SMART 6

Microwave + Infrared Moisture & Solids Analyzer

Manual
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Contents
Introduction Edit Method 42
Introduction 1 Delete Method 43

Safety Users

Safety Notations 2 Create User 44

Notice 3 Edit/Delete User 46
Auto Login 47
Instrument Overview Logs 48
Front View 4
Right Side View 4 Method Import and Export

Left Side View 4 Import 49

Rear View 5 Export 50
Instrument Filters 5
Data Management

Software Overview SMART 6 Database 52

Software Icons 6 SMART 6 Statistics 53
Home Screen 7
Method Screen (One Touch and Classic) 8 SMART 6 Printer

System Menu 9 Internal Printer Paper Installation 55

Internal Printer 56
System Installation

Unpacking 12 External Database and Networks

System Setup 14 Setup 59

Sample Analysis Software Update

Sampling 19 How to Update Software 61

Preparation 19
Weight 19 SMART 6 Maintenance

Glass Fiber Pads 19 Routine Maintenance 62

Application 19
One Touch Category Parameters

Perform a Method Category Parameters 64

Perform a Standard Method 21
Perform a Wastewater Method 24 System Specifications

Perform a Syringe Method 24 Location 65

Perform an Ash Method 25 Instrument Dimensions 65
Perform an iDri Method 25 Electrical Requirements 65
Environmental Constraints 65
Method - Create, Edit and Delete

Create a One Touch Method 26

Create a Classic Method 32
Create a ProFat Method 37
Warranty

Limited Warranty Information 67

Contact Information

CEM Corporation Headquarters 69

CEM International Subsidiaries 69
CEM Distributors 70
Introduction

Introduction
The SMART 6TM Analyzer is designed to provide a rapid direct determination of the moisture, or other volatile
components, of any and all products. Using a combination of microwave and infrared energy, the SMART 6 is able
to accurately analyze samples with moisture content from 0.01-99.99%, as well as samples containing polar or
non-polar solvents.

The SMART 6 consists of an integrated 4 place balance to 0.1 mg sensitivity for continuous weight monitoring
and feedback. SMART 6 utilizes a patented combination of microwave and infrared power, providing the most rapid
and complete drying available for the widest range of sample types. Each system includes an infrared sensor for
determining sample temperature, USB ports for the transference of data or methods, Ethernet ports for network
integration, and a printer option if a paper trail is required. The system is controlled via a 7” TFT-LED glass
capacitance touchscreen interface which can accommodate a hierarchy of user logins to protect data and methods
and maintain CFR compliance, and is available in multiple languages.

Samples are analyzed by first being weighed onto one or two CEM glass fiber samples pads, then heated according
to the optimized method parameters, using a combination of the one or both heating sources until the sample
stops volatilizing. Results are automatically calculated to provide the final result which is stored in the system for
future review. Results can be statistically analyzed by method, date, time, or user on the SMART 6 or transmitted
to a LIMS network for real-time data analysis.

Introduction 1
 Safety

Safety Notations
This manual uses three safety alert words at points in the documentation where the user should be aware of
potential hazards. The safety alerts are shown in color-coded boxes. The three words–NOTE, CAUTION, and
WARNING–indicate differing levels of observation or action as described below:

NOTE
A NOTE is intended to provide emphasis of procedures that may be misinterpreted or overlooked, or to
otherwise clarify confusing situations.

CAUTION
A CAUTION is intended to provide essential information and to emphasize procedures which, if not strictly
followed, may result in improper instrument operation.

WARNING
A WARNING is intended to emphasize dangerous or hazardous conditions which may result in personal
injury to the user and damage or destruction of the instrument.

Safety measures have been installed in the system, ensuring safety and confidence for users. Three interlock
switches are utilized to monitor the proper sealing of the system to avoid any possibility of microwave leakage.
Flame detection with infrared feedback has been integrated to detect excessive temperature and immediately
render the instrument inoperable. If the system is used in a manner not specified by CEM Corporation, these
protection devices may be impaired.

While the SMART 6 contains numerous safety protocols to protect the end users, certain dangerous situations
can arise due to improper handling of hazardous samples and materials. It is critical to the prolonged use of the
instrument and the safety of the user that these risks are handled in a safe and responsible manner.

WARNING
Samples that can be considered flammable, corrosive, poisonous, or explosive must be discussed with
the Process Applications group at CEM Corporation prior to analysis in a SMART 6 analyzer. Failure to
obtain approval from CEM will void any warranty or service agreement, but more importantly can create a
dangerous testing environment.

Analyzing solvents or products containing harmful volatiles requires connection of an exhaust hose to
the exhaust assembly on the rear of the instrument and leading to an approved fume containment or
ventilation system.

2 Safety
 Beyond validating testing parameters, proper handling of dangerous materials must be followed based on
the SDS of the material to further ensure a safe testing environment.

Samples which have just been tested should be given adequate time to cool, based on the heat-retention
properties of the sample.

The cover of the SMART 6 will close on its own once it falls below a certain angle. Keep hands and tools
clear of the SMART 6 cavity when closing the cover.

Once the cover is closed, do not attempt to place any tools or materials in the cavity while an analysis is
being performed.

Notice
The following precautions should be observed to avoid possible exposure to excessive microwave energy:
• Do not tamper with the safety interlocks. The SMART 6 is equipped with three safety interlocks which prevent
the instrument from producing microwave power if the cover is open.
• Do not place any object between the cavity and the cover or allow soil or cleaner residue to accumulate on
sealing surfaces.
• Do not operate the instrument if it is damaged. It is particularly important that the instrument cover close
properly and that there is no damage to the cover (bent), hinges and latch (broken or loosened), or sealing
surfaces.
• The instrument should be adjusted or repaired only by qualified service personnel.

The following precautions should be observed to avoid instrument-induced electromagnetic interference:

• The possibility of instrument-induced electromagnetic interference (EMI) is minimal if precautions outlined above
are followed.
• The instrument should not be placed close to any electrical device susceptible to EMI. It is suggested that the
user post a sign warning pacemaker wearers that a microwave device is in operation.
• If the instrument is suspected of inducing EMI, the cover should be carefully inspected. A microwave leakage
measurement should be performed as outlined in the Troubleshooting, Maintenance and Service section of
this manual. Leakage measured above the legal limit of 5 mW/cm2 should be reported to the CEM Service
Department.

This instrument utilizes high voltages and microwave radiation.

• Instrument service and repair should be performed only by those trained in repair and maintenance of high
voltage and microwave power systems.
• If the SMART 6 System is used in a manner not specified by CEM Corporation, protection provided by the system
may be impaired.

Safety 3
 Instrument Overview

Front View

Balance Stem Port

Cavity
Cavity Handle

Touch Screen

Right Side View

On/Off Switch

Left Side View

Exhaust Assembly

USB Port Type A (1)

Printer (optional)

4 Instrument Overview
Rear View

Fuses Magnetron Cooling Fan

15A (100-120V)
10A (200-240V)

Ethernet Connection

USB Ports
Type B (2)

Power Cord USB Ports

Receptacle Type A (3)

Instrument Filters
Infrared Air
Intake Filter

Cavity Air Intake

Cover (No Filter)

Electronics Air Intake Filter

Instrument Overview 5
 Software Overview

The SMART 6 Moisture/Solids Analyzer utilizes a glass-capacitance touchscreen system. To perform any simple
tasks, such as choosing a testing option, opening the system menu, or following the steps to analyze a sample,
simply touch the screen where designated and the system will respond.

WARNING
If the SMART 6 touchscreen is cracked or broken, contact CEM Service immediately because the damaged
screen can injure the user, or lead to further system damage.

