IS 15582:2005

ISO 4162:1990

Indian Standard
HEXAGON FLANGE BOLTS — SMALL SERIES

ICS 21. O6O.1O

0 BIS 2005

BUREAU OF INDIAN STANDARDS

MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

September 2005
Price Group 5
 IS 15582:2005
ISO 4162:1990

Bolts, Nuts and Fasteners Accessories Sectional Committee, MGP 33

NATIONAL FOREWORD

This Indian Standard which is identical with ISO 4162:1990 ‘Hexagon flange bolts — Small series’
issued by the International Organization for Standardization ( ISO ) was adopted by the Bureau of
Indian Standards on the recommendations of the Bolts, Nuts and Fasteners Accessories Sectional
Committee and approval of the Medical Instruments, General and Production Engineering Division
Council.

The text of ISO Standard has been approved as suitable for publication as an Indian Standard without
deviations. Certain terminology and conventions are, however, not identical to those used in Indian
Standards. Attention is drawn especially to the following:

a) Wherever the words ‘International Standard’ appear, referring to this standard, they should be
read as ‘Indian Standard’.

b) Comma ( , ) has been used as a decimal marker while in tndian Standards, the current practice
is to use a point ( ) as the decimal marker.

In this adopted standard, reference appears to certain International Standards for which Indian Standards
also exist. The corresponding Indian Standards, which are to be substituted in their places are listed
below along with their deg~ee of equivalence for the editions indicated:

International Standard Corresponding Indian Standard Degree of Equivalence

!S0 225:1983 Fasteners — Bolts, IS 8536:1987 Fasteners — Bolts, lden~ical

screws, studs and nuts — Symbols screws, studs and nuts — Symbols
and designation of dimensions and designation of dimensions
( first revision)

ISO 261 : 19731) ISO general IS 4218 ( Part 2 ) :2001 ISO general Technically equivalent
purpose metric screw threads — purpose metric screw threads: Part 2
General plan General plan ( second revision)

ISO 888: 1976 Bolts, screws and IS 4206 : 1987 Dimensions for Identical
studs — Nominal lengths and thread nominal lengths and thread lengths
lengths for general purpose bolts for bolts, screws and studs ( first
revision )

ISO 898-1 : 19882) Mechanical IS 1367 ( Part 3 ) :2002 Technical Technically equivalent
properties of fasteners — Part 1: supply conditions for threaded steel
Bolts, screws and studs fasteners: Part 3 Mechanical
properties of fasteners made of
carbon steel and alloy steel — Bolts,
screws and studs ( fourth revision )

ISO 965-2 : 19801) ISO general IS 14962( Part 2 ) :2001 ISO general do
purpose metric screw threads — purpose metric screw threads —
Tolerances — Part 2 ; Limits of sizes Tolerances: Part 2 Limits of sizes
for general purpose bolt and ni,it for general purpose external and
threads — Medium quality internal screw threads — Medium
quality

1) Since revised in 1998.

2) Since revised in 1999.
i
IS 15582:2005
ISO 4162:1990

International Standard Corresponding Indian Standard Degree of Equivalence

ISO 3269 : 19881) Fasteners — IS 1367 ( Part 17 ) :2005 Technical Technically equivalent
Acceptance inspection supply conditions for threaded steel
fasteners: Part 17 Inspection,
sampling and acceptance procedure
( fourth revision)

ISO 3506 : 19792) Corrosion IS 1367 ( Part 14/Sec 1 ) :2002 do

resistant stainless steel fasteners — Technical supply conditions for
Specifications threaded steel fasteners: Part 14
Mechanical properties of corrosion
resistant stainless-steel fasteners,
Section 1 Bolts, screws and studs
( third revision)

IS 1367 ( Part 14/Sec 2 ) :2002 do

Technical supply conditions for
threaded steel fasteners: Part 14
Mechanical properties of corrosion
resistant stainless-steel fasteners,
Section 2 Nuts ( third revision)

IS 1367 ( Part 14/Sec 3 ) :2002 do

Technical supply conditions for
threaded steel fasteners: Part 14
Mechanica! properties of corrosion
resistant stainless-steel fasteners,
Section 3 Set screws and similar
fasteners not under tensile stress
( third revision)

ISO 4042 : 19893) Threaded IS 1367 ( Part 11 ) :2002 Technical do

components — Electroplated supply conditions for threaded steel
coatings fasteners: Part 11 Electroplated
coatings ( third revision )

