WEG Cfw100 Programming Manual 10002853582 2.4x Manual English
WEG Cfw100 Programming Manual 10002853582 2.4x Manual English
Frequency Inverter
CFW100 V2.4X
Programming Manual
Programming Manual
Series: CFW100
Language: English
Summary
indice 5
Return Advance
Summary
15 COMMUNICATION............................................................................... 15-1
15.1 SERIAL RS-485 INTERFACE.......................................................................................................15-1
15.2 CAN – CANOPEN / DEVICENET INTERFACE........................................................................... 15-2
15.3 COMMANDS AND COMMUNICATION STATUS....................................................................... 15-3
16 SOFTPLC.............................................................................................. 16-1
Return Advance
Quick Reference of Parameters, Alarms and Faults
(*) Only available when some IO expansion accessory (CFW100-IOA, CFW100-IOAR, CFW100-IOADR and CFW100-IOD) is present (connected). For further
information, refer to the respective accessory guide.
(**) Available only when the CFW100-CCAN accessory is present (connected).
(***) Available only when the CFW100-CBLT accessory is present (connected).
Notes:
ro = Read only parameter.
V/f = Parameter available in V/f mode.
cfg = Configuration parameter, value can only be changed with the motor stopped.
V V W = Parameter available in V V W mode.
F033 Stator resistance setting fault P409. Stator resistance value in P409 does not comply with the
V V W Self-tuning Fault inverter power.
Motor connection error; turn off the power supply and check
the motor terminal box and the connections with the motor
terminals.
Motor power too low or too high in relation to the inverter.
F051 Overtemperature fault measured on the High temperature at IGBTs (P030 > 120 °C).
IGBTs Overtemperatures temperature sensor of the power pack. High ambient temperature around the inverter (>50 °C (>122 °F))
and high output current.
Blocked or defective fan.
Heatsink is too dirty, preventing the air flow.
F070 Overcurrent or short-circuit on the Short-circuit between two motor phases.
Overcurrent/Shortcircuit output, DC link or braking resistor. IGBTs module in short-circuit or damaged.
Start with too short acceleration ramp.
Start with motor spinning without the Flying Start function.
F072 Motor overload fault (60 s in 1.5xInom) P156 setting is too low in relation to the motor operating current.
Motor Overload Overload on the motor shaft.
F081 Fault in the attempt to save the User Attempt to save (P204 = 9) more than 32 parameters (with values
Fault on the Save User parameter table. different from the factory default) on the User parameter table.
function The function Saves User is blocked.
F082 Fault in the copy of parameters. Attempt to copy the parameters from the Flash Memory Module
Fault in the Copy to the inverter with different software versions.
Function (MMF)
F084 Fault related to the automatic Poor contact in the connection between the main control an
Auto-diagnosis Fault identification algorithm of the inverter the power pack.
hardware. Hardware not compatible with the firmware version.
Defect on the internal circuits of the inverter.
F091 External fault via DIx (“No External Wiring on DI1 to DI4 inputs are open or have poor contact.
External Fault Fault” in P26x).
F228 Indicates fault in the serial Check network installation, broken cable or fault/poor contact
Timeout in receipt of communication. It indicates the on the connections with the network, grounding.
telegrams equipment stopped receiving valid serial Ensure the master always sends telegrams to the equipment
telegrams for a period longer than the in a time shorter than the setting in P314.
setting in P314. Disable this function in P314.
F233 It indicates that the CAN interface has no Measure if there is voltage within the allowed range between
No power supply on the power supply between pins 1 and 5 of pins 1 and 5 of the CAN interface connector.
CAN interface the connector. Check if the power supply cables are not misconnected or
inverted.
Check for contact problems on the cable or connector of the
CAN interface.
F234 Buss off error detected on the CAN Check for short circuit on the CAN circuit transmission cable.
Bus Off interface. Check if the cables are not misconnected or inverted.
Check if all the network devices use the same baud rate.
Check if the termination resistors with the right specification
were installed only at the end of the main bus.
Check if the CAN network was properly installed.
F710 No communication with the remote Extension of the SoftPLC Prog. exceeded 5 KBytes.
SPLC Progr. bigger than HMI however, there is no command or
5 KB frequency reference for this source.
F711 The upload or the SoftPLC application The CPU failed to boot the SoftPLC.
The upload of the SoftPLC failed. Incompatible application uploaded (P900 = 2) and command
application failed for application (P901 = 0).
1 SAFETY INSTRUCTIONS 1
This manual contains the information necessary for the correct setting of the frequency inverter CFW100.
It was developed to be used by people with proper technical training or qualification to operate this kind of
equipment. These people must follow the safety instructions defined by local standards. The noncompliance with
the safety instructions may result in death risk and/or equipment damage.
DANGER!
The procedures recommended in this warning have the purpose of protecting the user against death,
serious injuries and considerable material damage.
DANGER!
Les procédures concernées par cet avertissement sont destinées à protéger l'utilisateur contre des
dangers mortels, des blessures et des détériorations matérielles importantes.
ATTENTION!
The procedures recommended in this warning have the purpose of avoiding material damage.
NOTE!
The information mentioned in this warning is important for the proper understanding and good
operation of the product.
Hot surface.
DANGER!
Seulement personnes avec la qualification adéquate et familiarisation avec le CFW100 et équipements
associés doivent planifiquer ou implementer l'installation, mise en marche, operation et entretien de
cet équipement.
Cettes personnes doivent suivre toutes les instructions de sécurités indiquées dans ce manuel, et/
ou définies par normes locales.
L'inobservance des instructions de sécurité peut résulter en risque de vie et/ou dommages de cet
équipement.
NOTE!
For the purposes of this manual, qualified personnel are those trained in order to be able to:
1. Install, ground, power up and operate the CFW100 in accordance with this manual and the safety
legal procedures in force.
2. Use the protective equipment in accordance with the relevant standards.
3. Give first aid.
DANGER!
Always disconnect the general power supply before touching any electric component associated
to the inverter.
Many components may remain loaded with high voltages and/or moving (fans), even after the AC
power supply input is disconnected or turned off. Wait for at least ten minutes in order to guarantee
the full discharge of the capacitors. Always connect the frame of the equipment to the protective
earth (PE) at the proper point for that.
DANGER!
Débranchez toujours l'alimentation principale avant d'entrer en contact avec un appareil électrique
associé au variateur. Plusieurs composants peuvent rester chargés à un potentiel électrique élevé
et/ou être en mouvement (ventilateurs), même après la déconnexion ou la coupure de l'alimentation
en courant alternatif.
Attendez au moins 10 minutes que les condensateurs se déchargent complètement.
Raccordez toujours la masse de l'appareil à une terre protectrice (PE).
ATTENTION!
Electronic boards have components sensitive to electrostatic discharge. Do not touch directly the
component parts or connectors. If necessary, first touch the grounded metallic frame or use proper
grounding strap.
NOTE! 1
Frequency inverters may interfere in other electronic equipments. Observe the recommendations
of chapter 3 Installation and Connection of the user’s manual in order to minimize these effects.
Read the user’s manual completely before installing or operating this inverter.
2 GENERAL INFORMATION
2.1 ABOUT THE MANUAL
This manual presents information necessary for the configuration of all the functions and parameters of the frequency 2
inverter CFW100. This manual must be used together with the user’s manual of the CFW100.
The text provides additional information so as simplify the use and programming of the CFW100 in certain
applications.
Rectifier: input circuit of the inverters that transforms the input AC voltage into DC. It is formed by high-power
diodes.
IGBT: insulated gate bipolar transistor - basic component part of the output inverter bridge. It works as an electronic
switch in the saturated (closed switch) and cut-off (open switch) modes.
DC Link: intermediary circuit of the inverter; voltage in direct current obtained by rectifying the power supply
alternate voltage or external supply; it supplies the output inverter bridge with IGBTs.
Pre-Charge Circuit: charges the capacitors of the DC link with limited current, avoiding current peaks in the
inverter power-up.
NTC: resistor whose resistance value in ohms decreases proportionally to the increase of the temperature; it is
used as a temperature sensor in power packs.
HMI: human-machine interface; device which allows controlling the motor, viewing and changing the inverter
parameters. It features keys to control the motor, navigation keys and graphic LCD display.
PWM: pulse width modulation - modulation by pulse width; pulsed voltage that supplies the motor.
Switching Frequency: switching frequency of the IGBTs of the inverter bridge, normally expressed in kHz.
General Enable: when activated, it accelerates the motor by acceleration ramp and Run/Stop = Run. When
disabled, the PWM pulses will be immediately blocked. It may be controlled by digital input set for this function
or via serial.
Run/Stop: inverter function which, when activated (run), accelerates the motor by acceleration ramp up to the
reference frequency and, when deactivated (stop), decelerates the motor by deceleration ramp. It may be controlled
by digital input set for this function or via serial.
Heatsink: metal part designed to dissipate the heat produced by power semiconductors.
CV: cavalo-vapor = 736 Watts (Brazilian unit of measurement of power, normally used to indicate mechanical
power of electric motors).
hp (HP): horse power = 746 Watts (unit of measurement of power, normally used to indicate mechanical power of
electric motors).
2
Hz: hertz; unit of measurement of frequency.
The decimal numbers are represented by means of digits without suffix. Parameters P012, P680 and P682 are
represented in hexadecimal numbers.
In the vector mode (VVW), the operation is optimized for the used motor, providing a better performance in terms
of speed regulation torque.
