Toe 5
Toe 5
2. Provide examples or scenarios where the concepts of stress deformation and their
relationship are applied in real world engineering or structural analysis problem
Ans: Stress and deformation are fundamental concepts in engineering and structural analysis, playing a
crucial role in the design, safety, and functionality of materials and structures. Here are several real-
world examples and scenarios where these concepts are applied:
Scenario: When designing a building, engineers consider the stress that different parts of the
structure will experience, such as columns, beams, and foundations. For instance, the weight
of the building (including its occupants, furniture, and equipment) creates a stress on the
beams and columns.
Application of Stress and Deformation: Engineers must ensure that the stress on these
elements does not exceed the material’s yield strength. Deformation is also considered, as
structures must be designed to tolerate some movement (e.g., bending of beams or slight
settlement of foundations) without failing. Elastic deformation (temporary) or plastic
deformation (permanent) must be carefully predicted to avoid structural collapse or excessive
damage.
2. Bridge Design
Scenario: A bridge experiences various loads from vehicles, pedestrians, and environmental
factors like wind and seismic activity. The materials used to construct the bridge must
withstand these loads without excessive deformation or failure.
Application of Stress and Deformation: Engineers perform stress analysis on the bridge
materials (steel, concrete, etc.) to ensure they can handle the applied forces without breaking
or bending beyond acceptable limits. The deformation of the bridge under load is also
measured to ensure it doesn’t exceed the limits that could affect the safety or comfort of users,
such as excessive sagging or vibration.
Scenario: Aircraft wings are subjected to complex stresses during flight, including lift, drag,
and turbulence. The materials used in the wing construction must handle these stresses
without breaking or deforming in a way that affects the aircraft's performance.
Application of Stress and Deformation: Engineers conduct detailed stress analysis on the
wing structure to prevent fatigue failure, considering the deformation of the wing due to the
aerodynamic forces it experiences. Wings are designed with sufficient strength to handle high
stresses but also to bend (within limits) to prevent structural failure. The deformation of the
wing is often monitored during test flights to ensure that the stresses do not exceed material
limits.
Scenario: In suspension bridges, cables experience tension due to the weight of the bridge and
vehicles. Similarly, elevator cables undergo tension when supporting the weight of the
elevator car.
Application of Stress and Deformation: The tension stress in the cables must be calculated
to ensure the material can bear the load without breaking. Engineers consider the deformation
of the cables, ensuring they do not stretch too much. For suspension bridges, the amount of
deformation (vertical displacement) under load is critical to ensure structural stability and
safety.
Scenario: Pressure vessels, such as those used in chemical plants or oil refineries, are subject
to internal pressure. The vessel's material experiences stress due to the pressurized contents,
which can lead to deformation or even rupture if not properly designed.
Application of Stress and Deformation: Engineers calculate the internal stress caused by the
pressure inside the vessel and determine the thickness and material properties needed to
withstand it. They also analyze the deformation of the vessel walls under pressure to avoid
failure and ensure the integrity of the vessel throughout its operational life.
Scenario: Pipelines transporting oil or gas experience internal pressure, external forces (such
as soil movement or impact), and temperature variations. The pipe material must be able to
withstand these stresses without failure.
Application of Stress and Deformation: The stress due to internal pressure is critical for
determining pipe thickness, material choice, and safety factors. Deformation is also analyzed
to avoid buckling or excessive bending of pipelines, especially in areas with seismic activity
or shifting ground.
7. Automobile Crashworthiness
Scenario: During a car crash, the vehicle undergoes significant forces, which result in stress
and deformation of the vehicle’s frame and components. Engineers design vehicles to absorb
crash energy and protect occupants.
Application of Stress and Deformation: Engineers simulate crash scenarios to assess the
stress on the vehicle's frame, analyzing how different materials deform upon impact. They
optimize the vehicle design to absorb energy (through crumple zones, for instance) while
limiting deformation that could harm the occupants. The amount of plastic deformation
(permanent) in the body is crucial for controlling injury levels.
Scenario: Foundations and underground structures must account for the stresses imposed by
the surrounding soil and groundwater. Over time, the soil may experience compression or
settlement.