ISO 4753 : 19833) Fasteners — IS 1368:2003 Fasteners — Ends do

Ends of parts with external metric of parts with external ISO metric
ISO thread thread ( ‘fourth revision )

1s0 4759-1 : 1978’) Tolerances IS 1367 ( Part 2 ) : 2002 Technical do

for fasteners — Part 1 : Bolts, supply conditions for threaded steel
screws and nuts with thread fasteners: Part 2 Tolerance for
diameters >1.6 and <150 mm and fasteners — Bolts, screws, studs
product grades A, B and C and nuts — Product grades A, B
and C ( third revision)

ISO 6157-1 : 1988 Fasteners — IS 1367 ( Part 9/See 1 ) : 1993 Identical

Surface discontinuities — Part 1: Technical supply conditions for
Bolts, screws and studs for general threaded steel fasteners: Part 9
requirements Surface discontinuities, Section 1
Bolts, screws and studs for general
applications ( third revision )

‘) Since revised in 2000.

z) Since revised in 1997 in three parts
3) since revised in 1999.
 IS 15582:2005
ISO 4162:1990

International Standard Corresponding Indian Standard Degree of Equivalence

ISO 6157-3 : 1988 Fasteners — IS 1367 ( Part 9/See 2 ) : 1993 Identical

Surface discontinuities — Part 3: Technical supply conditions for
Bolts, screws and studs for special threaded steel fasteners: Part 9
requirements Surface discontinuities, Section 2
Bolts, screws and studs for special
applications ( third revision )

ISO 8992 : 1986 Fasteners — IS 1367 ( Part 1 ) :2002 Technical do

.General requirements for bolts, supply conditions for threaded steel
screws, studs and nuts fasteners: Part 1 General
requirements for bolts, screws and
studs ( third revision )

As decided by the Committee additional requirements of packaging and BIS Certification Marking are
given in National Annex A. These additional requirements are part of this standard.

For the purpose of deciding whether a particular requirement of this standard is complied with, the final
value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in
accordance with IS 2 : 1960 !Rules for rounding off numerical values ( revised )’. The number of
significant places retained in the rounded off value should be the same as that of the specified value in
this standard.

...
Ill
 IS 15582 :ZOOS\
ISO 4162:1990

Indian Standard
HEXAGON FLANGE BOLTS — SMALL SERIES

1 Scope were valid. Ail standards are subject to revision, and parties to
agreements based on this lntemational!3endard are encouraged
This International Standard givea specifications for hexagon to investigate the possibility of applying the most recent ecMions
flange bolts, small series, with threads from M5 up to and of the standards indicated below. Members of IEC and ISO
including M16 and property classes 8.8 to 10.9 and A2-70. maintain registers of currently valid International Standards,

If, in special cases, specifications other than those listed in this ISO 225:1983, Fasteners – 50/ts, screws, studs and nuts –
International Standard are required, they should be selected Symbols and designations of dimensions.
from existing International Standards, for example ISO 261,
Iso 888, 1s0 898-1, 1s0 865-2, 1s0 3506. ISO 261 :1973, ISO general purpose metric screw thraads –
Ganeral plan.

2 Normative references ISO 888:1976, Bolts, screw and studs – Nominallengths, and
thread lengths for ganeral pwpose bolts.
The following standards contain provisions which, through
reference in this text, constitute provisions of this International ISO 8%1 :1888, Mechanicalproperties.of fastene~ – Pert 1:
Standard. At the time of publication, the edkions indicated Bolts, screws and studs.
 IS 15582:2005
ISO 4162:1990

1S0965-2: 19W, lSOgeneralpurpose metric screw threads– ISO 6167-1 : 1966, Fasteners – Surface discontinuities –
Tolerances – Part2:Limits ofsizes forgeneral purpose bolt Part 1: Bolts, screws end studs for general raquin?ments.
andnut threads — Medium quality.
ISO 6157-3 : 1966,Fasteners – Surface di.continuities –
. 1S03269: 1966,Fasteners – Acceptance inspection. Part 3: Bolts, screws and studs for special requirements.

1S03606: 1979, Corrosion-rasistant stainless steel fasteners–

ISO 6992: 1966,Fasteners – Genaral requifiments for bolts,
Specifications.
screws, studs and nuts.
1s0 4042 : 1989, Threaded components – Electroplated
coatings.
3 Dimensions
ISO 4753:1963, Fasteners – Ends of parts with externalmetric
ISO thread.
0 See figure 1 and table 1.
ISO 4759-1 : 1976, Tolerances for fasteners – Part 1: Bolts,
screws and nuts with thread diameters > 1,6 and < 150 mm NOTE – Symbols and designations of dimensions are specified in
and product grades A, B and C. 1s0 225.