Software Icons

Icon Description Icon Description Icon Description Icon Description

Advanced Export New Save

Back Home ORACLE Search

Cursor Import Pause Statistics

Delete Information Print System Menu

Dilution Key Queue Trac

Down Left Revert User

Edit Method Right Volume

6 Software Overview
Home Screen
The Home screen is the first screen that appears when the system is turned on or awoken from the screen saver.
Three areas are accessible from this screen - One Touch® Methods, Classic Methods, and System Menu.

• One Touch Methods are methods using categories optimized by CEM for a variety of sample types, reducing
method development time and effort required by the user. CEM maintains a library of One Touch Methods online.
Additional information is available in the installation portion of this manual.
• Classic Methods parameters can be revised in the SMART 6, and are typically for users with unique or
specialized products that do not provide optimal results using a One Touch Method. Classic methods can be
developed on each SMART 6 Analyzer, or imported from another instrument at a separate location.
• The System Menu icon provides access to any functionality that does not directly involve analyzing a sample on
the SMART 6.

NOTE
A log-in screen may appear if an administrator turns auto-login to “on” in the “Users” -> “Settings” menu.

Software Overview 7
 Method Screen (One Touch and Classic)
After choosing either the One-Touch Methods or Classic Methods, the method library will appear. Quickly touching
the desired method will access the run screen to begin the sample analysis. Long holding (press and hold for 2-3
seconds) a method icon will open several additional options, which are detailed in this manual.

Quick Press Long Hold

8 Software Overview
System Menu
The following is a basic review of each section of the System Menu to be used as a quick guide for locating
software items and instrument functions.

• Settings –Adjustable system settings unrelated to sample analysis

• Tools – Calibration and Diagnostic tools used to ensure proper system functionality
• Users – Location for creating and deleting different user accounts, as well as reviewing user logs if necessary
• Printing – Printing options and setup
• Video – Videos for ensuring proper system handling and usage
• Information – System information including serial number, software version, and contact information, etc.

Settings

• System – Instrument settings for the audio and visual selections of the individual user
• Localization – Regional adjustments including language and the preferred date and time format
• Date/Time – Location for setting the correct date and time
• Run – Adjustment of settings specific to each sample analysis, including sample ID format, test complete
indicators, and flame detect temperature, etc.
• Method – User editing of the time intervals (1, 15 or 30 minutes) for method parameters such as ramp time, set
time, etc.
• Data – Information that will be output to the desired database of the customer
• Devices – Location for connecting external devices. Eg – external printer, external balance, or bar code reader

Software Overview 9
 Tools

• Diagnostics – A listing of real-time readings of many of the sensors and parts directly related to unit functionality
• Calibration – Calibration and validation of the balance, IR temperature sensor, and fan lift offset
• System Update – Used for updating software when a new version is released
• Networking – IP connection and setup for using the SMART 6 in conjunction with a LIMS Network or Trac
instrument
• Profat –Appears only when active

Users

• Settings – Turning ON/OFF auto-login requirements for users

• Logs – Audit trail for tracking user movement within the software, including system and method editing
• Add User – Addition of a new user login , either as Basic or Administrator user
• Users - A list of users currently created on the instrument

10 Software Overview
Printing

• Settings – Location for turning auto-print ON/OFF, as well as choosing the format data will print in
• Add Printer – For users that require an external printer for results
• Connected Printer – Settings for the printer currently connected to the instrument

Video

• Each video can be played in full screen mode, and volume can be adjusted.

Information

• System – Reference for Serial Number, Software and Firmware versions, and Calibration dates
• Contact Us – Contact for CEM Headquarters and Subsidiaries
• Legal Notice – Legal information concerning the use and distribution of the SMART 6 and other CEM products
• Software Notice – System notification pertaining to the software currently loaded on the system

Software Overview 11
 System Installation

Unpacking
1. Select a location that meets requirements as outlined in the Site Preparation Guide (P/N FM0048) or the “Sys-
tem Specifications” section of this manual.
2. While unpacking, inspect the box, accessory kit and instrument for damage that may have occurred during
shipping. If you notice damage, DO NOT attempt instrument set up. Contact your CEM representative for help.

WARNING
If any damage to the instrument is noted, do not attempt instrument operation.

3. Remove and verify that all accessories illustrated and listed are included.

Spatula
Glass Fiber Sample Press
Sample Pads
(200 ct box)

Monitor
Solution Fuses (2)
Balance (6 vials)
Pan (2)
Documentation
•Operation Manual
10 g •Monitor Testing
Weight Guide
•“Importance
of Line Voltage”
Balance booklet
Stem (2)

Pipette (5)

12 System Installation
4. Remove the foam packaging material from the top of the instrument.

5. Using two (2) people, carefully lift the instrument from the shipping container, using the handholds in the foam
to securely hold the instrument.

WARNING
The SMART 6 weighs 60 pounds (27kg). While it can be safely lifted by a single person, if not lifted and
supported properly, a chance of sustaining an injury or damage to the instrument is possible. Using two
people to lift the instrument will greatly reduce both risks.

6. Place the instrument on the workbench.

System Installation 13
 System Setup
1. After removing the shrink wrap from the instrument, gently lift the dark gray cavity handle to lift the cover from
the instrument base.
2. Install the balance pan on the balance stem.

3. Carefully install the balance stem into the instrument cavity with the top of the stem flush with the cavity floor.

4. Close the instrument cover.

WARNING
The cover of the SMART 6 will close once it falls below a certain angle. Keep hands and tools clear of the
cavity when closing the cover.

5. Position the SMART 6 to provide access to the back of the instrument.

6. Remove the screw from the exhaust output. Attach the exhaust elbow so that it faces away from the back of
the instrument. Install the screw to secure the exhaust elbow.

14 System Installation
 NOTE
If using an exhaust hose for safe ventilation of volatiles, connect the hose to the exhaust elbow prior to
attaching the elbow to the instrument.

7. Remove the two (2) fuse holders from the back of the instrument. Install the supplied fuses (15A for 100-
120V or 10A for 200-240V) into the fuse holders and install the holders into the instrument.

8. Plug the power cord into the instrument and the dedicated electrical receptacle.
9. Connect any cables required for an external balance or transmitting data to a LIMS network or other external
database. (Directions to properly transmit data are addressed in this manual.)
10. Position the instrument on the workbench facing forward.
11. Locate the power switch on the right side of the instrument and position it in the ON position.

NOTE
CEM Corporation recommends that the power cord be connected to a dedicated AC power outlet and that
the power switch remains in the ON position at all times. After 15 minutes of idle time, the SMART 6
assumes a “sleep” mode.

12. Once the SMART 6 completes the initial powering, the instrument Home Screen will be displayed.
13. System Users can be set up at this time. See the “Users” section of this manual for instructions on creating/

System Installation 15
 editing users and auto log-in.
14. Customize system settings.
14.1. Select the System Menu icon in the bottom right corner of the screen to open the menu screen.
14.2. Select Settings.

14.3. Select Localization.

14.4. If English is not the preferred language, select Language to scroll through and select the applicable
system language.

NOTE
If the language is changed, the SMART 6 will reboot once the SAVE icon is selected.

14.5. Select Date Format to enter the desired format for displaying the date (MM/DD/YYYY, DD/MM/YYYY
or YYYY/MM/DD).
14.6. Select Time Format to enter the desired format for displaying the time (12 Hour or 24 Hour).
14.7. Select Date/Time, and set the correct Date and Time.