3
The scalar mode (V/f) is recommended for simpler applications, such as the activation of most pumps and fans.
In those cases, it is possible to reduce the motor and inverter losses using the option “Quadratic V/f”, which
results in energy saving. The V/f mode is used when more than a motor is activated by an inverter simultaneously
(multi-motor applications).
The main components of the CFW100 can be viewed in the block diagram of Figure 3.1 on page 3-1 and Figure
3.2 on page 3-2. The mechanical project was designed to simplify the connection and maintenance, as well as
to ensure the safety of the product.
L1/L U/T1
Power V/T2
Motor
supply
L2/N W/T3
Filter
PE
PE
POWER
CONTROL
Control
Digital board with
16-bit CPU USB- PC
inputs RS-485
RS-485
(DI1 to DI4) Converter
USB
Adapter SUPERDRIVE
G2
2 2
1 1
3 3
3
1 – HMI
2 – Mounting bracket (DIN-rail mountingN)
3 – Front cover
4 – Fan with mounting bracket
Figure 3.2: Main components of the CFW100
Using the HMI, it is possible to command the inverter, view and adjust all of its parameters. The HMI presents the
following functions:
When inverter is powered-up, the initial state of the HMI remains in the start-up mode as long as no faults, alarms,
undervoltages occur or no keys are pressed.
The setting mode is composed of two levels: Level 1 allows browsing the parameters. Level 2 allows the modification
of the parameter selected in level 1. At the end of this level, the modified value is saved when the key is pressed.
The Figure 4.3 on page 4-2 illustrates the basic browsing of the operating modes of the HMI.
Start-up Mode
It is the initial status of the HMI after the successful power-up (without fault,
alarms or undervoltages).
Press the key to go to level 1 of the setting mode – parameter selection. Monitoring
Pressing any other key will also change to the setting mode.
Setting Mode
Level 1:
This is the first level of the setting mode. The number of the parameter is shown
on the main display. Parameterization
Use the and keys to find the desired parameter. Level 1
Press the key to go to level 2 of the setting mode – modification of the
parameter content.
Level 2:
4 The content of the parameter is shown on the main display.
Use the and keys to confi gure the new value for the selected parameter. Parameterization
Press the key to confirm the modification (save the new value). After the change Level 2
is confirmed, the HMI returns to level 1 of the setting mode.
NOTE!
When the inverter is in the fault state, the main display indicates the number of the fault in the format
Fxxx. The browsing is allowed after pressing the key.
NOTE!
When the inverter is in the alarm state, the main display indicates the number of the alarm in the format
Axxx. The browsing is allowed after pressing the key, and then the indication “A” is displayed on
the Unit of measurement display, flashing until the situation causing the alarm is solved.
NOTE!
The inverter comes from the factory with the frequency (V/f 50/60 Hz mode) and voltage adjusted
according to the market.
The reset to factory default may change the content of the parameters related to frequency. In the
detailed description, some parameters have values between brackets, which represents the default
value for operation in 50 Hz; thus the value without brackets is the default for operation in 60 Hz.
Whenever the inverter is powered up, the HMI display goes to the start-up mode if no faults, alarms or undervoltages
are present. In order to simplify the reading of the inverter parameters, the display was designed to show two
parameters simultaneously, at the user’s discretion. One of those parameters (main display) is shown in the numeric
form and the other parameter as a bar graph. The parameter monitored by the bar graph is selected via P207, as
indicated in Figure 5.1 on page 5-1. 5
Inverter status
Main display – presents the content of parameter Bar graph for parameter
(xxxx), number of the parameter (Pxxx), fault monitoring (selected by P207)
(Fxxx) or alarm (Axxx) indication
Figure 5.1: Screen on initialization and display fields
Description:
This parameter defines which parameter will be viewed on the HMI when the motor is enabled after initialization.
Together with the unit in P209 and the decimal places in P210, the rated reference (P208) defines the speed
indication on the inverter HMI. According to the factory default of those parameters, the preset scale on the
inverter is in “Hz” and with a decimal place (60.0 Hz or 50.0 Hz). On the other hand, by setting P208 = 1800
or 1500, P209 = 3 and P210 = 0, a scale in “rpm” with no decimal places is defined (1800 rpm or 1500 rpm).
5
P209 – Reference Engineering Unit
These parameters define which parameters (their respective values) will be viewed on the screen ( ) of the
infrared remote control (available with the accessory CFW100-IOADR).
For further details, refer to the Installation, Configuration and Operation Guide of the CFW100-IOADR I/O
Expansion Module.
5
P200 – Password
Description:
It allows activating the password (by inserting a new value) or disabling it. For further details regarding the use
of this parameter, refer to Table 5.1 on page 5-3.
Action Procedure
1. Set P200 with the desired value for the password (P200 = password).
Activate password 2. The setting is completed, the new password is active and P200 is automatically adjusted for 1 (password
active) (1).
1. Set the current value of the password (P000 = password).
2. Set the desired value for the new password in P200 (P200 = new password).
Change password
3. The setting is completed, the new password is active and P200 is automatically adjusted for 1 (password
active) (1).
1. Set the current value of the password (P000 = password).
Disable password 2. Set inactive password (P200 = 0).
3. The setting is completed, the password is disabled (2).
1. Activate a factory default by means of P204.
Disable password
2. The setting is completed, the password is disabled (2).
Notes:
(1) It only allows changing the content of the parameters when P000 is equal to the value of the password.
(2) It is allowed to change the content of the parameters and P000 is inaccessible.
NOTE!
The view of parameter P000 on the HMI will only be available when the password is active (P200 = 1).
The access to the parameters and P000 is cleared together with the powering down of the inverter.
5
Description:
Table 5.2 on page 5-4 describes the actions performed by each option.
P204 Action
0 to 4 Not Used: no action.
5 Load WEG 60 Hz: it loads the default parameters on the inverter with the factory default for 60 Hz.
6 Load WEG 50 Hz: it loads the default parameters on the inverter with the factory default for 50 Hz.
7 Load User: it transfers the content of the memory from user parameter to the inverter current parameters.
8 Not Used: no action.
9 Save User: it transfers the current content of the parameters to the memory of user parameters.
10 Not Used: no action.
11 Load Default SoftPLC: it loads the factory default in SoftPLC parameters (P910 to P959).
12 to 13 Reserved.
In order to load the parameters of user to the CFW100 operating area (P204 = 7) it is necessary that this area
be previously saved.
The operation of uploading this memory (P204 = 7), can also be done via digital inputs (DIx). For further details
referring to this programming, refer to section 12.5 DIGITAL INPUT on page 12-8.
5-4 | CFW100 Return Advance
Programming Basic Instructions
NOTE!
When P204 = 5 or 6, parameters P295 (Inv. Rated Current), P296 (Line Rated Voltage) and P308
(Serial Address) are not changed.
NOTE!
In order to upload the user parameters (P204 = 7), the factory default must be uploaded first
(P204 = 5 or 6).
The CONFIG status is indicated by the HMI “ConF” status, as well as in parameters P006 and P680. Such status
indicates that the CFW100 cannot enable the output PWM pulses because the inverter configuration is incorrect
or incomplete. For further details about indications of CONFIG state on the HMI, refer to chapter 14 READING
PARAMETERS on page 14-1. 5
The table below shows the situations of CONFIG status, where the user can identify the origin condition through
parameter P047.
P047 Condition
0 Out of CONFIG status. The HMI and parameters P006 and P680 must not indicate ConF.
1 Two or more DIx (P263...P270) programmed for (4 = Forward Run).
2 Two or more DIx (P263...P270) programmed for (5 = Reverse Run).
3 Two or more DIx (P263...P270) programmed for (6 = Start).
4 Two or more DIx (P263...P270) programmed for (7 = Stop).
5 Two or more DIx (P263...P270) programmed for (8 = Direction of Rotation).
6 Two or more DIx (P263...P270) programmed for (9 = LOC/REM).
7 Two or more DIx (P263...P270) programmed for (11 = Accelerate E.P.)
8 Two or more DIx (P263...P270) programmed for (12 = Decelerate E.P.)
9 Two or more DIx (P263...P270) programmed for (14 = 2nd Ramp).
10 Reserved.
11 Two or more DIx (P263...P270) programmed for (24 = Disable Flying Start).
12 Two or more DIx (P263...P270) programmed for (26 = Programming Off).
13 Reserved.
14 Reserved.
15 DIx (P263...P270) programmed for (4 = Forward Run) without DIx (P263...P270) programmed for (5 = Reverse Run) or the
opposite.
16 DIx (P263...P270) programmed for (6 = Start) without DIx (P263...P270) programmed for (7 = Stop) or the opposite.
17 P221 or P222 programmed for (8 = Multispeed) without DIx (P263...P270) programmed for (13 = Multispeed) or the opposite.
18 P221 or P222 programmed for (7 = E.P.) without DIx (P263...P270) programmed for (11 = Accelerate E.P) or the opposite.
19 P224 programmed for (1 = DIx) OR P227 programmed for (1 = DIx) without DIx (P263...P270) programmed for (1 = Run/Stop)
AND without DIx (P263...P270) programmed for (2 = General Enable) AND without DIx (P263...P270) programmed
for (3 = Quick Stop) AND without DIx (P263...P270) programmed for (4 = Forward Run) AND without DIx (P263...P270)
programmed for (6 = Start).
