Commissioning Level 3

Customer Name Project Name System Name

UPS Block 4F-A1-1
Equipment Label Manufacturer Name Installers Name
UPS Panel – 4F-A1-1 Arrow Electricals
UPS-4F-A1-1 and UPS-4F-A1-2 Schneider Electric
ISO-TX-A1 to A5 Datson Electronics
System IT Load Capacity Test Load Commissioning Level 3
800 kW 0-kW (No Load condition) Completed on __/__/____

The following have been performed:

Performe
Sl d and Performe
Activity Notes
# complian d Date
t (Yes/No)
A. Electrical LT Panel Functional Test on Utility Power Supply
Turn ON the Source A and Source B input power supply
1 from upstream Electrical LT Panel MPP-4F-A1-1 and
MPP-4F-B1-1
Verify that available input supply is within range of 415
2 V +/- 15% and phase sequence rotation is correct for
Source A and Source B
Verify that Source A (Incomer 1) EDO ACB Isolator Q1
3
closes autonomously by BA Controller.
Turn ON the auxiliary power supply input to Electrical
4
LT Panel and verify the auxiliary supply voltage.
Verify the input breaker changeover controller setting
5 is as per the site configuration document and included
in the report
Turn OFF the Source A input power supply from
Electrical Panel MPP-4F-A1-1 and verify that Source A
6 EDO ACB Isolator Q1 opens and Source B EDO ACB
Isolator Q2 closes autonomously after waiting period of
30 seconds.
Turn ON the Source A input power supply from
Electrical panel MPP-4F-A1-1 and verify that Source B
7
EDO ACB Isolator Q2 opens and EDO ACB Isolator Q1
closes autonomously after waiting period of 60 seconds
Verify that all the circuit breakers trip settings are as
8 per breaker coordination / discrimination study report
and included in the report
Verify that relays and releases settings and operations
9
are correct
Verify that circuit breakers are operating in auto and
10
manual mode with push buttons and selector switches
Verify all the indicators on panel are functioning
11
correctly
Verify ventilation fan mounting, thermostat setting, fan
12
operation, air inlet filters, and airflow direction.
B. Electrical Distribution and UPS System Functional Test on Utility Power Supply
Close 1000A Input MCCB for UPS-4F-A1-1-1 and verify
1
the power supply phase rotation at UPS system input.
DCG & Yotta Confidential Commissioning Level 3 1|Page

General
 Performe
Sl d and Performe
Activity Notes
# complian d Date
t (Yes/No)
Configure the UPS parameters (for example: UPS
Output Voltage, frequency and slew rate; Parallel
Synchronization, Mains input voltage and frequency
range, Bypass input voltage and frequency range,
Battery configuration, Battery Charging Voltage,
2
Battery Recharging Capacity, Battery cut-off end cell
voltage, Battery deep discharge protection cut-off
voltage, BMS communication address, Lithium Battery
configuration, etc.) as per manufacturer procedure for
UPS-4F-A1-1-1.
Turn ON the UPS System as per manufacturer’s startup
3
procedure
Verify the UPS output voltage at the input side of UPS-
4
4F-A1-1-1 1000A output MCCB isolator
Close 1000A Input MCCB for UPS-4F-A1-1-2 and verify
5
the power supply phase rotation at UPS system input.
Configure the UPS parameters (for example: UPS
Output Voltage, frequency and slew rate; Parallel
Synchronization, Mains input voltage and frequency
range, Bypass input voltage and frequency range,
Battery configuration, Battery Charging Voltage,
6
Battery Recharging Capacity, Battery cut-off end cell
voltage, Battery deep discharge protection cut-off
voltage, BMS communication address, Lithium Battery
configuration, etc.) as per manufacturer procedure for
UPS-4F-A1-1-2.
Turn ON the UPS System as per manufacturer’s startup
7
procedure
Verify the UPS output voltage at the input side of UPS-
8
4F-A1-1-2 1000A output MCCB isolator
Close wrap around maintenance bypass EDO ACB
9 Isolator Q3 and all the circuit breakers for Isolation
Transformers (ISO-TX-A1 to ISO-TX-A5)
Close the input and output circuit breaker in all the
10 Isolation Transformers and verify the power supply
voltage and phase rotation to be correct
Verify the power supply voltage and phase rotation at
11
each busway end feed unit and selected tap-off boxes
Transfer the UPS Systems UPS-4F-A1-1-1 and UPS-4F-
A1-1-2 from inverter mode to static bypass mode and
12
verify the output voltage synchronization at the input
side of output MCCB isolators
Close the output MCCB isolators for UPS-4F-A1-1-1 and
UPS-4F-A1-1-2. Close the Bus coupler EDO ACB Isolator
Q4 and open wrap around maintenance bypass EDO
13
ACB Isolator Q3 and verify that Isolation transformers
ISO-TX-A1 to A5 receives power through UPS internal
static bypass switch.
Transfer the UPS Systems UPS-4F-A1-1-1 and UPS-4F-
A1-1-2 from static bypass mode to inverter mode and
14
verify the output line to line voltage to be 400V at the
input of ISO-TX-A1 to A5
DCG & Yotta Confidential Commissioning Level 3 2|Page