Application of Stress and Deformation: Geotechnical engineers analyze the stress on the
soil under various load conditions, such as building foundations or earth embankments. They
also calculate deformation (settlement, shear, or compression) that might occur over time due
to soil behavior, which helps design foundations that prevent uneven settlement or failure.
Scenario: Before a building or bridge is fully operational, it may undergo load testing to
simulate real-world stress conditions, ensuring it performs safely under expected loads.
Application of Stress and Deformation: Engineers apply calculated loads to structural
elements and measure the resulting deformation. The relationship between stress and
deformation is analyzed to ensure the structure is designed to behave within safe limits.
Deformation tests help verify that materials will not undergo excessive plastic deformation
and fail.
In all these cases, understanding the relationship between stress (force per unit area) and deformation
(the resulting displacement or strain) is essential for ensuring the safety, durability, and functionality of
the engineered system
3. What is generalized hooks law explain with derivation what is its significance
Ans ; when more than one strain component exist within the elastic limit then at every point
of the body each of the 6 stresses components may be expressed as linear function of 6
components of strain and vice versa this statement is called generalized hookes law
Derivation
Assumptions
generalized Hooke's Law typically requires the use of stress-strain relationships to solve a
structural analysis problem . eg thick-walled cylindrical pressure vessel is subjected to
internal pressure. The material of the vessel behaves elastically and follows Generalized
Hooke’s Law. The internal pressure causes the radial and tangential stresses to develop in the
walls of the cylinder
Directional Cosines:
Directional cosines are the cosines of the angles that a vector makes with
the coordinate axes in a 3D Cartesian coordinate system. If a vector is
represented as , then the directional cosines are:
where:
• , , and are the angles that the vector makes with the -axis, -axis,
and -axis, respectively.
9. Explain concept of principle stress and plane. how it is applied structural analysis problem
10. What are octahedral stresses? how it related to real world with equations
11. Pure shear and decomposition into hydrostatic and pure shear states
12. What is compatibility equations? explain how these equations are essential for analysing
deformation in structures
compatibility equations are mathematical expressions that ensure that the deformation
of a structure is physically possible.
In the context of structural analysis, they ensure that the displacements and strains in a
structure are consistent with each other and with the boundary conditions.
These equations are vital for maintaining the continuity and coherence of the
deformation of the material or structure under loading.
In simpler terms, compatibility equations express the condition that the deformations
in a structure should not violate the continuity of the material. For example, if you
imagine a bar being stretched or compressed, the material must deform in a way that all
points on the material shift appropriately relative to one another, without creating gaps
or overlaps in the structure.
Imagine an elastic body cut in to small parallelepipeds and give each of them the
deformation defined by six strain components it is easy to conceive that if the
components of strain are not connected by certain relations it is impossible to make a
continuous deformed solid from individual performed parallelepipeds hence these
equations furnish these conditions hence these equations are also known as continuity
equations
Importance of Compatibility Equations in Structural Analysis:
Ensuring Physical Realism of Deformations: Compatibility equations ensure that the
structure deforms in a physically realistic manner. Without them, it would be possible to
have a deformation where parts of the structure "overlap" or "separate," which is
impossible in real materials.
Link Between Displacements and Strains: Structural analysis involves computing strains
based on applied forces or stresses. Compatibility equations connect these computed
strains with the actual displacement fields, ensuring that the displacement results are
consistent with the physical properties of the material.
Finite Element Analysis (FEA): In FEA, compatibility equations play a crucial role in
solving for displacements and strains in complex structures. They help to establish the
relationships between the nodal displacements and the strain/displacement fields. The
finite element method requires solving a system of equations, including those of
equilibrium (force balance) and compatibility (deformation consistency).
Structural Integrity: By applying compatibility equations, engineers can ensure that the
structure will not fail due to incompatible deformations. For example, during the design
of a bridge, it is essential to know that the road surface and the structural elements will
deform together without gaps or misalignments under expected loads.
Stress Analysis and Design: These equations help in calculating stresses and strains in
different parts of a structure, such as beams, columns, and plates. The knowledge of how
material deforms under loading (compatible deformation) is essential to ensure the
structure performs as expected and meets safety standards.
