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ASM FEA Report

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13 views10 pages

ASM FEA Report

Uploaded by

muhammadharisp231
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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SEMESTER PROJECT

By
MUHAMMAD INSHAL YASOOB
24-MS-ME-03
To
Dr. SHAHID MEHMOOD

31 January 2025
Department Of Mechanical Engineering

UNIVERSITY OF ENGINEEERING AND TECHNOLOGY TAXILA


Author Classification Date Page
M.INSHAL YASOOB Semester Project 31-Jan-25 Page 2 of 10

1. INTRODUCTION

This report presents an analysis of a T-beam subjected to a distributed load


applied along its centerline. The objective is to determine the principal stress at Point A
and illustrate the results on an element located at this point. An analytical stress analysis
is performed, and to verify the accuracy of the results, the ANSYS finite element analysis
(FEA) tool is utilized for numerical validation. By comparing the analytical and
computational results, the study aims to assess the reliability of the analytical approach
in predicting the stress distribution within the T-beam.

2. Analytical Solution

For this beam type, calculate the following analytical results:


a. Deflection under a given load using beam bending formulas (e.g., Euler-Bernoulli
beam theory).
b. Maximum stress using beam bending and shear stress formulas.

Figure 2-1 Boundary Conditions

Figure 2-2 Cross Sectional View

UNIVERSITY OF ENGINEERING AND TECHNOLOGY TAXILA


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M.INSHAL YASOOB Semester Project 31-Jan-25 Page 3 of 10

The location of the centroid c of the T cross-section,Fig.a,is


∑𝒚̃𝑨
̅=
𝒚
∑𝑨
0.1(0.2)(0.02) + 0.21(0.02)(0.2)
𝑦̅ = = 0.155𝑚
0.2(0.02) + 0.02(0.2)
1
𝐼= 𝑏ℎ3 + 𝐴𝑑 2
12

1
(0.02)(0.2)3 + 0.02(0.2)(0.155 − 0.1)2 +
12
1
(0.2)(0.02)3 + 0.2(0.02)(0.21 − 0.155)2
12

𝐈 = 𝟑𝟕. 𝟔𝟔𝟔𝟕(𝟏𝟎−𝟔 ) 𝐦𝟒
Referring to Fig.b,
̅’A’
𝑸𝑨 = 𝒚
𝑄𝐴 = 0.1175(0.075)(0.02)
𝑸𝑨 = 𝟎. 𝟏𝟕𝟔𝟐𝟓(𝟏𝟎−𝟑 ) 𝒎𝟑
Using the method of sections and considering the FBD of the left cut segment of the
beam,Fig.c,
+↑ ∑ 𝑭𝒚 = 𝟎

𝑉 − 100(1) = 0
𝑉 = 100 𝑘𝑁

+↺ ∑ 𝑴𝒄 = 𝟎

100(1)(0.5) − 𝑀 = 0
𝑴 = 𝟓𝟎 𝒌𝑵. 𝒎
The normal stress developed is contributed by bending stress only.For point A,
𝑦 = 0.155 − 0.075 = 0.08 𝑚. Thus
Maximum Bending Stress (σ at point A)
𝑴𝑨 𝒄
𝝈𝑨 =
𝑰
Maximum Bending Stress (σ at Point A)

UNIVERSITY OF ENGINEERING AND TECHNOLOGY TAXILA


Author Classification Date Page
M.INSHAL YASOOB Semester Project 31-Jan-25 Page 4 of 10

𝟓𝟎(𝟏𝟎𝟑 ) (𝟎. 𝟎𝟖)


𝝈𝑨 = = 𝟏𝟎𝟔 𝑴𝑷𝒂
𝟑𝟕. 𝟔𝟔𝟔𝟕(𝟏𝟎−𝟔 )
The shear stress is contributed by the transverse shear stress only.Thus,
𝑽𝑸𝑨
𝝉=
𝑰𝒕
100(10 )[0.17625(10−3 )]
3
𝜏=
37.6667(10−6 ) (0.02)
𝜏 = 23.40(106 )𝑃𝑎 = 23.40 𝑀𝑃𝑎
Maximum Deflection (δ):
𝑾𝑳𝟒
𝜹=
𝟖𝑬𝑰
3 4
100 𝑥 10 (1.5)
𝜹= = 0.0084𝑚 = 𝟖. 𝟒𝒎𝒎
8𝑥 (200𝑥 109 )(37.6667(10−6 ))
The state of stress of point A can be represented by the element shown in Fig.c.
Here, 𝝈𝒙 = −106.19𝑀𝑃𝑎, 𝝈𝒚 = 0, 𝝉𝒙𝒚 = 23.4𝑀𝑃𝑎