General
 Performe
Sl d and Performe
Activity Notes
# complian d Date
t (Yes/No)
C. Single UPS Battery Operation in Parallel Synchronization Configuration
Open 1000A Input MCCB for UPS-4F-A1-1-1 and verify
that UPS-4F-A1-1-1 is operating in Battery Mode, while
1 UPS-4F-A1-1-2 is operating in Normal Mode and
constant output voltage is available at Isolation
transformers and busway end feed units.
After 15 minutes of UPS-4F-A1-1-1 battery operation,
open 1000A Input MCCB for UPS-4F-A1-1-2 and verify
2 that both the UPS Systems are operating in Battery
Mode and constant output voltage is available at
Isolation transformers and busway end feed units.
After 15 minutes of UPS-4F-A1-1-2 battery operation
Close 1000A Input MCCB for UPS-4F-A1-1-1 and verify
that UPS-4F-A1-1-1 is operating in Normal Mode, while
3
UPS-4F-A1-1-2 is operating in Battery Mode and
constant output voltage is available at Isolation
transformers and busway end feed units.
After 15 minutes of UPS-4F-A1-1-1 normal operation
Close 1000A Input MCCB for UPS-4F-A1-1-2 and verify
4 that both the UPS Systems are operating in Normal
Mode and constant output voltage is available at
Isolation transformers and busway end feed units.
5 Verify that batteries are recharging
D. Electrical Distribution and UPS System communication verification on BMS on
Utility Power Supply
Verify that energy meter voltage settings and CT ratio
1
configuration in LT Panel are as per approved drawing
Verify that energy meter and UPS communication
2
address are as per BMS configuration requirements
Verify the breaker / isolator ON/OFF/TRIP status and
energy meter data for Electrical LT Panels, Isolation
3 transformer, Busway end feed units and tap-off box
energy meters (wherever applicable) at the BMS are
shown correctly and results are updated in the report
Remove and re-install all the Power Modules for UPS-
4F-A1-1-1, 1 power module at a time and verify the
4 alarm for each Power Module on the BMS and verify
that remaining modules are operations while one of the
Power Module is removed.
Remove and re-install all the Power Modules for UPS-
4F-A1-1-2, 1 power module at a time and verify the
5 alarm for each Power Module on the BMS and verify
that remaining modules are operations while one of the
Power Module is removed.
Operate the UPS System in normal operation, battery
operation, static bypass operation and maintenance
6 bypass operation as per manufacturer operation
procedure and verify the BMS for showing correct
mode of operation for UPS System.
E. System Shutdown

DCG & Yotta Confidential Commissioning Level 3 3|Page

General
 Performe
Sl d and Performe
Activity Notes
# complian d Date
t (Yes/No)
Shutdown the complete system as per manufacturer’s
1 shutdown procedure and de-energize all source of
power to UPS Block 4F-A1-1
Protect the system for any physical damage and dust
2
or foreign particle ingress.

UA Controller Configuration
Primary Power Source: MPP-4F-A1-1 (Source A)
Secondary Power Source: MPP-4F-B1-1 (Source B)
Time Verified (Yes /
Description Timer Setting Time
Duration No)
Source A to Source T1 (Normal absent confirmation) 30s
30 second
B T2 (Normal restore confirmation) 60s
T3 (Time between Primary opening
1s
Source B to Source and secondary closing)
60 second
A T4 (Time between secondary opening
1s
and primary closing)

Breaker Configuration (As per Discrimination Report and Drawing Yotta-D1-Elect-SLD