20 Serial baud rate configured for 38400 bps (P310 = 2) and use of the control mode VVW (P202 = 5).
21 P221 or P222 programmed for (8 = Multispeed) with DI1 (P263) AND DI2 (P264) OR DI1 (P263) AND DI5 (P267) OR
DI1 (P263) AND DI6 (P268) OR DI2 (P264) AND DI5 (P267) OR DI2 (P264) AND (P268) OR DI5 (P267) AND DI6 (P268)
programmed for (13 = Multispeed).
22 Minimum Frequency Reference (P133) greater than Maximum Frequency Reference (P134).
Once the inverter model identification code is checked, it is necessary to interpret it in order to understand its
meaning. Refer to chapter 2 General Information of the CFW100 user’s manual.
Below are the parameters related to the inverter model which change according to the inverter model and version.
Those parameters must comply with the data read on the product identification label.
Adjustable 0 to 8 Factory
Range: Setting:
Properties: ro
Description:
This parameter identifies the plug-in which is connected to the control module. The table below presents the
accessories which depend on parameter P027.
Description:
This parameter identifies the inverter model, distinguishing frame, supply voltage and rated current as per Table
6.2 on page 6-2.
The inverter switching frequency may be adjusted according to the application needs. Higher switching
frequencies imply less acoustic noise in the motor. However, the switching frequency choice results in a
compromise among the acoustic noise in the motor, the inverter IGBT losses and the maximum permitted
currents.
The reduction of the switching frequency reduces the effects related to the motor instability, which occurs in
certain application conditions. Besides, it reduces the earth leakage current, preventing the actuation of the
faults F070 (output overcurrent or short-circuit).
The command via HMI is limited to a set of functions pre-defined for the keys according to chapter 4 HMI AND
BASIC PROGRAMMING on page 4-1, similarly to the digital inputs (DIx), with the functions implemented in
parameter P263 to P270. On the other hand, the command via digital interfaces, such as communication network
and SoftPLC, act directly on the inverter control word by means of control parameters and system markers of the
SoftPLC, respectively.
The frequency reference in turn is a numeric value in 16 bits with signal with scale in Hertz (Hz), a resolution of
0.1 Hz and full scale at 300.0 Hz.
The inverter command and reference source is defined by the inverter parameters for two different situations: Local
and Remote, which can be switched dynamically during the inverter operation. Thus, for a certain parameterization,
the inverter has two sets for command and reference, according to block diagram of Figure 7.1 on page 7-2.
Parameter P220 determines the source of commands for Local and Remote situations.
Parameters P223, P224 and P225 define the commands in the Local situation; parameters P226, P227 and P228
define the commands in the Remote situation, and parameter P105 determines the source for selection between 7
1st and 2nd Ramp. This structure for the selection of the command source is shown in Figure 7.1 on page 7-2.
Parameters P221 and P222 define the frequency reference in the Local and Remote situations.
This structure for the selection of the reference source is shown in Figure 7.2 on page 7-3.
Direction of
rotation
P223
Run/
Stop
P224
JOG Control word
P225
LOC
CONTROL WORD
Direction of
rotation Control word
P226
REM
Run/
Stop
P227
JOG
P228
LOC/REM
P220
2nd Ramp
P105
Reference
P221
LOC
frequency
REFERENCE FREQUENCY
Reference
P222
REM
frequency
Command selection
HMI frequency
P221 or P222
Reference key
(P121)
0 - Key
P247
FI
(via DI3) 4 - FI
P249
P263 to P266 = 11 or 33
P263 to P266 = 12 or 34
DIx Accel.
DI1
Decel. 7 - EP
DI2 DIx
DI3 ELECTRONIC POTENTIOMETER Speed
DI4 reference of
GND P124 to P231 the inverter
P131
DIx P130
P129
P128
DIx P127
P126 8 - Multispeed
P125
DIx P124
000 001 010 011 100 101 110 111
MULTISPEED 7
RS-485 – USB
Converter 9 - Serial/USB
CFW100-RS-485
PC
CFW100-CUSB
Bluetooth
Adapter
CFW100-CBLT
CANopen
Master 11 - CANopen/
DeviceNet
CFW100-CCAN
SoftPLC
12 - SoftPLC
AI1: it refers to the analog input signal according to section 12.1 ANALOG INPUTS on page 12-1.
HMI: the reference value set by the keys and are contained in parametere P121.
E.P.: electronic potentiometer; refer to section 12.5 DIGITAL INPUT on page 12-8.
AI1 > 0: the negative values of the AI1 reference are zeroed.
H: Means Forward.
The frequency reference is the value applied to the input of the acceleration ramp module (P001) to control the
frequency applied to the inverter output (P002) and consequently the motor shaft speed.
7
Inside the CPU, the inverter uses signed 16 bit variables to treat the frequency references. Besides, the full scale of
the reference, output frequency and related variables are defined in 500.0 Hz. On the other hand, depending
on the source, this scale is conveniently modified considering the interface with the user by standardization or
application requirements.
In general, the digital references defined by parameters such as: HMI keys (P121), Multispeed (P124 to P131) and
E.P. have a scale from 0.0 to 300.0 Hz with resolution of 0.1 Hz.
In digital inputs (DIx), on the other hand, the reference is defined according to the function predefined for P263
to P266.
The frequency reference via analog inputs and frequency input is according to the signal, gain and offset parameters
P230 to P250. The full scale of the reference is always by P134, that is, maximum value in AIx is equivalent to the
frequency reference equal to P134.
The digital references Serial/USB, CANopen, DeviceNet and SoftPLC act on a standardized scale called “13-bit
speed”, where the value 8192 (213) ) is equivalent to the motor rated frequency (P403). Those references are
accessed by parameters P683 and P685.
The digital references, though, have a different scale and the frequency reference parameters with their range from
0.0 to 300.0 Hz, according to previous descriptions. The frequency value on the ramp input (P001) is always limited
by P133 and P134. For example, the JOG reference is given by P122, this parameter may be set in up to 300.0 Hz,
but the value applied to the ramp input as reference will be limited by P134 when the function is executed.
Table 7.1: Summary of the scales and resolutions of the frequency references
Although the parameters to adjust the reference have a wide range of values (0 to 300.0 Hz), the value applied
to the ramp is limited by P133 and P134. Therefore, the values in module out of this range will have no effect on
the reference.
If P120 = Inactive, the inverter will not save the speed reference value when it is disabled. Thus, when the inverter
is enabled again, the speed reference value will become the frequency minimum limit value (P133).
If P120 = Active, the value set in the reference is not lost when the inverter is disabled or powered down.
If P120 = Backup by P121, the reference initial value is fixed by P121 at the enabling or power-up of the inverter.
Description:
Parameter P121 stores the frequency reference via HMI (P221 = 0 or P222 = 0). When the keys and are
active and the HMI in the monitoring mode, the value of P121 is increased and shown on the HMI main display.
Besides, the P121 is used as input for the reference backup function.
NOTE!
The maximum setting value of parameter P121 via HMI is limited by P134.
Figure 7.3 on page 7-10 and Table 7.3 on page 7-10 show the operation of the Multispeed. Although the most
significant digital input may be set at DI1 or DI2, only one of those options is allowed; otherwise, the Config state
(ConF), according to section 5.3 SITUATIONS FOR CONFIG STATUS on page 5-5, is activated to indicate
parameterization incompatibility.
P131
Output
frequency P130
P129
P128
Acceleration
P127 ramp
P126
P125
P124
Time
Active
8 Referency
4 Referency
2 Referency
DI1 or DI2 or DI5 or DI6 DI3 or DI7 DI4 or DI8 Frequency Reference
Inactive Inactive Inactive P124
Inactive Inactive Active P125
Inactive Active Inactive P126
Inactive Active Active P127
Active Inactive Inactive P128
Active Inactive Active P129
Active Active Inactive P130
Active Active Active P131
The Electronic Potentiometer function (E.P.) allows the frequency reference to be set by means of two digital inputs
(one to increment it and another to decrement it).
In order to enable this function, you must first configure the referency reference via E.P., program P221 = 7 and/or
P222 = 7. After enabling this function, just program two digital inputs (P263 to P266) in 11 or 33 (Accelerate E.P.)
and 12 or 34 (Decelerate E.P.).
Figure 7.4 on page 7-11 shows the operation of E.P. function of three digital inputs (Accelerate E.P., Decelerate
E.P. and Run/Stop). In this example, the reference reset is done with the inverter disabled and activating both
Accelerate and Decelerate E.P. inputs. Besides, you can monitor the action of the inputs individually, as well as
the action of the reference backup (P120 = 1) when the Run/Stop command is opened and closed again.
DIx - Accelerate
RAMP Reference
DIx - Decelerate
Reset
&
Enabling (RUN)
P133
Output frequency
Active Time
The behaviors of the analog input and frequency input are described in details in section 12.4 FREQUENCY INPUT
on page 12-6. Thus, after the proper signal treatment, it is applied to the ramp input according to the selection of
the reference described in section 7.1 SELECTION FOR LOGICAL COMMAND AND FREQUENCY REFERENCE
on page 7-1.
The 13-bit Frequency Reference is a scale based on the motor rated frequency (P402) or on the motor rated
frequency (P403). In the CFW100, parameter P403 is taken as the base to determine the frequency reference.
Thus, the 13-bit frequency value has a range of 16 bits with signal, that is, -32768 to 32767; however, the rated
frequency in P403 is equivalent to the value 8192. Therefore, the maximum value in the range 32767 is equivalent
to four times P403.
