bulkhead adapters for vacuum chambers
Dual-channel DT6229 controller
Specialty knife edges (see page 106)
Epsilon Technology Corp.
Jackson, WY, USA

7675 Cataolg

DWG. NO. REV.

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION [mm] SIZE
7675
SCALE DATE SHEET
OR DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
inch A 3:2 6/25/2015 1 1

MODEL 7675 EXAMPLE

OF

63
64
N

50.9
2.00

3542 RA Averaging Axial Extensometers

MODEL 3544-xxxx-xxx-xx
Circumferential Extensometer

3442 RA1 Miniature Averaging Axial Extensometers

MODEL 3909
Axial Asphalt Extensometer
(Simple Performance Test)

Rock, Concrete and

3544 Circumferential Extensometers Asphalt Extensometers

MODEL 3910
Asphalt Extensometer

3909 Extensometers for Simple Performance Testing of Asphalt

MODEL 3911
Asphalt Extensometer
Indirect Tensile Test Model

4 inch [100 mm]

3910 Extensometers for Creep Compliance and Tensile Strength Testing of Asphalt
3 inch [76] mm]

1 inch gage length

3911 Extensometers for Indirect Tensile Testing of Asphalt

3975 Extensometers for Diametral Rock and Concrete Testing

65
MODEL 3542RA Averaging Axial Extensometers
Designed primarily for compressive strength tests on rock, concrete

and other large compression samples, this model measures axial

strain on opposite sides of the test specimen, and the output is an

average of the two readings. Gauge lengths from 25 to 200 mm

(1 to 8 inches) and measuring ranges from 1.2 to 6 mm (0.050 to

0.250 inches) are available.

The Model 3542RA is available in a variety of configurations.

All are self-supporting on the specimen and mount very
easily. For tests where a single diameter specimen is typically
used, the fixed diameter Model 3542RA1 is recommended.
For applications where a continuously adjustable diameter
Model 3542RA2 dual averaging rock extensometer is required, the Model 3542RA2 is available.
and concrete extensometer
The standard configuration for this model allows it to work
on samples from 50 mm to 150 mm (2 inches to 6 inches). If
desired, the two readings can be indepen­­dent, providing two outputs. Many rock
tests are done in tri-axial pressure vessels. Epsilon has versions for use in oil to
1360 bar at 200 °C (20,000 psi at 400 °F). These will fit in unusually small inside
diameter vessels. For small dia­meter specimens, we suggest the Model 3442RA1
Model 3542RA1 extensometer with averaging axial extensometer.
50 mm gauge length
All Model 3542RA extensometers are designed so they may be used together
with the Model 3544 circumferential or Model 3975 diametral extensometer.
Epsilon’s rock extensometers can withstand the punishment of daily, high volume
testing. Some units have been used for several thousand tests without damage.
The conical point contacts included with the extensometer are made from
tungsten carbide.
Model 3542RA extensometers are strain gaged devices, making them
compatible with any electronics designed for strain gaged transducers. Most
often they are connected to a test machine controller with electronics for a strain
channel, and Epsilon will equip the extensometer with a compatible connector
that is wired to plug directly into the controller. For systems lacking the required
electronics, Epsilon can provide a variety of signal conditioning solutions that
enable connecting to data acquisition systems or other equipment.
See the electronics section of this catalog for available signal conditioners and
strain meters.

66 Visit our website at www.epsilontech.com

Features Ordering Information
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any Model 3542RA Available Versions: ANY combination of gauge length, measuring
range and temperature range listed above is available, except as noted. Specify
test system. specimen diameter(s) when ordering. Other specimen diameters and extensometer
• High accuracy, averaging output or optional dual independent outputs. gauge lengths may be available with special order; please contact Epsilon to
discuss your requirements.
• The 3542RA1 is configured for a single specimen diameter, specified when
Gauge Length
ordering, in the range of 50 to 200 mm (2 to 8 inches). The 3542RA2 is
adjustable to work on any specimen diameter from 50 to 150 mm (2 to METRIC
6 inches). Special configurations of the 3542RA2 will allow for smaller -025M 25.0 mm
diameter sizes. -050M 50.0 mm
-080M 80.0 mm Measuring Range
• Easy mounting, attaches with integral springs. -100M 100.0 mm METRIC

• Self-supporting on the specimen. -150M 150.0 mm -120M ±1.2 mm

-200M 200.0 mm -250M ±2.5 mm
• May be used simultaneously with Model 3544 circumferential -600M ±6.0 mm
extensometers or Model 3975 diametral extensometer. U.S.A.
-0100 1.000” U.S.A.
• Includes the Epsilon Shunt Calibration System for on-site electrical -0200 2.000” -050T ±0.050”
calibration. -0300 3.000” -100T ±0.100”
• Rugged, dual flexure design for strength and improved performance. -0400 4.000” -250T ±0.250”
-0500 5.000”
• Includes high quality foam lined case. -0600 6.000”
-0800 8.000”
Specifications

Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max. • •

Output: 2 to 4 mV/V nominal, depending on model Model Number 3542RA __ - __ __ __ __ - __ __ __ - __ __
Accuracy: Standard configurations meet ASTM E83 class B-1 and ISO 9513 • •
class 0,5 requirements for accuracy. A test certificate is included. Diameter Type
Linearity: ≤0.20% of full scale measuring range, depending
on model 1 Fixed
Temperature Range: Standard (-ST) is -40 °C to +100 °C (-40 °F to 210 °F) 2 Adjustable
Optional (-LHT) is -270 °C to +200 °C (-454°F to 400 °F)
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard Temperature Range
Specimen Size: Fits a wide range of specimen sizes: MODEL 3542RA1-xxxx-xxx-xx
Rock Averaging
-LT Extensometer
-270 ˚C to 100 ˚C (-454 ˚F to 210 ˚F)
AX, BX, NX and larger specimens
-ST -40 ˚C to 100 ˚C (-40 ˚F to 210 ˚F)
Diameters from 50 to 200 mm (2 to 8 inches) standard; larger sizes
on special order -HT1MODEL 3542RA2-xxxx-xxx-xx
-40 ˚C to 150 ˚C (-40 ˚F to 300 ˚F)
Averaging Axial Model
Operating Force: <30 g typical per side -HT2 -40 ˚C to 200 ˚C (-40 ˚F to 400 ˚F)
ADJUSTABLE
TO FIT -LHT -270 ˚C to 200 ˚C (-454 ˚F to 400 ˚F)
SPECIMEN
SIZE
Options
76
Example: 3542RA1-100M-600M-ST: Fixed size, 100
Fixed or variable diameter configurations2.99 mm gauge length, 6.0 mm measuring range, standard
Dual, independent outputs 50.9
2.00 temperature option (-40 °C to 100 °C)
Connectors to interface to nearly any brand of test equipment

173
6.81
CERTIFIED

MODEL 3542RA2-0200-100-ST

50 mm (2”) gauge length

MODEL 3542RA1 EXAMPLE 150 mm (6”) gauge length, fits samples from 50 to 150 mm (2” to 6”) diameter

MODEL 3542RA2 EXAMPLE

EPSILON TECH–Broadest product
67
range with unrivaled quality.
MODEL 3442RA1 Miniature Averaging Axial Extensometers
With gauge lengths of 25 and 50 mm (1 and 2 inches) and

measuring ranges of 1.2 and 2.5 mm (0.050 and 0.100 inches),

the Model 3442RA1 was designed for applications where tensile or

compressive strength tests on small rock, concrete and other small

compression samples is desired.

Axial strain is measured on opposite sides of the test

specimen and the output is an average of the two readings.
The Model 3442RA1 is available in a variety of configurations
for samples 50 mm (2 inches) or smaller in diameter. All are
self-supporting on the specimen and mount very easily. The
conical point contacts included with the extensometer are
made from tungsten carbide. If desired, the two outputs can
be independently configured, providing two readings. Epsilon
Model 3442RA1-0200-050T-ST with 2 inch gauge
length and ±0.050 inch measuring range has versions for use in oil to 1360 bar at 200 °C (20,000 psi at
400 °F). These units will fit in small inside diameter vessels.
For large diameter specimens, we suggest one of the Model 3542RA averaging
axial extensometers.
The Model 3442RA1 extensometers are strain gaged devices, making them
compatible with any electronics designed for strain gaged transducers. Most often
they are connected to a test machine controller. The signal conditioning electron­
ics for the extensometer is typically included with the test machine controller or
may often be added. In this case the extensometer is shipped with the proper
connector and wiring to plug directly into the electronics. For systems lacking
the required electronics, Epsilon can provide a variety of solutions, allowing the
extensometer output to be connected to data acquisition boards, chart recorders
or other equipment.
See the electronics section of this catalog for available signal conditioners and
strain meters.

68 Visit our website at www.epsilontech.com

Features Ordering Information
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any Model 3442RA1 Available Versions: ANY combination of gauge length, measuring
range and temperature range listed below is available, except as noted. Test
test system. specimen diameter(s) must be specified at the time of order. Other configurations
• High accuracy, averaging output or optional dual independent outputs. may be available with special order; please contact Epsilon to discuss your
requirements.
• Designed for smaller diameter specimens.
• Easy mounting, attaches with integral springs. Gauge Length Measuring Range

METRIC METRIC
• Self-supporting on the specimen.
-025M 25.0 mm -125M ±1.25 mm
• Includes the Epsilon Shunt Calibration System for on-site electrical -050M 50.0 mm -250M ±2.50 mm
calibration.
U.S.A. U.S.A.
• Rugged, dual flexure design for strength and improved performance. -0100 1.000” -050T ±0.050”
• Includes high quality foam lined case. -0200 2.000” -100T ±0.100”

Specifications

Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max.

Output: 2 to 4 mV/V nominal, depending on model
• •
Accuracy: Standard configurations meet ASTM E83 class B-1 and ISO 9513
class 0,5 requirements for accuracy. A test certificate is included. Model Number 3442RA1-__ __ __ __ - __ __ __ __ - __ __
Linearity: ≤0.20% of full scale measuring range, depending on model •
Temperature Range: Standard (-ST) is -40 °C to +100 °C (-40 °F to 210 °F)
Optional (-LHT) is -270 °C to +200 °C (-454°F to 400 °F)
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard Temperature Range

Operating Force: <30 g typical per side -LT -270 ˚C to 100 ˚C (-454 ˚F to 210 ˚F)
-ST -40 ˚C to 100 ˚C (-40 ˚F to 210 ˚F)
Options -HT1 -40 ˚C to 150 ˚C (-40 ˚F to 300 ˚F)
-HT2 -40 ˚C to 200 ˚C (-40 ˚F to 400 ˚F)
Dual independent outputs -LHT -270 ˚C to 200 ˚C (-454 ˚F to 400 ˚F)
Connectors to interface to nearly any brand of test equipment

Example: 3442RA1-0200-050T-ST: 2.0 inch gauge length,

0.050 inch measuring range, standard temperature option
(-40 °F to 210 °F)

CERTIFIED Visit our website at www.epsilontech.com

Contact us for your special testing requirements.

50 mm gauge length

MODEL 3442RA1 EXAMPLE

EPSILON TECH–World class quality
69
at substantial savings.
MODEL 3544 Circumferential Extensometers
Designed for concrete and rock compression testing or for

compression tests on other large samples. This model may be used

simultaneously with the Model 3542RA axial extensometers.

Circumferential extensometers measure the change in

circumference as the sample is compressed. This is consid­
ered by many researchers to be a more accurate way to
determine diametral strain, since the measure­ment is taken
Model 3544 in a horizontal body style over the entire material inside the circumference.
A high precision, custom roller chain with special rollers
mounts the extensometer to the specimen. As the specimen diameter enlarges
during the test, the chain causes the extensometer to expand. The unit is self-
supported on the sample with integral springs. Links are easily added or removed
to adjust for different size specimens. A mechanical adjustment allows the output
to be set to zero. A breakaway device protects the extensometer in the event of
specimen rupture. Often rock specimens are tested in tri-axial pressure cells.
Versions of the Model 3544 are available to fit inside the vessel and operate in oil
environ­ments at up to 1360 bar at 200 °C (20,000 psi at 400 °F).
The Model 3544 is the best choice for large diametral strains in large com­
pression samples. Epsilon’s diametral rock and concrete extensometer, the Model
3975, is recommended for small strain measurements such as Poisson’s ratio.
Model 3544 with a 4 inch The Model 3544 extensometers are strain gaged devices, making them
diameter specimen
compatible with any electronics designed for strain gaged transducers. Most often
they are connected to a test machine controller. The signal conditioning electron­
ics for the extensometer is typically included with the test machine controller or
may often be added. In this case the extensometer is shipped with the proper
connector and wiring to plug directly into the electronics. For systems lacking
the required electronics, Epsilon can provide a variety of solutions, allowing the
extensometer output to be connected to data acquisition boards, chart recorders
See the Model 3544 extensometer setup video
or other equipment.
See the electronics section of this catalog for available signal conditioners and
strain meters.

70 Visit our website at www.epsilontech.com

Features Ordering Information
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any Model 3544 Available Versions: Any combination of diameter range, measuring
range and temperature range is available, except as noted. Other configurations
test system. may be available with special order; please contact Epsilon to discuss your
• Adapts to a wide range of specimen sizes by adding or removing chain requirements.

links.
Diameter Range
• Self-supporting on the specimen. METRIC Circumferential Measuring Range

• May be used simultaneously with Model 3542RA axial extensometers. -100M 50 mm to 100 mm METRIC
-150M 50 mm to 150 mm -020M +2.0 mm
• Versions available for use in tri-axial confining pressure cells, at high -200M 50 mm to 200 mm -030M +3.0 mm
pressures and temperatures.
-060M +6.0 mm
U.S.A.
• Includes the Epsilon Shunt Calibration System for on-site electrical -120M +12.0 mm
-0400 2.00” to 4.00”
calibration. -0600 2.00” to 6.00” U.S.A.
• Rugged, dual flexure design for strength and improved performance. -0800 2.00” to 8.00” -080T +0.080”
• Includes high quality foam lined case. -125T +0.125”
-250T +0.250”
-500T +0.500”
Specifications

Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max.