(20.09.21)_with_PDC_Settings.dwg

Trip Setting
L (Ir, S (Isd, I (Ii, ti) G (Ig, Indi BMS
Connect Rating Verified
Sl#. Breaker tr) tsd) (Ii=Inx tg) cato Statu
ed Load (In) (Yes/No)
(Ir=Inx (Isd=Irx_ _) (Ig=Inx r s
_) ) _)
UPS Panel – 4F-A1-1
2000A,
Incomer From 4P,
ON ON
1 I/C-1 MPP-4F- EDO NA
OFF OFF
(1F2) A1-1 ACB
Isolator
2000A,
Incomer From 4P,
ON ON
2 I/C-2 MPP-4F- EDO NA
OFF OFF
(2F2) B1-1 ACB
Isolator
UPS-1 I/P UPS-4F- 1000A, ON
1000A 6000A
3 Breaker A1-1-1 3P+NL OFF OFF OFF
4s Fixed
(3F2) Input MCCB TRIP
UPS-2 I/P UPS-4F- 1000A, ON
1000A 6000A
4 Breaker A1-1-2 3P+NL OFF OFF OFF
4s Fixed
(4F2) Input MCCB TRIP
5 Maintena Mainten 2000A, NA ON ON
nce ance 4P, OFF OFF

DCG & Yotta Confidential Commissioning Level 3 4|Page

General
 Trip Setting
L (Ir, S (Isd, I (Ii, ti) G (Ig, Indi BMS
Connect Rating Verified
Sl#. Breaker tr) tsd) (Ii=Inx tg) cato Statu
ed Load (In) (Yes/No)
(Ir=Inx (Isd=Irx_ _) (Ig=Inx r s
_) ) _)
EDO
Bypass
Bypass ACB
(5F2)
Isolator
400A, ON
Outgoing ISO-TX- 400A 2800A ON
6 3P+NL 4800A NA OFF
1 (6F1) A1 Fixed Fixed OFF
MCCB TRIP
400A, ON
Outgoing ISO-TX- 400A 2800A ON
7 3P+NL 4800A NA OFF
2 (6F2) A2 Fixed Fixed OFF
MCCB TRIP
400A, ON
Outgoing ISO-TX- 400A 2800A ON
8 3P+NL 4800A NA OFF
3 (6F3) A3 Fixed Fixed OFF
MCCB TRIP
400A, ON
Outgoing ISO-TX- 400A 2800A ON
9 3P+NL 4800A NA OFF
4 (7F1) A4 Fixed Fixed OFF
MCCB TRIP
400A, ON
Outgoing ISO-TX- 400A 2800A ON
10 3P+NL 4800A NA OFF
5 (7F2) A5 Fixed Fixed OFF
MCCB TRIP
400A, ON
Outgoing 400A 2800A ON
11 SPARE 3P+NL 4800A NA OFF
6 (7F3) Fixed Fixed OFF
MCCB TRIP
2000A,
Total 4P,
Total ON ON
12 Output EDO NA
Output OFF OFF
(8F2) ACB
Isolator
UPS-1 1000A,
UPS-4F-
O/P 4P, ON
13 A1-1-1 NA
Isolator MCCB OFF
Output
(9F1) Isolator
UPS-2 1000A,
UPS-4F-
O/P 4P, ON
13 A1-1-2 NA
Isolator MCCB OFF
Output
(10F1) Isolator
End Feed Units
400A, ON
IT 400A 2000A ON
1 EFU-A1 3P+NL 4800A NA OFF
Busway Fixed Fixed OFF
MCCB TRIP
400A, ON
IT 400A 2000A ON
2 EFU-A2 3P+NL 4800A NA OFF
Busway Fixed Fixed OFF
MCCB TRIP
400A, ON
IT 400A 2000A ON
3 EFU-A3 3P+NL 4800A NA OFF
Busway Fixed Fixed OFF
MCCB TRIP
400A, ON
IT 400A 2000A ON
4 EFU-A4 3P+NL 4800A NA OFF
Busway Fixed Fixed OFF
MCCB TRIP
400A, ON
IT 400A 2000A ON
5 EFU-A5 3P+NL 4800A NA OFF
Busway Fixed Fixed OFF
MCCB TRIP
DCG & Yotta Confidential Commissioning Level 3 5|Page

General
Metering Configuration
BMS
CT Performe
Meter Location Model Configuration Notes
Ratio d Date
(Yes / No)
Common Input for 2000/5
EM6400NG
I/C-1 and I/C-2 A
Common Output for 2000/5
EM6400NG
UPS-1 and UPS-2 A
COUNTIS-
ISO-TX-A1 Output
M43
COUNTIS-
ISO-TX-A2 Output
M43
COUNTIS-
ISO-TX-A3 Output
M43
COUNTIS-
ISO-TX-A4 Output
M43
COUNTIS-
ISO-TX-A5 Output
M43

Prepared By Witnessed By Approved By

DCG & Yotta Confidential Commissioning Level 3 6|Page

General