PRESSURE GAUGE Installation & Operation Manual
WINTERS INSTRUMENTS
www.winters.com MANUFACTURER OF INDUSTRIAL INSTRUMENTATION
Pressure gauge installation & operation manual
Pressure gauge installation & operation manual
Inspection Frequency
The frequency of inspection is dependent on the severity of service and how critical the accuracy of the indicating
pressure is. The inspection frequency can range from monthly to annual basis. To ensure the accuracy of your
pressure readings it is strongly recommended that all pressure gauges be recalibrated and certified each year.
Winters provides test certification that are to the National Institute of Standards and Technology
(NIST)
Isolating Valves
It is recommended that isolating valves be fitted with the gauge. This enables the gauge to be removed at any time for
checking, recalibration or replacing without interruption to the process. The valves should be opened or closed slowly
to avoid sudden changes to pressure being applied to the gauge. It is recommended for systems that have an abrupt
pressure surge at start-up to close the valves during initial start-up. Winters carries various types of valves.
Materials
Brass wetted parts are suitable for use on the following types of media: air, oil, water and other non-corrosive fluids.
For corrosive fluids, stainless steel should be specified. For special applications, other materials such as Monel® can
be used as well. Diaphragm seals may also be considered. Please consult Winters Instruments for assistance.
Pulsation
If pressures are expected to pulsate violently, oscillate with high frequency or occur with sudden shock, a snubber
should be considered. Winters' snubbers incorporate sintered porous 316 stainless steel snubbing element with a
large surface area to ensure long term effectiveness on most pressure media. Snubbers are available in three
viscosity classifications: heavy oil, water and air. Brass, stainless steel or Monel® housing can be specified depending
upon the media used.
Storage
All pressure gauges should be placed in dry storage under ambient room temperatures. It is recommended to store
pressure gauges in their original packing boxes.
Temperatures
The normal ambient temperature ranges are -40°C to 70°C (-40°F
to 158°F) for dry gauges and -25°C to 65°C (-13°F to 149°F) for
glycerin filled gauges. The process temperature for dry gauges
can be up to 400°C (752°F). In situations where the process
temperature is extreme, utilizing a syphon or remote mounting the
pressure gauge with a capillary and diaphragm seal are
Dry gauge ambient temp. Filled gauge ambient temp.
-40°C to 70°C -25°C to 65°C reasonable alternatives. In general, a gauge is unduly hot if it
-40°F to 158°F -13°F to 149°F cannot be grasped by hand without discomfort. It should be noted
that gauges used on water might burst if exposed to frost.
Vibration
Vibration can affect the dial reading of pressure gauges. These areas should be avoided as much as possible.
Vibration effects can be minimized by the use of a dampening liquid such as glycerin or silicone. If vibration is
extreme, then a flexible tube connected to an appropriate diaphragm seal should be considered. A Winters
StabiliZR™ movement can also be used to improve dial reading.
Monel ® is a registered trademark of Inco Alloys International
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Pressure gauge installation & operation manual
Installation of a Pressure Gauge
Location
Vibration and extreme ambient temperatures can affect the dial reading of the pressure gauge. These areas should
be avoided as much as possible.
Mounting
A suitable thread sealant is required for NPT threads such as pipe dope or Teflon
® tape. Never use any part of the
pressure gauge other than the wrench flats that is on the gauge socket. Always tighten with an open end or
adjustable wrench on the wrench flats. Failure to do so will severely damage the pressure gauge.
Venting Procedures
Due to pressure build up, some gauges (usually lower pressure ranges such as vacuum, up Cut
to 100 psi) may reflect a reading that is slightly "off zero". To properly "vent" the pressure
gauge, cut off the tip of the fill plug after you have installed the instrument. This allows the
gauge to be equal to the atmospheric pressure.
Recalibration Procedures
Inspect the pressure gauge for "zero reading" when there is no applied pressure. In many cases, the gauge pointer
can simply be adjusted for the gauge to work within specifications. However, if the gauge requires calibration, then
follow the procedures below*.
1. Remove the ring and lens
2. Slowly pressurize the gauge to its full scale and slowly release the pressure back down to zero
3. Check the gauge at a minimum of four equal pressure intervals against a certified test gauge*
4. Adjust the movement accordingly by removing the pointer with a pointer extractor. Be careful not to bend
the pointer shasft
5. Remove the dial plate by loosening the holding screws
6. When adjustments are completed, replace the dial plate and pointer
7. Re-check the gauge for accuracy
8. Check lens assembly gasket for any deformation, tears or cracks. If there are any visual defects, contact
Winters to get a replacement gasket
9. Re-assemble the lens assembly
*Winters can recalibrate and provide test certificates that are traceable to NIST
Replacing the lens
To replace a broken lens, check to see if the lens is held on by a bayonet or snap-on ring. To remove a bayonet
ring, unscrew using a rubber belt wrench. To remove a snap-on ring, remove any screws holding the ring in place.
Then pry off the ring with a small screwdriver. Remove all glass chips, insert new lens and re-insert the bayonet or
snap-on ring. With snap-on rings, locate the ring joint at the bottom of the gauge. Crimp-on rings cannot be
replaced once removed. If you would like to replace the lens or remove/replace crimp-on rings, please contact
Winters.
Replacing the pointer
Remove bayonet or snap-on ring as previously described above. Remove old pointer with pointer extractor or two
small screwdrivers opposite each other under pointer hub. Pry off evenly, being careful not to bend the pointer
shaft. Install new pointer on zero. NOTE: Gauges with a zero stop pin must have the pointer set at a reference
pressure (preferable mid-scale) to offset the preload against the stop pin. Re-install the lens.
Teflon® is a registered trademark of DuPont Corporation
www.winters.com / www.wintersasia.com 2
WINTERS INSTRUMENTS
MANUFACTURER OF INDUSTRIAL INSTRUMENTATION
Winters Instruments operates globally and is distributed in over 80 countries, Please contact us for your
nearest Regional Manager.
Corporate Canada - Calgary Asia
Winters Instruments Winters Instruments Winters Instruments
121 Railside Road 8 - 2807 107th Ave. SE Shanghai WitHub Hi-Tech
Toronto,Ontario Calgary, Alberta Business Center
M3A 1B2 T2Z 4M2 Suite 311
Tel: 416-444-2345 Tel: 403-723-6645 No. 333 Hongqiao Road
Fax: 416-444-8979 Fax: 403-723-6647 Shanghai 200030 China
1-800-WINTERS 1-800-WINTERS Tel: 86-21-6104-2610
[email protected] [email protected] Fax: 86-21-6104-2615
[email protected]
USA - Buffalo USA - Houston Latin America
Winters Instruments Winters Instruments Winters Instruments
600 Ensminger Road 11050 West Little York Road Albarellos 1916 1O Piso
Buffalo, New York Building B-7 E3, E4, E5
14150 Houston, Texas B1640BIN, Martinez
Tel: 716-874-8700 77041 Buenos Aires, Argentina
Fax: 716-874-8800 Tel: 713-983-8607 Tel: 54-11-4733-3003
1-800-WINTERS Fax: 713-983-8608 Fax: 54-11-4733-0572
[email protected] [email protected] [email protected] www.winters.com.ar
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