1. Examine the difference between plane stress and plain strain problems in elasticity.? Provide
examples of situation where each type of problem would be applicable
2. Examine the concept of airy’s stress function which can be used in solving two dimensional
elasticity problems
MODULE 3
4. How would the stress distribution change if the pressure vessel is subjected to external
pressure instead of internal pressure
7. Rotating disc
MODULE 4
1. Illustrate the primary factors that influence torsional behaviour in materials context of
mechanics
In the context of mechanics, particularly torsional behavior, several primary factors influence
how materials react when subjected to twisting or torque. These factors are crucial in
understanding how materials deform under torsion, and they are important for designing
structures or components that will experience such forces. Here's a breakdown of these
factors:
1. Material Properties
Shear Modulus (G): The shear modulus, also known as the modulus of rigidity, is
one of the key material properties affecting torsional behavior. It represents the
material's resistance to shear deformation. A higher shear modulus means the material
is stiffer and resists twisting more.
Yield Strength (τ_y): The yield strength indicates the material's ability to withstand
stress before permanent deformation occurs. When a material reaches its yield
strength under torsion, it will begin to plastically deform.
Tensile Strength: While tensile strength is generally associated with stretching or
pulling forces, it plays a role in torsion as well, as it represents the ultimate stress a
material can handle before fracture. Excessive torsion can lead to failure if the stress
exceeds the material's tensile strength.
Length of the Shaft: The longer the material subjected to torsion, the more it will
twist for a given amount of torque. This is because the angle of twist (θ) is directly
proportional to the length of the material. The relationship is described by the
formula: θ=T⋅LG⋅J\theta = \frac{T \cdot L}{G \cdot J}θ=G⋅JT⋅L where TTT is the
applied torque, LLL is the length, GGG is the shear modulus, and JJJ is the polar
moment of inertia. Therefore, a longer material will experience a greater twist for the
same applied torque.
5. Temperature
6. Boundary Conditions
7. Rate of Loading
Dynamic vs. Static Loading: If torsional forces are applied quickly (dynamic
loading), the material's response can differ from when the force is applied slowly
(static loading). In dynamic conditions, the material may experience greater stress
concentrations or failure due to the rate at which the load is applied, as the material
may not have time to deform uniformly.
Conclusion
2. What is warping? explain why saint – venants theory predicts warping in non circular
sections
Warping
Characteristics of Warping
1. Non-Uniform Deformation:
3. Cross-Section Geometry:
• When a rectangular beam is twisted, the edges and corners warp, causing
a “saddle-shaped” deformation of the cross-section.
• The flanges and web of I-beams undergo warping under torsion because
the open geometry cannot resist twisting uniformly.
3. Thin-Walled Structures:
• In thin-walled sections, warping is more pronounced, and it significantly
affects the torsional stiffness.
1. Geometry of Cross-Section:
3. Material Properties:
• The stiffness and ductility of the material affect how much warping occurs.
Implications of Warping
1. Design Considerations:
2. Stiffness Reduction:
• Structures that warp under torsion are less stiff and may fail under lower
torques compared to non-warping structures.
• Unlike circular sections, where every point is equidistant from the center
and resists torsion uniformly, non-circular sections have varying resistance to
twisting, resulting in longitudinal displacement of points.
3. Lack of Symmetry:
Units of Torque:
In the International System (SI), torque is measured in Newton-meters (N·m). In imperial units, it is often
measured in pound-feet (lb·ft).
Torque plays a crucial role in structural engineering, as it is involved in the analysis and design of components that
undergo rotational forces, bending, and twisting. Below are several real-world applications where torque is
significant in structural engineering:
Bending Moments: In structural beams (such as those used in buildings, bridges, and other
infrastructures), the internal forces acting on the beam create bending moments. These moments can be
considered as torques applied at different points along the beam. The magnitude of these moments
determines how much the beam bends and how much stress is induced at each point.
The bending moment at any point on a beam is essentially a measure of torque, and engineers calculate
it to ensure that the beam is designed to withstand these moments without failing.
Torsional Forces: Torque is involved in torsion, which occurs when an object is twisted around its axis.