Output: 2 to 4 mV/V nominal, depending on model • •
Linearity: ≤0.25% of full scale measuring range
Model Number 3544- __ __ __ __ - __ __ __ __ - __ __
Temperature Range: Standard (-ST) is -40 °C to +100 °C (-40 °F to 210 °F)
Optional (-HT2) is -40 °C to +200 °C (-40 °F to 400 °F)
•
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard
Specimen Sizes: Fits round specimens with diameters from 50 mm up to 200 mm Temperature Range
(2-8 inches), depending on configuration -ST -40 ˚C to 100 ˚C (-40 ˚F to 210 ˚F)
-HT1 -40 ˚C to 150 ˚C (-40 ˚F to 300 ˚F)
Options -HT2 -40 ˚C to 200 ˚C (-40 ˚F to 400 ˚F)
Horizontal, vertical or user convertible orientations
Connectors to interface to nearly any brand of test equipment
Example: 3544-200M-120M-ST: 50 mm to 200 mm
diameter range, +12 mm measuring range, standard
temperature option (-40 °C to 100 °C)

CERTIFIED
Visit our website at www.epsilontech.com
Contact us for your special testing requirements.

Model 3544
Used with Model 3542RA dual averaging extensometer.

MODEL 3544 EXAMPLE

EPSILON TECH–Innovative designs
71
and factory direct sales.
MODEL 3909 Extensometers for Simple Performance Testing of Asphalt
Designed for measuring axial displacements in the simple perfor­

mance tests prescribed by NCHRP Report 465, and determining

dynamic modulus of hot mix asphalt per AASHTO TP062.

These extensometers are typically mounted as two axial

modules with independent outputs capable of measuring
specimen deformations in two locations, but they can
be mounted as a single unit or up to four on a sample.
They quickly clip onto gauge points mounted per the test
requirements.
Magnets at each end of the extensometer snap instantly
in place on the steel gauge points glued to the test sample.
Model 3909-0400 with 4 inch gauge length The quick attachment is most advantageous when testing
preconditioned samples that are heated or cooled, since
the extensometers can be mounted before the sample changes temperature
appreciably. For units intended to be used inside tri-axial cells, extensometers are
available with modules rotated 90°.
The standard Model 3909 has full scale measuring range of ±0.5 mm or
±0.020 inches. Gauge points are included with the extensometers and an optional
gluing fixture is available. Two standard 3909 units can be converted to the
Model 3910 with the purchase of optional gauge length adapters.
The Model 3909 extensometers are strain gaged devices, making them
compatible with any electronics designed for strain gaged transducers. Most
often they are connected to a test machine controller with electronics for a strain
channel, and Epsilon will equip the extensometer with a compatible connector
that is wired to plug directly into the controller. For systems lacking the required
electronics, Epsilon can provide a variety of signal conditioning solutions that
Model 3909-0400 with 4 inch
gauge length enable connecting to data acquisition systems or other equipment.
See the electronics section of this catalog for available signal conditioners and
strain meters.

Model 3909 Gluing Fixture - adjustable

fixture for gluing gauge points to test
samples (recommended option)

72 Visit our website at www.epsilontech.com

Features Ordering Information
• Model 3909 for simple performance testing per NCHRP Report 465, and Model 3909 Available Versions: Available in intermediate and larger gauge lengths
on special order. Other configurations may be available with special order; please
determining dynamic modulus of hot mix asphalt per AASHTO TP062. contact Epsilon to discuss your requirements.
• Easy mounting, attaches with magnets, which allows dynamic testing ±0.5 mm measuring range will be supplied with units that are ordered with gauge
lengths in mm units.
to 40 Hz. ±0.020” measuring range will be supplied with units that are ordered with gauge
lengths in inch units.
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any
test system.
• All standard units have linearity readings of 0.20% or better. Gauge Length

• Includes the Epsilon Shunt Calibration System for on-site electrical METRIC
1
calibration. -070M 70 mm
-076M 76 mm
• Rugged, dual flexure design for improved performance. -100M 100 mm
• Includes high quality foam lined case.
U.S.A.
1
-0275 2.75”
Specifications -0300 3.00”
-0400 4.00”
Measuring Range: ±0.5 mm or ±0.020 inches
Excitation:
5 to 10 VDC recommended, 12 VDC or VAC max..
Output:2 to 4 mV/V nominal, depending on model
•
Linearity:
≤0.20% of full scale measuring range, depending
on model Model Number 3909- __ __ __ __
Temperature Range: Standard is -40 °C to +100 °C (-40 °F to +210 °F)
1 Special order.
Cable: Integral, flexible Teflon® cable, 2.5 m (8 ft) standard
Operating Force: <30 g typical Example: 3909-0300: 3.00 inch gauge length with a
full scale measuring range of ±0.020 inches
Options

Adjustable fixture for gluing gauge points to test samples (recommended) - adjustable for
offset height and gauge length; configurable for various specimen diameters and mounting Visit our website at www.epsilontech.com
gauge points at 90°, 120°, and 180° Contact us for your special testing requirements.
Gauge length adapters
Connectors to interface to nearly any brand of test equipment

CERTIFIED

3” gauge length
3/20/12
Epsilon Technology Corp.
Jackson, WY, USA

3909 Line Drawing

4” gauge length
[mm] DWG. NO.
3909-LD REV.

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION
inch 3/20/12
OR DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED SIZE
A SCALE SHEET
1 OF 1
Epsilon Technology Corp.
Jackson, WY, USA

3909 Line Drawing

MODEL 3909 EXAMPLES [mm]

inch
DWG. NO.
3909-LD REV.

EPSILON TECH–World class quality

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION
OR DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED SIZE
A SCALE SHEET
1 OF 1

73
at substantial savings.
MODEL 3910 Extensometers for Creep Compliance and Tensile Strength Testing of Asphalt
Designed for asphalt core testing applications with core samples

having 100 and 150 mm (4 and 6 inch) diameters. The unit meets

test method requirements for strain measurement developed under

the U.S. Federal Highways SHRP program.

These extensometers are for creep compliance, tensile

strength testing and dynamic resilient modulus testing. They
are single integral, bi-axial units which measure both lateral
and vertical deformations. They quickly clip onto gage points
Model 3910-0100 with 1 inch gauge length mounted per the test requirements. They mount much
faster and easier than other types.
Two units are typically required, with one extensometer
mounting to each side of the test specimen. They are changeable from the 1 inch
centers used for 4 inch diameter specimens, to the 1.5 inch centers used for 6
inch diameter samples using optional gauge length adapters. Magnets at each
Model 3910 gluing template end of the extenso­meter snap instantly in place on the steel gage points glued to
the test sample. The quick attachment is most advantageous when testing pre-
condi­tioned samples that are heated or cooled, since the extensometers can be
mounted before the sample changes temperature appreciably.
The standard Model 3910 has full scale measuring range of ±0.5 mm or
±0.020 inches. Gage points are included with the extensometers and optional
gluing templates are available. This model can be converted to the Model 3909
with optional gauge length adapters.
The Model 3910 extensometers are strain gaged devices, making them
compatible with any electronics designed for strain gaged transducers. Most often
they are connected to a test machine controller. The signal conditioning electron­
ics for the extensometer is typically included with the test machine controller or
may often be added. In this case the extensometer is shipped with the proper
connector and wiring to plug directly into the electronics. For systems lacking
the required electronics, Epsilon can provide a variety of solutions, allowing the
extensometer output to be connected to data acquisition boards, chart recorders
or other equipment.
See the electronics section of this catalog for available signal conditioners and
strain meters.

74 Visit our website at www.epsilontech.com

Features Ordering Information
• Model 3910 for creep compliance, resilient modulus, and tensile strength Model 3910 Available Versions: Available in intermediate and larger gauge lengths
on special order. Other configurations may be available with special order; please
for testing per AASHTO T322. contact Epsilon to discuss your requirements.
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any ±0.5 mm measuring range will be supplied with units that are ordered with gauge
lengths in mm units.
test system. ±0.020” measuring range will be supplied with units that are ordered with gauge
lengths in inch units.
• Easy mounting, attaches with magnets, which allows dynamic testing
to 40 Hz.
• 
All standard units have linearity readings of 0.20% or better. Gauge Length
• Includes the Epsilon Shunt Calibration System for on-site electrical METRIC
calibration. -025M 25 mm
• Rugged, dual flexure design for improved performance. -038M 38 mm
1
-050M 50 mm
• Includes high quality foam lined case. -076M
1
76 mm
1
-100M 100 mm
Specifications U.S.A.
Measuring Range: ±0.5 mm or ±0.020 inches -0100 1.000”
Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max. -0150 1.500”
1
Output: 2 to 4 mV/V nominal, depending on model -0200 2.000”
1
Linearity: ≤0.20% of full scale measuring range, depending -0300 3.000”
1
on model -0400 4.000”
Temperature Range: Standard is -40 °C to +100 °C (-40 °F to +210 °F)
Cable: Integral, flexible Teflon® cable, 2.5 m (8 ft) standard
Operating Force: <30 g typical •
Model Number 3910- __ __ __ __
Options
1 Special order.

Gauge length adapters

Gluing template for gage points Example: 3910-0100: 1.000 inch gauge length with a full
scale measuring range of ±0.020 inches MODEL 3910
Connectors to interface to nearly any brand of test equipment
Asphalt Extensometer

CERTIFIED Visit our website at www.epsilontech.com

Contact us for your special testing requirements.

1” gauge length

1.5” gauge length

1.5 inch gage length 1 inch gage length

MODEL 3910 EXAMPLES
EPSILON TECH–Broadest product
75
range with unrivaled quality.
MODEL 3911 Extensometers for Indirect Tensile Testing of Asphalt
Designed to meet many of the needs for testing asphalt core

samples in 100 and 150 mm diameters (4 and 6 inch). It meets test

method requirements for strain measurement developed under the

U.S. Federal Highways SHRP program.

For indirect tensile testing, such as for resilient modulus,

these extensometers measure the lateral deformation of
specimens. They are self-supporting on the sample and
Model 3911 extensometer
clip on in seconds. The traditional way this deformation
has been measured was prone to errors caused by slight
rocking of the sample as it is loaded. The self-supporting
design of the Model 3911 eliminates this problem. This unit will handle the
dynamic pulse require­ments of resilient modulus testing.
The speed of mounting makes test set-up much faster than with the older
method. The pivot mounting used ensures that the specimen contact pads meet
the often uneven asphalt surface as well as possible. The measuring range options
available allow a wide range of testing, yet can easily measure the sometimes very
small displacements required.
The Model 3911 extensometers are strain gaged devices, making them
compatible with any electronics designed for strain gaged transducers. Most often
they are connected to a test machine controller. The signal conditioning electron­
ics for the extensometer is typically included with the test machine controller or
may often be added. In this case the extensometer is shipped with the proper
connector and wiring to plug directly into the electronics. For systems lacking
the required electronics, Epsilon can provide a variety of solutions, allowing the
extensometer output to be connected to data acquisition boards, chart recorders
or other equipment.
See the electronics section of this catalog for available signal conditioners and
strain meters.

76 Visit our website at www.epsilontech.com

Features Ordering Information
• Model 3911 indirect tensile extensometer for asphalt, for testing per Model 3911 Available Versions: Consult factory for additional ranges.
AASHTO TP31 and ASTM D4123.
Measuring Range
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any
METRIC
test system. -076M +0.76 mm
• Easy mounting with built-in breakaway feature should specimen fracture. -150M +1.50 mm
-200M +2.00 mm
• All standard units have linearity readings of 0.20% or better.
U.S.A.
• Includes the Epsilon Shunt Calibration System for on-site electrical
-0003 +0.030”
calibration.
-0006 +0.060”
• Rugged, dual flexure design for improved performance. -0008 +0.080”
• Includes high quality foam lined case.

•
Specifications
Model Number 3911- __ __ __ __
Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max.
Output: 2 to 4 mV/V nominal, depending on the model Example: 3911-150M: +1.50 mm measuring range
Linearity: ≤0.20% of full scale measuring range, depending
on model
Temperature Range: Standard is -40 °C to +100 °C (-40 °F to +210 °F)
Visit our website at www.epsilontech.com
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard
Contact us for your special testing requirements.
Specimen Size:  Adjustable to fit both 100 mm and 150 mm (4 inch and 6 inch)
diameter specimens

Options

Connectors to interface to nearly any brand of test equipment

CERTIFIED

MODEL 3911 EXAMPLE

EPSILON TECH–Innovative designs
77
and factory direct sales.
MODEL 3975 Diametral Extensometers for Rock and Concrete Testing
Designed for accurate measurement of small diametral strains such as

those required to determine Poisson’s ratio of rock, concrete and asphalt

samples. The units are designed to be used in conjunction with the Model

3542RA axial averaging extensometer.

Self-supporting on the test sample, these extensometers

will work on standard sized diameter samples, but special
configurations are available upon request. They are designed
for use in testing for Poisson’s ratio and for applications
where accurate diametral measurements with low strains
Model 3975 extensometer are required.
The Model 3975 is the best choice for small diametral
strains in large compression samples. Epsilon’s circumferential extensometer,
the Model 3544, is recommended for large strain measurements. These units are
Model 3975, standard configuration, sized for a
specimen with an extra-large diameter easily attached to the sample, and rounded contact edges maintain the position
on the specimen.
The Model 3975 extensometers are strain gaged devices, making them
compatible with any electronics designed for strain gaged transducers. Most
often they are connected to a test machine controller with electronics for a strain
channel, and Epsilon will equip the extensometer with a compatible connector
that is wired to plug directly into the controller. For systems lacking the required
electronics, Epsilon can provide a variety of signal conditioning solutions that
enable connecting to data acquisition systems or other equipment.
See the electronics section of this catalog for available signal conditioners and
Model 3975, customized for a strain meters.
space-limited application

Model 3975, customized for a

space-limited application

78 Visit our website at www.epsilontech.com

Features Ordering Information
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any Model 3975 Available Versions: Consult factory for additional ranges. Other
configurations may be available with special order; please contact Epsilon to
test system.
discuss your requirements.
• All standard units have linearity readings of 0.20% or better.
Measuring Range
• Easy mounting, attaches with integral springs.
METRIC
• Self-supporting on the specimen. -076M +0.76 mm
-150M +1.50 mm
• Includes the Epsilon Shunt Calibration System for on-site electrical
-200M +2.00 mm
calibration.
• Rugged, dual flexure design for improved performance. U.S.A.
-0003 +0.030”
• Includes high quality foam lined case.
-0006 +0.060”
-0008 +0.080”
Specifications

Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max.