16 System Installation
 14.8. Additional System Settings can be adjusted at this time.
14.9. Select the Back icon to return to the Home Screen.
15. Calibrate the system balance using a 10 g weight.
15.1. Select the System Menu icon in the bottom right corner of the screen to open the Menu screen.
15.2. Select Tools, followed by Calibration

15.3. Using a calibrated traceable 10 g weight, press Start and follow the instructions on the screen to per-
form the balance calibration. Once the calibration is completed, press the Home icon to return to the
main menu.
16. Select the System Menu icon in the bottom right corner of the screen to open the Menu screen.
17. Select Video. Watch the videos titled “Intro” and “Run Sample.”
18. After reviewing the process for performing a sample method, use the MONITOR One Touch method to test the
monitor solution provided with the instrument. Follow the instructions on the screen to ensure the instrument
is performing within proper specifications.

NOTE
See the ORACLE or Trac Fat Analyzer manual if connecting at this time.

19. Register the system by accessing www.cem.com and selecting “account” from the top right corner.
• For new logins, select “Signup” from the menu and follow the instructions. Name, contact information, and
unit serial numbers are required for a new login.
• For existing logins, login and update your profile with your new serial number to gain access to owner
content.

System Installation 17
 20. Additional SMART 6 methods can be imported at this time. Refer to the “Importing and Exporting” section of
this manual.
• For applications support or information on available methods, contact our support team at process.support@
cem.com or visit our website at www.cem.com.
21. The SMART 6 is ready for analysis.

18 System Installation
Sample Analysis

Proper product sampling and preparation are critical to achieving optimal accuracy and precision using the SMART
6. Each sample has a unique composition, and therefore may require a unique preparation and application process
along with an individual method specific to that sample type. The SMART 6 has been developed to remove many
different variables that can affect results, but the guidelines below should be followed to optimize each analysis.

Sampling
Proper sampling of any product type is necessary for a rapid analysis that accurately represents the entire
production batch or line. Many standard procedures have been developed specific to each sample type by various
agencies such as AOAC, USDA, or ASTM. Reference each agency for the correct procedure prior to moving forward
with analysis on the SMART 6.

Preparation
Sample preparation should be practiced to ensure that a homogeneous sample is being analyzed. As with any
chemical analysis, a homogeneous sample leads to a more representative test and better results when comparing
duplicate results or reference chemistry. Sample preparation can entail physical or chemical changes to the
sample to improve analysis.

Weight
Consistent sample weight helps ensure precision and accuracy. While sample size can vary from 1.0 grams to 25
grams depending on the type of product being tested, repeatability within the same sample is important to avoid
burning or under-drying of a sample. All methods require inputting the sample weight range during the development
process, and this range is clearly displayed during every test to assist the user in sample weight consistency.

Glass Fiber Pads

All SMART 6 systems use the CEM glass fiber sample pads to assist in rapid and accurate testing. The pads are
specially designed to support the sample being tested without absorbing heat, but remaining porous enough to let
moisture freely evaporate.
• Liquid samples (typically above 25% moisture) normally use 2 glass fiber sample pads to help retain heat in the
sample and avoid splattering during the heating process.
• Dry samples (typically below 15% moisture) require only a single glass fiber sample pad for the analysis.

Application
Also known as the sample spread technique, the application of a sample to the glass fiber sample pads is equally
important in achieving optimal results. The SMART 6 system uses different sample spread techniques based on
the viscosity and moisture content of the sample.

CAUTION
Not following proper sample preparation and spread techniques can lead to a reduction in precision,
inaccurate results, or even damage the system.

Sample Analysis 19
 WARNING
Improper sample preparation and spread techniques can create an unsafe testing environment due to fire
or volatiles in the cavity.

• Pipette – For highly absorbent, high moisture samples (>85% moisture), pipette the sample onto the center of
the top sample pad. The sample will fully absorb into the pad within a few seconds, after which the analysis can
begin.
• Pipette, cover, and press – For slightly less absorbent products that still have a high moisture content, pipette
the product onto the center of the top sample pad. Cover the sample with the second sample pad to fully cover
the product. Gently use the sample press to spread the sample thinly and evenly between the two pads
• Mound, cover, and press – For solid and semi-solid products, use a spatula to place the correct sample weight
on the center of the top glass fiber sample pad while it is still on the balance pan. Remove the pad and sample
from the balance pan. Cover the sample with the second sample pad and use the sample press to spread the
product thinly and evenly. Ensure that no product has pressed from between the two sample pads.
• Powders – Use a template or spread the sample thin and evenly over 75% of the pad.
• For sample specific spread techniques, refer to the method notes.

20 Sample Analysis
Perform a Method

Perform a Standard Method

Prior to beginning sample testing, ensure that the product has been properly prepared in order to obtain the best
results. Improper sample preparation or tempering can reduce accuracy and repeatability. For further information
on sample preparation contact us at (800) 726-3331 or email us at [email protected].
1. From the home screen, select either Classic Method or One Touch Method, based on the method to be per-
formed.

NOTE
For an explanation on the difference between Classic Methods and One Touch Methods, see the “Method -
Create, Edit and Delete” Section of this manual.

2. From the list of methods, choose the method developed for the sample to be analyzed.

Perform a Method 21
 3. Following the instructions on the screen, lift the SMART 6 cover. Depending on the sample preparation desig-
nated for the product, center 1 or 2 CEM glass fiber sample pads on the balance pan.

4. If necessary, select Sample ID to add a unique 24 character (maximum) ID for the sample being analyzed. If no
sample ID is entered, the system will automatically increment each new sample by 1.

5. Close the SMART 6 cover. Press the green TARE button on the screen.

WARNING
The cover of the SMART 6 will close on its own once the cover falls below a certain angle. Keep hands and
tools clear of the SMART 6 cavity when closing the cover.

22 Perform a Method
6. Once the sample pads have been tared, add the correct amount of sample to the pad and use the appropriate
application technique. The sample bar representing sample weight will change from BLUE to GREEN once it is
within the designated sample weight range created during method development.

NOTE
If it is unclear how to add the correct amount of sample or the correct sample spread technique, refer to
the video titled “Run Sample” for assistance. If there are still questions, contact us at (800) 726-3331 or
email us at [email protected].

7. After the sample has been added and properly spread, center the pads on the balance pan, gently close the
instrument cover, and press START. The system will automatically record a stable initial weight, and begin its
heating procedure based on the parameters for the method that was chosen. If the system does not begin to
heat within 10 seconds of pressing start, press STOP and contact CEM Service (800) 726-5551.

8. During the analysis, two screens are available for viewing

• Simple - This screen presents only the Moisture or Solids result during the testing process.
• Advanced - This screen includes the weight, sample ID, and all testing parameters specific to the method. No
values can be altered while performing the test.

Perform a Method 23
 9. Once the sample has reached its optimal dry weight, the system will stop heating and display the final result in
either %Moisture or %Solids, depending on what is designated in the method.

Perform a Wastewater Method

1. Choose the method developed for the sample to be analyzed. The method must have “Wastewater” selected
as the “Option”.
2. Enter the volume of sample that is going to be filtered by selecting the “flask” icon in the upper right hand
corner of the run screen.
3. Lift the instrument cover. Place the sample pads on the balance pan. A third pad can help to hold the two pads
or filter to retain any dripping liquid. Close the instrument cover.
4. Press TARE. Wait for the instrument to tare the weight of the pads.
5. Place the pads in the funnel. With the vacuum source operating, pour the sample into the funnel.
6. When all the sample has been filtered, remove the pads from the funnel.
7. Lift the instrument cover. Place the wet pads on the balance pan. Close the cover.
8. Press START. The instrument reads and records the initial weight of the sample prior to beginning the analysis.