Structural members like shafts, columns, or beams subjected to twisting forces experience torsional
stress. This is a direct consequence of torque applied along the length of these members, leading to
rotational deformation.
For example, in towers, bridges, or high-rise buildings, vertical elements (like columns) may
experience torsion due to wind loads or uneven foundation settlements, resulting in rotational motion
that must be accounted for in design.
In high-rise buildings, tornadoes, or hurricanes, wind loads act on the building's surface and generate
torque around the center of mass. This creates rotational moments on the structure, causing it to sway or
twist. Structural engineers use torsional analysis to predict and mitigate the effects of wind-induced
torque on buildings, ensuring they remain stable and safe under extreme conditions.
For example, building rotation can occur due to uneven wind load distribution, especially on
asymmetrical or irregularly shaped buildings. The torque caused by wind forces must be considered
during the design phase to prevent excessive twisting or lateral displacement.
Rotating Equipment: In industrial structures, equipment like turbines, pumps, and motors often
generate significant torque during operation. For example, the torque applied to a turbine shaft in a
power plant is transferred through structural supports and may cause stresses and deformations in the
supporting structure. Proper design ensures that these forces do not lead to failure or excessive
vibrations.
Connections and Bolts: In structural joints, torque is often applied when tightening bolts or fasteners.
The torque ensures that the bolts hold the connected components securely. The application of torque to
bolts is essential to achieve the correct preload, which in turn influences the strength and stability of the
joint, as well as the overall safety of the structure.
When structures are being built, especially on soft soils, uneven settlement can occur, causing rotational
effects due to differences in the load-bearing capacity of the soil. This results in torque on the
foundation and may cause tilting or twisting of the building or structure. Engineers account for this
torque during the design of foundations and use techniques like foundation piles to distribute the load
and resist rotational movement.
In bridges, torsional effects can occur when an uneven load is placed on the bridge deck, such as when
a truck or vehicle applies force at a non-central point. This leads to torque, which must be analyzed to
ensure the bridge remains stable and does not twist or collapse. Engineers often design bridge supports
with the ability to withstand these torsional moments, ensuring long-term stability.
In structures with frame systems (like skyscrapers, warehouses, or industrial plants), lateral loads
(wind, seismic forces, etc.) can apply torque to the frame, causing it to twist. To prevent failure,
torsional resistance must be integrated into the frame design, often by adding diagonal bracing or
using reinforced concrete in specific areas to resist the twisting moments.
sand heap analogy can be used to explain torque in a way that helps visualize how forces act to
produce rotational motion or bending.
While the analogy is typically used to explain the behavior of materials under loading or stress, in the
context of torque, it helps explain how forces can cause objects to rotate or twist about an axis.
To relate the sand heap analogy to torque, imagine a pile of sand that is being gradually built up or
pushed in one direction. Here’s how the analogy breaks down:
In this analogy:
The sand pile represents an object or structure that experiences rotation when a force (sand) is
applied at a distance from an axis.
The distance from the center (axis) to the point where the force is applied represents the
lever arm in torque.
The force applied through adding sand determines the rotational effect (torque), and the
structure will change, collapse, or rotate once a critical amount of torque is exceeded,
similar to the pile of sand reaching an unstable slope and spilling over.
1. Overview
Aspect Saint-Venant Theory Prandtl Theory
Key Concept Focuses on the deformation of a bar under torsion using warping displacements.
Focuses on the stress distribution using a stress function.
Applicability Best suited for general cross-sections. Best suited for non-circular cross-sections
like rectangular or elliptical.
Type of Analysis Displacement-based theory. Stress-based theory.
2. Core Assumptions
Aspect Saint-Venant Theory Prandtl Theory
Deformation Assumes that the warping (longitudinal displacement) of the cross-section remains
small and consistent. Assumes the cross-section remains plane, but it uses a stress function to
evaluate stress distribution.
Stress Derives stresses indirectly from displacement relations. Directly defines stresses using the
Prandtl stress function.
3. Governing Equations
Saint-Venant:
• Warping function satisfies:
This governs the displacement field.