Output: 2 to 4 mV/V nominal, depending on model •
Linearity: 
≤0.20% of full scale measuring range, depending on model Model Number 3975- __ __ __ __ - __ __
Temperature Range: Standard (-ST) is -40 °C to +100 °C (-40 °F to +210 °F)
•
Optional (-LHT) is -270 °C to +200 °C (-454°F to 400 °F)
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard
Temperature Range
Options
-LT -270 ˚C to 100 ˚C (-454 ˚F to 210 ˚F)
Additional frames for larger or smaller diameter samples -ST -40 ˚C to 100 ˚C (-40 ˚F to 210 ˚F)
Connectors to interface to nearly any brand of test equipment -HT1 -40 ˚C to 150 ˚C (-40 ˚F to 300 ˚F)
-HT2 -40 ˚C to 200 ˚C (-40 ˚F to 400 ˚F)
-LHT -270 ˚C to 200 ˚C (-454 ˚F to 400 ˚F)
CERTIFIED
Example: 3975-0008-ST: +0.080 inches measuring range,
standard temperature option (-40 °C to 100 °C)

Visit our website at www.epsilontech.com

Contact us for your special testing requirements.

MODEL 3975 EXAMPLE

EPSILON TECH–World class quality
79
at substantial savings.
80
 MODEL 3560BIAX-xxxx-xxx-xx
Bi-Axial Extensometer

3442AVG Averaging Axial Extensometers

Averaging, Bi-Axial and Axial/

3560-BIA Bi-Axial Averaging Extensometers Torsional Extensometers

3550 Axial/Torsional Extensometers

7650 High Temperature Axial/Torsional Extensometers (1200°C or 1600°C)

7651 High Temperature XY Planar Biaxial Extensometer (1200°C or 1600°C)

81
MODEL 3442AVG Averaging Axial Extensometers
This all-purpose averaging axial extensometer is used in tension

or compression to measure Young’s modulus, offset yield, and

strain to failure. It is compact and lightweight. Gauge length is set

automatically for fast specimen mounting.

The Model 3442AVG is optimized for high-accuracy tension

and compression testing. It measures strain simultaneously
on opposite sides of the specimen to average out specimen
misalignment while measuring axial strain. The averaging
capability is useful for measuring Young’s modulus per ASTM
E111, properties of composite materials per ISO 527 and
ASTM D3039, and compression of metals per ASTM E9. It
Model 3442AVG-050M-025M-ST with 50 mm gauge is compact, lightweight, and may be used through specimen
length and +2.5 mm/-1.0 mm measuring range failure with most materials. It is fatigue rated and may be
used in strain control.
The extensometer sets its gauge length automatically when it is mounted on
Model 3442AVG extensometer
3442-050M-025M-ST the specimen. This feature improves repeatability, reduces operator errors and
saves time. Just mount the extensometer and it will be at its gauge length and
ready for testing.
This extensometer’s output can be configured in two ways: with a single
output for average strain measurement, or with separate outputs for measuring
strain separately on opposite sides of the specimen with two strain channels. The
configuration with two outputs can be used during test setup or during the test
to measure specimen bending (strain uniformity) caused by misalignment or
Model 3442AVG extensometer specimen machining imperfections.
Due to its compact size, the 3442AVG is not compatible with transverse
extensometers. To measure Poisson’s ratio, the Model 3442AVG may be used
See the Model 3442AVG extensometer videos
in combination with a transverse adhesively bonded strain gage, or other
other extensometers may be used such as Model 3560-BIA or Model 3542 in
combination with Model 3575.
Model 3442AVG extensometers are strain gaged devices, making them
compatible with any electronics designed for strain gaged transducers. Most
often they are connected to a test machine controller, and Epsilon will equip
the extensometer with a compatible connector wired to plug directly into the
controller. For systems lacking the required electronics, Epsilon can provide a
variety of solutions for signal conditioning and connection to data acquisition
systems or other equipment.
See the electronics section of this catalog for available signal conditioners and
strain meters.

82 Visit our website at www.epsilontech.com

Features Ordering Information
• May be left on through specimen failure with most materials. Model 3442AVG Available Versions: ANY combination of gauge length, measuring
range and temperature range listed below is available. Specify one or two outputs
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any when ordering. Other configurations may be available with special order; please
test system. contact Epsilon to discuss your requirements.

• Simple clip-on mounting with automatic gauge length setting.

• Smaller than other averaging extensometers - fits in narrow spaces. Gauge Length Measuring Range

METRIC METRIC
• Measures average strain in both tension and compression, and can be used
-010M 10.0 mm -005M ±0.50 mm
for cyclic testing.
-0125M 12.5 mm -010M ±1.00 mm
• Measures opposite sides of the specimen to average out misalignment. -025M 25.0 mm -025M +2.50 mm/-1.00 mm
-050M 50.0 mm
• When configured with separate strain outputs, can be used to calculate U.S.A.
average strain and % bending. U.S.A. -002T ±0.020”
• Knife edge mounting allows mounting on round or flat specimens - much -0050 0.500” -005T ±0.050”
-0100 1.000” -010T +0.100”/-0.050”
easier to mount than designs using conical points, especially on thin flat
-0200 2.000”
specimens and round specimens.
• All models have mechanical overtravel stops in both directions. Hardened
tool steel knife edges are easily replaced. A spare set comes with every
extensometer. • •
• Includes the Epsilon Shunt Calibration System for on-site electrical Model Number 3442AVG - __ __ __ __ - __ __ __ __ - __ __
calibration. •
• Rugged, dual flexure design for strength and improved performance. Much
stronger than single flexure designs, this also allows cyclic testing at Temperature Range
higher frequencies.
-LT -270 ˚C to 100 ˚C (-454 ˚F to 210 ˚F)
• Includes high quality foam lined case and spare set of tool steel knife -ST -40 ˚C to 100 ˚C (-40 ˚F to 210 ˚F)
edges. -HT1 -40 ˚C to 150 ˚C (-40 ˚F to 300 ˚F)
-HT2 -40 ˚C to 200 ˚C (-40 ˚F to 400 ˚F)
-LHT -270 ˚C to 200 ˚C (-454 ˚F to 400 ˚F)
Specifications

Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max. Example: 3442AVG-050M-025M-HT2: 50 mm gauge

Output: 2 to 4 mV/V nominal, depending on model length, +2.5 mm measuring range, high temperature
Accuracy: Standard configurations meet ASTM E83 class B-1 and ISO 9513 option (-40 °C to 200 °C)
class 0,5 requirements for accuracy. A test certificate is included.
Linearity: ≤0.15% of full scale measuring range, depending on model
Temperature Range: Standard (-ST) is -40 °C to +100 °C (-40 °F to 210 °F) Visit our website at www.epsilontech.com
Contact us for your special testing requirements.
Optional (-LHT) is -270 °C to +200 °C (-454°F to 400 °F)
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard
Specimen Size: Works with samples 0.25 to 25 mm (0.01 to 1.0 inch) width or
diameter
Operating Force: 30 to 50 g typical
Cyclic Testing: 50 to 100 Hz typical

Options

One averaged output or two separate left/right outputs

Connectors to interface to nearly any brand of test equipment
Expanded temperature ranges from -270 °C to +200 °C (-454 °F to +400 °F)

50 mm Gauge Length
CERTIFIED

25 mm Gauge Length

MODEL 3442AVG EXAMPLES

EPSILON TECH–World class quality
83
at substantial savings.
MODEL 3560-BIA Bi-Axial Averaging Extensometers
A single integral unit provides simultaneous, averaged lateral

(transverse) strain and averaged axial strain measurement for

determining modulus and Poisson’s ratio.

The model 3560-BIA is extensometer is ideally suited

for routinely measuring modulus and Poisson’s ratio of
advanced composites and other anisotropic materials.
Transverse strain is averaged and provided as a single
output. Axial strain is averaged and provided as a single
Model 3560-BIA with 25 mm gauge length
output in the standard configuration. Model 3560-BIA
is also available in an optional configuration that has
separate outputs for the axial strain channels, which enables measurement of
specimen bending with the testing machine’s software.

Standard configuration – two outputs:

• Average axial strain (electrically averaged)
• Average transverse strain (mechanically averaged)

Optional configuration – three outputs:

• Left axial strain (for averaging using the testing machine’s software)
• Right axial strain (for averaging using the testing machine’s software)
• Average transverse strain (mechanically averaged)

The Model 3560-BIA uses a design unique to Epsilon, where the knife edges
remain parallel during the displacement. This approach greatly reduces crosstalk
between axes and allows use on round or flat specimens with equal ease. These
extensometers are very easy to mount. Integral springs hold the unit on the test
sample. The parallel multiple flexure design makes these units very durable.
The Model 3560-BIA extensometers are strain gaged devices, making them
compatible with any electronics designed for strain gaged transducers. Most
often they are connected to a test machine controller with electronics for a strain
channel, and Epsilon will equip the extensometer with compatible connectors that
are wired to plug directly into the controller. For systems lacking the required
electronics, Epsilon can provide a variety of signal conditioning solutions that
enable connecting to data acquisition systems or other equipment. The standard
model 3560-BIA configuration requires two strain channels in the testing machine.
The optional configuration requires three strain channels in the testing machine.
For customers who only need to measure modulus and do not need to measure
Poisson’s ratio, Epsilon recommends the smaller, lighter, fatigue test rated model
3442AVG.
See the electronics section of this catalog for available signal conditioners and
strain meters.
84 Visit our website at www.epsilontech.com
Features Ordering Information
• May be left on through failure with composites that fail progressively (non- Model 3560-BIA Available Versions: ANY combination of gauge length, measuring
range and temperature range listed below is available.
explosive) and low-elongation materials.
• Multiple sets of dual flexures and mechanical stops allow testing through
Gauge Length
failure and provide a rugged unit.
METRIC
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any -010M
1
10.0 mm Measuring Range
test system. -025M 25.0 mm
2 % AXIAL STRAIN TRANSVERSE
• Includes the Epsilon Shunt Calibration System for on-site electrical -050M 50.0 mm MEASURING RANGE
3
calibration. -005 ±5% ±1.0 mm (±0.050”)
U.S.A. 3
1
-010 ±10% ±1.0 mm (±0.050”)
• Rugged, dual flexure design for improved performance. -0050 0.500”
-0100 1.000”
• Knife edge mounting and parallel displacement allows mounting on round 2
-0200 2.000”
or flat specimens. Much easier to mount than designs using conical points
(especially on thin flat specimens and round ones).
• Self-supporting on the specimen.
• •
• High accuracy and minimal crosstalk between channels. Model Number 3560-BIA - __ __ __ __ - __ __ __ - __ __
• Includes high quality foam lined case and spare set of tool steel knife •
edges.

Specifications Temperature Range

Excitation:
5 to 10 VDC recommended, 12 VDC or VAC max.
-LT -270 ˚C to 100 ˚C (-454 ˚F to 210 ˚F)
-ST -40 ˚C to 100 ˚C (-40 ˚F to 210 ˚F)
Output:2 to 4 mV/V, depending on model
-HT1 -40 ˚C to 150 ˚C (-40 ˚F to 300 ˚F)
Accuracy:Standard configurations meet ASTM E83 class B-1 and ISO 9513
class 0,5 requirements for accuracy in the axial direction. A test -HT2 -40 ˚C to 200 ˚C (-40 ˚F to 400 ˚F)
certificate is included. All standard units have linearity of 0.15% full -LHT -270 ˚C to 200 ˚C (-454 ˚F to 400 ˚F)
scale measuring range or better in the transverse direction.
Linearity: ≤0.15% of full scale measuring range, depending on model 1 1 0 mm and 0.5 inch gauge lengths are only available in 10% axial measuring ranges.

Temperature Range: Standard (-ST) is -40 °C to +100 °C (-40 °F to 210 °F) 2 50 mm and 2.0 inch gauge lengths are only available in 5% axial measuring ranges.
3 If the gauge length is ordered in mm units, then the transverse measuring range will be in mm. If the gauge
Optional (-LHT) is -270 °C to +200 °C (-454 °F to 400 °F)
length is ordered in inch units, then the transverse measuring range will be in inches.
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard
Note: model 3560-AVG has been replaced by the smaller, fatigue test rated model 3442AVG .
Specimen Size: Works with samples 2.5 to 25 mm (0.1 to 1 inch) width or up to 15
mm (0.6 inch) diameter Example: 3560-BIA-050M-010-HT2: 50.0 mm gauge length, ±10% axial strain
Operating Force: 30 to 50 g typical measuring range/±1.0 mm transverse measuring range, HT2 option (-40 °C to 200 °C)
Crosstalk: Less than 0.5% MODEL
Bi-Axial

Options

Connectors to interface to nearly any brand of test equipment

Two outputs or three outputs - specify when ordering
Adapters to fit larger specimens
Specialty knife edges (see page 106)
Visit our website at www.epsilontech.com
Contact us for your special testing requirements.
CERTIFIED

MODEL 3560-BIA EXAMPLE

EPSILON TECH–Broadest product
85
range with unrivaled quality.
MODEL 3550 Axial/Torsional Extensometers
Designed for simultaneously measuring axial and torsional

deflections on specimens tested in axial/torsional machines.

The Model 3550 extensometer is most often used on

round specimens tested in bi-axial test machines capable of
simulta­neous axial and torsional loading. The extensometer
is often customized for particular applications. All units are
Model 3550 axial/torsional extensometer with a 25
capable of bi-directional displacement, so they may be used
mm gauge length, ±10% axial measuring range, and for cyclic testing under fully reversed loading conditions.
±2° torsional shear strain angle measuring range
(this corresponds to a 4° angle of twist on a 12.5 mm The standard sized model is self-supporting on the speci­
diameter specimen) men, and works on specimens from 9.5 to 25.4 mm (0.375
to 1.000 inches). The conical point contacts included with
the extensometer are made from tungsten carbide. Their unique design directly
measures the surface shear strain angle, which allows operation on a wide range
of specimen diameters without changing calibration.
All models are designed specifically to minimize crosstalk between axes and to
provide high accuracy measurements. All feature the dual flexure design common
to other Epsilon extensometers.
Available options cover temperature ranges from -270 °C to 200 °C (the
Model 3550 extensometer (angled view)
3550-025M-010-002-ST standard temperature range is -40 °C to 100 °C). Both inch and metric versions
are available. A wide range of gauge length and measuring ranges are available.
Because these transducers are often used for specialized tests, contact Epsilon
with your specific test needs.
The Model 3550 extensometers are strain gaged devices, making them
compatible with any electronics designed for strain gaged transducers. Most often
they are connected to a test machine controller. The signal conditioning electron­
Model 3550 extensometer (back view) ics for the extensometer is typically included with the test machine controller or
3550-025M-010-002-ST
may often be added. In this case the extensometer is shipped with the proper
connector and wiring to plug directly into the electronics. For systems lacking
the required electronics, Epsilon can provide a variety of solutions, allowing the
extensometer output to be connected to data acquisition boards, chart recorders
or other equipment.
See the Model 3550 extensometer setup video
See the electronics section of this catalog for available signal conditioners and
strain meters.