The 13-bit frequency reference is used in parameters P681 and P683, which are related to the interfaces with
communication (Serial/USB) of the product.
Description:
The inverter status word is unique for all the sources and can only be accessed for reading. It indicates all the
relevant operating status and modes of the inverter. The function of each bit of P680 is described in Table 7.4
on page 7-12.
Table 7.4: Status word
P229 Description
0 The inverter will apply the stop ramp programmed in P101 or P103.
1 The motor will run free until it stops.
NOTE!
When the Coast Stop mode is programmed and the Flying Start function is disabled, only activate
the motor if it is stopped.
NOTE!
This parameter is applied to all the inverter command sources, but it was created aiming at allowing 7
the command via HMI to be able to disable the motor by inertia instead of deceleration ramp. In this
way, when P229 = 1, Bit 0 of the control word (Ramp Enable) has a function similar to Bit 1 (General
Enable). The same way, the digital input functions such as: Run/Stop, Forward/Reverse Run stop
the motor by inertia in this condition of P229.
Contrary to the network interfaces and SoftPLC, the HMI commands do not access the inverter control word
directly, because of limitations of key functions and HMI behavior. The HMI behavior is described in chapter 4 HMI
AND BASIC PROGRAMMING on page 4-1.
Contrary to the network interfaces and SoftPLC, the digital inputs do not access the inverter control word directly,
because there are several functions for DIx that are defined by the applications. Such digital input functions are
detailed in section 12.5 DIGITAL INPUT on page 12-8.
The selection of the proper control type for the application depends on the static and dynamic requirements of
torque and speed of the driven load, that is, the control type is directly connected to the required performance.
Additionally, proper configuration of the selected control mode parameters is essential to reach maximum
performance.
The CFW100 is equipped with three control modes for the three-phase induction motor, that is:
V/f Scalar Control: for basic applications without output speed control.
Quadratic V/f Scalar Control: for applications that reduce motor and inverter losses without regulation of
the output speed.
V V W Sensorless Vector Control: for applications that need high performance in the control of the output
speed.
In chapter 9 V/f SCALAR CONTROL on page 9-1 and chapter 10 VVW VECTOR CONTROL on page 10-1,
each of these kinds of control, related parameters and directions regarding the use of each of these modes are
described in details.
The regeneration is an operating mode of the inverter which occurs when the power flux goes from the motor
to the inverter. Setting P397 = 0 allows the slip compensation to be turned off in this situation. This option is
particularly useful when the compensation during the motor deceleration is necessary. Refer to parameter P138
in section 9.1 PARAMETERIZATION OF THE V/f SCALAR CONTROL on page 9-3 for further details on slip
compensation.
According to the block diagram of Figure 9.1 on page 9-2, the frequency reference f* is limited by P133 and P134
and applied to the input of “V/f CURVE”, block, where the output voltage amplitude and frequency imposed to
the motor are obtained. For further details on the frequency reference, refer to chapter 7 LOGICAL COMMAND
AND FREQUENCY REFERENCE on page 7-1.
By monitoring the total and active output current, and the DC link voltage, compensators and regulators are
implanted so as to help in the protection and performance of the V/f control. The operation and parameterization of
those blocks are detailed in section 11.2 DC LINK VOLTAGE AND OUTPUT CURRENT LIMITATION on page 11-3.
The advantage of the V/f control is its simplicity and the need of few settings. The start-up is quick and simple
and the factory default, in general, requires little or no modification. In cases whose objective is to reduce losses
on the motor and inverter, the “Quadratic V/f” may be used, where the flow in the motor air-gap is proportional to
the output frequency up to the field weakening point (also defined by P142 and P145). Thus, the result is a torque
capacity as a quadratic function of the frequency. The great advantage of such control is the capacity to save
energy when driving loads with variable resistant torque, due to the reduction of motor losses (especially losses
in the air-gar, magnetic losses).
Motor rated current lower than 1/3 of the inverter rated current.
9
For test purposes, the inverter is turned on without motor or with a small motor with no load.
Applications where the load connected to the inverter is not a three-phase induction motor.
Applications that aim at reducing losses on the motor and inverter (Quadratic V/f).
9-2 | CFW100
P202 = 0 (Control V/f)
or
V/f Scalar Control
Ud CURVE V/f
P202 = 0 (V/f)
V
P151 P142
P143 Direction
Ud P137 of rotation
P151 P136
P146 P145 f
Return
P100-P104 +
P134 V space vector
f* P142 + fo P002
modulation
P133 +
t P136 fslip
P145 f
Angle,
Advance
Zero sextant ish
m Io
P135 Io P138
Ia P011
Output current
limitation
Io P003 iV, iW
Calculation of Io
V/f Scalar Control
The scalar control is the inverter factory default control mode for its popularity and because it meets most
applications of the market. However, parameter P202 allows the selection of other options for the control mode,
as per chapter 8 AVAILABLE MOTOR CONTROL TYPES on page 8-1.
The V/f curve is completely adjustable in four different points as shown in Figure 9.2 on page 9-3,although the
factory default set a curve pre-adjusted for motors 50 Hz or 60 Hz, as options for P204. This format, point P0
defines the amplitude applied at 0 Hz, while P2 defines the rated amplitude and frequency and beginning of field
weakening. Intermediate points P1 allow the setting of the curve for a non-linear relationship between torque and
frequency, for instance, in fans where the load torque is quadratic in relation to the frequency. The field weakening
region is determined between P2 and P3, where the amplitude is maintained in 100 %.
Output
voltage (%)
P142
P2 P3
P143
P1
P136
P0
P146 P145 P134 Output
The factory default setting of the CFW100 defines a linear relation of the torque with the frequency by means of
three points (P0, P1 and P2).
9
The points P0[P136, 0 Hz], P1[P143, P146], P2[P142, P145] and P3[100 %, P134] can be set so that the voltage and
frequency relation imposed to the output approximates the ideal curve for the load. Therefore, for loads in which
the torque behavior is quadratic in relation to the frequency, such as in centrifugal pumps and fans, the points
of the curve can be set or the Quadratic V/f control mode can be used so as to save energy. This Quadratic V/f
curve is presented in Figure 9.3 on page 9-3.
Output
voltage (%)
P142
P136
NOTE!
In frequencies below 0.1 Hz, the output PWM pulses are cut, except when the inverter is in DC
Braking mode.
The optimum setting is the smallest value of P136 which allows the motor satisfactory start. A value greater
than necessary will excessively increase the motor current at low speeds, which may lead the inverter to a fault
condition (F051 or F070) or alarm condition (A046 or A050), as well as motor overheating. Figure 9.4 on page
9-4 and Figure 9.5 on page 9-4 show the actuation regions of the Torque Boost for the V/f and Quadratic
V/f mode, respectively.
Output
voltage (%)
P142
P2 P3
P143
P1
P136
P0
P146 P145 P134 Output
frequency (Hz)
9
Figure 9.4: Torque Boost Region for V/f control mode
Output
voltage (%)
P142
P136
Figure 9.5: Torque Boost Region for Quadratic V/f control mode
The V/f curve can be adjusted in applications where the motor rated voltage is smaller than the power supply
voltage, for example, a power supply of 220 V with motor of 200 V.
The adjustment of the V/f curve is necessary when the motor has a frequency different from 50 Hz or 60 Hz,
or when a quadratic approximation is desired for energy saving in centrifugal pumps and fans, or in special
applications: when a transformer is used between the inverter and the motor or the inverter is used as a power
supply. 9
P137 actuates similarly to P136, but the value set is applied proportionally to the output active current in relation
to the maximum current (2xP295).
The setting criteria of P137 are the same as those of P136, that is, set the value as low as possible for the motor
start and operation at low frequencies, because values above those increase the losses, heating and overload
of the motor and inverter.
The block diagram of Figure 9.6 on page 9-6 shows the automatic compensation action IxR responsible for
the increment of the voltage in the ramp output according to the increase of the active current.
P007
Voltage
Frequency reference IxR
applied on
P136
the motor
Output IxR
active automatic
current P137
P139
The setting in P138 allows regulating with good accuracy the slip compensation by moving the operation
point on the V/f curve, as shown in Figure 9.7 on page 9-6. Once P138 is set, the inverter is able to keep the
frequency constant even with load variations.
9 Negative values are used in special applications where you wish to reduce the output frequency considering
the increase of the motor current.
Output
voltage (%)
P142
P143
P136 Δf
P146 P145 P134 Output
frequency(Hz)
Figure 9.7: Slip compensation in an operation point of the standar V/f curve
NOTE!
Read chapter 3 Installation and Connection of the CFW100 user manual before installing, energizing
or operating the inverter.
1. Install the inverter: according to chapter 3 Installation and Connection of the user’s manual, making all the
power and control connections.
2. Prepare and power up the inverter according to section 3.2 Electrical Installation of the user’s manual of the
CFW100.
3. Load the factory default with P204 = 5 (60 Hz) or P204 = 6 (50 Hz), according to the input rated frequency
(power supply) of the inverter used.
4. In order to set a V/f curve different from the default, set the V/f curve using parameters P136 to P146.
5. Setting of specific parameters and functions for the application: program the digital and analog inputs and
outputs, HMI keys, etc., according to the application requirements.
For a better view of the start-up in the V/f mode, see Figure 9.8 on page 9-7.
2
1
Start-up mode.