Prandtl:
• Prandtl’s stress function satisfies:
Where:
• : Shear modulus
• : Rate of twist per unit length
• : Stress function to find shear stresses.
4. Stress Distribution
Aspect Saint-Venant Theory Prandtl Theory
Shear Stress Derived indirectly from warping. Directly calculated using the stress
function.
Stress at Boundaries Assumes zero tangential stress at boundaries. Can handle non-zero stress
conditions.
5. Limitations
Aspect Saint-Venant Theory Prandtl Theory
Complexity Simpler for basic problems, less accurate for thin-walled or non-circular sections.
More accurate but mathematically intensive.
Shape of Section Works better for circular and symmetrical sections. Particularly
powerful for non-circular shapes.
6. Applications
• Saint-Venant Theory:
• Useful for approximate analysis in bars with simple
geometries.
• Provides a first-order solution for torsional rigidity and angle of
twist.
• Prandtl Theory:
• Provides accurate stress distribution for non-circular cross-
sections like rectangles, ellipses, or thin-walled sections.
• Useful in practical design problems where stress distribution is
critical.
Summary
• Saint-Venant theory focuses on displacement (warping) and
is suitable for simpler torsion problems.
• Prandtl theory provides more detailed stress analysis,
especially for non-circular cross-sections, using a stress function.
Projection of any cross section on xy plane parallel cross section rotates as a rigid
body angle of twist /unit legth being assumed a constant along the length of
the bar thus the rotation is same as that of the circular shaft subjected to torsion
Warping is assumed to be same for all cross sections it is a function of x and y only
MODULE 5
PLASTICITY
Applications of Plasticity:
1. Forming and Shaping:
• Plasticity is exploited in processes like forging, extrusion,
rolling, and bending of metals.
2. Crash Safety:
• Automotive components are designed to deform plastically
during collisions, absorbing energy and protecting passengers.
3. Earthquake-Resistant Structures:
• Plastic hinges in beams and columns allow controlled
deformation, dissipating energy and preventing catastrophic
collapse.
4. Material Testing:
• The plasticity of materials is studied through stress-strain
curves to determine properties like yield strength, ultimate
strength, and ductility.
Graphical Representation
1. Elastic: Straight line through the origin.
2. Elastic-Perfectly Plastic: Linear up to yield stress, flat
thereafter.
3. Elastic-Plastic with Strain Hardening: Linear up to yield,
then increases with strain.
4. Rigid-Perfectly Plastic: Vertical line at yield stress, flat
thereafter.
5. Rigid-Plastic with Strain Hardening: Vertical line at yield
stress, then increases.
6. Perfectly Brittle: Linear to failure, abrupt drop
1. Elastic Behavior
• Definition: The material returns to its original shape after the
removal of the applied stress.
• Stress-Strain Relationship: Linear relationship governed by
Hooke’s Law:
• Behavior:
• Proportional limit: Stress is proportional to strain.
• Common in materials like steel and concrete under small
loads.
STRAIN HARDENING
Engineering Stress/Strain /
Nominal vs True Stress/Strain
In engineering and materials science, stress–strain curve for a material
gives the relationship between stress and strain.
That is obtained by gradually applying load to a test coupon and
measuring the deformation from tensile testing, which the stress and
strain can be determined.
These curves reveal many of properties of materials, such as the
Young’s modulus, the yield strength, the ultimate tensile strength and
so on.
Stress/Strain graph of a tension test experiment.
Stress-strain curve for material is plotted by elongating the sample and
recording the stress variation with strain until the sample fractures. The
strain is set to horizontal axis and stress is set to vertical axis. It is often
assumed that the cross-section area of the material does not change during
the whole deformation process. This is not true since the actual area will
decrease while deforming due to elastic and plastic deformation.
For engineering stress, we assume the length and diameter of the sample
remain constant throughout the whole experiment
Engineering stress
Engineering stress is the applied load divided by the original cross-
sectional area of a material. Also known as nominal stress.
The engineering stress is obtained by dividing F by the cross-sectional
area A0 of the deformed specimen. Engineering stress becomes apparent in
ductile materials after yield has started directly proportional to the force
(F) decreases during the necking phase.