86 Visit our website at www.epsilontech.com

Features
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any
LL
test system.
• Self-supporting on the specimen. Epsilon’s axial/torsional extensometer
was designed to directly measure the
• Cyclic testing may be performed at up to 2 Hz. RR
shear strain, γ shown in the figure. This
• Includes the Epsilon Shunt Calibration System for on-site electrical L
design allows the correct determination
calibration. of the shear strain without having to
know the radius of the specimen being
• Rugged, dual flexure design for strength and improved performance - much R
tested, R1.
stronger than single flexure designs. γγ φφ
gtghth
• Includes high quality foam lined case. lenlen
u guege
a a
h hg g
γ 0 0incinc φ The shear strain is related to the angle of
1.10.0 gth
Specifications l en twist (a commonly referenced parameter
ge
au
nc
hg in torsion testing), φ, by the following
0i
Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max. R.500
R.500 1.0 relationship:
Output: 2 to 4 mV/V, nominal, depending on model 1-inchdiameter
1-inch diameter
R.500
specimen
specimen
Accuracy: Standard configurations meet ASTM E83 class B-1 and ISO 9513
1-inch diameter
class 0,5 requirements for accuracy in the axial direction. A test specimen
dφ
certificate is included. All standard configurations have linearity of γ = R1 dL
1
0.20% full scale measuring range or better in torsion.
Linearity: Axial: ≤0.15% of full scale measuring range, typical
Torsional: ≤0.20% of full scale measuring range, typical φφ5°5° For extensometers that measure φ
φ 5°
γ γ2.50°
2.50°
directly instead of γ, corrections need
Temperature Range: Standard (-ST) is -40 °C to +100 °C (-40 °F to 210 °F) γ 2.50°
gtthghth to be made for every different specimen
Optional (-LHT) is -270 °C to +200 °C (-454°F to 400 °F) ennegn
eeellel
a uaaugugg diameter tested and for axial strain to
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard hchgh g
g
ncninc correctly determine the shear strain.
01.0i00i
Operating Force: <30 g typical 1.10.0
Crosstalk: Less than 0.5%
R.250 1/2-inch diameter
specimen
R.250
R.250 1/2-inch
1/2-inch diameter
diameter
specimen
specimen
The example to the left shows the
Options variation of the angle of twist versus a
Connectors to interface to nearly any brand of test equipment change in specimen diameter relative to
Model 3590AT axial/torsional calibrator (see page 120) the constant resulting shear strain.
γ 2.50° φ 10°

2.50° φφ10°
γ γ2.50° 10°

CERTIFIED
Torsional Shear
Model Number Axial Gauge Length Axial Strain Strain Angle
3550-025M-005-002-ST 25 mm ±5% ±2°
3550-025M-005-003-ST 25 mm ±5% ±3°
Visit our website at www.epsilontech.com
3550-025M-010-002-ST 25 mm ±10% ±2°
Contact us for your special testing requirements.
3550-0100-010-002-ST 1 inch ±10% ±2°

-ST temperature range is -40 °C to 100 °C (-40 °F to 210 °F), but -HT1, -HT2, -LT,
and -LHT options are also available. This unit is built to order; contact Epsilon for a
unit specific to your testing requirements.

MODEL 3550 EXAMPLE

EPSILON TECH–Innovative designs
87
and factory direct sales.
MODEL 7650 High Temperature Axial/Torsional Extensometers (1200 °C or 1600 °C)
Simultaneously measures axial and torsional strains at high temperatures

on specimens tested in axial/torsional machines. For use with materials

testing furnaces or induction heating up to 1600 °C (2900 °F). May be

used for bi-axial, strain-controlled fatigue. Slide mounting system enables

mounting to hot specimens in seconds.

Model 7650 extensometers are primarily used on

round specimens tested in bi-axial test machines
capable of simultaneous axial and torsional
Model 7650 axial/torsional extensometer loading. All models are capable of bi-directional
displacement in both axes and may be used for
strain-controlled fatigue testing under fully reversed load and strain conditions at
frequencies up to 10 Hz.
All 7650 models mount rigidly on the load frame and incorporate slide
mounting to bring the extensometer into contact with the specimen. The gauge
length is set automatically before mounting on the test specimen, which allows
Model 7650 extensometer with 12.5 mm for hot mounting after thermal equilibrium has been reached.
gauge length
These units are specifically designed to minimize crosstalk between axes
and to provide high accuracy, high resolution measurements. They incorporate
capacitive sensors for low operating force and include electronics with
programmable filtering and multi-point linearization for improved performance
and accuracy. The overall design minimizes, and in many cases virtually
eliminates, any influence from common lab environment vibrations.
These liquid-cooled extensometers are equipped with high purity alumina
rods with conical rod tips for specimen contact when testing to 1200 °C (2200
Model 7650 extensometer with Model DT6229 °F). Silicon carbide rods are used for the 1600 °C (2900 °F) high temperature
two-channel signal conditioner option.
The Model 7650 is often customized for specific test needs. Contact Epsilon for
a configuration that matches your requirement.

Model 7650 bi-axial extensometer

7650-0125M-025M-040-ST

MODEL 7650 EXAMPLE

88 Visit our website at www.epsilontech.com

Features
• Hot mountable and retractable.
• 
Self-setting gauge length with fine adjustment feature. LL Epsilon’s axial/torsional extensometer
was designed to directly measure the
• All models can measure in both tension and compression and may be used for
shear strain, γ shown in the figure. This
cyclic testing at test frequencies up to 10 Hz.
RR design allows the correct determination
• Ships fully calibrated with calibration that is traceable to NPL; voltage output may be of the shear strain without having to
user-specified (typically 0-10V). L
know the radius of the specimen being
• Excellent ambient vibration rejection; primary vibration mode >100 Hz typical tested, R1.
• Digital controller and power supply included. Provides high level DC voltage output R

with low noise. Easily interfaced to test controllers, data acquisition boards and chart γγ φφ
recorders. gth
en th
e l ng
ugge le The shear strain is related to the angle of
• Includes high speed analog and digital outputs. a
h gau
nc g twist (a commonly referenced parameter
0 i ch
• Web-based user interface for setup and data acquisition. γ 1.0.00 in φ
1
gth
in torsion testing), φ, by the following
• Selectable analog and digital filter options from 2 Hz to 3 kHz. ug
el
en
relationship:
a
R.500 hg
nc
• Built-in calibration reference and auto-zero features. R.500
1.0
0i
1-inch diameter
1-inch diameter
specimen
• Multiple extensometer calibration files may be loaded for use with one controller. specimen
R.500
• Can be used with specimens at elevated temperatures while only requiring room dφ
1-inch diameter γ = R1
temperature calibration. specimen dL 1

• Quick-disconnect liquid cooling fittings and signal cables.

φ 5° For extensometers that measure φ
• Includes high quality foam lined case and a spare set of rods. φ 5°
γ 2.50° directly instead of γ, corrections need
γ 2.50° φ 5° gth to be made for every different specimen
Specifications len h
γ 2.50°
u ge engt diameter tested and for axial strain to
g a el
h g th
nc gau leng correctly determine the shear strain.
Analog Output: User specified, ±10VDC typical, ±10.8VDC rail 0i e
1.0 inch gaug
0 h
Digital Output: 24 bit high speed Ethernet output with built-in web interface 1.0 0 inc
1.0
Accuracy: Standard configurations meet ASTM E83 class B-1 and ISO 9513 class 0,5 R.250 1/2-inch diameter
requirements for accuracy (axial). A test certificate is included. All standard units R.250 specimen
1/2-inch diameter
The example to the left shows the
R.250 1/2-inch diameter
have linearity of 0.10% full scale measuring range or better in the torsional specimen
specimen variation of the angle of twist versus a
channel. change in specimen diameter relative to
Linearity: 11 point digital linearization, ≤0.2% FS typical linearity the constant resulting shear strain.
Hysteresis: ≤0.2% FS typical
γ γ2.50° φφ 10°
10°
Resolution: <75 PPM (0.0075%FS) RMS @ 4 kHz, < 6PPM (0.0006%FS) @ 100 Hz at 2.50°
γ 2.50° φ 10°
gauge length
Filter: Selectable 100 Hz analog and 2 Hz - 3 kHz digital filters
Torsional Shear
Specimen Size Range: Fits most round specimens; diameter ≥10 mm recommended Model Number Axial Gauge Length Axial Strain Strain Angle
Cyclic Testing: Up to 10 Hz, depending on test system and test amplitude
7650-0125M-025M-040-xx 12.5 mm +2.5 mm/-0.5 mm ±4.0°
Test Frame Layout:  Accommodates test frames with torsional actuator located above or below specimen 7650-0125M-015M-040-xx 12.5 mm +1.5 mm/-1.5 mm ±4.0°
Temperature Range: Standard (-ST) is to 1200 °C (2200 °F), optional 7650-025M-025M-020-xx 25.0 mm +2.5 mm/-0.5 mm ±2.0°
(-HT) 1600 °C (2900 °F) 7650-025M-015M-020-xx 25.0 mm +1.5 mm/-1.5 mm ±2.0°
Environment: Recommended for testing in dry air, inert / non-corrosive gases, or vacuum
Operating Force: <30 grams typical Temperature Range (“-xx” above):
Contact Force: <560 grams typical Room temperature to 1200 °C (2200 °F) -ST
Sensor Cables: 2 m (6.5 ft) room temperature cables Room temperature to 1600 °C (2900 °F) -HT
Output Cables: Flexible 2.4 m (8 ft) analog output cables Ceramic rod lengths are made to fit furnaces as required. Specify specimen diameter, load
Coolant Interface: Two barbed hose fittings for 1/8” (3.2 mm) ID coolant hoses frame configuration, furnace dimensions, and electrical outlet type at time of ordering.
Specimen Size: Fits most round specimen diameters
Power: Includes power supply Requires external mounting brackets and 110 - 240VAC / 15W electrical power. Liquid
cooling is recommended; required for 800 °C and above.

Options

High temperature option (-HT suffix) for use to 1600 °C

Load frame mounting brackets
Bulkhead adapters for use in vacuum chambers
Model 3590AT axial/torsional calibrator (see page 120) CERTIFIED
Model EPS170 constant-temperature recirculating chiller - see the Options tab on the web page
for important details about liquid cooling requirements
Connectors to interface to nearly any brand of test equipment Visit our website at www.epsilontech.com
Contact us for your special testing requirements.

EPSILON TECH–World class quality

89
at substantial savings.
MODEL 7651 High Temperature XY Biaxial Extensometer (1200°C or 1600°C)
Simultaneously measures in-plane bi-axial strains at high temperatures

on specimens tested in X-Y bi-axial machines. For use with materials

testing furnaces or induction heating up to 1600 °C (2900 °F). May

be used for bi-axial strain controlled fatigue. Slide mounting system

enables mounting to hot specimens in seconds.

Model 7651 extensometers measure combined

in-plane strains in flat cruciform specimens tested
in machines capable of simultaneous X and Y
(perpendicular) axial loading and on standard flat
Model 7651 planar biaxial extensometer samples tested in pure tension. All models are
with tension-tension specimen
capable of bi-directional displacement in both axes
and may be used for strain-controlled fatigue testing under fully reversed load
and strain conditions at frequencies up to 10 Hz.
All 7651 models mount rigidly on the load frame and incorporate slide
Model 7651 extensometer with 12.5 mm
mounting to bring the extensometer into contact with the specimen. The gauge
X and Y gauge lengths length is set automatically before mounting on the test specimen, which allows
for hot mounting after thermal equilibrium has been reached.
These units are specifically designed to eliminate crosstalk between axes
and to provide high accuracy, high resolution measurements. They incorporate
capacitive sensors for low operating force and include electronics with
programmable filtering and multi-point linearization for improved performance
and accuracy. The overall design minimizes, and in many cases virtually
eliminates, any influence from common lab environment vibrations.
These liquid-cooled extensometers are equipped with high purity alumina
Model 7651 extensometer with two-channel rods with conical rod tips for specimen contact when testing to 1200 °C (2200
Model DT6229 signal conditioner
°F). Silicon carbide rods are used for the 1600 °C (2900 °F) high temperature
option.
The Model 7651 is often customized for specific test needs. Contact Epsilon
for a configuration that matches your requirement.

Model 7651 extensometer ceramic arms

with conical tips

90 Visit our website at www.epsilontech.com

Features Ordering Information
• Hot mountable and retractable. Ceramic rod lengths are made to fit furnaces as required. Specify load frame
configuration, loading axis orientation, furnace dimensions, and electrical outlet
• Self-setting gauge length with fine adjustment feature. type at time of ordering.