Press this key to enter the first level of the setting mode. Press the keys or until selecting parameter P202.
3 4
Press the key if necessary to change the content of If necessary, change the content of parameter “P401 – Motor
Rated Current” according to data on the nameplate.
9
“P202 – Control Type” to P202 = 0 (V/f).
Press the keys until selecting parameter P401. Press the key for the next parameter.
5 6
If necessary, change the content of “P402 – Motor Rated
If necessary, change the content of “P403 – Motor Rated
Speed”.
Frequency”.
Press the key for the next parameter.
Figure 9.8: Sequence for V/f control
10 V V W VECTOR CONTROL
The V V W vector control mode (Voltage Vector WEG) uses a control method with a much higher performance
than the V/f control because of the load torque estimation and of the control of the magnetic flux in the air gap, as
per scheme of Figure 10.1 on page 10-2. In this control strategy, losses, efficiency, rated slip and power factor of
the motor are considered in order to improve the control performance.
The main advantage compared to the V/f control is the best frequency regulation with greater torque capacity at
low speeds (frequencies below 5 Hz), allowing a relevant improvement in the drive performance in permanent
duty. Besides, the V V W control has a quick and simple setting and it is suitable for most medium-performance
applications in the control of three-phase induction motor.
By just measuring the output current, the V V W control instantly obtains the motor torque and slip. Thus, the
V V W actuates in the output voltage compensation and slip compensation. Therefore, the V V W controller action
replaces the classical V/f functions in P137 and P138, but with a calculation model much more sophisticated and
accurate, meeting several load conditions or operation points of the application.
In order to achieve a good frequency regulation in permanent duty with a good operation of the V V W control, the
parameter setting in the range P399 to P407, and the stator resistance in P409 are essential for the good operation
of the V V W control. Those parameters can be easily obtained on the motor nameplate.
10
10-2 | CFW100
P202 = 5 (V V W Control)
m* Direction
Ud Output voltage
P151 Flux control of rotation
compensation
Ia Io PWM
m P007 PWM space
P100-P104
P134 vector
Return
f* fr fo P002 fo
modulation
P133
t fslip
P295 Angle,
Zero ish
sextant
Advance
P140 Io
P295
TL /TR, S R
P404,P399, fo
P401,P409, Ia
P402,P403 Torque iV, iW
Io Calculation of Io
estimation
Ud m
Io P003
V V W Vector Control
The V V W control mode is selected by parameter P202, control mode selection, as described in chapter 8
AVAILABLE MOTOR CONTROL TYPES on page 8-1.
Opposite to the V/f scalar control, the V V W control requires a series of data from the motor nameplate and a
self-tuning for its proper operation. Besides, it is recommended that the driven motor match the inverter, that is,
the motor and inverter power be as close as possible.
Below are described the parameters to configure the V V W vector control setting. This data is easily obtained on
WEG standard motor nameplates, however in older motors or motors made by other manufacturers, the data
may not be readily available. In those cases, it is recommended first contact the motor manufacturer, measure or
calculate the desired parameter. As a last resort, the user always can make a relationship with Table 10.1 on page
10-3 and use the equivalent or approximate WEG standard motor parameter.
NOTE!
The correct setting of the parameters directly contributes to the V V W control performance.
Power [P404] Voltage Current Frequency Speed Efficiency Power Stator Resistance
Frame
[P400] [P401] [P403] [P402] [P399] Factor [P409]
(CV) (kW) size
(V) (A) (Hz) (rpm) (%) [P407] (Ω)
0.16 0.12 63 0.85 1720 56 0.66 21.77
0.25 0.18 63 1.12 1720 64 0.66 14.87
0.33 0.25 63 1.42 1720 67 0.69 10.63
220 60
0.50 0.37 71 2.07 1720 68 0.69 7.37
0.75 0.55 71 2.90 1720 71 0.70 3.97
1 0.75 80 3.08 1720 78 0.82 4.13
0.16 0.12 63 0.73 1375 57 0.72 30.62
0.25 0.18 63 1.05 1360 58 0.74 20.31
0.33 0.25 71 1.40 1310 59 0.76 14.32
230 50
0.50 0.37 71 1.97 1320 62 0.76 7.27
0.75 0.55 80 2.48 1410 68 0.82 5.78
1 0.75 80 3.23 1395 72 0.81 4.28
10
P178 – Rated Flux
Table 10.2: Default setting of P400 according to the identified inverter model
For further information on model identification, refer to Table 6.2 on page 6-2 of chapter 6 IDENTIFICATION
OF THE INVERTER MODEL AND ACCESSORIES on page 6-1.
P409 – Self-Tuning
If the value adjusted in P409 is too high or too low for the inverter used, the inverter indicates fault F033. In
order to exit this condition, just perform a reset by using the I/O key. In this case, P409 will be loaded with the
factory default value.
NOTE!
Read chapter 3 Installation and Connection of the user’s manual before installing, powering up or
operating the inverter.
1. Install the inverter: according to chapter 3 Installation and Connection of the user’s manual, making all the
power and control connections. 10
2. Prepare and power up the inverter: according to section 3.2 Electrical Installation of the user’s manual.
3. Load the correct factory default in P204: based on the motor rated frequency (set P204 = 5 for 60 Hz
motors and P204 = 6 for 50 Hz motors).
4. Adjustment of parameters and specific functions for the application: program the digital and analog
inputs and outputs, HMI keys, etc., according to the application requirements.
5. Activation of the VVW control: set P202 = 5 and parameters P399, P400, P401, P402, P403, P404 and
P407 according to the motor nameplate. Also set the value of P409. If some of those data are not available,
enter the approximate value by calculation or by similarity with WEG standard motor – see Table 10.1 on page
10-3.
For better visualization of the start-up in the V V W mode, check Figure 10.2 on page 10-6, below:
2
1
Monitoring mode.
Press this key to enter the first level of the setting mode. Press the keys or until selecting parameter P202.
3 4
Press the key to change the content of “P202 – Press the key to save the change of P202.
Control Type” to P202 = 5 (V V W ). Use the key . Use the keys until selecting parameter P399.
5 6
If necessary, change the content of “P399 – Motor Rated If necessary, change the content of “P400 – Motor Rated
Efficiency” according to data on the nameplate. Voltage”.
Press the key for the next parameter. Press the key for the next parameter.
8 9
If necessary, change the content of “P401 – Motor Rated If necessary, change the content of “P402 – Motor Rated
Current”. Speed”.
Press the key for the next parameter. Press the key for the next parameter.
10 11
If necessary, change the content of “P403 – Motor Rated If necessary, change the content of “P404 – Motor Rated
Frequency”. Output”.
Press the key for the next parameter. Press the key for the next parameter.
12 13
If necessary, change the content of “P407 – Motor Rated
10 Power Factor”.
Press the key for the next parameter.
If necessary, change the content of “P409 – Stator Resistance”.
11.1 RAMPS
The inverter ramp functions allow the motor to accelerate or decelerate faster or slower. They are adjusted by
parameters that define the linear acceleration time between zero and the maximum frequency (P134) and the time
for a linear deceleration from the maximum frequency zero.
2nd Ramp – it may be activated by the user, according to the drive requirement, by means of the inverter
command word or by a digital input.
Emergency Ramp – it is used for the inverter internal protection functions, such as: current limitation, DC link
regulation, etc. The Emergency Ramp has priority over the other ramps.
NOTE!
The setting with too short ramp time may cause overcurrent in the output (F070), undervoltage (F021)
or overvoltage (F022) of the DC link.
11
Adjustable 0.1 to 999.9 s Factory 10.0 s
Range: Setting:
Properties:
Description:
Deceleration time from maximum frequency (P134) to zero.
P104 – S Ramp
Output
frequency
Linear ramp
Ramp S t (s)
Note: Parameter P680 (Logical Status) indicates if the 2nd Ramp is active or not. For further information on this
parameter, refer to section 7.3 CONTROL WORD AND INVERTER STATUS on page 7-11.
The DC link voltage and output current limitation are protection functions of the inverter which act on the ramp
control, aiming at containing the rise of voltage on the DC link and of the output current. In this way, the following of
the reference by the ramp is blocked and the output frequency follows the Emergency Ram for a preset safety value.
When the DC link voltage is too high, the inverter may freeze the deceleration ramp. On the other hand, when
the output current is too high, the inverter may decelerate or freeze the acceleration ramp in order to reduce this
current. Those actions prevent the occurrence of faults F022 and F070, respectively.
Both protections normally occur at different moments of the inverter operation, but in case of occurrence at the
same time, by definition, the DC link limitation has higher priority than the output current limitation.
The voltage limitation on the DC link during braking actuates limiting the braking power and torque, so as to prevent
the shutting down of the inverter for overvoltage (F022). This situation often occurs when a load with high moment
of inertia is decelerated or when short deceleration time is programmed.
Use recommended in the drive of loads with high moment of inertia referred to the motor shaft or loads that
require short deceleration ramps.
It has effect in any situation, regardless the motor frequency condition: accelerating, decelerating or constant
frequency.
Actuation: when the DC link voltage reaches the level set in P151, a command is sent to the “ramp” block to
accelerate the motor.
Use recommended for the drive of loads that require braking torques at constant frequency in the inverter
output. For example, the drive of loads with eccentric shaft as in sucker rod pumps; another application is the
handling of loads with balance like in the translation in overhead cranes.