Nominal strain
NOMİNAL STRAIN is the amount that a material deforms per unit
length in a tensile test. Also known as nominal strain.
Engineers will produce an acceptable stress and an acceptable
deformation in a given member and they want to use a diagram based
on the engineering stress and the engineering strain with the cross-
sectional area A0and the length L0 of the member in its undeformed
state.
In a tensile test, true stress is larger than engineering stress and true strain is
less than engineering strain. The difference between the true and
engineering stresses and strains will increase with plastic deformation. At low
strains (in elastic region), the differences between the two are negligible.
F Load
δ Total elongation
This shows the cross-section of the specimen has changed during the
experiment process.
The cross-section does not remain constantly and will be different from the
given value of diameter. This stress is called True Stress. Applied force is
divided by the area of the section at that instant.
Before examine thoroughly true stress and strain, let’s reminisce about
tensile testing (tension test).
Tensile Testing
Tensile testing, also known as tension testing, is a fundamental materials
science and engineering test in which a sample is subjected to a controlled
tension until failure.
Properties that are directly measured via a tensile test are ultimate tensile
strength, breaking strength, maximum elongation and reduction in area.
From these measurements some properties can also be determined: Young’s
modulus, Poisson’s ratio, yield strength, and strain-hardening characteristics.
Uniaxial tensile testing is the most commonly used for obtaining the
mechanical characteristics of isotropic materials. For Some materials, biaxial
tensile testing is used. The main difference between these testing machines
being how load is applied on the materials.
Fracture Behaviour
Fracture behavior is considered under two main material behaviours which
are called Ductile and Brittle materials.
Ductile material:
Significant plastic deformation and energy absorption (toughness) reveals
before fracture. Characteristic feature of ductile material is necking before
material failure.
Brittle material:
Little plastic deformation or energy absorption reveals before fracture.
Characteristic feature of brittle materials is different compare to ductile
materials. Brittle materials fracture without any necking.
Different materials exhibit different behaviours/trends under the same
loading condition.
More traditional engineering materials such as concrete under tension, glass
metals and alloys exhibit adequately linear stress-strain relations until the
onset of yield point.
Axial tensile test and bending test for two different materials:
Conclusion
The von Mises and Tresca criteria are the most widely used and
purely hydrostatic-pressure-independent yielding criteria. These are
especially suited for ductile materials where yielding depends on
distortional energy or maximum shear stress rather than volumetric
stresses.
Tresca’s Criterion
• Formulation: Yielding occurs when the maximum shear stress
in the material reaches the shear stress at yielding in a simple
tension test.
Where and are the maximum and minimum principal stresses, and is
the uniaxial yield stress.
Strengths:
1. Simplicity: Easy to apply in calculations since it directly
relates to the concept of shear stress.
2. Conservative: Provides a conservative estimate for the onset
of yielding, ensuring safety in design.
3. Physical Intuition: Linked to the maximum shear stress,
which is physically observable in failure.
Weaknesses:
1. Overly Conservative: In some cases, it underestimates the
material’s capacity, leading to overly conservative designs.
2. Discontinuity: The criterion is non-smooth (piecewise linear)
in the principal stress space, making it less convenient for
numerical simulations.
Strengths:
1. Accuracy: Provides a more accurate representation of yielding
for ductile materials under multi-axial stress states.
2. Smoothness: Continuous and smooth in the principal stress
space, making it ideal for numerical methods like finite element
analysis (FEA).
3. Consistency with Experiments: Better aligns with
experimental results for ductile materials.
Weaknesses:
1. Complexity: Slightly more complex than Tresca’s criterion,
involving more computational effort.
2. Less Conservative: Can overestimate material strength
compared to Tresca, potentially leading to unsafe designs if
improperly applied.
Comparison
Aspect Tresca von Mises-Hencky
Primary Basis Maximum shear stress Distortion energy theory
Shape in Stress Space Hexagonal prism Ellipsoid
Safety MarginMore conservative Less conservative
Applicability Simpler problems or hand calculations Complex problems and numerical
simulations
Experimental Correlation Moderate accuracy High accuracy for ductile materials
Both criteria are valid within their respective assumptions, and the
choice often depends on the material and the nature of the problem.