Perform a Syringe Method

The Syringe method is used for samples that are too volatile to get an accurate initial sample weight, either due to
having solvents with a low evaporation point or a high temperature sample that is above the boiling point.
1. Using a syringe, aspirate a generous amount of the sample to be analyzed.
2. Determine an initial weight of the full syringe on the SMART 6 balance pan
3. Expel a sufficient amount of sample to be within the designated weight specification that was determined
during method development.
4. Reweigh the syringe, and the SMART 6 will calculate the weight loss of the syringe as the initial weight.

24 Perform a Method
5. Follow steps 6-9 of “Performing a Standard Method” in this manual.

Perform an Ash Method

Follow the steps outlined for “Performing a Standard Method.” Then place the two sample pads in the muffle
furnace at the designated temperature and time. Once the ashing process is completed, use a desiccator to
permit the sample pads to cool. Then reweigh both sample pads in the SMART 6 to calculate the %ASH of the
sample.

WARNING
Based on the heat retention properties of the sample, samples which have just been analyzed should be
given adequate time to cool to prevent burns.

Perform an iDri Method

iDri is a proprietary method analysis that allows the user to reduce test times on certain products to less than two
(2) minutes. The SMART 6 is able to analyze the drying curve of a specific sample type and apply an algorithm to
the testing in order to achieve an accurate final result in up to half the test time. A large number of samples must
first be analyzed in COMBO mode to determine the iDri bias, but once the bias is set, iDri can be fully turned to ON
to end the test in less than two (2) minutes. For more information on developing an iDri method, contact the CEM
Process Applications group at (800) 726-3331.
1. If iDri is turned ON, the test will perform as normal, just in a reduced time. The iDri bias must be set in order
to achieve an accurate analysis.
2. If iDri is turned to COMBO, the test will provide an iDri result, but continue performing the test until the CW
parameters specified in the method are achieved. COMBO mode assists in determining the iDri bias required
when the iDri is in the ON mode.

Perform a Method 25
 Method - Create, Edit and Delete

The SMART 6 is supported by the expert application team at CEM Corporation, and this team has collected a
library of methods to make method development and validation easier and faster. If there is a method in the library
that matches the description of the sample being analyzed, the method can be downloaded to a USB flash drive
and imported into the SMART 6. For instructions for importing, refer to the “Importing and Exporting” section of
this manual.

Unique methods can be developed on the instrument. One Touch method development uses determined categories
of preprogrammed parameters to easily develop and adjust a method. If the categories provided do not optimize
sample results, use the Classic Method development to obtain the parameters within the categories. Prior to
creating a new method, contact the CEM Corporation Process Applications Group at (800) 726-3331 or email us at
[email protected].

Create a One Touch Method

1. Choose One Touch Methods from the Home Screen.
2. Choose the plus icon in the top right corner of the screen.

3. Once in the method development screen, enter the “Settings” tab.

3.1. Enter a unique method name to easily link the method to the sample type being analyzed.

3.2. Select the category that best describes the sample to be analyzed. Each category contains a unique
combination of method parameters that optimize the analysis of each sample. For a list of the param-
eters in each category, refer to the One Touch Category Parameters section of this manual.

26 Method - Create, Edit and Delete

 3.3. Choose the desired program to determine the results required for sample analysis.
• Moisture/Solids
• Moisture/Fat
• Moisture/Fat/Protein
• Moisture/Fat/(Dry)
• Moisture/Fat/Protein (Dry)

NOTE
Moisture/Fat, Moisture/Fat/Protein(Dry) methods require the use of a CEM Fat analyzer. For details on
creating this type of method, refer to the Operation Manual for the corresponding Fat analyzer.

3.4. Choose the Option that best analyzes the sample.

• Standard – Loss on Drying (LOD) analysis only for testing Moisture, Solids, or Volatile content.
Calculates the difference between initial weight and final weight.
• Waste Water – Can be defined as Total Suspended Solids or Total Volatile Suspended Solids.
Typically utilizes a filtration step with the LOD analysis of the SMART 6.
• Ash – The LOD step is followed by placing the sample in an ashing furnace, then placing the sample
in the SMART 6 for a final weight measurement.
• Syringe – When rapid evaporation makes obtaining a stable initial weight difficult, the syringe method
can be used instead of directly weighing the amount of sample on the sample pad. The sample is
pulled into a syringe. The syringe is weighed before and after adding the sample to the sample pad,
and the weight difference in the syringe is used as the initial weight.
• Dilution – The sample is diluted and the dilution factor is calculated into the final results as a

Method - Create, Edit and Delete 27

 dilution factor. This analysis requires an external balance to be connected to the SMART 6.

3.5. Designate the desired unit of measurement (Moisture or Solids) by toggling Calculation Mode. This
will be the unit displayed first in databases and printouts, but both Moisture and Solids values can be
accessed for any sample.

3.6. Once the method settings have been selected, press either the arrow in the bottom right corner of the
screen or the tab on the left of the screen to access Method Stages.

4. Select the “Stages” tab.

4.1. Select the Plus icon to create additional new stage. For multi stage methods, return to Stages after
determining the method parameters to create additional stages. If the method is to be a single stage
method, do not return to the Stages tab.

28 Method - Create, Edit and Delete

5. Select the “Parameters” tab.
5.1. Once in the system parameters, determine if the stage will be a Set Time or Constant Weight analysis.

NOTE
If creating multiple stages, only the final stage can be a Constant Weight stage. All previous stages must
use Set Time.

5.2. Set Time - The method will run for a preset length of time, regardless of sample size or final weight.

5.2.1. Set the Mag Power and IR power . The power should be set at 0%, 25%, 50%, 75%, or 100%
5.2.2. Set the run time for each analysis.
5.2.3. Set the Maximum temperature for the sample type. Some category parameters contain a con-

Method - Create, Edit and Delete 29

 trolled ramp and do not reach the temperature immediately upon analyzing the sample.
5.3. Constant Weight - The method will complete the analysis only when the weight reaches a stable end-
point, which is determined in the category that was chosen in the method settings.

5.3.1. Set the Mag Power and IR power . The power should be set at 0%, 25%, 50%, 75%, or 100%
5.3.2. Set the maximum run time the method will run. This is to prevent samples running too long if con-
stant weight parameters cannot be met. Most samples will not reach this maximum run time. The
default is 10 minutes.
5.3.3. Set the Maximum temperature for the sample. Some category parameters contain a controlled
ramp and do not reach the temperature immediately upon analyzing the sample.
6. Select the “Details” tab.

6.1. Set the minimum and maximum sample weights (20 g maximum) to be added to the glass fiber pads
during sample analysis. During sample testing, the weight graph will change from blue to green when
the weight is within the set range. Set the minimum and maximum results which typically correspond
to the internal specification of the sample being analyzed.
6.2. If necessary, add a sample bias to adjust final results up or down to match reference results.

CAUTION
Not following proper sample preparation and spread techniques can lead to a reduction in precision,
inaccurate results, or even damage the system.

30 Method - Create, Edit and Delete

 WARNING
Improper sample preparation and spread techniques can create an unsafe testing environment due to fire
or volatiles in the cavity.

6.3. iDri can be set to OFF (default), ON, or COMBO. If iDri is turned ON, an iDri bias must also be added for
accurate iDri analysis. For more information on iDri, refer to the section “Performing an iDri Method”.

Method - Create, Edit and Delete 31

 Create a Classic Method
1. Select Classic Methods from the Home Screen.
2. Select the plus icon in the top right corner of the screen.

3. Once in the method development screen, enter the “Settings” tab.

3.1. Enter a unique method name to easily link the method to the sample type being analyzed.

3.2. Choose the desired calculation mode to set the results that are required for sample analysis
• Moisture/Solids
• Moisture/Fat
• Moisture/Fat/Protein
• Moisture/Fat Dry
• Moisture/Fat/Protein(Dry)

32 Method - Create, Edit and Delete

 NOTE
Moisture/Fat and Moisture/Fat/Protein methods require the use of a CEM Fat analyzer. For details on
creating this type of method, please refer to the Operation Manual for the corresponding Fat analyzer.