• All models can measure in both tension and compression and may be used Requires external mounting brackets and 110 - 240VAC / 4W electrical power.
for cyclic testing at test frequencies up to 10 Hz. Liquid cooling is recommended; required for 800 °C and above.
• Ships fully calibrated with calibration that is traceable to NPL; voltage Other configurations are available with special order; please contact Epsilon to discuss your requirements.
output may be user-specified (typically 0-10V).
• Excellent ambient vibration rejection; primary vibration mode >100 Hz
Gauge Length (X & Y)1 Measuring Range (X & Y)1
typical
METRIC METRIC
• Digital controller and power supply included. Provides high level DC -0125M 12.5 mm -015M +1.5 mm / -1.5 mm
voltage output with low noise. Easily interfaced to test controllers, data -025M 25.0 mm -020M +2.0 mm / -1.0 mm
acquisition boards and chart recorders. -025M +2.5 mm / -0.5 mm
U.S.A.
• Includes high speed analog and digital outputs. -0050 0.500”
U.S.A.
• Web-based user interface for setup and data acquisition. -0100 1.000”
-060T +0.060” / -0.060”
• Selectable analog and digital filter options from 2 Hz to 3 kHz. -080T +0.080” / -0.040”
-100T +0.100” / -0.020”
• Built-in calibration reference and auto-zero features.
•  ultiple extensometer calibration files may be loaded for use with one
M
controller. • •
• Can be used with specimens at elevated temperatures while only requiring Model Number 7651- __ __ __ __ - __ __ __ __ - __ __
room temperature calibration. •
• Quick-disconnect water cooling fittings and signal cables.
Temperature Range
• Includes high quality foam lined case and a spare set of rods.
-ST Room temperature to 1200 °C (2200 °F)
Specifications -HT Room temperature to 1600 °C (2900 °F)

Analog Output: User specified, ±10VDC typical, ±10.8 VDC rail 1 Consult factory for applications requiring different X and Y gauge lengths or

Digital Output: 24 bit high speed Ethernet output with built-in web interface measuring ranges.

Cyclic Testing: Up to 10 Hz, depending on test system and test amplitude Example: 7651-025M-020M-ST: 25 mm gauge length,
Accuracy: Standard configurations meet ASTM E83 class B-1 and ISO 9513 class +2.0 / -1.0 mm measuring range, standard temperature
0,5 requirements for accuracy. A test certificate is included. range (room temperature to 1200 °C)
Linearity: 11 point digital linearization, ≤0.1% FS typical linearity
Hysteresis: ≤0.1% FS typical
Crosstalk: none Visit our website at www.epsilontech.com
Resolution:  <75 PPM (0.0075%FS) RMS @ 4 kHz, < 6PPM (0.0006%FS) @ 100 Hz Contact us for your special testing requirements.
at gauge length
Filter: Selectable 100 Hz analog and 2 Hz - 3 kHz digital filters
Temperature Range: Standard (-ST) is to 1200 °C (2200 °F), optional
(-HT) 1600 °C (2900 °F)
Sensor Cables: 2 m (6.5 ft) room temperature cables CERTIFIED
Output Cables: Flexible 2.4 m (8 ft) analog output cables
Coolant Interface: Two barbed hose fittings for 1/8” (3.2 mm) ID coolant hoses
Specimen Size:  Fits any flat cruciform or axial-only test specimen with a test area
larger than the extensometer GL
Operating Force: <30 grams typical
Contact Force: <560 grams typical
Environment:  Recommended for testing in dry air, inert / non-corrosive gases, or
vacuum
Power: Includes power supply
Options
High temperature option (-HT suffix) for use to 1600 °C
Load frame mounting brackets
Bulkhead adapters for use in vacuum chambers
Model EPS170 constant-temperature recirculating chiller - see the Options tab on the web
page for important details about liquid cooling requirements
Connectors to interface to nearly any brand of test equipment
MODEL 7651 EXAMPLE
EPSILON TECH–World class quality
91
at substantial savings.
92
 MODEL 3565-xxxx-xx
Bolt Extensometer

3565 Bolt Extensometers for Proof Load Testing

MODEL 4013
KGR Extensometer

MODEL 3565-0600-ST Bolt Proof, Lap Shear and

3567 Extensometers for Testing Rebar Couplers, Splices, and Sleeves Specialty Extensometers

Epsilon Technology Corp.

Jackson, WY, USA

3567 Catalog

DWG. NO. REV.

MATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION [mm] SIZE
3567
SCALE DATE SHEET
URE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
inch A 1:2 6/25/2015 1 OF 1

4013 Averaging Extensometers for ASTM D5656 Shear Tests

MODEL 4030
Submersible Axial Extensometer

3421 Sandwich Core Shear and Rigid Cellular Plastic Shear Testing Extensometers

Epsilon Technology Corp.

Jackson, WY, USA

CAT-3421

DWG. NO. REV.

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION [mm] SIZE
CAT-3421
SCALE DATE SHEET
0
OR DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
inch A 1:1 6/30/2016 1 OF 1

4030 Submersible Extensometers

93
MODEL 3565 Bolt Extensometers for Proof Load Testing
Designed for measuring small measuring strain ranges as required

for proof load testing of bolts and similar applications such as yield

measurement.

The Model 3565 uses hard conical points to contact the bolt at
the center of the head and at the bottom. It is fully adjustable
for different length bolts ranging from 25 mm (1 inch) in
length to 150 mm (6 inches) standard. Extension beams are
available for longer bolts. The standard maximum measuring
range is 1.25 mm (0.05 inches). Generally, on longer bolts this
extensometer will be self-supported without requiring any
Model 3565 extensometer for
bolt proof load testing centering marks or punch marks on the bolt. For shorter bolts
these marks may be required. If the conical pins are sharp,
marks are often not needed even on the shortest bolts.
Gauge length may be set to any length The extensometer has a zero adjustment screw to adjust the length between
by sliding, locking, and fine-adjusting the contact pins. This is used to set the output voltage to zero, which corresponds
the lower arm
to the correct starting position for the test. It also includes a breakaway lower
arm. In the event a bolt should fail, the breakaway arm snaps free, helping to
prevent damage to the extensometer. This is easily re-installed. In the event that
bolt failures are likely during a test, it is recommended the user attach a cord
around the upper part of the beam and tie the other end to the test frame to
prevent the extensometer from falling. The conical point contacts included with
the extensometer are made from tungsten carbide.
The Model 3565 extensometers are strain gaged devices, making them
compatible with any electronics designed for strain gaged transducers. Most often
they are connected to a test machine controller. The signal conditioning electron­
ics for the extensometer is typically included with the test machine controller or
may often be added. In this case the extensometer is shipped with the proper
connector and wiring to plug directly into the electronics. For systems lacking
the required electronics, Epsilon can provide a variety of solutions, allowing the
Gauge length adapters may be added
for longer fasteners. extensometer output to be connected to data acquisition boards, chart recorders
or other equipment.
See the electronics section of this catalog for available signal conditioners and
strain meters.

Mechanical overtravel protection for the

upper arm and a break-away lower arm
protect the extensometer if the bolt fails

94 Visit our website at www.epsilontech.com

Features Ordering Information
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any Model 3475 Available Versions: ANY combination of measuring range and
temperature range listed below is available. Other configurations may be available
test system. with special order; please contact Epsilon to discuss your requirements.
• All standard units have linearity readings of 0.20% or better.
• Breakaway arm to help prevent extensometer damage in the event of bolt Measuring Range

failure. METRIC
-125M +1.25 mm
• Self-supporting on the bolt specimen typically without the need for
centering or punch marks. U.S.A.
-050T +0.050”
• Includes the Epsilon Shunt Calibration System for on-site electrical
calibration.
• Rugged, dual flexure design for improved performance. •
Model Number 3565- __ __ __ __ - __ __
• Includes high quality foam lined case.
Model Number 3565E- __ __ __ __ - __ __
Model 3565: throat depth up to 56.4 mm (2.22 inches) •
Specifications Model 3565E: throat depth up to 97.8 mm (3.85 inches)

Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max.

Output: 2 to 4 mV/V, nominal, depending on model
Linearity: 
≤0.20% of full scale measuring range, depending
on model Temperature Range
Temperature Range: Standard (-ST) is -40 °C to +100 °C (-40 °F to 210 °F)
-LT -270 ˚C to 100 ˚C (-454 ˚F to 210 ˚F)
Optional (-LHT) is -270 °C to +200 °C (-454°F to 400 °F) -ST -40 ˚C to 100 ˚C (-40 ˚F to 210 ˚F)
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard -HT1 -40 ˚C to 150 ˚C (-40 ˚F to 300 ˚F)
Throat Depth: Model 3565: up to 56.4 mm (2.22 inches) -HT2 -40 ˚C to 200 ˚C (-40 ˚F to 400 ˚F)
Model 3565E: up to 97.8 mm (3.85 inches) -LHT -270 ˚C to 200 ˚C (-454 ˚F to 400 ˚F)

Options Example: 3565-125M-HT2: +1.25 mm measuring range,

high temperature option (-40 °C to 200 °C)
Connectors to interface to nearly any brand of test equipment
Gauge length extension adapters
Visit our website at www.epsilontech.com
Contact us for your special testing requirements.

CERTIFIED

97.8
56.4 3.85
2.22

46 87.3
1.812 3.44

Model 3565 Model 3565E

MODEL 3565 EXAMPLE

EPSILON TECH–Innovative designs
95
and factory direct sales.
MODEL 3567 Extensometers for Testing Rebar Couplers, Splices, and Sleeves
Extensometers for measuring elongation of rebar coupler, splice,

and sleeve assemblies. Use for tension, cyclic, slip, and differential

elongation tests.

The Model 3567 extensometer may be used for ASTM

A1034 testing to measure strain and elongation during
tension testing of rebar splice assemblies consisting of
rebar and rebar couplers, coupling sleeves and splices.
The extensometer measures strain through yield and
Model 3567 specimen attachment collar may be used for tension, cyclic, slip, and differential
with extensometer installed
elongation tests.
The extensometer may be left on through failure of splice assemblies when
failure occurs at the splice. It is designed to automatically release from the rebar
splice assembly when the extensometer reaches full scale extension at 12.5 mm
(0.5 inches), typically after specimen yield. The extensometer is suspended by a
tether for fall protection after it is released from the specimen. The upper arm
incorporates mechanical stops that protect the extensometer from over travel.
The Model 3567 is not rated for measuring un-spliced rebar through failure.
Use Models 3543 or Epsilon ONE when testing un-spliced rebar.
The unit is self-supporting and mounts to the rebar using attachment collars
Option for average of three measurements above and below the coupler. The collars simply clamp on without any need for
(rebar coupler not shown)
rebar surface preparation. Collars are available to work with all common rebar
and coupling / splice sizes, including 6 – 60 mm (#2 – #18J) diameter rebar.
Extensometer gauge length may be adjusted to any value from 95 – 675 mm
(3.74 – 26.6 inches) with the standard model, and optionally up to 975 mm (38.4
inches).
The Model 3567 consists of two simultaneous, separate measurements which
are averaged to measure axial elongation. A configuration that uses three separate
measurements for improved test accuracy is optional.
Model 3567 extensometers are strain gaged devices, making them compatible
with any electronics designed for strain gaged transducers. Most often they are
connected to a test machine controller and Epsilon will equip the extensometer
with compatible connectors that are wired to plug directly into the controller.
For systems lacking the required electronics, Epsilon can provide a variety of
solutions for signal conditioning and connection to data acquisition systems or
other equipment.

Model 3567 with mounting collars

(rebar coupler not shown)

96 Visit our website at www.epsilontech.com

Features Ordering Information
• Specifically designed to be left on through specimen failure – Specify your required range of rebar diameters, range of extensometer gauge lengths,
number of measurements (two or three), output at a single connector or multiple
extensometer automatically releases from the rebar splice assembly upon connectors, and connector type at time of ordering.
reaching the full scale of the extensometer.
Model 3567 Available Versions: ANY combination of gauge length, measuring range
• One system may be used for all common rebar coupling / splice sizes, and temperature range listed is available, except as noted. Other configurations may be
including 6-60 mm (#2-#18J) diameter rebar. available with special order; please contact Epsilon to discuss your requirements.

• Replaces homemade clip gages and LVDTs with a reliable, repeatable

solution.
Gauge Length
• Durable system includes these features: METRIC
- A tether suspends the extensometer after automatic release and provides -675M 95 to 675 mm
fall protection -975M 95 to 975 mm
- The extensometer’s upper arm has integral stops to protect it from over Measuring Range
U.S.A.
travel
-2600 3.7” to 26” METRIC
• Exceeds ASTM A1034 requirements for extensometer accuracy; meets -3800 3.7” to 38” -0125M +12.5 mm
ASTM class B-1 and ISO 9513 class 0,5 accuracy requirements.
U.S.A.
• Averages two or three measurements for accurate and repeatable -050T +0.500”
measurements.
• Extension bars enable gauge lengths up to 975 mm (38.4 inches).
• Replaceable components for ease of repair. • •
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any Model Number 3567- __ - __ __ __ __ - __ __ __ __ - ST
test system. •
• Includes the Epsilon Shunt Calibration System for on-site electrical
calibration.
Number of Measurements
• Includes high quality foam lined case.
2 -2
3 -3
Specifications

Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max.

Example: 3567-3-675M-0125M-ST: 3 measurements, 95 - 675 mm
Output: 2 to 4 mV/V
gauge length, +12.5 mm measuring range, standard temperature
Linearity: ≤0.15% of full scale measuring range range (-40 °C to 100 °C)
Temperature Range: Standard (-ST) is -40 °C to +100 °C (-40 °F to 210 °F)
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard
Specimen Size: 
Rebar diameter 8 – 36 mm (#3 – #11) standard, 6 – 60 mm (#2
– #18J) optional; coupler diameter up to 102 mm (4.0 inches)
Gauge Length: 
95 – 675 mm (3.74 – 26.6 inches) standard, up to 975 mm (38.4
inches) optional

Options

Gauge length adapters may be added for gauge lengths over 675 mm (26.6 inches) to
extend the maximum gauge length to 975 mm (38.4 inches)
Collars for 6 – 14 mm (#2 - #4) and 32 – 60 mm (#10 - #18J) diameter rebar are optional;
collars for 8 – 36 mm (#3 – #11) diameter rebar are included standard
Average of two or three separate measurements
Average output at a single connector, or separate outputs and connectors for each
measurement to enable subsequent averaging
Connectors to interface to nearly any brand of test equipment

CERTIFIED

Epsilon Technol
Jackson, WY,

MODEL 3567 EXAMPLE 3567 Catalog

97
DWG. NO.

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION [mm] SIZE
3567
SCALE DATE
OR DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
inch A 1:2 6/25/201
MODEL 4013 Averaging Extensometers for ASTM D5656 Adhesive Lap Shear Tests
Designed specifically for performing tests in accordance with ASTM

D5656, Standard Test Method for Thick-Adherend Metal Lap-Shear

Joints for Determination of the Stress-Strain Behavior of Adhesives in

Shear by Tension Loading. The deformation is measured on opposite

sides of the test specimen and the output is an average of the two

readings.