In order to disable the DC link limitation (Ud) and/or the current limitation, you must set P151 > 410 V and
P135 > 2xInom, respectively.
11 Figure 11.2 on page 11-4 shows the block diagram of the actuation of the limitation. Figure 11.3 on page 11-5
and Figure 11.4 on page 11-5 show the example chart.
RAMP
P100-P104
Reference Output frequency
P001 P002
t
hold
error
P004 + ≥0
-
P151
Time
Output
frequency
Time
Time
Output
frequency
Time
Figure 11.4: Example graph of the DC link voltage limitation – Accelerate Ramp
Like in the DC link voltage regulation, the output current regulation also has two operating modes: “Ramp
Holding” (P150 = 2 or 3) and “Decelerate Ramp” (P150 = 0 or 1). Both actuate limiting the torque and power
delivered to the motor, so as to prevent the shutting down of the inverter by overcurrent (F070). This situation often
occurs when a load with high moment of inertia is accelerated or when short acceleration time is programmed.
11
11.2.3 Output Current Limitation by “Ramp Hold” P150 = 2 or 3:
It prevents the motor from collapsing during torque overload in the acceleration or deceleration.
Actuation: if the motor current exceeds the value set in P135 during acceleration or deceleration, the frequency
will not be incremented (acceleration) or decremented (deceleration). When the motor current reaches a value
below P135 the motor accelerates or decelerates again. Refer to Figure 11.5 on page 11-6;
It prevents the motor from collapsing during torque overload in the acceleration or constant frequency.
Actuation: if the motor current exceeds the value set in P135, a null value is forced for the frequency ramp input
forcing the motor deceleration. When the motor current reaches a value below P135 the motor accelerates
again. Look at Figure 11.5 on page 11-6.
P135 P135
Time
Output Output
frequency frequency
Ramp
deceleration
Ramp (P101)
acceleration
(P100) Time Time
During Deceleration
Acceleration
(a) "Ramp Hold"
Motor current
P135
Time
Output
frequency
It decelerates
by emergency
ramp
Time
11 (b) "Ramp Deceleration"
Figure 11.5: (a) and (b) Actuation modes of Current Limitation via P135
The Flying Start function allows driving a motor that is in free spinning, accelerating it from the rotation in which
it is. The Ride-Through function allows recovering the inverter, with no locking by undervoltage, when there is an
instant drop in the power supply.
Both functions assume the special case in which the motor is spinning in the same direction and at a frequency
close to the frequency reference, thus, by immediately applying the frequency reference to the output and increasing
the output voltage in ramp, the slip and the starting torque are minimized.
For the Ride-Through function, the time is counted as of the line drop. However, in the actuation of the Flying
Start function, the count starts after the application of the “Run/Stop = Run” command.
The Flying Start function is applied on loads with high inertia or systems that require start with the motor
spinning. Besides, the function may be deactivated dynamically by a digital input P263 to P266 programmed
for “24 = Disable Flying Start”. In this way, the user may activate the function in a convenient way according to
the application.
The Ride-Through function will disable the inverter output pulses (IGBT) as soon as the supply voltage reaches a
value below the undervoltage value. A fault due to undervoltage (F021) does not occur and the DC link voltage will
slowly drop until the supply voltage returns. In case it takes the supply voltage too long to return (over 2 seconds),
the inverter may indicate F021 (undervoltage on the DC link). If the supply voltage returns before, the inverter will
enable the pulses again, imposing the frequency reference instantly (like in the Flying Start function) and making a
voltage ramp with time defined by parameter P331. Refer to Figure 11.6 on page 11-8.
Return line
DC link voltage
Level F021
P331
Output voltage
Disabled
0V
Output frequency
(P002)
0 Hz
Figure 11.6: Actuation of the Ride-Through function
The Ride-Through function allows recovering the inverter without locking by undervoltage F021 for momentary
power supply drops. The time interval accepted during a fault is at most two seconds.
11.4 DC BRAKING
The DC Braking allows stopping the motor by applying direct current to it. The current applied at the DC Braking
is proportional to the braking torque and may be set in P302. It is set in percentage (%) of the inverter rated current
considering the motor of power compatible with the inverter.
11
Output frequency
Time
P299
P302
DC braking
Time
Run
Stop
P301
Time Dead Time
time
0V 0V
DIx - Run/Stop
DIx - General Enable
Open Open
(a) Run/Stop (b) General Enable
Figure 11.8: (a) and (b) Actuation of DC Braking
During the braking process, if the inverter is enabled, the braking is interrupted and the inverter will start
operating normally.
ATTENTION!
The DC Braking can continue acting even if the motor has already stopped. Be careful with the
thermal dimensioning of the motor for short-period cyclic braking.
The setting must be done by gradually increasing the value of P302, which varies from 0.0 to 100.0 % of the
rated braking voltage, until the desired braking is obtained.
The rated braking voltage is the DC voltage value, which results in the rated current for the motor with power
matched to the inverter. Therefore, if the inverter has a power too much higher than the motor, the braking
torque will be too low. On the other hand, if the opposite is true, overcurrent may occur during the braking, as
well as overheating of the motor.
This inverter function prevents the motor from operating permanently at frequency values in which, for example,
the mechanical system goes into resonance (causing excessive vibration or noises).
Description:
The actuation of those parameters is done as presented in Figure 11.9 on page 11-10 below.
The passage by the avoided frequency band (2xP306) is done through acceleration/deceleration ramp.
The function does not operate correctly if two bands of “Avoided Frequency” overlap.
Output
frequency
11
2 x P306
P304 2 x P306
P303
Reference
P303
P304
Functions
Accessory
DI AI DOR AO NTC IR RS485 CAN BLUETOOTH Supply 5 V
4 - - - - - - - - 1 Without Accessory
4 1 1 - - - - - - 1 CFW100 -IOAR
4 - - - - - - - - 1 CFW100-CUSB
4 - - - - - 1 - - 1 CFW100-CRS485
4 - - - - - - 1 - 1 CFW100-CCAN
4 - - - - - - - 1 1 CFW100-CBLT
4 1 3 - 1 1 - - - 1 CFW100-IOADR
4 1 - 1 - - - - - 1 CFW100-IOA
8 - - - - - - - - 1 CFW100-IOD
DI – Digital Input DOR – Relay Digital Output AI – Analog Input AO – Analog Output NTC – Temperature sensor
IR – Infrared Receiver
NOTE!
CFW100 HMI shows just the parameters related to the resources available in the plug-in module
connected to the product.
With the analog inputs, it is possible, for instance, to use an external frequency reference. Details for those
configurations are described in the parameters below.
If the parameter is configured as Inactive (P230 = 0), the signal in the analog inputs will actuate on the frequency
reference from the minimum point (0 V / 0 mA / 4 mA or 10 V / 20 mA), and it will be directly related to the
minimum frequency set in P133. Check Figure 12.1 on page 12-2.
If the parameter is set as Active (P230 = 1), the signal in the analog inputs will have a dead zone, where the
frequency reference remains at the Minimum frequêncy value (P133), even with the variation of the input signal.
Check Figure 12.1 on page 12-2.
Reference Reference
P134 P134
P133 P133
Figure 12.1: (a) and (b) Actuation of the analog inputs with inactive dead zone and active dead zone
When the 0 option is selected (Reference Frequency), the analog inputs can provide the reference for the motor,
subject to the specified limits (P133 and P134) and to the action of the ramps (P100 to P103). However, in order
to do so, it is also necessary to configure parameters P221 and/or P222, by selecting the use of the desired
analog input. For further detail, refer to the description of those parameters in chapter 7 LOGICAL COMMAND
AND FREQUENCY REFERENCE on page 7-1.
Option 7 (SoftPLC) configures the input to be used by the programming done in the memory area reserved for
the SoftPLC function. For further details, refer to the SoftPLC user’s manual.
Description:
Each analog input of the inverter is defined by the steps of calculation of SIGNAL, OFFSET, GAIN, FILTER,
FUNCTION and VALUE AIx, as shown in Figure 12.2 on page 12-3.
Input
AI1(*) P018
Filter
Signal Gain Function
+
P233 + P232 P231
P235
OFFSET Value AI1
P234
Adjustable 0 = 0 to 10 V / 20 mA Factory 0
Range: 1 = 4 to 20 mA Setting:
2 = 10 V / 20 mA to 0
3 = 20 to 4 mA
Properties:
Description:
These parameters configure the signal type (if current or voltage) that will be read in each analog input, as well
as its variation range. In options 2 and 3 of the parameters, the reference is inverse, that is, the maximum
frequency is obtained with the minimum reference.
In the CFW100-IOAR and CFW100-IOA accessories, the DIP Switch S1:1 set to ON configures the input AI1 for
signal in current. For further details, refer to the Installation, Configuration and Operation Guide of the CFW100-
IOAR and CFW100-IOA I/O Expansion Modules. Table 12.2 on page 12-3 summarizes the configuration and
equation of the analog input.