𝝈𝒙 + 𝝈𝒚 𝝈𝒙 − 𝝈𝒚 𝟐
𝝈𝟏,𝟐 = ± √( ) + 𝝉𝒙𝒚𝟐
𝟐 𝟐
𝜎1 = 4.93 𝑀𝑃𝑎 𝜎2 = −111 𝑀𝑃𝑎
Now
𝝉𝒙𝒚
𝒕𝒂𝒏𝟐𝜽𝒑 = 𝝈 − 𝝈 = −𝟎. 𝟒𝟒𝟎𝟔
𝒙 𝒚
𝟐
𝜽𝒑 = −𝟏𝟏. 𝟖𝟗𝟎 𝒂𝒏𝒅 𝟕𝟖. 𝟏𝟏𝟎
Substitute 𝜃𝑝 = −11.890
𝝈𝒙 + 𝝈𝒚 𝝈𝒙 − 𝝈𝒚
𝝈𝒙′ = + 𝑪𝒐𝒔𝜽 + 𝝉𝒙𝒚 𝑺𝒊𝒏𝟐𝜽 = −𝟏𝟏𝟏. 𝟏𝟐 𝑴𝑷𝒂 = 𝜎2
𝟐 𝟐
The state of principal stress can be represented by the element shown in Fig

UNIVERSITY OF ENGINEERING AND TECHNOLOGY TAXILA


Author Classification Date Page
M.INSHAL YASOOB Semester Project 31-Jan-25 Page 5 of 10

2.1. FEA USING ANSYS

2.1.1. CAD MODEL using SolidWorks

Figure 2.1.1-1 Front and Isometric View

2.1.2. MASS PROPERTIES

UNIVERSITY OF ENGINEERING AND TECHNOLOGY TAXILA


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M.INSHAL YASOOB Semester Project 31-Jan-25 Page 6 of 10

UNIVERSITY OF ENGINEERING AND TECHNOLOGY TAXILA


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M.INSHAL YASOOB Semester Project 31-Jan-25 Page 7 of 10

2.1.3. FEA

2.1.3.1. Discretization / Meshing

(Element size = 5mm equal spaced meshing method used)

2.1.3.2. Boundary Conditions

2.1.3.3. Stress At Point A

UNIVERSITY OF ENGINEERING AND TECHNOLOGY TAXILA


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M.INSHAL YASOOB Semester Project 31-Jan-25 Page 8 of 10

2.1.3.4. Total Deformation

UNIVERSITY OF ENGINEERING AND TECHNOLOGY TAXILA


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M.INSHAL YASOOB Semester Project 31-Jan-25 Page 9 of 10

2.1.3.4.1. Shear Stress at point A

2.1.3.4.2. Factor Of Safety

Note: The prob show the stress and shear stress at point A and the legend shows the
Maximum bending stress (von mises) or Max shear stress.

UNIVERSITY OF ENGINEERING AND TECHNOLOGY TAXILA


Author Classification Date Page
M.INSHAL YASOOB Semester Project 31-Jan-25 Page 10 of 10

SUMMARY

%
Description SYMBOLS ANALYTICAL VALUES FEA VALUES
DEFLECTION
σmax - 958.19 MPa
Max Bending Stress
σA 111 MPa 116 MPa 4.3%
τmax - 513.18 MPa
Shear Stress
τA 23.4 Mpa 20.463Mpa 12.4%
Total Deformation δ 8.4 mm 8.8mm 4.7%
FOS - 0.26 (Fail)

NOTE:
There is a slight Deflection in Analytical and FEA results this because of Meshing.

UNIVERSITY OF ENGINEERING AND TECHNOLOGY TAXILA

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