2
 IS 15582:2005
ISO 4162:1990

30. Tolerancesin millimetres

Chamfered end
-+% (see lS04753) 7
Optional
indentation 1)
r -m +
aJ

rz
@

!.J---L 1
a) Full shank
(standardtype)

fered

b) Raduced shank
(uponrequest)(type R)

Cs) [f
~%”.
15
m

Junction of fillet with

bearing surface to be
a smooth blend

-&

Maximum and minimum

/
underhead fillet

Type F flat bearing surface

Type U with undercut
(standard type) (upon requast or optional)
c) Underhead configurations
(bearing area)

1) The top of the head shall be either full form or indented at the manufacturer’s option and shall be either chamfered or rounded. The minimum
diameter of the chamfer circle or start of rounding shall be the maximum width across flats minus 15 %. If the top of the head is indented, the
periphery may be roundad.

2) Incomplete thraad u < 2P.

3) d2 is approximately equal to the pitch diameter (rolling diameter).

4) k’ is the minimum wrenching height; see the note to table 1.

5) c is measured at ~W~ino

Figure 1
IS 15582:2005
ISO 4162:1990

Table 1
Dimensions in millimetnss

Thread (d) M5 M6 M8 M1O M12 (M14) lJ M16

p21 0,8 1 1,25 1,5 1,75 2 2
3} 16 18 22 26 30 34 36
4) — — 28 32 36 40 44
b ref.
51 — — — — — 57

c min. 1 1,1 1,2 1,5 1,8 2,1 2,4

F 5,7 ‘6,8 9,2 11,2 13,7 15,7 17,7
da Types — max.
u 6,2 7,5 10 12,5 15,2 17,7 20,5
dc max. 11,4 13,6 17 20,8 -24,7 26,6 32,8
max. 5,00 6,00 8,00 10,00 12,00 14,00 16,00
d,
min. 4,82 5,62 7,78 9,78 11,73 13,73 15,73
dv max. 5,5 6,6 8,8 10,8 12,8 14,8 17,2
dw min. 9,4 11,6 I 14,9 18,7 22,5 26,4 30,6
e min. 7,44 8,56 10,8 14,08 16,32 19,66 22,56
k max. 5,6 6,8 8,5 9,7 11,9 12,8 15,1
I
k’ min. 2,3 2,9 3,8 4,3 5,4 5,6 6,7
+ max. 1,4 1,6 2,1 2,1 2,1 2,1 3,2
[
rl min. .0,2 0,25 0,4 0,4 0,6 0,6 0,6
I ~26) max. 0,3 0,4 0,5 0,6 0,7 0,9 1
max. 0,25 0,26 0,36 0,45 0,54 0,83 0,72
~ r3
min. 0,10 0,11 0,16 0,20 0,24 0,28 0,32

1 r4 ref. 4 4,4 5,7 5,7 5,7 5,7 8,8

max. 7,00 8,00 10,00 13,C+3 15,00 18,00 21,00
s
min. 6,64 7,84 9,84 12,57 14,57 17,57 20;16
max. 0,15 0,20 0,25 0,30 0,35 0,45 0,50
v
min. 0,05 0,05 0,10 0,15 0,15 0,20 0,25

k.

4
 IS 15582:2005
ISO 4162:1990

Tabla 1 (concluded
Dimensions in millimetres

I_hread (d) I M5 M6 M8 “M1O M12 (M14)1) M16

I 1 I I I I

17},
8) Isand lg9)

Is [g 1,$ Ig IS Ig Is Ig Is {g Is [g Is Ig
nom. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max

10 9,71 10,29 – –
12 11,65 12,35 – – – –

16 15,65 16,35 — — — — — .