DIP
Signal P233 Equation AIx (%)
Switch
0 to 10 V 0 OFF AIx =
( AIx(V)
10 V
x (100 %) + OFFSET x GAIN
( 12
0 to 20 mA 0 ON AIx = ( AIx(mA)
20 mA
x (100 %) + OFFSET x GAIN (
4 to 20 mA 1 ON AIx = (( (AIx(mA) – 4 mA)
16 mA (
x (100 %) + OFFSET x GAIN (
10 to 0 V 2 OFF AIx = 100 % – ( AIx(V)
10 V
x (100 %) + OFFSET x GAIN(
20 to 0 mA 2 ON AIx = 100 % – ( AIx(mA)
20 mA
x (100 %) + OFFSET x GAIN(
20 to 4 mA 3 ON AIx = 100 % – (( (AIx(mA) – 4 mA)
16 mA ( x (100 %) + OFFSET( x GAIN
For example: AIx = 5 V, OFFSET = -70.0 %, Gain = 1.000, with signal of 0 to 10 V, that is, AIxini = 0 and AIxFE = 10.
( (
AIx(%) = 12 – 4 x (100 %) + (–80 %) x 1 = –30.0 %
16
AIx’ = –30.0 % means that the motor will spin forward with a reference in module equal to 30.0 % of P134, if
the signal AIx function is "Frequency Reference".
In the case of filter parameters (P235), the value set corresponds to the time constant used to filter the input signal
read. Therefore, the filter response time is around three times the value of this time constant.
The CFW100-IOADR accessory has an exclusive analog input to connect an NTC sensor. The temperature reading
parameter is described below.
For further details, refer to the Installation, Configuration and Operation Guide of the CFW100-IOADR I/O
Expansion Module.
NOTE!
When the NTC sensor is not connected to the accessory, the CFW100 frequency inverter will show
999 °C in parameter P375. If pins 6 and 7 (accessory connector) are short circuited, the value
indicated in P375 will be 0 °C.
The analog output (AO1) is configured by means of three types of parameters: Function, Gain and Signal, according
to the block diagram below.
12
P014
VALUE
AO1 (*)
Table 12.4 on page 12-6 below summarizes the configuration and equation of the analog output, where the
relationship between the analog output function and the full scale is defined by P251, as per Table 12.3 on page
12-5.
0 to 10 V 0 ON (
Function
AOx (%) =
Scale
x Gain x 10 V
(
0 to 20 mA 1 OFF (
Function
AOx (%) =
Scale
x Gain x 20 mA
(
4 to 20 mA 2 OFF
(
Function
AOx (%) =
Scale (
x Gain x 16 mA + 4 mA
10 to 0 V 3 ON
(
Function
AOx (%) = 10 V -
Scale
x Gain x 10 V
(
12
20 to 0 mA 4 OFF
Scale(
Function
AOx (%) = 20 mA - x Gain x 20 mA
(
20 to 4 mA 5 OFF AOx (%) = 20 mA -
Scale (
Function
x Gain x 16 mA
(
12.4 FREQUENCY INPUT
A frequency input consists of a fast digital input able to convert the frequency of the pulses in the input into a
proportional signal with 10-bit resolution. After the conversion, this signal is used as an analog signal for frequency
reference, process variable, for example.
According to the block diagram of Figure 12.4 on page 12-7, the signal in frequency is converted into a digital
quantity in 10 bits by means of the block “Calc. Hz / %”, where parameters P248 and P250 define the input signal
frequency band, while parameter P022 shows the frequency of the pulses in Hz.
Signal FI
(via DI3)
FI(Hz) – P022
FI(Hz)
Calc. Hz / %
(Hz) Filter
100 (%)
OFFSET
FI – P249 Value FI Function
(internal) FI – P246
Digital input DI3 is pre-defined for frequency input with operating capacity in a wide band from 1 to 3000 Hz.
NOTE!
The operation of parameters P022 as well as of the frequency input, depends on the activation of
P246.
FI =
(( FI (Hz) - P248
P250 - P248 ( (
x (100 %) + P249 x P247
Parameters P248 and P250 determine the operation range of the frequency input (FI), while parameters P249 and
P247 determine the offset and gain, respectively. For example, FI = 2000 Hz, P248 = 1000 Hz, P250 = 3000 Hz,
P249 = -70.0 % and P247 = 1.000, thus:
FI =
(( 2000 - 1000
3000 - 1000 ( (
x (100 %) - 70 % x 1.000 = 20.0 %
The value FI = -20.0 % means that the motor will spin in the opposite direction with a reference in module equal
20.0 % of P134, with the function of the FI signal for "Frequency Reference" (P221 = 4).
When P246 = 1, the digital input DI3 is pre-defined for frequency input, regardless the value of P265, with
operating capacity in the band from 0 to 3000 Hz in 10 Vpp.
12
The time constant of the digital filter for the frequency input is defined by means of parameter P245.
The P012 value is indicated in hexadecimal, where each bit of the number indicates the status of a digital
input, that is, if BIT0 is “0”, DI1 is inactive; or if BIT0 is “1”, DI1 is active, and so on, up to DI8. Besides, the
determination of DIx active or inactive takes into account the type of signal of DIx defined by P271.
The activation of DIx depends on the signal at the digital input and on P271, as per Table 12.5 on page 12-9,
which lists the threshold voltage for activation “VTH”, the threshold voltage for deactivation “VTL” and the status
indication of DIx in parameter P012.
NOTE!
Parameter P012 requires the user to know the conversion between binary and hexadecimal numerical
system.
a) RUN/STOP
It enables or disables the motor rotation through the acceleration and deceleration ramp.
Acceleration Deceleration
ramp ramp
Output
frequency
Time
Active
DIx Inactive
Time
Figure 12.5: Example of the Run/Stop function
b) GENERAL ENABLE
It enables the motor rotation through the acceleration ramp and disables it by cutting off the pulses immediately;
the motor stops by inertia.
Acceleration ramp Motor runs free
Output
frequency
Time
Active
DIx Inactive
Time
Figure 12.6: Example of the General Enable function
c) QUICK STOP 12
When inactive, it disables the inverter by the emergency deceleration (P107).
Acceleration
ramp P107 -
Deceleration
Output ramp
frequency
Time
Active
DIx Inactive
Time
Figure 12.7: Example of the Quick Stop function
d) FORWARD/REVERSE
This command is the combination of two DIS: one programmed for forward run and the other for reverse run.
Active
DIx - Forward Inactive
Time
Active
DIx - Reverse Inactive
Time
Output Forward
frequency
Time
Reverse
e) START / STOP
This function tries to reproduce the activation of a three-wire direct start with retention contact, where a pulse in
the DIx-Start enables the motor spin while the Dlx-Stop is active.
Active
Output
frequency
Time
Figure 12.9: Example of the Start / Stop
NOTE!
All the digital inputs set for General Enable, Fast Stop, Forward Run/Reverse Run and Start/Stop
must be in the “Active” state so that the inverter can enable the motor spin.
12
f) DIRECTION OF ROTATION
If the DIx is Inactive, the Direction of Rotation is Forward, otherwise, the direction of rotation will be REVERSE.
Forward
Output
frequency
Time
Reverse
Active
DIx Inactive
Time
Figure 12.10: Example of the Direction of Rotation function
g) LOCAL / REMOTO
If DIx is inactive, the Local command is selected, reverse the Remote command is selected.
h) JOG
The JOG command is the combination of the Run/Stop command with a speed reference via parameter P122.
JOG frequency
Acceleration (P122)
ramp
Output Deceleration
frequency ramp
Time
Active
DIx -
Run/Stop Inactive
Time
Active
DIx -
JOG Inactive
Time
Active
DIx -
General Enable Inactive
Time
Figure 12.11: Example of the JOG function 12
i) ELECTRONIC POTENTIOMETER (E.P.)
The E.P. function enables the setting of the speed via digital inputs programmed for Accelerate E.P. and Decelerate
E.P. The basic principle of this function is similar to the sound volume and intensity control of electronic appliances.
The operation of the E.P. function is also affected by the behavior of parameter P120, that is, if P120 = 0 the E.P.
reference initial value will be P133; if P120 = 1 the initial value will be the last reference value before the disabling
of the inverter, and if P120 = 2, the initial value will be the reference via P121 keys.
Besides, the E.P. reference can be reset by activating both Accelerate E.P. and Decelerate E.P. inputs when the
inverter is disabled.
DIx - Accelerate
RAMP Reference
DIx - Decelerate
& Reset
Enabling (RUN)
P133
Output
frequency
Active Time
Reset Time
Active
j) MULTISPEED
The Multispeed reference, as described in item 7.2.3 Parameters for Reference Frequency on page 7-7, enables,
by means of the combination of up to three digital inputs, the selection of one from eight reference levels predefined
in parameters P124 to P131. For further details, refer to chapter 7 LOGICAL COMMAND AND FREQUENCY
REFERENCE on page 7-1.
k) 2nd RAMP
If DIx is inactive, the inverter uses the default ramp by P100 and P101, otherwise, it will use the 2nd Ramp by P102
and P103.
Active
12 Active
P100 P101
Output
frequency
Time
Figure 12.13: Example of the 2nd Ramp function
l) NO EXTERNAL ALARM
If DIx is inactive, the inverter will activate the external alarm A090.
m) NO EXTERNAL FAULT
If DIx is inactive, the inverter will activate the external fault F091. In this case, the PWM pulses are disabled
immediately.
n) FAULT RESET
Once the inverter is in the fault status and the fault origin condition is no longer active, the fault status will be reset
in the transition of the DIx programmed for this function.
o) DISABLE FS
It allows the DIx, when active, to disable the action of the Flying Start function preset in parameter P320 = 1 or 2.
When the DIx is inactive, the Flying Start function operates normally again. Refer to section 11.3 FLYING START
/ RIDE-THROUGH on page 11-6.
p) LOCK PROG
When the DIx input is active, parameters cannot be changed, no matter the values set in P000 and P200. When
the DIx input is Inactive, the modification of parameters will depend on the values set in P000 and P200.