The Model 4013 extensometer meets the requirements

of ASTM D5656 for measuring the strain properties
of an adhesive in shear. It uses different contact point
spacing compared to the extensometer shown in D5656.
This makes it much easier to mount and eliminates the
Model 4013 lap shear extensometer slippage problems associated with the design shown in
the ASTM standard. The Model 4013 is available with all
of Epsilon’s temperature configurations. It has a 3.0 mm (0.12 inches) full scale
Side view of the Model 4013 lap shear
extensometer with zero pins removed measuring range. The conical point contacts included with the extensometer are
made from tungsten carbide.
The Model 4013 extensometers are strain gaged devices, making them
compatible with any electronics designed for strain gaged transducers. Most often
they are connected to a test machine controller. The signal conditioning electron­
ics for the extensometer is typically included with the test machine controller or
may often be added. In this case the extensometer is shipped with the proper
connector and wiring to plug directly into the electronics. For systems lacking
the required electronics, Epsilon can provide a variety of solutions, allowing the
Close-up of the 3 conical contact points
used by the Model 4013 extensometer extensometer output to be connected to data acquisition boards, chart recorders
or other equipment.
See the electronics section of this catalog for available signal conditioners and
strain meters.

98 Visit our website at www.epsilontech.com

Features Ordering Information
• High accuracy - strain is measured on opposite sides of the specimen and Model 4013 Available Versions: ANY combination of measuring range and
temperature range listed below is available, except as noted.
output as an average (single connector), or optionally as two independent
readings (two connectors).
Measuring Range
• Meets the requirements of ASTM D5656.
METRIC
• Easy mounting, attaches with an integral spring. -005M 0.5 mm
-010M 1.0 mm
• Includes the Epsilon Shunt Calibration System for on-site electrical
-030M 3.0 mm
calibration.
U.S.A.
• Rugged, dual flexure design for improved performance.
-025T 0.025”
• Full bridge, 350 ohm strain gaged design for compatibility with nearly any -050T 0.050”
test system. -125T 0.125”
• Includes high quality foam lined case.

Specifications
•
Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max. Model Number 4013-__ __ __ __ - __ __
Output: 2 to 4 mV/V nominal, depending on model •
Linearity: ≤0.20% of full scale measuring range, depending
on model
Temperature Range
Temperature Range: Standard (-ST) is -40 °C to +100 °C (-40 °F to 210 °F)
Optional (-LHT) is -270 °C to +200 °C (-454 °F to 400 °F) -LT -270 ˚C to 100 ˚C (-454 ˚F to 210 ˚F)
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard -ST -40 ˚C to 100 ˚C (-40 ˚F to 210 ˚F)
-HT1 -40 ˚C to 150 ˚C (-40 ˚F to 300 ˚F)
Options -HT2 -40 ˚C to 200 ˚C (-40 ˚F to 400 ˚F)
-LHT -270 ˚C to 200 ˚C (-454 ˚F to 400 ˚F)
Option for independent left and right measurement outputs (two connectors - requires two
strain channels) Example: 4013-005M-ST: 0.5 mm measuring range, standard
Connectors to interface to nearly any brand of test equipment temperature range (-40 °C to 100 °C)

CERTIFIED
Visit our website at www.epsilontech.com
Contact us for your special testing requirements.

MODEL 4013 EXAMPLE

EPSILON TECH–World class quality
99
at substantial savings.
MODEL 3421 Sandwich Core Shear and Rigid Cellular Plastic Shear Testing Extensometers
For measuring shear properties of sandwich cores and rigid cellular

plastics. The simple clip-on design attaches in seconds and provides

repeatable test results.

Model 3421 extensometers measure shear strain of foam

and honeycomb sandwich cores, as well as rigid cellular
plastics. These extensometers can be used to measure
shear modulus, 2% offset shear strength, and stress-strain
curves prior to specimen failure. The extensometer may
Model 3421 shear testing extensometer
be used to measure strain through specimen failure with
specimen fixturing to limit out-of-plane expansion. The Model 3421 may also be
used for sandwich core shear fatigue testing.
The Model 3421 is applicable for testing to the following standards:
• ASTM C273 Shear Properties of Sandwich Core Materials
• ASTM C394 Shear Fatigue of Sandwich Core Materials
• ISO 1922 Rigid cellular plastics -- Determination of shear strength
• DIN 53294 Testing of sandwiches; shear test
• EN 12090 Determination of Shear Behavior of Thermal Insulation
Model 3421 clip-on attachment
Products (single specimen test only)
The extensometer mounts to the test specimen’s loading plates. It attaches
to the specimen in seconds and can be used with tension or compression test
fixture loading. The extensometer is adjustable to work with a range of specimen
thicknesses and widths, and includes a built-in scale for setting it to the specimen
width.
To use the extensometer, the test operator clips it onto the specimen by
Model 3421 zero pin removal squeezing two pads, placing the extensometer against the side of the specimen,
and releasing the pads. The extensometer is self-supporting and no further
adjustments are necessary. It is removed before failure by unclipping.
Model 3421 extensometers are strain gaged devices, making them compatible
with any electronics designed for strain gaged transducers. Most often they are
connected to a test machine controller and Epsilon will equip the extensometer
with a compatible connector wired to plug directly into the controller. For
systems lacking the required electronics, Epsilon can provide a variety of
Model 3421 ready for testing
solutions for signal conditioning and connection to data acquisition systems, chart
recorders, or other equipment.

See the Model 3421 extensometer video

100 Visit our website at www.epsilontech.com

Features Ordering Information
• Replaces homemade extension gages and LVDTs with a reliable, repeatable Other configurations may be available with special order; please contact Epsilon to
discuss your requirements.
solution.
• Simple clip-on design attaches in seconds.
May
•  be left on through specimen failure when fixturing is used to constrain Measuring Range
thickness expansion of the specimen. METRIC
• Meets ASTM C273 requirements for extensometers. -025M ±2.5 mm
-050M ±5.0 mm
• Includes the Epsilon Shunt Calibration System for on-site electrical
calibration. U.S.A.
-010T ±0.100”
• Extensometer measuring arm has mechanical overtravel stops for
-020T ±0.200”
durability.
• Replaceable components for ease of repair.
Full
•  bridge, 350 ohm strain gaged design for compatibility with nearly any •
test system.
Model Number 3421- __ __ __ __ - __ __
• Includes high quality foam lined case. •
Specifications
Temperature Range

Excitation: 5 to 10 VDC recommended, 12 VDC or VAC max. -LT -270 ˚C to 100 ˚C (-454 ˚F to 210 ˚F)
Output: 2 to 4 mV/V -ST -40 ˚C to 100 ˚C (-40 ˚F to 210 ˚F)
Accuracy: ±5.0 mm/±0.200” measuring ranges: -HT1 -40 ˚C to 150 ˚C (-40 ˚F to 300 ˚F)
≤0.003 mm for displacement values <0.3 mm -HT2 -40 ˚C to 200 ˚C (-40 ˚F to 400˚˚F)
≤1.0% of reading for displacement values ≥0.3 mm
-LHT -270 ˚C to 200 ˚C (-454 ˚F to 400 ˚F)
±2.5 mm/±0.100” measuring ranges:
≤0.0015 mm for displacement values <0.3 mm Example: 3421-050M-ST: ±5.0 mm measuring range, standard
≤0.5% of reading for displacement values ≥0.3 mm
temperature range (-40 °C to 100 °C)
Temperature Range: Standard (-ST) is -40 °C to +100 °C (-40 °F to 210 °F)
Optional (-LHT) is -270 °C to +200 °C (-454°F to 400 °F)
Cable: Integral, ultra-flexible cable, 2.5 m (8 ft) standard
Specimen Size: 
Thickness (including core and both loading plates): 20-75 mm Visit our website at www.epsilontech.com
Contact us for your special testing requirements.
(0.8–3.0 inches); width: 40 mm (1.5 inch) minimum, 50-150 mm
(2-6 inches) typical

Options
Connectors to interface to nearly any brand of test equipment

CERTIFIED

Epsilon Technology Corp.

Jackson, WY, USA

CAT-3421

MODEL 3421 EXAMPLE

DWG. NO. REV.

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF EPSILON TECHNOLOGY CORP. ANY REPRODUCTION [mm] SIZE
CAT-3421
SCALE DATE SHEET
0
OR DISCLOSURE IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF EPSILON TECHNOLOGY CORP. IS PROHIBITED
inch A 1:1 6/30/2016 1 OF 1

EPSILON TECH–World class quality

101
at substantial savings.
MODEL 4030 Submersible Extensometers

Due to supply issues this model is

presently not available. Contact Epsilon
if you have an application that requires
a submerged extensometer and you
want to be notified by Epsilon when we
introduce a submersible extensometer.

Submersible extensometers designed for performing tests in water,

saline solutions, and other liquids compatible with the materials of

construction.

The Model 4030 extensometer uses a special LVDT-like

sensor to measure strains on samples submersed in water
or other compatible liquids. The unit is provided with
the signal conditioning electronics. The extensometer is a
Model 4030 with 0.5 inch gauge length semi-custom design, which is available in smaller measur­
ing ranges up to 5 mm (0.2 inches).
These are made entirely of corrosion-resistant materials, with Teflon cables
and tough stainless steel knife edges. Optionally, they can also be supplied with
ceramic knife edges and electrically isolated quick attach kit wires to minimize
galvanic corrosion with test samples.
Contact Epsilon for help with configuring a system to meet your test needs.

102 Visit our website at www.epsilontech.com

Features
• Signalconditioner and power supply included. Easily interfaced to test
controllers, data acquisition boards, and chart recorders.
• Shipped fully calibrated with electronics (traceable to NIST) with user
specified voltage output.
• Designed for monotonic tests. Epsilon does not recommend this model for
strain control or cyclic testing applications.
• Includes high quality foam lined case.

Specifications

Analog Output: Up to ±10V

Gauge Length: May be in the range 10 - 25 mm (specify when ordering)
Measuring Range: May be in the range 2.5 - 5.0 mm (specify when ordering)
Accuracy: <±100µm as supplied from Epsilon
 <±5µm with 3rd order polynomial linearization performed in the
customer’s electronics
Temperature Range: -40 °C to +100 °C (-40 °F to 210 °F)
Cable: 0.45 m (1.5 ft), multistranded, shielded, SS reinforced, Teflon®
insulated
Standard Quick
Attach Kit: Fits round samples up to 12 mm (0.5 inch) diameter and flats to 12
mm thick by 12 mm wide (0.5 inch by 0.5 inch)
Environment: Submersible in water and other liquids compatible with materials of
construction
Power: Includes power supply for your country (specify)

CERTIFIED

Visit our website at www.epsilontech.com

Contact us for your special testing requirements.

MODEL 4030 EXAMPLE

EPSILON TECH–Broadest product
103
range with unrivaled quality.
 Examples of customized extensometers
manufactured and built at Epsilon.

Customized Sometimes the test requires a customized version of one of our extensometers or COD gages. If you have
special requirements and do not see it in our catalog, please contact us to discuss your application.
Extensometers

3561 Biaxial
Custom biaxial extensometer for plane strain measurement in sheet metal testing. This unique design contacts the
test sample from one side only, as needed for a very wide sample. Used for formability testing.

View of 4 conical points 3561 biaxial plane strain

3561 High Temperature Biaxial

Special high temperature biaxial extensometer for cruciform test samples at 1200 °C (induction heated). This
extensometer uses ceramic rods and is capable of measuring very small strains.

3561 on biaxial calibrator

3561 biaxial for 1200 °C

Bulge Test
Special biaxial extensometer for limiting dome height bulge tester for sheet metal formability testing.
Simultaneous X and Y strain measurements are taken.

Close-up showing conical points

Biaxial sheet metal
extensometer

104104
 3640
High temperature 540 °C (1000 °F)
capacitive based deflectometer.
The model shown has 1 inch of
measuring range.

Clamp Test Unit

High temperature 540 °C (1000 °F)
clamp expansion test extensometer
Fretting Fatigue Slip Sensor
Custom sensor for fretting fatigue test system. Measures very small fret slip
amplitudes at frequencies up to 60 Hz. Capacitive sensor with full scale displacement
of 100 microns.
Special 3442, Heated
Grips
Miniature Model 3442
extensometer modified for
use with heated grips, to
300 °C (570 °F).

Fretting fatigue test system

Fretting fatigue slip amplitude sensor
Capacitive in Hydrogen
Capacitive extensometer for use in hydrogen gas at 1800 °F
High Temperature Bend Extensometer and 5000 psi (1000 °C and 34 MPa).
High temperature bend fixture and 3 point bend deflection sensor for bend tests up to
1000 °C. Capacitive sensor allows very small full scale measurement of 100 microns.
Includes radiant furnace, fixtures and controlled atmosphere chamber.

Bend test fixture

inside radiant furnace

3542 Special 1.5 Wide

Modified Model 3542 extensometer for
4 point contact on test sample 37.5 mm
(1.5 inch) wide.

3542 on Very Large Sample

Modification to Model 3542 extensometer for
mounting on large diameter test samples.

Exterior view of system showing

bend sensor

Ceramic bend fixture with deflection sensor

3542 on 250 mm Wide
Special mounting for Model 3542 extensometer
on 250 mm wide test samples.

EPSILON TECH–Innovative designs

105
and factory direct sales.
 All of the following knife edges will fit all models of Epsilon

extensometers that use knife edges. The exceptions are high

temperature extensometers that use ceramic rods, specialty

extensometers that require conical point contacts, asphalt

extensometers, clip-on gages, and deflectometers.

Knife Edges
for Extensometers Standard Knife Edges Three-Point Contact Knife Edges
PART NO. 350210-01 PART NO. 354299
Produced from hardened These knife edges are recommended
tool steel, these knife edges for flat specimens. They ensure
are used for a wide range of stable contact on flat test samples
applications and can be used due to 3-point contact. For flat
on both round and rectangular specimens <10 mm wide, one
shaped specimens. These are the standard knife standard and one single-point knife
edges supplied with most Epsilon extensometers. edge may be used.