20 19,58 20,42 –,– – – – – – –

25 24,56 25,42 ~ – – – – – – – –

30 29,58 30,42 ;3;- 7 12 “ - - - - - - - -

35 34,5 35,5 l= 19 1? 77 6,75 13 – – – – – – – –

F- - - -
40 39,5 40,5 20 I 24 17 22 11,% z 6,5 14 – – – – – –
.
45 44,5 45,5 25 I 29 ~ 27 16,75 23 11:5 i9 6,25 15 – – – –

50 49,5 50,5 30 34 27 32 21,75 28 16,5 24 11:25 ;0 6 16 “– –

55 I 54,4 55,6 32 37 26,75 33 21,5 28 16,25 25 17 ;1 7 17

60 58,4 60,6 37 42 31,75 36 26,5 34 21,25 30 16 26 72 -2-

65 84,4 65,6 38,75 43 31,5 39 26,25 35 21 31 17 27

70 68,4 70,6 41,75 48 36,5 44 31,25 40 26 36 22 32

80 79,4 60,6 51,75 56 46,5 54 41,25 50 36 46 32 42

90 , a9,3 80,7 56,5 64 51,25 60 46 56 42 52

100 98,3 100,7 66,5 74 -61,25 70 56 66 52 62

110 109,3 110,7 71,25 60 66 76 62 72

120 119,3 lm,7 -81,25 80 76 66 72 62

130 129,2 130,8 60 90 “76 66

140 139,2 140,8 80 100 66 86

150 149,2 150,8 86 106

160 158,2 184),8 la 116

1) The size in parentheses should be avoided if possible.

2) P = pitch of the thread.

3) For lengths /nom <125 mm.

4) For lengths 125 mm < /nom <200 mm.

5) For lengths /nom >200 mm.

6) Radius r2 applies both at the corners and at the flats of the hexagon.

7) Screws with lengths shown above the continuous thick line are threaded-to head.

8) Reduced shank type (type R) only below the dashed thick line.

9) /g is the minimum grip length.

NOTE – If the product passes the gauging in annex A, the requirements for dimensions e and k’ are satisfied.

5
 IS 15582:2005
ISO 4162:1990

4 Specifications and reference standards

See table 2.

Table 2
.

Material Steel Stainless steel

General
International Standard ISO 8882
-requirements

I
Tolerance 69
Thread I
International Standards Iso 261,1s0865-2
Mechanical Claaa 8.8, 9.8, 10.9 A2-70
prope~ies International Standards 1s06S1 I 1s0 3506
Product grade Al)
Tolerances
International Standard 1s0 4759-1
Black oxide
Plain
(therrnicor chemical)
Requirements for electroplating are covered in 1S0 4042.
Finish
If different electroplating requirements are desirad or if requirements are needed for
other finishes, they should be negotiated between customer and supplier,
Limits for surface discontinuities are covered in ISO 6157-1 and ISO 6157-3.
Acceptability For accet)tance mocedure, see ISO 3269.
1) Dimensionss and e have tolerances to Droduct ma B.

5 Designation

Example for the designation of a hexagon flange bolt, small series, with thread M12, nominal length [ = 80 mm, type For U at the
option of the manufacturer, and property class 8.8:

Hexagon flange bolt ISO 4182- M12 x 80- 8.8

Example for the designation of a hexagon flange bolt, small series, with thread M12, nominal length 1 = 80 mm, type F, and propetiy
class 8.8:

Hexagon flenge bolt ISO 4182- M12 x 80- F -8.8

If, in special cases, a hexagon flange bolt, small series, with reducad shank is required,. the letter R shall be included in the desig-
nation:

Hexagon flange bolt ISO 4182- M12 x 80- R -8.8

 IS 15582:2005
[S0 4162:1990

Annex A
(normative)

Check on head and flange gauges

The head shall be gauged using two ring gauges, A and B, to demonstrate the coincidental acceptabilityof hexagon height,
wrenching height, corner fill and width across corners.

Gauge A shall be placed over the head and shall seat on the flange.

Gauge B shall be placed on the top of the head normal to the bolt axis. The two gauges shall not be in contact.

NOTE Wa ~in = theoretical maximum width across corners

~b ~ax = minimum width acroaa corners minus 0,01 mm
Ta ~ax = minimum wrenching height-~’

Figure A.1

Table A.1
Dimensions in millimetres

Gauge A Gauga B
Thread (d) Wa Ta Wb Tb

max. min. max. min. max. min. min.

M5 8,09 8,08 2,30 2,28 7,43 7,42 3
M6 9,25 9,24 2,90 2,88 8,55 8,54 3
ME 11,56 11,55 3,80 3,79 10,79 10,78 4
M1O 15,02 15,01 4,30 4,29 14,07 14,06 4
M12 17,33 17,32 5,- 5,38 16,31 16,30 5
M14 20,79 20,78 5,60 5,59 19,67 19,66 5
M16 24,26 24,25 6,70 6,69 22,57 22,3 6

7
IS 15582:2005
ISO 4162: 1990

Annex B
(informative)

Bibliography

[11 ISO 4014:1888, Hexagon head bolts – Product grades A and B.