3.3. Choose the option that best analyzes the sample.

• Standard – Loss on Drying (LOD) analysis testing for Moisture, Solids, or Volatile content only.
Calculates the difference between initial weight and final weight
• Waste Water –Total Suspended Solids or Total Volatile Suspended Solids. Typically utilizes a filtration
step along with the LOD analysis on the SMART 6
• Ash – The LOD step is followed by placing the sample into an ashing furnace, then returning the
sample to the SMART 6 for a final weight measurement.
• Syringe – When rapid evaporation makes obtaining a stable initial weight difficult, the syringe method
can be used instead of directly weighing the amount of sample on the sample pad. The sample is
pulled into a syringe. The syringe is weighed before and after adding the sample to the sample pad,
and the weight difference in the syringe is used as the initial weight.
• Dilution – The sample is diluted and the dilution factor is calculated into the final results as a
dilution factor. This analysis requires an external balance connected to the SMART 6.

3.4. Designate the desired unit of measurement (Moisture or Solids) by toggling Calculation Mode. This
measurement will be the value displayed first in databases and printouts, but both moisture and solid
values can be accessed for any sample.

3.5. Set the Category field based on the sample type and desired analysis
• Ramp Time – The amount of time specified to ramp up to temperature at the beginning of the stage.
• Ramp Temperature – the beginning temperature when ramping occurs. Ramping will continue until
the maximum temperature is reached.

Method - Create, Edit and Delete 33

 • Delta Weight – The maximum amount of variance the weight changes over the length of the Delta
Time.
• Delta Time – The length of time in which the weight must not change more than the Delta Weight.
• Ambient Fan Speed – The amount of airflow being pulled through the sample cavity to remove
moisture.
• Run Fan Speed – The amount of air flow present during the tare and after the fan turns off.
• Run Fan Off Time – The length of time between the fan turning off and the final reading is taken.

3.6. Once the Method Settings have been determined, select either the arrow on the bottom right of the
screen or the tab on the left of the screen to access Method Stages.
4. Select the “Stages” tab.

4.1. 9. Select the Plus icon to create a new stage. If the method will be a single stage method, do not
return to the stages tab. For multi stage methods, return to the stages tab to set the method parame-
ters for additional stages.
5. Select the “Parameters” tab.
6. Once in the system parameters, determine if the stage will be a Set Time or Constant Weight analysis.

34 Method - Create, Edit and Delete

 NOTE
If creating multiple stages, only the final stage can be a Constant Weight stage. All previous stages must
use Set Time.

6.1. Set Time - The method will run for a preset length of time, regardless of sample size or final weight.

6.1.1. Set the Mag Power and IR power . The power should be set at 0%, 25%, 50%, 75%, or 100%
6.1.2. Set the run time for each analysis.
6.1.3. Set the Maximum temperature for the sample type. Some category parameters contain a con-
trolled ramp and do not reach the temperature immediately upon analyzing the sample.
6.2. Constant Weight - The method will complete the analysis only when the weight reaches a stable end-
point, which is determined in the category that was chosen in the method settings.

Method - Create, Edit and Delete 35

 6.2.1. Set the Mag Power and IR power . The power should be set at 0%, 25%, 50%, 75%, or 100%
6.2.2. Set the maximum run time the method will run. This is to prevent samples running too long if con-
stant weight parameters cannot be met. Most samples will not reach this maximum run time. The
default is 10 minutes.
6.2.3. Set the Maximum temperature for the sample. Some category parameters contain a controlled
ramp and do not reach the temperature immediately upon analyzing the sample.
7. Select the “Details” tab.

7.1. Set the minimum and maximum sample weights to be added to the glass fiber pads during sample
analysis. During sample testing, the weight graph will change from blue to green when the weight is
within the set range.
7.2. Set the minimum and maximum (20g maximum) results which typically correspond to the internal
specification of the analyzed sample.
7.3. If necessary, add a sample bias to adjust the final results up or down to match reference results.
7.4. Weight compensation determines compensation of the buoyancy effect of the heated sample.

NOTE
Do not turn off the Weight Compensation unless instructed to do so by a CEM representative.

CAUTION
Not following proper sample preparation and spread techniques can lead to a reduction in precision,
inaccurate results, or even damage the system.

WARNING
Improper sample preparation and spread techniques can create an unsafe testing environment due to fire
or volatiles in the cavity.

36 Method - Create, Edit and Delete

Create a ProFat Method
This option is only applicable to users who purchased the ProFat system. These methods are not available to
users of a standard SMART 6 system.
1. Choose One Touch Methods from the Home Screen.
2. Choose the plus icon in the top right corner of the screen.

3. Once in the method development screen, enter the “Settings” tab.

3.1. Enter a unique method name to easily link the method to the sample type being analyzed.

3.2. Select the category that best describes the sample to be analyzed.
• Each category contains a unique combination of method parameters that optimize the analysis
of each sample. For a list of the parameters in each category, refer to the One Touch Category
Parameters section of this manual.

3.3. Select the “ProFat” in the calculation mode dropdown list.

Method - Create, Edit and Delete 37

 3.4. Select the Standard or Ash options for analysis.
• Standard – Loss on Drying (LOD) analysis only for testing Moisture, Solids, or Volatile content. It
calculates the difference between initial weight and final weight.
• Ash – After the SMART 6 step, place the sample in an ashing furnace, then return it to the SMART 6
for a final weight measurement.

3.5. Designate the desired unit of measurement (Moisture or Solids) by toggling Calculation Mode. This will
be the unit displayed first in databases and printouts, but both the Moisture and Solid value can be
accessed for any sample.

3.6. Once the Method Settings are chosen, select either the arrow in the bottom right corner of the screen
or the tab on the left of the screen to access Method Stages.
4. Select the “Stages” tab.

38 Method - Create, Edit and Delete

 4.1. Select the Plus button to create a new stage. If the method will be a single stage method, the user
does not need to return to the Stages tab. For multi-stage methods, return to the Stages Tab after
setting the method parameters to create additional stages.
5. Select the “Parameters” tab.
5.1. Once in the system parameters, determine if the stage will be a Set Time or Constant Weight analysis.

NOTE
If creating multiple stages, only the final stage can be a Constant Weight stage. All previous stages must
use Set Time.

5.2. Set Time - The method will run for a preset length of time, regardless of sample size or final weight.

5.2.1. Set the Mag Power and IR power . The power should be set at 0%, 25%, 50%, 75%, or 100%

Method - Create, Edit and Delete 39

 5.2.2. Set the run time for each analysis.
5.2.3. Set the Maximum temperature for the sample type. Some category parameters contain a con-
trolled ramp and do not reach the temperature immediately upon analyzing the sample.
5.3. Constant Weight - The method will complete the analysis only when the weight reaches a stable end-
point, which is determined in the category that was chosen in the method settings.

5.3.1. Set the Mag Power and IR power . The power should be set at 0%, 25%, 50%, 75%, or 100%
5.3.2. Set the maximum run time the method will run. This is to prevent samples running too long if con-
stant weight parameters cannot be met. Most samples will not reach this maximum run time. The
default is 10 minutes.
5.3.3. Set the Maximum temperature for the sample. Some category parameters contain a controlled
ramp and do not reach the temperature immediately upon analyzing the sample.
6. Select the “Details” tab.

