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Return Photovoltaics
The "photovoltaic effect" is the basic physical process through which a PV cell
converts sunlight into electricity. Sunlight is composed of photons, or particles of
solar energy. These photons contain various amounts of energy corresponding to the
different wavelengths of the solar spectrum. When photons strike a PV cell, they may
be reflected or absorbed, or they may pass right through. Only the absorbed photons
generate electricity. When this happens, the energy of the photon is transferred to an
electron in an atom of the cell (which is actually a semiconductor). With its newfound
energy, the electron is able to escape from its normal position associated with that
atom to become part of the current in an electrical circuit. By leaving this position,
the electron causes a "hole" to form. Special electrical properties of the PV cell—a
built-in electric field—provide the voltage needed to drive the current through an
external load (such as a light bulb).
When the p-type and n-type semiconductors are sandwiched together, the excess
electrons in the n-type material flow to the p-type, and the holes thereby vacated
during this process flow to the n-type. (The concept of a hole moving is somewhat
like looking at a bubble in a liquid. Although it's the liquid that is actually moving, it's
easier to describe the motion of the bubble as it moves in the opposite direction.)
Through this electron and hole flow, the two semiconductors act as a battery,
creating an electric field at the surface where they meet (known as the "junction").
It's this field that causes the electrons to jump from the semiconductor out toward
the surface and make them available for the electrical circuit. At this same time, the
holes move in the opposite direction, toward the positive surface, where they await
incoming electrons.
The most common way of making p-type or n-type silicon material is to add an
element that has an extra electron or is lacking an electron. In silicon, we use a
process called "doping."
We'll use silicon as an example because crystalline silicon was the semiconductor
material used in the earliest successful PV devices, it's still the most widely used PV
material, and, although other PV materials and designs exploit the PV effect in
slightly different ways, knowing how the effect works in crystalline silicon gives us a
basic understanding of how it works in all devices.
In a PV cell, photons are absorbed in the p layer. It's very important to "tune" this
layer to the properties of the incoming photons to absorb as many as possible and
thereby free as many electrons as possible. Another challenge is to keep the
electrons from meeting up with holes and "recombining" with them before they can
escape the cell. To do this, we design the material so that the electrons are freed as
close to the junction as possible, so that the electric field can help send them through
the "conduction" layer (the n layer) and out into the electric circuit. By maximizing all
these characteristics, we improve the conversion efficiency* of the PV cell.
To make an efficient solar cell, we try to maximize absorption, minimize reflection
and recombination, and thereby maximize conduction.
*The conversion efficiency of a PV cell is the proportion of sunlight energy that the
cell converts to electrical energy. This is very important when discussing PV devices,
because improving this efficiency is vital to making PV energy competitive with more
traditional sources of energy (e.g., fossil fuels). Naturally, if one efficient solar panel
can provide as much energy as two less-efficient panels, then the cost of that energy
(not to mention the space required) will be reduced. For comparison, the earliest PV
devices converted about 1%-2% of sunlight energy into electric energy. Today's PV
devices convert 7%-17% of light energy into electric energy. Of course, the other side
of the equation is the money it costs to manufacture the PV devices. This has been
improved over the years as well. In fact, today's PV systems produce electricity at a
fraction of the cost of early PV systems.
Regardless of size, a typical silicon PV cell produces about 0.5 – 0.6 volt DC under open-
circuit, no-load conditions. The current (and power) output of a PV cell depends on its
efficiency and size (surface area), and is proportional to the intensity of sunlight striking
the surface of the cell. For example, under peak sunlight conditions, a typical commercial
PV cell with a surface area of 160 cm^2 (~25 in^2) will produce about 2 watts peak
power. If the sunlight intensity were 40 percent of peak, this cell would produce about 0.8
watts.
Photovoltaic cells are connected electrically in series and/or parallel circuits to produce
higher voltages, currents and power levels. Photovoltaic modules consist of PV cell
circuits sealed in an environmentally protective laminate, and are the fundamental
building blocks of PV systems. Photovoltaic panels include one or more PV modules
assembled as a pre-wired, field-installable unit. A photovoltaic array is the complete
power-generating unit, consisting of any number of PV modules and panels.