Wear-Resistant Carbide
Knife Edges
PART NO. 9903-05-02
Designed as an alternative for Knife Edges for Notch-Sensitive
customers who experience Materials
STRAIGHT VEE CONICAL
slipping or regularly wear PART NO. 350210V2-01
CHISEL CHISEL CHISEL
out the standard knife edges when testing hard The dual-bevel design and robust
metals and ceramics, these ultra-hard, dual-bevel tool steel construction of these knife
knife edges will retain a sharp edge and last much edges make them an ideal choice for applications
longer. They are extremely sharp and not suitable for that tend to cause chipping damage to standard or
specimens that are sensitive to stress concentrations wear-resistant knife edges at failure. As they are not
such as soft plastics. as sharp as their counterparts, these knife edges are
also well-suited for working with notch-sensitive
Vee Knife Edges applications.
PART NO. 9903-01-01
Extended Knife Edges
Designed for use on round
PART NO. 350210EXT-01
Available Ceramic Rod Tip Styles specimens, these knife edges
Knife edges for applications where
will self-center the extensometer
the additional length is required,
on the specimen. Due to the
Specify rod tip style desired. such as where the grips are very
contact point variation that can
close together. Only available by special order.
Straight chisel tips are the most versatile, since occur between specimens of different diameters, units
they can be used with round or flat specimens. Requires recalibration when retrofitting an existing
with these knife edges must be calibrated with posts
extensometer.
of equal diameter. On extenso­meters with longer arms,
errors created by this variation are not so pronounced, Ceramic Knife Edges
but on units with shorter arms lengths, this must be PART NO. 350210C2-01
taken into consid­er­ation. These knife edges are typically
used in low cycle fatigue
Corrosion-Resistant Stainless applications on hard metals
Steel Knife Edges where metallic knife edges would
PART NO. 350210-02 likely experience undue wear.
These hardened knife edges They are also used on the submersible Model 4030
are designed to be used in extensometer to prevent galvanic corrosion between
environments where corrosion the exten­someter and the test specimen.
resistance is required. Primary
applications are in biomedical testing where the knife Bolt-On Knife Edges for Fracture
edges may be exposed to saline solutions. Mechanics
PART NO. BOLT-ON KNIFE EDGES
Rounded Knife Edges Reusable bolt-on knife edges for
PART NO. 350210-BLUNT attaching COD gages to fracture
Knife edges designed for use mechanics and fatigue crack growth
on transverse extensometers specimens. Sold in sets of two. 30° knife edge angle.
and applications where blunt Made of nickel-plated tool steel. Rated to 500 °C.
edges are required. These are
primarily used on transverse extensometers such as
model 3575.

106106
EXTENSOMETER

NOTES

107
108
SGA Analog Signal Conditioners

DSCUSB USB Extensometer Interface Electronics

109
 MODEL SGA Analog Signal Conditioners
The SGA series signal conditioners are ideal for cyclic and high

speed testing where no display is needed. Available in single

and dual channel versions, they provide the signal conditioning

electronics needed for a strain gage based extensometer.

The SGA has adjustable excitation voltage and a high

accuracy amplifier to provide a high level DC voltage
output. An offset adjustment potentiometer is easily
accessible on the front panel.
The output is ideal for direct connection to data
acquisition boards or test controllers which require high
Model SGA channel signal conditioner level voltage or current inputs.
All models are supplied with a universal power supply
Model SGA single channel Model SGA single channel and adapters for your country: specify regional adapters when ordering. A 2.5 m
signal conditioner rear panel
(8 ft) output cable is included to connect to external systems. Calibration with an
extensometer (for each channel) is included.

Specifications

Zero Adjustment
Knob(s): On front panel. Fine (±5% FS) and coarse. (±80% FS) adjustment ranges
Model SGA dual channel Model SGA dual channel
signal conditioner rear panel Selectable
Output Ranges: ±5V, ±10V*, 0-10V, 0-20 mA, etc.
Bridge Excitation: 5V or 10V* DC
Bridge Sensitivity
Range: 0.06 to 30.0 mV/V
Linearity: 0.03% FS typical
Filtering: 8 settings, 1-5000 Hz, plus secondary 800 Hz filter. 1 kHz* default
Operating
Temperature Range: -10 to +50 °C
Zero Temperature
Coefficient: 0.009%/C (90 ppm/°C)
90 Day Output
Stability: ~330 ppm
Output Noise: 10-100 µV (1-100 ppm), depending on filter, DAQ, and gain. 50 µV typical
Input Power:  100-240 VAC, 50-60 Hz. Specify regional power plug type required. Includes: power supply,
connection for extensometer(s), output cable(s) and calibration with extensometer

*default setting

Model SGA Available Versions:

Model SGA-1 Single channel signal conditioner CERTIFIED
Model SGA-2 Dual channel signal conditioner

110 Visit our website at www.epsilontech.com

MODEL
DSCUSB USB Extensometer Interface
The DSCUSB provides USB plug-and-play capability to any strain

gauged extensometer. They are useful when you wish to acquire

data directly to your computer without the need for a controller.

Provides an inexpensive solution for digitally recording

extensometer output.
The DSCUSB is a signal conditioner that provides
a digital interface to a computer via USB. This allows
Model DSCUSB Digital Extensometer Interface direct data capture without the need for additional
acquisition electronics or an input channel on your
controller. Calibration of an extensometer is handled
within the DSCUSB with up to 7 linearization points and output readings in units
of mV/V, mm, or inches. The simple software interface displays the current value
as well as providing a trend chart and data logging capabilities.
If you wish to interface the DSCUSB with your existing software solution, the
DSCUSB can be controlled using a set of ASCII commands through its virtual
COM port.
Model DSCUSB with monitor A USB cable is included with the DSCUSB.

Specifications

• Power supply: USB powered (5V)

• Excitation voltage: 5V
• Temperature stability: <5ppm/°C
• A/D resolution: 16 Million counts (24 bits)
• Effective resolution: 200,000 counts @ 1Hz; 120,000 counts @ 10Hz; 50,000 counts @ 100Hz
• Data rate: 1-200 samples/second, 9 settings
• Selectable low pass filter
• Capture software included
• ASCII command set available for custom software development
• Multiple DSCUSBs may be used simultaneously for multiple channel measurements

CERTIFIED

EPSILON TECH–World class quality Visit our website at www.epsilontech.com

111 111
at substantial savings.
 EXTENSOMETER

NOTES

112 Visit our website at www.epsilontech.com

 EXTENSOMETER

NOTES

EPSILON TECH–Broadest product

113
range with unrivaled quality.
114
3590 VHR Very High Resolution Digital Electronic Calibrators
Model 3590

3590 Digital Electronic Calibrators Calibrators

Model 3590AT

3590 AT Axial / Torsional Digital Electronic Calibrators

115
MODEL 3590VHR Very High Resolution Digital Electronic Calibrators
Epsilon’s very high resolution calibrator features 20 nanometers

(0.8 microinches) resolution and has 50 mm (2 inches) of measuring

range. The 3590VHR calibrator meets the accuracy and resolution

requirements for ASTM E83 Class B-1 for extensometers with gauge

lengths ≥6 mm, and meets ISO 9513 Class 0,5, both over the full

measuring range of the calibrator. The 3590VHR includes a Touch

Display digital readout and PC software.

The 3590VHR calibrator has the high resolution

and accuracy required to calibrate and verify
extensometers to ASTM E83 Class B-1 and to
ISO 9513 Class 0,5. The 3590VHR’s resolution is
20 nanometers.
Like all of Epsilon’s extensometer calibrators,
Model 3590VHR calibrator with
Touch Display digital readout Model 3590VHR calibrator with included Touch Display the 3590VHR is itself calibrated using a laser
digital readout and software (computer optional) interferometer at our ISO 17025 accredited facility.
The 3590VHR is provided with a calibration that is traceable to NPL in the UK,
which has equivalency to NIST and many other national standards organizations.
A calibration certificate is included.
These calibrators are fast and easy to use due to the simple controls and
large digital readouts. The 3590VHR has coarse positioning adjustment for large
displacements and fine adjustment that allows positioning to approximately
0.02 μm (0.8 μin). They have enough measuring range to calibrate nearly all
extensometers and the resolution necessary to calibrate extensometers with low
measuring ranges.
Coarse and fine adjustment knobs for A Touch Display digital readout and software for a PC are included. The
fast and accurate positioning
calibrator can be used with either, or both. The Touch Display and software both
provide readouts in millimeters, inches or % strain and have tap-to-zero or click-
to-zero functions. The digital displays can reduce operator errors compared to
calibrators with mechanical vernier scales.
A wide range of adapters are available to allow use with axial, transverse,
shear, and many other specialized extensometers. The calibrator comes with
round adapters (9.52 mm [0.375 inches] diameter) that work with many typical
Model 3590VHR calibrator storage case
axial extensometers. Specialized adapters are available. For very long gauge
length extensometers, optional extension posts are available.
See the Model 3590VHR extensometer videos

Supplied with Model 3590 Adapters

Enables use with a wide variety of •
ISO 17025 accredited
calibration extensometer models.

116 Visit our website at www.epsilontech.com

Features
• Scale calibration traceable to NIST. WITH EPSILON’S
• System fully calibrated traceable to NPL (UK standards organization). IN-HOUSE LASER E psilon is one of
­INTER­FEROMETER
• Touch Display with digital readout is included.
SYSTEM, THE FULL the only companies
• Software for Windows-based PC is included. CALIBRATOR
• Wide range of extensometer adapters available. SYSTEM CAN in the world with
BE CALIBRATED
• Provided with a foam lined case for storage. the capability to
TRACEABLE TO
NPL. NO LONGER
SPECIFICATIONS
DO CUSTOMERS perform full system
Measuring Range: 50 mm (2 inch) maximum displacement HAVE TO RELY
Max. Clearance: 125 mm (0-5 inch) (maximum extensometer gauge length + ON MICROMETER calibrations on
calibration displacement)* HEAD ONLY OR
Accuracy Class: Better than ISO 9513 class 0,5 requirements for verification high resolution
POTENTIALLY
apparatus for all extensometer gauge lengths, and ASTM E83 class
B-1 requirements for verification apparatus for extensometers with ERROR-PRONE
gauge lengths ≥6 mm; both classes apply over the full measuring GAUGE BLOCK extensometer
range of the calibrator C A L­I­B R A T I O N S
Accuracy: Better than: ±0.2 μm [0-0.12 mm], ±0.167% [0.12-0.60 mm], FOR FULL SYSTEM calibrators.
±1.0 μm [0.6-5.0 mm], ±0.02% of value [5.0-25mm], ±5μm max CALIBRATIONS.
[>25mm]
Resolution: 20 nm (0.8 µin) With Epsilon
Temperature Range: 18 °C to 28 °C (64 °F to 82 °F) operation**, -10 °C to 60 °C high resolu­tion
(14 °F to 140 °F) storage
systems, you are
Relative Humidity: <90% (non-condensing)
assured compliance.
Connectivity: USB 2.0+ interface; includes USB cable; requires 5W min. power via
When looking for
USB-A connector from a computer or power adapter (not included)
Weight: 3.6 kg (8 lbs.) (standard configuration) a calibrator to
Adapters: Ø9.52 mm (0.375 inch) adapter set included* meet ASTM and
EMC Compliance: BS EN 61326-1: 2006 ISO specifications,
* A range of extension columns and extensometer adapters are available - contact Epsilon the accuracy of
**Recommended range the device is key
for compliance,
which is why full
CERTIFIED system calibration
is essential to meet
ISO 9513 and ASTM
Options
E83 requirements.
Optional extensometer adapter sets, extension posts, and horizontal configuration kit
(partial list below, see website for complete list):
3590-01 Smooth, round 6.35 mm (0.25 inch) diameter adapters
3590-02 Flat adapters
3590-3549 Adapters for Model 3549
3590-3648 Adapters for Model 3648
Standards Labs in most countries have signed a Mutual Recognition
3590-03 Adapters for clip-on fracture mechanics gages
3590-04 Transverse extensometer adapters (Model 3560-BIA) Arrangement, “CIPM MRA”, www.bipm.org/en/cipm-mra, making
3590-11 Transverse extensometer adapters (Models 3575, 3475, 3575AVG, 3580, 3565, 3544, 3911 & 3975) the Standards Labs effectively equivalent and traceable to each other.
3590-11-KIT Horizontal conversion kit for transverse extensometers – consists of legs for horizontal
This includes NIST in the USA, the NPL in the UK and many others.
configuration, additional springs, and 3590-11 adapters; enables verification of transverse
extensometers in the orientation that will be used for testing, as required by some Services of the NPL are equivalent to those offered by NIST and are
calibration and verification standards recognized by NIST through this agreement of reciprocity.
3590-06 Adapters for large averaging extensometers (Models 3542RA and 3442RA1)
3590-4013 Shear adapters for Model 4013
3590-3421 Shear adapters for Model 3421
3590-07 100 mm (4 inch) extension post for long gauge length extensometers
3590-55-10 250 mm (10 inch) extension post for long gauge length extensometers
3590-55-24 600 mm (24 inch) extension post for long gauge length extensometers
Custom – contact Epsilon for adapters to fit Models 7650A, 7650, 7651, and 3567
Note: Model 3590VHR and 3590 calibrators include 9.52 mm (0.375 inch) diameter smooth round See more about extensometer calibration at www.epsilontech.com
adapters
Contact us for your special testing requirements.
Optional temperature and humidity sensor for the Touch Display

EPSILON TECH–Broadest product

117
range with unrivaled quality.
MODEL 3590 Digital Electronic Calibrators
Epsilon’s standard calibrator features 0.001 mm (50 microinches)

resolution and has 50 mm (2 inches) of measuring range. The

autozero button and digital display greatly simplify calibration of

extensometers. The 3590 calibrator is useful for extensometer

calibration and verification with test systems.

When it comes time to calibrate your extensometers, these

calibrators are easier to use and faster than any others on the
market. They have enough measuring range to calibrate nearly
all extensometers.
The digital display reads mm and changes to inches at
the touch of a button. The autozero button is a great help in
calibrating. Just press the button to start readings from zero.
The digital display reduces operator error.
A wide range of adapters are available. The calibrator comes
with round adapters (9.52 mm [0.375 inches] diameter) that
work with many typical axial extensometers. Specialized adapters
are available. For very long gauge length extensometers, a
optional extension posts are available. An option is available
for digital SPC output for interfacing with PCs. The calibrator
is provided with a calibration traceable to NPL (UK standards
Model 3590 calibrator
organization).
Model 3590 calibrator with Model
3542 axial extensometer

Model 3590 Adapters

Model 3590 calibrator storage case Enables use with a wide variety of •
extensometer models.