6.1. Set the minimum and maximum sample weights to be added to the glass fiber pads during sample
analysis. During sample testing, the weight graph will change from blue to green when the weight is
within the set range.
6.2. Set the minimum and maximum results, which typically correspond to the internal specification of the
sample being analyzed.
6.3. Scroll down to the Sample Products. Change the number of products to reflect the sample being test-
ed.

NOTE
If it is a pure raw product (MSC, ground beef, etc), the product will be 1. If it is a blend of 2 meats, then
the number is 2, 3 products blended is 3, etc.

6.4. Use the product ID list to choose the ID that best represents the product being tested. Then set the

40 Method - Create, Edit and Delete

 proportion of each product if there are 2 or more products being blended. The sum of all the propor-
tions must equal 100.00% (50%/50%, 75%/20%/5%, etc).

6.5. If the product has any additional additives (such as added water, salt, spices, etc), these should be
added in the Bias section. Similarly, if after running 3-5 samples there is a consistent bias present
between the ProFat results and the reference results, a bias can be added for that purpose.

CAUTION
Not following proper sample preparation and spread techniques can lead to a reduction in precision,
inaccurate results, or even damage to the system.

WARNING
Improper sample preparation and spread techniques can create an unsafe testing environment due to fire
or volatiles in the cavity.

Method - Create, Edit and Delete 41

 Edit Method
Only Administrators can edit methods.
1. From the methods screen, long hold the method to be edited until the additional menu icons appear.
2. Select the edit icon.

3. The method settings, number of stages, stage parameters, and details can now be edited.
4. Select the save icon to save the changes.

42 Method - Create, Edit and Delete

Delete Method
Only Administrators can delete methods.
1. From the methods screen, long hold the method to be deleted until the additional menu icons appear. At this
time, multiple methods can be selected.
2. Select the delete Icon.

3. Select “OK” to delete the methods.

Method - Create, Edit and Delete 43

 Users

Create User
Only Administrators can create new users.
1. From the Home screen, select the System Menu icon in the bottom right corner of the screen.
2. Select Users.

3. Select Add User.

4. Select Name.
5. Using the keypad, enter the desired user name, using a maximum of 16 characters. Press the Hide Keypad
icon on the bottom right of the keypad to return to the Add User screen.

6. Assign the user as an administrator or non-administrator (basic). If toggled on, the user has full Administrator

44 Users
 access, and is able to create and edit methods and make system setting changes. If toggled off, the user only
has Basic access, which is capable of choosing different methods and running samples only. While there may
be multiple Administrator and Basic users, every system must maintain at least one Administrator.

7. Using the keypad, enter the desired password. Once the password is entered, confirm the password. Then
select the Hide Keypad icon to return to the Add User screen.
8. Select Save to save all user information in the instrument software.

9. The software will indicate that an additional user has been entered into the database.

10. Select Close. All users are listed beneath the “Add User” tab. Additional users can be added at this time.

Users 45
 Edit/Delete User
Only Administrators have the privilege to edit/delete. A Basic (non-Administrator) user can only edit their password.
1. From the Home screen, select the System Menu icon in the bottom right corner of the screen.

2. Select Users.

3. Select the user to edit/delete.

4. Select “Edit” or “Delete”

• If Edit is selected, make the appropriate changes and select “Save”.
• If Delete is selected, confirm that the user wishes to delete the selected user.

46 Users
Auto Login
Auto Login determines if the SMART 6 automatically logs in as an assigned user or prompts the operator to select
a user and enter a password, upon initial powering.
1. From the Home screen, select the System Menu icon in the bottom right corner of the screen.

2. Select Users.

3. “Auto Login” can be toggled on and off.

• If Auto Login is set to “OFF”, the operator will have to choose and log into a user account each time the
system is turned on.

Users 47
 • If Auto Login is set to “ON”, the Home Screen will be displayed once the SMART 6 completes the initial
powering.

Logs
The User Logs is an account of user activity including: Method Import/Export, methods run, user login/logout, and
edit/delete users.

48 Users
Method Import and Export

Years of customer interaction have helped to compile a library of methods with parameters spanning a large range
of sample types. These methods can be easily transferred to any SMART 6 system following the steps below.

Import
Only Administrators can import methods.
1. Download the method to a USB stick from either the CEM website or from an email.
2. Using a computer, ensure that the files on the USB stick are properly configured as illustrated.

3. Plug the USB stick containing the method(s) into the USB port on the side of the instrument.
4. On the SMART 6 Home Screen, select One Touch Methods.

5. Select the Import icon.

Method Import and Export 49

 6. The methods to be imported should be listed on the left side of the screen. Once the correct method is cho-
sen, press the Import icon located in the top right corner of the screen. If the USB is fully plugged in and no
methods are shown, the method is not in the correct file configuration. Refer to step 2 to ensure proper file
configuration.

7. Once the method has been imported, a window will indicate that the importing process was successful.

Export
1. From the Home Screen, select the One Touch or Classic Methods containing the method to be exported.
2. Using the USB port on the side of the instrument, install a USB stick.
3. Long hold the method to be exported until the additional menu icons appear. At this time, multiple methods
can be selected to mass-export.
4. Select the Export Icon.

5. The system prompts the user to identify the location for the method to be exported. Choose the USB that has

50 Method Import and Export

 been installed.

6. The method will export to the USB stick and display a final window that the export has been successful.

NOTE
If the USB stick already contains the method to be exported or a different method that has the same
name as the method, a prompt window will request whether or not to overwrite the current method.
Rename the current method, remove the method already on the USB stick, or overwrite the method on the
USB stick with exported method.

Method Import and Export 51

 Data Management

The SMART 6 is equipped with a variety of options to store and review data. It comes equipped with an internal
database which can store a large number of methods. Each method stores up to 50 results that can be recalled
and analyzed as needed by the user. Data can also be sent to different external databases, including the
proprietary CEM Communicator and LIMS Networks. Furthermore, results can be quickly and easily statistically
analyzed on the SMART 6 to provide average results, standard deviations, and production trends.

SMART 6 Database
The SMART 6 stores up to 50 results per method internally. These results can be accessed from the method
folder or the run screen once an analysis has been completed. Data is separated based on method, and sorted by
the Sample ID assigned to each analysis.
To access past method results from the Home Screen, follow the instructions below.
1. Select the method folder (One Touch or Classic) that contains the method and long press the method.
2. Select the Information Icon.

NOTE
Method results can be accessed from the Run Screen.

3. A list of all samples analyzed with that method will be listed. The top of the list will be a Details tab which con-
tains the method parameters and dates the method was created and last modified.

52 Data Management
SMART 6 Statistics
The SMART 6 can analyze a number of statistical values on the data within each method. Similar to the
Information Icon, the Statistics Icon can be accessed from two different locations; however, the data and analysis
will be the same.
Follow the instructions below to access past method results from the Home Screen.
1. Select the method folder (One Touch vs Classic) that contains the method to be analyzed.
2. Select the Statistics Icon.

3. Select the Method to be analyzed. Methods can be narrowed down by their Calculation Mode or Run Mode to
make choosing the correct method easier.

4. Once the correct method has been selected, there are three options for sorting data.
• Date Range will use data that has been obtained between the selected days.
• Time Range will use data within a specific time frame for that day, allowing the user to check specific

Data Management 53
 batches or technician shifts.
• Selecting Samples allows the user to select the last samples using that method. This can be helpful for
confirming the statistics on specific projects or validations.

5. After the data range has been set, select the Search icon to access the statistical analyses. The SMART 6 will
include the Average, Minimum result, Maximum Result, Results Range, and Standard Deviation. It will also list
all samples being used to compile the statistical analysis.

6. An SPC (Statistical Process Control) chart can also be created for the data that will be included. Lower and up-
per limits can be set in order to ensure data is between or outside the range of a certain product specification.

