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Syllabus ME322

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5 views3 pages

Syllabus ME322

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rubyii1456
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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ME 322 Syllabus 231-semester King Fahd University of Petroleum and Minerals

KING FAHD UNIVERSITY OF PETROLEUM & MINERALS


Department of Mechanical Engineering
ME-322 Manufacturing Processes
Second Semester 2023- 2024 (233)

Course Manufacturing methods of metals and alloys include metal casting,


Description welding, bulk forming, sheet metal forming, and machining, processes.
Both quantitative and qualitative study of manufacturing processes with
emphasis on process selection for optimum design. Guidelines and best
practices for ease of manufacturing. Design of casting molds, sheet metal
blanking/punching dies and machining processes.

Instructor Dr. Ahmed Sarhan


Office: 63-303; email: [email protected]
Class time and Location
Office Hours Posted outside my office.

ME322 Prerequisites: Mechanical Engineering Drawing & Graphics (ME 210) or Engineering
Graphics (CE 101), Material Science for ME (ME 216 and ME 217)

Textbook:
M. P. Groover, Principles of Modern Manufacturing: Materials, Processes, and Systems Global
Edition John Wiley & Sons, Singapore, 2017 + Lectures Slides + Slides/handouts on Bernoulli
equations, Buoyancy force, and Reynold’s number.

Reference Books:
1. J. A. Schey, Introduction to Manufacturing Processes, 2nd Edition, McGraw-Hill, New
York, 1987.
2. Kalpakjian, S., Manufacturing Processes for Engineering Materials, 5TH edition, Addison-
Wesley, 2008.
3. E. M. Mielnik, Metalworking Science and Engineering, McGraw-Hill, New York, 1991.

Course Objectives:
The purpose of this course is to
1. Discuss basic manufacturing processes and stress their capabilities and limitations.
2. Teach students to analyze metals manufacturing processes.
3. Relate the dependence of manufacturing process on material properties and of the
integrity of the manufactured part on processing method.

Prerequisites by topic:
1. Reading technical drawings.
2. Properties of engineering materials.
3. Phase diagrams.
4. Heat treatment processes.
5. Testing of materials.

1
ME 322 Syllabus 231-semester King Fahd University of Petroleum and Minerals
Lecture Topics: (3 lectures, 50-minutes each per week)

Chapter Lecture Topic

1 + handout on
the society,
Introduction (Sections 1.1, 1.2, 1.3, and 1.5)
environment
and global Note: Sections 1.4 is not covered
economy

7-8 + handout
on Buoyancy Metal Casting Fundamentals, Mold Design & Processes
force and Note: Sections 8.4 and 8.6 are self-reading assignment
clamping force

25-26 Fundamentals of Welding, Welding Processes and Design of Weldments.


Sections: Chapter 25: All –
Chapter 26: 26.1, 26.2, 26.3, 26.6, 26.8
Note: Sections 26.1.2 and 26.3.2 are self-reading assignment (will be included
in the exam as MCQ/TF)
Theory of Metal Machining, Machining Process Design and Cutting Tool
17-19
Technology. Machining Process Design Examples/Practices
Sections: Chapter 17 & 19: All
Chapter 18: 18.1, 18.2, 18.3, 18.4
Note: Section 18.4.3 is not covered
3 & 14 Fundamentals of Metal Forming (Mechanical Behavior of Materials)
Chapter 3: 3.1 self-reading assignment Chapter 14: All

15 Bulk Deformation Processes.


Note: Section 15.3.4 is not covered
Sheet Metalworking.
Sections: 16.1, 16.2, 16.4.
16 +
Note: Sections 16.5 is self-reading assignment (will be included in the exam as
MCQ/TF)

Examination Dates and Grade Breakdown:

Midterm Exam. (Weight fraction within the total grade: 35%)


• Exam Duration 1.5-2 hrs.
• Exam consists of ~60 % Numerical Problems and ~ 40% (Multiple Choice, T/F)
• Date and Time: July 21, 2024, at 7:00 pm
• Location: TBA

Final Exam. (Weight fraction within the total grade: 40%)


• Exam Duration 2 hours

3
ME 322 Syllabus 231-semester King Fahd University of Petroleum and Minerals
• Exam consists of ~60 % Numerical Problems and ~40% (Multiple Choice, T/F)
• Date and Time: See Registrar’s notification.
• Location: See Registrar’s notification

Note: All exams will be conducted with closed books. A formulae sheet consisting of summary of equations at
the end of relevant chapters may be provided in each exam. Other basic formulae will not be provided, and
students are supposed to remember or derive such fundamental equations.

Homework (Weight fraction within the total grade: 5%)


• Homework must be submitted online on the blackboard on the due date.
• Homework solutions will be posted on blackboard under the assignment section after the due date.
• If due time passes without submission, 0 (zero) grade will be given for that assignment.
• Plagiarism in the HW (copy the homework): First time, zero mark will be given Second time, an (F) grade
or zero mark on total HW grade will be given.

Quizzes and IBL activity/class participation (Weight fraction within the total grade: 20%)
No excuses will be accepted for missing any quiz.
No excuses will be accepted for missing any quiz. However, if more than 5 quizzes are taken, the quiz with the
lowest grade will not be counted. There will be no make-up quiz for any reason.

Final Grade:
ME322 final grade is based on an average of the course.

Attendance Policy
0.5 point will be deducted from the final grade of the course. A DN grade will be immediately reported for nine (9)
unexcused absences, according to the regulations. A DN grade will also be reported when the sum of the excused
and unexcused absences reaches fifteen (15). ANY OFFICIAL EXCUSE FOR NOT ATTENDING A CLASS
MUST BE SUBMITTED IN PERSON WITHIN ONE WEEK OF ABSENTED CLASS; ELSE, IT WILL
NOT BE ACCEPTED.

Course Learning Outcomes:


Upon the completion of this course, students will be able to:
1. Describe and distinguish the processes involved in component manufacture.
2. Identify the issues pertaining to casting processes.
3. Explain mechanical behavior of materials involving plastic deformation.
4. Identify the issues pertaining to bulk forming processes.
5. Identify the issues pertaining to sheet metal forming processes.
6. Identify the issues pertaining to metal cutting processes.
7. Explain the joining processes which utilize welding.
8.
Relate manufacturing processes parameters to product design.
9. Understand the impact of manufacturing processes on the society, environment, and global
economy.

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