Figure 1. Photovoltaic cells, modules, panels and arrays.
The performance of PV modules and arrays are generally rated according to their
maximum DC power output (watts) under Standard Test Conditions (STC). Standard Test
Conditions are defined by a module (cell) operating temperature of 25o C (77o F), and
incident solar irradiance level of 1000 W/m2 and under Air Mass 1.5 spectral
distribution. Since these conditions are not always typical of how PV modules and arrays
operate in the field, actual performance is usually 85 to 90 percent of the STC rating.
Today’s photovoltaic modules are extremely safe and reliable products, with minimal
failure rates and projected service lifetimes of 20 to 30 years. Most major manufacturers
offer warranties of 20 or more years for maintaining a high percentage of initial rated
power output. When selecting PV modules, look for the product listing (UL),
qualification testing and warranty information in the module manufacturer’s
specifications.
Simply put, PV systems are like any other electrical power generating systems, just the
equipment used is different than that used for conventional electromechanical generating
systems. However, the principles of operation and interfacing with other electrical
systems remain the same, and are guided by a well-established body of electrical codes
and standards.
Depending on the functional and operational requirements of the system, the specific
components required may include major components such as a DC-AC power inverter,
battery bank, system and battery controller, auxiliary energy sources and sometimes the
specified electrical load (appliances). In addition, an assortment of balance of system
(BOS) hardware, including wiring, overcurrent, surge protection and disconnect devices,
and other power processing equipment. Figure 3 show a basic diagram of a photovoltaic
system and the relationship of individual components.
Figure 1. Major photovoltaic system components.
Batteries are often used in PV systems for the purpose of storing energy produced by the
PV array during the day, and to supply it to electrical loads as needed (during the night
and periods of cloudy weather). Other reasons batteries are used in PV systems are to
operate the PV array near its maximum power point, to power electrical loads at stable
voltages, and to supply surge currents to electrical loads and inverters. In most cases, a
battery charge controller is used in these systems to protect the battery from overcharge
and overdischarge.
PN Junction Semiconductors
For traditional PV solar panels two halves of one pure silicon crystal are doped with
two different dopants (e.g. arsenic, gallium, aluminium, phosphorus). One half of the
crystal is left electron deficient - i.e. the atoms it contains are short of electrons. This
is called the p-type layer. The other half of the crystal has an excess of electrons -
this is called the n-type layer.
Since one half of the crystal has a lot of electrons, and the other half does not, there
is an electric field across the junction between the two halves. Electrons in the crystal
can only travel in one direction - from the electron rich half to the electron poor half.
Where the two halves of the crystal meet is called a PN junction, and this doped
crystal is a semiconductor. (Click here to read our article How are Solar Panels
Made in which the solar panel manufacturing process is presented.)
As the silicon atoms themselves do not move, any holes which remain uncovered by
electrons in the n-type side are left positively charged, and any electrons without
holes to cover in the p-type side remain negatively charged. This leaves positive
material close to the junction in the n-type side, and negative material close to the
junction in the p-type side with a potential between the two sides of around 0.6-0.7
volts in a silicon PN junction.
With this equilibrium position reached there are two equal and opposite electric
currents flowing - holes in one direction and electrons in the other direction - across
the depletion region.
When a visible light photon strikes a solar cell it can do one of three things: pass
straight through, be reflected, or be absorbed. If the photon is absorbed, its energy
is absorbed by an electron in an atom of the solar cell enabling it to escape from its
normal position (photon excitation), cross the junction and fill a hole. Since electrons
are physically moving across the PN junction, the positive charge carrying holes are
effectively moving in the opposite direction around the load circuit (a rechargeable
battery or light bulb etc). This completes the circuit providing more holes for the
electrons to combine with and providing usable electricity.
Energy from the sun can be extracted in this way using a standard solar cell at an
efficiency of around 5-15% (see our article 40% Efficiency Solar Panels for details on
how more efficient solar cells can be made). This process can be repeated over and
over again over the many decades of usable lifetime of solar cells.