54 Data Management
SMART 6 Printer

The SMART 6 can print data to assist users in creating and maintaining a paper copy of the results. An internal
printer can be purchased as an option, or an external printer at the customer site can be connected to the SMART
6 for printing. To set up an internal printer, follow the instructions below. If using an external printer, contact the
printer manufacturer for instructions.

Internal Printer Paper Installation

1. Locate the internal printer on the left side of the instrument and open the printer door.

2. Place the roll of paper in the printer so that it comes out over the roll. Leave a section of paper outside the
printer cavity.

3. Push the printer door closed until your hear a click.

4. If necessary, use the white button to feed the paper through the printer.

SMART 6 Printer 55
 Internal Printer
1. From the Home Screen, select the System Menu icon and select Printing.

2. The ability to Auto-Print can be toggled ON and OFF, giving the user the choice of printing results after each
analysis (ON), or to manually print the desired results when required.

NOTE
The SMART 6 is capable of printing two levels of information. Results will print the final result in Moisture
and Solids, the total test time, the method name, and the date and time that the sample was analyzed.
Data will provide more information on the method and sample analyzed, such as method parameters and
sample biases.

3. When connecting the printer to the SMART 6 or reconnecting it due to a loss of communication between the
two systems, select the Add Printer tab.

56 SMART 6 Printer
4. Select the Install option.
5. If the printer name is not automatically inserted on the screen, type in the name of the printer for future identi-
fication.

6. Do not attempt automatic installation. Choose NO when prompted to perform the manual printer installation.

7. Once the list of printer manufacturers loads, select SII as the internal printer.

SMART 6 Printer 57
 8. Select the correct printer driver for the selected manufacturer (SII PTD50 (2inch). If the driver is not listed,
contact CEM Corporation.

9. Once the correct driver has been specified, select Install to complete the process. The SMART 6 will prompt
the user to print a test page to insure the installation process was successful. Once the test page has been
printed, select Close to return to the Print menu.

58 SMART 6 Printer
External Database and Networks

The SMART 6 is designed to send data to different databases located on external servers or computers. This
allows users to automatically store data on their own managerial network, integrate SMART 6 with other process
control equipment for improved control, and obtain and review results from a mobile platform or remote.

Setup
1. Using the available ports in the rear of the instrument, connect one end of a USB-TypeB to USB-TypeA cable to
the second USB Type B port in the back of the SMART 6 (See below). Connect the other end of the cable to a
computer that is connected to the network or database that will store the SMART 6 results.

2. From the home screen, select System Menu, then Settings.

3. Select Data, then ensure Serial Output is set to ON. The system will now export all data after each test to the
designated LIMS network or database in an ASCII format. The user can also choose which fields to output by
toggling each field ON or OFF.
• CEM Communicator requires that the first 5 lines be turned ON.

External Database and Networks 59

60 External Database and Networks
Software Update

How to Update Software

Contact CEM Corporation before updating software.

1. Using a computer, create a folder titled “CEM” on the USB.

2. Download the SMART 6 software and copy into the “CEM” folder on the USB.
3. Insert the USB containing the software update bundle (*.cib) into the USB port located on the side of the unit.
4. Select the System Menu icon in the bottom right corner of the screen.
5. Select Tools.
6. Select “System Update.”
7. Select the available software version and highlight the latest software version.
8. Select “Install.” The software will begin updating, and the system will automatically restart.
9. Upon restart, verify the software version. Select the “System Menu” > “Information” > “System.”

Software Update 61
 SMART 6 Maintenance

The SMART 6 is designed for durability and is intuitive enough to be used on a production floor as well as in a
laboratory setting. Therefore, there are relatively few maintenance procedures for the SMART 6 as compared to
other moisture/solids analyzers. CEM Corporation offers multiple service contracts to enhance the longevity of the
instrument as well as to reduce down time.

Routine Maintenance
Maintaining a clean SMART 6 during day-to-day usage is one of the best ways to reduce down time and ensure
proper and accurate testing.

Daily
• Turn the instrument off. Clean the SMART 6 cavity using paper towels and a household cleaning solution or soap
and water. Use caution to avoid wetting or spraying the touchscreen interface (although it is waterproof) or the
cavity openings for the cover latch and balance stem.
•
Weekly
• Remove the infrared and electronics filters and clean them using pressurized air or water. If washing the filters,
ensure that they are completely dry prior to installing them in the instrument.
• The infrared filter is accessed by removing the instrument front cover which is secured with magnets. Using
a Phillips head screwdriver, remove the two (2) screws securing the white filter bracket. Slide the bracket out.
Remove and clean the filter.
• The electronics filter is located below the touchscreen. The drawer securing the filter is held in place by magnets.
Slide the drawer out to remove and clean the filter.
• Inspect the cavity intake filter on the side of the magnet and the ports and fans in the back of the instrument for
excessive buildup. Use a pressurized air source or dry towel to remove any dust or particulate from these areas.

NOTE
See “Instrument Overview” to locate filters.

Monthly
• Balance Calibration
• The SMART 6 is equipped with an internal high precision 4-place analytical balance to monitor and calculate
sample weight. To ensure the balance is performing correctly, regular calibration and validation should be
performed.
• Following the procedure outlined in this manual, calibrate the balance using a certified traceable weight. When
the calibration is complete, the calibration can be verified by selecting any method on the system, following the
Tare procedure with an empty balance pan, and placing a 10g certified weight on the balance and confirming that
it is 10.0000 +/- 0.001g.
•
Annually
• Change the SMART 6 Screen Protector, PN 192815, if applicable.
• The cover and cavity of the SMART 6 are designed for durability and reliable operation in laboratory and
production floor conditions. External radiation checks are performed on the instrument at several points in the
manufacturing process to ensure that microwave leakage is only a fraction of that permitted by U.S. law (5 mW/

62 SMART 6 Maintenance
 cm2).The instrument is equipped with a safety interlock system which stops the generation of microwave energy
when the instrument cover is not securely closed. If the interlock system fails, a monitoring mechanism will blow
the fuse through which power is supplied to the magnetron, rendering the microwave power system inoperable.
• To verify that the cover is sealing and the interlock system is working properly, the SMART 6 should be routinely
tested for microwave leakage. To test for leakage, operate the instrument at 100% power for five (5) minutes.
While it is operating, use a federally approved microwave leakage detector such as the Holaday Model HI-1500
and measure the microwave leakage around the cavity and at the fan grill. Leakage should not exceed 5 mW/
cm2. If the instrument shows excessive microwave leakage, do not attempt further operation. Contact the CEM
Service Department or the nearest CEM subsidiary or distributor.
• Microwave test meters are available from CEM Corporation. CEM does not recommend use of inexpensive
meters available in electronics stores because they lack the necessary sensitivity to properly test an instrument
for microwave leakage.
• IntelliTemp Calibration
• Sample temperature is controlled by CEM’s trademark IntelliTemp process. In order for IntelliTemp to function
properly and ensure the most accurate results possible, the IR sensor should be calibrated and validated.
IntelliTemp calibration can be performed during a preventive maintenance visit by a certified CEM Service
Technician, or the calibration device can be purchased from CEM.
• When performing the calibration, follow the instructions included with the calibration device to ensure that the
SMART 6 is reading the temperature accurately.
• IntelliTemp calibration is included in the annual service contract.

WARNING
Failure to perform the necessary maintenance to keep the SMART 6 clean and operational can lead to a
reduction in precision, inaccurate results, or damage the system, creating an unsafe testing environment
due to fire or volatiles in the cavity.