It combines the Multispeed, E.P. and Forward Run/Reverse Run with 2nd Ramp primary functions in the same
DIx digital input.
It consists of the Electronic Potentiometer function with capacity to enable the inverter by means of a pulse at the
start, and a pulse for the stop when the output speed is minimum (P133).
P134
(Fmax)
P133 P133
(Fmin) (Fmin)
Output
frequency
Time
Pulse Active
DIx - Accelerate/ Turn
Turn ON ON Inactive
Time
Active Pulse 12
DIx - Decelerate/ Turn
Turn OFF OFF
Inactive
Time
Figure 12.14: Example of the Accelerate Turn ON / Decelerate Turn OFF
s) STOP
Time
Active
t) SAFETY SWITCH
The CFW100-IOADR accessory uses an infrared remote control to command the inverter. The RC-5 protocol
(Philips) was used for the communication of the control with the accessory. The information about the status of
the keys is available in parameter P840 of the CFW100.
For further details, refer to the Installation, Configuration and Operation Guide of the CFW100-IOADR I/O
Expansion Module.
The CFW100 can activate up to three relay digital outputs (DO1 to DO3) – one with the CFW100-IOAR accessory
or three with the CFW100-IOADR accessory connected to the product. The configuration of the digital output
parameters is according to the detailed description below.
The P013 value is indicated in hexadecimal, where each bit of the number indicates the status of a digital
output, that is, if BIT0 is “0”, DO1 is inactive; if BIT0 is “1”, DO1 is active, and so on, up to DO3.
NOTE!
Parameter P013 requires the user to know the conversion between binary and hexadecimal numerical
system.
12
P281 – Fx Frequency
12 P282 – Fx Hysteresis
P290 – Ix Current
12
12
In case of fault, the locking the IGBTs and motor stop by inertia will occur.
The alarm works as a warning for the user of critical operating conditions and that may cause a fault if the situation
is not corrected.
Refer to chapter 6 of the CFW100 user manual and the chapter QUICK REFERENCE OF PARAMETERS, ALARMS
AND FAULTS on page 0-1 of this manual to obtain more information regarding Faults and Alarms.
The motor overload protection is based on the use of curves that simulate the heating and cooling of the motor in
cases of overload. The motor overload protection fault and alarm codes are F072 and A046 respectively.
The motor overload is given considering the reference value In x FS (motor rated current multiplied by the duty
factor), which is the maximum value at which the overload protection must not actuate, because the motor can
work continuously at that current value without damages.
However, for that protection to actuate properly, the winding-temperature supervision (which corresponds to the
time of heating and cooling of the motor) is estimated.
This winding-temperature supervision is approximated by a function called Ixt, which integrates the output current
value from a level previously defined by P156. When the accumulated value reaches the limit, an alarm and/or
fault are indicated
In order to ensure greater protection in case of restart, this function keeps the value integrated by the function
lxt in the inverter non-volatile memory. Thus, after the energizing, the function will use the Ixt value saved in this
memory to perform a new evaluation of overload.
Properties:
Description:
These parameters define the motor overload current (Ixt - F072). The motor overload current is the current value
(P156) based on which the inverter will understand that the motor is operating in overload
The greater the difference between the motor current and the overload current (P156) the faster the actuation
of fault F072.
It is recommended that parameter P156 (motor overload current at rated speed) be set at a value 10 % above 13
the used motor rated current (P401).
In order to deactivate the motor overload function just set parameters P156 to values equal to or above two
times the inverter rated current P295.
Figure 13.1 on page 13-2 shows the overload actuation time considering the normalized output current in
relation to the overload current (P156), that is, for a constant output current with 150 % of overload, fault
F072 occurs in 60 seconds. On the other hand, for output current value below P156, according to the output
frequency, fault F072 does not occur. Whereas for values above 150 % of P156 the fault actuation time is below
60 s.
2.5
2 Region of overload
Output current / Overload current
1.5
0.5
0
0 60 120 180 240 300
Time(s)
Figure 13.1: Actuation of the motor overload
The power module temperature is monitored and indicated in parameter P030 in degrees Celsius. This value is
constantly compared to the overtemperature fault and alarm trigger value of the power module F051 and A050,
according to Table 13.1 on page 13-2.
The ground fault and output overcurrent protections act very fast by means of the hardware to instantly cut the
output PWM pulses when the output current is high. Fault F070 corresponds to a current surge between output
phases.
The protection current level depends on the used power module so as the protection is effective, still this value is
well above the inverter rated operating current (P295).
The DC link voltage is constantly compared to the maximum and minimum values according to the inverter power
supply, as shown in Table 13.2 on page 13-3.
If we set the motor stator resistance (P409) to a value too high in relation to the used inverter, the inverter will
indicate fault F033.
After connecting the remote HMI to the CFW100 terminals, the communication with the HMI is supervised so that
alarm A700 is activated whenever this communication link is broken.
The condition for fault F701 is the same as that of alarm A700, but it is necessary that the HMI be the source
for some command or reference (HMI Keys option) in parameters P220 to P228.
During the programming of the inverter, or before starting loading the factory default (P204 = 5 or 6), the inverter
identifies the power hardware in order to obtain information on the module voltage, current and trigger, the power
module.
Alarm A084 indicates something wrong happened during the identification of the hardware: nonexistent inverter
model, some loose connection cable or damaged internal circuit.
NOTE!
When this alarm occurs, contact WEG.
The execution of the inverter firmware is monitored at several levels of the firmware internal structure. When some
internal fault is detected in the execution, the inverter will indicate F080.
NOTE!
When this fault occurs, contact WEG.
13
13.10 SAVE USER FUNCTION FAULT (F081)
This fault occurs during the attempt to save (P204 = 9) more than 32 parameters with values different from the
factory default (P204 = 5 or 6) or the Save User function is protected against writing.
In case the flash memory module (MMF) has been previously loaded with parameters of a “different” version from
that of the inverter to which it is trying to copy the parameters, the operation will not be executed and the HMI will
indicate fault F082. It is considered a “different” version those which are different in “x” or “y”, assuming that the
number of the software versions are represented as Vx.yz.
Return Advance CFW100 | 13-3
Faults and Alarms
It is necessary to set the digital input Dix for "without external alarm”. If DIx is inactive, the inverter will activate the
external alarm A090. When DIx is activated, the alarm message will automatically disappear from the HMI display.
The motor keeps running normally, regardless the state of this input.
It is necessary to set the digital input Dix for "without external fault”. If DIx is inactive, the inverter will activate the
external fault F091. In this case, the PWM pulses are immediately disabled.
The inverter is able to store a set of data on the last three faults occurred, such as: fault number, current (P003),
DC link voltage (P004), output frequency (P005), power module temperature (P030).
Description:
They indicate the DC link voltage at the moment of the occurred fault.
This function allows the inverter to execute the automatic reset of a fault by means of the setting of P340.
NOTE!
The function auto-reset is locked if the same fault occurs three times in a row within 30 seconds
after the reset.
13
13
14 READING PARAMETERS
It is important to point out that all the parameters of this group can only be viewed on the HMI display, and cannot
be changed by the user.
Refer to section 13.1 MOTOR OVERLOAD PROTECTION (F072 AND A046) on page 13-1.
The reading parameters in the range from P048 to P075 are detailed in section 13.14 FAULT HISTORY on page
13-4.
The reading parameters P295 and P296 are detailed in the section 6.1 INVERTER DATA on page 6-1.
The reading parameter P680 is detailed in the section 7.3 CONTROL WORD AND INVERTER STATUS on page
7-11.
14
15 COMMUNICATION
In order to exchange information via communication network, the CFW100 features several standardized
communication protocols, such as Modbus, CANopen and DeviceNet.
For further details referring to the inverter configuration to operate in those protocols, refer to the CFW100 user’s
manual for communication with the desired network. Below are listed the parameters related to the communication.
The default value of this parameter is the last four digits of the inverter serial number.
NOTE!
Parameter P770 is only available with the Bluetooth accessory connected.
15
NOTE!
Parameter P771 is only available with the Bluetooth accessory connected.
Description:
Parameters for configuration and operation of the CAN interface. For detailed description, refer to the CANopen
communication manual or DeviceNet communication manual, available in www.weg.net.
Description:
Parameters used for monitoring and controlling the CFW100 inverter by using the communication interfaces.
For detailed description, refer to the communication manual (User) according to the interface used, available
in www.weg.net.
15
15
16 SOFTPLC
The SoftPLC function allows the inverter to assume PLC (Programmable Logical Controller). For further details
regarding the programming of those functions in the CFW100, refer to the CFW100 SoftPLC manual. Below are
described the parameters related to the SoftPLC.
If this parameter presents option 2 = Incompat. App., it indicates the user’s program loaded on the SoftPLC is
not compatible with the CFW100 firmware version.
In this case, it is necessary that the user recompile the project on the WLP, considering the new CFW100 version
and redo the download. If that is not possible, the upload of this application can be done with the WLP, provided
that the application password is known or is not enabled.
16
Return Advance CFW100 | 16-1
SoftPLC
Description:
These are parameters whose use is defined by the SoftPLC function.
NOTE!
For further information on the use of the SoftPLC function, refer to the CFW100 SoftPLC manual.
16
16-2 | CFW100 Return Advance