[21 ISO 4015: 1979, Hexagon head bolts – Product grade B – Reduced shank (Shank diameter z pitch drnrnatar).

[31 ISO 4016:1 W8, Hexagon head bolts – Product grade C.

141 ISO 4017 ; 1968,/-hsxagonhead screws – Product grades A and B.

[51 ISO 4018:1 W, ‘H%xagonhead screws – Product grade C.

[61 ISO 4032: 1%6, Hexagon nuts, style ? – Product grades A and B.

[71 ISO 4033:1979, Hexagon nuts, style 2 – Product grades A and B.

[81 ISO 4034:1886, Hexagon nuts – Product grade C.

[91 ISO 4035:1886, Hexagon thin nuts (chamfered) – Product grades A and B.

[101 ISO 4036:1979, Hexagon ‘thin nuts – Product grade B (unchamfared).

[111 ISO4161 :1983, Hexagon nuts with flange – %oduct grade A.

[121 ISO 4775: 1%4, Hexagon nuts for high-strength structural bolting with large width across flats – I+oduct grade B – t+operty
classas 8 and TO.

[131 ISO 7043:1 W3, Prevailing torque type hexagon nuts with flanga (with non-metallic insert).

[141 ISO 7044:1883, prevailing torqua typa all-metal hexagon nuts with flanga.

[151 1S0 7411:1884, Haxagon bolts for high-strength structural bolting with large width across t7ats(threadlsngths according to
ISO 888) – Product grade C – Property classes 8.8 and 10.9.

[161 ISO 7412 ; 1884, Haxagon bolts for high-strangth structural bolting with Iarga vw”dthacross flats (short thread length) –
Product grade C – Prope~ classes 8.8 and 10.9.

[171 EiO 7413:1884, Hexagon nuts for structural bolting, style 1, hot-d~ galvanized (ovemize tappad) - t+oduct grades A and B –
Property classas 5, 6 and 8.

[181 ISO 7414:1984, Hexagon nuts for s&uctural bolting with tacgew“dthacrossflats, style 1 – I?vduct grade B – /+vpa@y c&se IQ.

[191 ISO 7417:1884, Hexagon nuts for structural bolting – Style 2, hot-dip galvanized (oversize tappedJ – Roduct grada A –
Property class 9.

[201 ISO 8102: 1990, Hexagon flange bolts – Heavy series.

[211 ISO 8673:1888, Hexagon nuts, style 1, with metric fina pitch thread – t%oduct grades A and B.

[221 Hexagon nuts, style 2, with metric fine pitch thread – t%oduct gradas A and B.
ISO 8674: “1886,

[231 ISO 8675:1986, Hexagon thin nuts with metric hne pitch thraad – fioduct grades A and B.

[241 ISO 8676:1888, Hexagon head screws with metric fine pitch thread – t%oduct grades A and B.

[251 ISO 8765: W8, Hexagon head bolts with metric fine pitch thread – F?oduct gradas A and B.

8
 IS 15582:2005
ISO 4162:1990

NATIONAL ANNEX A

( Nationa/ Foreword)
A-1 PACKAGING

The packaging of hexagon flange bolts shall be in accordance with IS 1367 ( Part 18 ) :1996
‘Industrial fasteners — Threaded steel fasteners — Technical supply conditions: Part 18 Packaging
( third revision )’.

A-2 BIS CERTIFICATION -MARK}NG

Details available withthe Bureau of Indian Standards.

9
Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of /ndian Standards Act, 1986 to promote
harmonious development of the activities of -standardization, marking and quality certification of
goods and attending to connected matters in the country.

Copyright

BIS has the copyright of all its publications. No part of these publications maybe reproduced in any
form without the-prior permission in writing of BIS. This does not preclude the free use, in the course
of implementing the standard, of necessary details, such as symbols and sizes, type or grade
designations. Enquiries relating to copyright be addressed to the Director (Publications), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are
also reviewed periodically; a standard along with amendments is reaffirmed when such review
indicates that no changes are needed; if the review indicates that changes are needed, it is taken
up for revision. Users of Indian Standards should-ascertain that they are in possession of the latest
amendments or edition by referring to the latest issue of ‘BIS Catalogue’ and ‘Standards : Monthly
Additions’.

This Indian Standard has been developed from Doc : No. MGP/BP 33 ( 0408 ).

Amendments issued Since pub!icatiQn

Amend No. Date of Issue Text Affected

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