SMART 6 Maintenance 63
 One Touch Category Parameters

Category Parameters
Each category contains a unique combination of method parameters that optimize the analysis of each sample.
Name Ramp Time Ramp Temp Delta Wt Delta Time Fan Off Fan Speed Ambient Speed
Milk 0 60 2 20 60 50 0
Dairy 0 30 5 20 30 50 0
Cheese 0 0 5 20 30 50 0
Meat 0 30 5 20 30 50 0
Condiments 0 30 2 20 30 50 0
Plastic 0 0 1.5 15 30 10 10
Powder 0 0 1 20 0 10 10
Other 0 30 5 20 30 50 0
Chemical 0 0 2 20 30 50 0

64 One Touch Category Parameters

System Specifications

Location
• Designated area with a sturdy, non-flammable workbench capable of handling at least the weight of the system
• SMART 6 & ProFat Weight = 55 lbs (25 kg)
• SMART Q Weight = 38 lbs (18 kg)
• Provides adequate space for sample preparation
• Has a dedicated, grounded outlet no more than 5 ft (1.5 m) from unit
• Free from vibration of large equipment
• Low draft and low dust setting
• Provides clear visual access to the display of the system
• Allows for easy access to the cavity and room for the cover to extend fully

Instrument Dimensions
• 13” (33 cm) W x 23” (58.5 cm) D x 14.5” (36.8 cm) H
• Recommended counter space: 29” (99 cm) W x 29” (99 cm) D x 24” (61 cm) H
• Provides 8” (20 cm) of open space on each side, 6” (15 cm) open space in the rear for ventilation and 9.5”
(24 cm) for overhead clearance when the cover is closed

Electrical Requirements
• SMART Q = 100-240 VAC, 50/60 Hz, 6.3 A
• SMART 6 & ProFat = Region Specific
• 100-200 VAC, 50/60 Hz, 15 A
• 200 - 240 VAC, 50/60 Hz, 10 A
• Line voltage must not vary more than 10% of its specified level
• Dedicated, grounded outlet
• Instrument is supplied with a power cord or an adequately rated power cord may be used

Environmental Constraints
• Indoor use only
• Altitude up to 2000 m
• Operating temperature range of 41°F (5°C) to 104°F (40°C)
• Relative humidity range of 10 % to 85 %, non-condensing
• Overvoltage Category II
• Pollution degree 2

Data Output
• 0.01% resolution
• 0.01% to 99.99% range

Balance
• 25 g capacity
• 0.1 mg resolution

System Specifications 65
 Data Storage
• Unlimited methods. Each method stores up to 50 results

Display
• Touchscreen interface with menu-driven software

Accessory Ports
• 4 x USB-a, 2 x USB-b, 1 x Ethernet

Printer Options
• Optional internal thermal printer
• Request list of compliant external printers

Fan Power
% Fan Power CFM
10 1.1
50 5.2
100 10.5

66 System Specifications
Warranty

Limited Warranty Information

What Is Covered:
CEM Corporation warrants that the instrument will be free of any defect in parts or workmanship and will, at its
option, replace or repair any defective part (excluding consumables) or instrument.

For How Long:

This warranty remains in effect for 365 days from date of delivery to the original purchaser.

What Is Not Covered:

This warranty does not cover parts or workmanship damaged due to:
• Neglect, abuse or misuse,
• Damage caused by or to test samples,
• Damage incurred during instrument relocation,
• Damage caused by or to any attached equipment,
• Use of incorrect line voltages or fuses,
• Fire, flood, “acts of God” or other contingencies beyond the control of CEM Corporation,
• Improper or unauthorized repair, or
• Any other damage caused by purchaser or its agents.

Responsibilities of Purchaser:
To ensure warranty coverage, the purchaser must:
• Use the instrument according to directions,
• Connect the instrument properly to a power supply of proper voltage,
• Replace blown fuses,
• Replace consumables and
• Clean the instrument as required.

How to Get Service:

Purchaser should contact the Service Department of CEM Corporation or the nearest CEM subsidiary or distributor
for return authorization and for proper crating and shipping instructions to return instrument, freight prepaid, for
service. On-site repairs by an authorized service technician are available through the CEM Service Department.
Travel costs will be charged to the purchaser for on-site repairs.

Within the U.S. Outside the U.S. Outside the U.S.

CEM Corporation CEM Corporation
3100 Smith Farm Rd. 3100 Smith Farm Rd.
Matthews, NC 28105-5044 Matthews, NC 28105-5044
(800) 726-5551 (704) 821-7015
Fax: (704) 821-4368 Fax: (704) 821-4368

Warranty Disclaimer:
CEM Corporation hereby excludes and disclaims any warranty of merchantability or fitness for any particular

Warranty 67
 purpose. No warranty, express or implied, extends beyond the face hereof. CEM Corporation shall not be liable
for loss of use of instrument or other incidental or consequential costs, expenses or damages incurred by the
purchaser or any other user. This warranty is not transferable.

Purchaser’s Rights under State Law:

This warranty gives the purchaser specific legal rights, and the purchaser may also have other rights that vary from
state to state.

68 Warranty
Contact Information

CEM Corporation Headquarters

Toll-Free Phone (US/Canada): (800) 726-3331
Phone: (704) 821-7015
Service Hotline: (800) 726-5551
Fax: (704) 821-7894
Mailing Address: PO Box 200 Matthews, NC 28106-0200
Physical Address: 3100 Smith Farm Rd Matthews, NC 28104
Email (Applications Support): [email protected]
Email (Technical Support): [email protected]

CEM International Subsidiaries

France: CEM mWaves S.A.S.
Phone: (33-1) 69 35 57 80
Fax: (33-1) 60 19 64 91
Address: Immeuble Ariane Domaine Technologique de Saclay 4, rue René Razel 91892 ORSAY Cedex France
Web Address: http://www.cemfrance.fr
Email: [email protected]

Germany: CEM GmbH

Phone: 011-49-2842-9644-0
Fax: 011-49-2842-9644-11
Address: Carl-Friedrich-GauB-Str. 9 47475 Kamp-Lintfort Germany
Web Address: http://www.cem.de
Email: [email protected]

Italy: CEM SRL

Phone: 390-35-896224
Fax: 390-35-891661
Address: Via Dell Artigianato, 6/8 24055 Cologno Al Serio (BG) Italy
Web Address: http://www.cemmicroonde
Email: [email protected]

Japan: CEM Japan K.K.

Phone: +81-3-5793-8542
Fax: +81-3-5793-8543
Address: 2-18-10 Takanawa Minato-Ku Tokyo 108-0074 Japan
Web Address: http://www.cemjapan.co.jp
Email: [email protected]

UK: CEM Microwave Technology Ltd.

Phone: +44-1-280-822873
Fax: +44-1-280-822342

Contact Information 69
 Address: 2 Middle Slade Buckingham Industrial Park MK18 1WA Buckingham Great Britain
Web Address: http://www.cemmicrowave.co.uk
Email: [email protected]

Ireland: CEM Technology (Ireland) Ltd.

Phone: +353 (0) 1 885-1752
Address: Sky Business Centre 9a Plato Business Park Damastown Dublin 15 Ireland
Web Address: http://www.cemmicrowave.co.uk
Email: [email protected]

CEM Distributors
For a complete list of distributors of CEM products, including contact information, go to the CEM website (http://
www.cem.com), select Contact, and then select your region to see a list of distributors by country.

70 Contact Information
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Copyright 2020 by CEM Corporation CEM, and One Touch Technology are Part Number 600762
All Rights Reserved. This guide contains registered trademarks of CEM Corporation. December 2, 2020
proprietary information which shall not be SMART 6 and iDri are a trademark of CEM Rev. 6
reproduced or transferred to other documents Corporation. Copyright CEM Corporation 2020
or disclosed to others without prior written
permission of CEM Corporation.