Supplied with
ISO 17025 accredited
calibration

118 Visit our website at www.epsilontech.com

Features
• Digital display WITH EPSILON’S
• Autozero button simplifies readings IN-HOUSE LASER
­INTER­FEROMETER
• Adapters and extension posts available for nearly any extensometer
SYSTEM, THE FULL
• Foam lined case for storage included CALIBRATOR
• System fully calibrated traceable to NPL (UK standards organization) SYSTEM CAN
BE CALIBRATED
SPECIFICATIONS TRACEABLE TO
NPL. NO LONGER
Measuring Range: 50 mm (2 inch) maximum displacement
DO CUSTOMERS
Maximum Range: 125 mm (0-5 inch) (maximum gauge length + displacement)*
HAVE TO RELY
Accuracy: ±0.004 mm/25 mm (±0.00015 in/in)
Meets ASTM E83 Class B-2 for extensometers with gauge lengths ON MICROMETER
≥33 mm, and ASTM E83 Class C for extensometers with gauge HEAD ONLY OR
lengths ≥7 mm; use model 3590VHR to meet ISO 9513 class POTENTIALLY
requirements ERROR-PRONE
Resolution: 0.001 mm (50 µin) GAUGE BLOCK
Temperature Range:  18 °C to 28 °C (64 °F to 82 °F) operation**, -10 °C to 60 °C C A L­I­B R A T I O N S
(14 °F to 140 °F) storage
FOR FULL SYSTEM
Relative Humidity: <90% (non-condensing)
CALIBRATIONS.
Power Supply: 2x SR44 Batteries (included), ~2 year life
Weight: 2.7 kg (6 lbs.) (standard configuration)
Adapters: Ø9.52 mm (0.375 inch) adapter set included*
* A range of extension columns and extensometer adapters are available - contact Epsilon
** Recommended range
Standards Labs in most countries have signed a Mutual Recognition
Arrangement, “CIPM MRA”, www.bipm.org/en/cipm-mra, making
CERTIFIED the Standards Labs effectively equivalent and traceable to each other.
This includes NIST in the USA, the NPL in the UK and many others.
Services of the NPL are equivalent to those offered by NIST and are
Options recognized by NIST through this agreement of reciprocity.
Optional extensometer adapter sets, extension posts, and horizontal configuration kit
(partial list below, see website for complete list):
3590-01 Smooth, round 6.35 mm (0.25 inch) diameter adapters
3590-02 Flat adapters
3590-3549 Adapters for Model 3549
3590-3648 Adapters for Model 3648
3590-03 Adapters for clip-on fracture mechanics gages, for example Models 3541 and 7641
3590-3548 Mounting bracket for Model 3548COD (requires 3590-03 adapters)
3590-11 Transverse extensometer adapters (Models 3575, 3475, 3575AVG, 3580, 3565, 3544, 3911 & 3975)
3590-11-KIT Horizontal conversion kit for transverse extensometers – consists of legs for horizontal
configuration, additional springs, and 3590-11 adapters; enables verification of transverse
extensometers in the orientation that will be used for testing, as required by some
calibration and verification standards
3590-3580 Mounting bracket for Model 3580 transverse extensometer (includes 3590-11 adapters)
3590-04 Transverse extensometer adapters (Model 3560-BIA)
3590-04 KIT Horizontal conversion kit for Model 3560-BIA – consists of legs for horizontal
configuration, additional springs, and 3590-04 adapters; enables verification of Model
3560-BIA in the orientation that will be used for testing, as required by some calibration
and verification standards
3590-06 Adapters for large averaging extensometers (Models 3542RA and 3442RA1)
3590-08 Adapters for Models 3910 and 3909
3590-4013 Shear adapters for Model 4013
3590-3421 Shear adapters for Model 3421
3590-07 100 mm (4 inch) extension post for long gauge length extensometers
3590-55-10 250 mm (10 inch) extension post for long gauge length extensometers
3590-55-24 600 mm (24 inch) extension post for long gauge length extensometers
Custom – contact Epsilon for adapters to fit Models 7650A, 7650, 7651, and 3567 Visit our website at www.epsilontech.com
Note: Model 3590VHR and 3590 calibrators include 9.52 mm (0.375 inch) diameter smooth round Contact us for your special testing requirements.
adapters

EPSILON TECH–Innovative designs

119
and factory direct sales.
MODEL
3590AT Axial /Torsional Digital Electronic Calibrators
Epsilon’s axial/torsional calibrator features 0.001 mm

(50 microinches) resolution, and has 50 mm (2 inches) of measuring

range axial and torsional rotation where 1.27 mm (0.050 inch) of

linear motion equates to 1° angle of twist. The autozero button and

digital display greatly simplify calibration of extensometers. The

3590AT calibrator is designed to be used with the Model 3550 and

7650 axial/torsional extensometers.

The digital display reads mm and changes to inches at the

touch of a button. The autozero button is a great help in
calibrating. Just press the button to start readings from zero.
The digital display reduces operator error.

Features
• 0.001 mm (50 microinches) resolution
• ±0.004 mm/25 mm (±0.00015 in/in) accuracy
• Full 50 mm (2 inches) axial measuring range

Model 3590AT axial/torsional calibrator

• Digital display
• Autozero button simplifies readings
• Foam lined case for storage included
• System fully calibrated traceable to NPL (UK standards organization)

The 3590AT can be converted into a standard Model 3590 calibrator with the optional
3590AT-3590 adapter.

Standards Labs in most countries have signed a Mutual Recognition Arrangement

CIPM MRA. This includes the NPL in the UK, NIST in the USA and many others.
This makes them effectively traceable to each other. Services of the NPL are
equivalent to those offered by NIST and are recognized by NIST through this
agreement of reciprocity. www.bipm.org/en/cipm-mra/

CERTIFIED

120 Visit our website at www.epsilontech.com

EXTENSOMETER

NOTES

121
122
 Calibration References
ESCS Epsilon Shunt Calibration System

VREF Modules

123
MODEL ESCS Epsilon Shunt Calibration System
Designed to allow Epsilon’s extensometer calibration to be easily

transferred to a customer’s electronics, the Epsilon Shunt Calibration

System is available for any strain-gaged extensometer.

What is shunt calibration?

The Epsilon Shunt Calibration System provides an easy way to calibrate an extensometer and
signal conditioning electronics without using a mechanical calibrator. Shunt calibration enables
performing on-site electrical calibration with nearly all types of controllers and electronics. It also
makes it easy to periodically “spot check” the calibration of the electronics, which will help ensure
that the extensometer and electronics are calibrated correctly.
Note that the Epsilon Shunt Calibration System does not replace the need for on-site verification
using a mechanical extensometer calibrator such as the Epsilon model 3590VHR. On-site
verification is required by many labs and testing standards.
Which extensometers include the Epsilon Shunt Calibration System?
The Epsilon Shunt Calibration System is included with every new Epsilon strain-gaged
extensometer. Customers who would like Epsilon to add the Epsilon Shunt Calibration System
to an existing extensometer that does not have it can send the extensometer to Epsilon for
re-calibration. Epsilon will install the Epsilon Shunt Calibration System, perform a calibration, and
return the retrofitted extensometer with a new Epsilon Test Certificate.
How does shunt calibration work?
The Epsilon Shunt Calibration System is used for two-point calibrations.
The first point is the extensometer’s gauge length.

Epsilon Shunt The second point is the shunt calibration point. When the Epsilon Shunt is plugged into the Shunt
Connector, the shunt resistor, which is located in the Shunt Connector, is electrically connected
Calibration System across one arm of the extensometer’s Wheatstone bridge. The result is that the extensometer’s
output is electrically set to a known calibration point without having to mechanically displace
the extensometer’s arms. The known calibration point is shown on the extensometer’s Test
Certificate as the Shunted Reading, which was set at Epsilon using traceable mechanical
calibrators and an accredited ISO 17025 calibration process.
To complete the shunt calibration, the signal conditioning electronics or software are adjusted
so that the extensometer’s readout matches the Shunted Reading shown on the extensometer’s
Test Certificate.
Using the Epsilon Shunt Calibration System is a
simple two-step process.
1. Set the extensometer to its gauge length and zero its
output. This sets point 1 in the example graph.
2. Plug the Epsilon Shunt into the Shunt Connector
and adjust the signal conditioning electronics or
software so that the extensometer’s readout matches
the Shunted Reading on the extensometer’s Test
Certificate. This sets point 2 in the example graph.

That’s all it takes.

This process works for almost any combination of strain-gaged
extensometer and signal conditioning electronics or software. It works
even if the test controls have their own internal shunt calibration capability. It is useful for digital test machine controllers,
analog controllers, data acquisition systems and stand-alone extensometer signal conditioning electronics.
Additionally, periodic recalibration of the extensometer may be accomplished by sending the extensometer to Epsilon for
recalibration service.
CERTIFIED
Contact Epsilon about recalibration and Epsilon Shunt Calibration System retrofits.

124 Visit our website at www.epsilontech.com

MODEL VREF Modules
10V calibration reference for high level devices.

Like the shunt calibration module for strain gaged

extensometers, the VREF module is used to transfer Epsilon’s
calibration to a customer’s electronics.
VREF works with Epsilon’s Model 3648 high temperature
capacitive extensometers, and is compatible with both the 3603
and 3604 signal conditioners. The high-precision 10V reference
in the VREF module ensures calibrations are spot on every
time. One VREF module may be used to calibrate several high
VREF module
level output extensometers by using the 10V extension value
for each extensometer.

Calibration only requires these simple steps:

1. With the VREF module connected to the testing machine’s strain channel input, set
VREF to 0V and zero the testing machine’s strain channel. This is the zero reference.
2. Set VREF to 10V and calibrate the full scale extensometer value on the testing
machine’s strain channel. This is the calibrated full scale.
VREF Module 3. If your testing machine requires returning to 0V after setting full scale, set VREF back to
0V and zero the testing machine’s strain channel.
4. Reconnect the extensometer’s signal conditioner to the testing machine and you’re
ready to go.

That’s all it takes.

CERTIFIED

Visit our website at www.epsilontech.com 125

 EPSILON is accredited by A2LA to
the ISO/IEC 17025 international standard
and certified by DNV to the ISO 9001
Accreditations

international quality management

system standard.

The proven compliance with these standards demonstrates the accuracy and

consistency of our measurements and calibrations and represents our commitment

to quality.

To receive accreditation to ISO/IEC 17025 international standard, our laboratory has

conducted comprehensive testing and documentation of all of our processes and

ensured that the uncertainty in our measurements is both documented and reduced

to the lowest amount possible. During the accreditation process, the robustness of

our quality system is evaluated as well as our laboratory’s technical proficiency to

make measurements to our stated degree of accuracy.

126 Visit our website at www.epsilontech.com

Epsilon Technology’s A2LA accreditation scope covers all

measurements made during calibration. This means that all

calibration stands and extensometers sold with electronics come

with a fully accredited calibration that you can rely upon to be

accurate and traceable. If you are buying an extensometer to use

with existing electronics you are still receiving an accredited

calibration, however, you will need to calibrate your system as

a whole. If you have any questions about this, please do not

hesitate to contact us.

To become certified to ISO 9001, we further documented our

processes starting in the design and development phase and

following the product through manufacturing, calibration and

shipment with a strong focus on quality throughout. These

improvements to our quality management system allow us to

tat i o n
better track ways to improve our products and services and

re d i
continue to provide our customers with products to fulfill their
acc quality
materials testing needs.
accuracy
Our certificates and scope of accreditation can be viewed on

our website at: www.epsilontech.com/accreditations-and-

certifications.

127
 1. Limited Warranty
Epsilon warrants all products of our manufacture (“Products”) to be free of defects in materials or
workmanship for a period of one year from date of shipment. This warranty covers both parts and labor.
Epsilon reserves the right to determine if defects are covered by warranty. This warranty does not cover
items subject to wear. Specifically, this does not cover knife edges or ceramic rods. Upon return of item
(shipping prepaid) for repair, Epsilon will determine whether the item is covered by warranty, and repair or
replace it at our option.
Epsilon Tech:
Our Warranty The warranty period for any product is not extended from its original date by virtue of having been repaired
or replaced under the original warranty.

2. Other Limits
THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. Epsilon does not warrant against damages or defects arising out of improper or abnormal use or
handling of the Products, against defects or damages arising from improper installation (where installation
is by persons other than Epsilon), against defects in products or components not manufactured by Epsilon,
or against damages result­ing from such non-Epsilon made products or components. Epsilon passes on
to Buyer the warranty it received (if any) from the maker thereof of such non-Epsilon made products or
components. This warranty also does not apply to Products which have been repaired or disassembled by
any person who is not authorized in writing by Epsilon.

3. Exclusive Obligation
THIS WARRANTY IS EXCLUSIVE. The sole and exclusive obligation of Epsilon shall be to repair or replace
the defective products in the manner and for the period provided above. Epsilon shall not have any other
obligation with respect to the products or any part thereof, whether based on contract, tort, strict liability or
other­wise. Under no circumstances, whether based on this Limited Warranty or otherwise, shall Epsilon be
liable for incidental, special, or consequential damages.

4. Other Statements
Epsilon’s employees or representatives’ ORAL OR OTHER WRITTEN STATEMENTS DO NOT CONSTITUTE
WARRANTIES, shall not be relied upon by Buyer, and are not a part of the contract for sale or this limited
warranty, unless agreed to in writing by a corporate officer of Epsilon.

5. Entire Obligation
This Limited Warranty states the entire obligation of Epsilon with respect to the Products. If any part of this
Limited Warranty is determined to be void or illegal, the remainder shall remain in full force and effect.

128 Visit our website at www.epsilontech.com

129
Strain measurement for materials testing is
our only business at Epsilon.

3975 South Highway 89

Jackson, WY 83001 USA
Call 307-733-8360 | Fax 307-733-8375
[email protected] | www.epsilontech.com

The Epsilon design ®, EPSILON and Design®, and

ONE® are trademarks of Epsilon Technology Corp.

Specifications are subject to change.

Check www.epsilontech.com for the most
up to date specifications.

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