Lesson 1 - Merged
Lesson 1 - Merged
Engineering
By
Dr, Guendouz Ilies
Department of civil engineering
University of Science and Technology Houari Boumediene (USTHB)
Semester : 1 _ 2024/2025
Unit A - Materials
1. Engineering Materials
I. Reading and Comprehension
1Engineers have to know the best and most economical materials to use. 2Engineers must also
understand the properties of these materials and how they can be worked. 3There are two kinds
of materials used in engineering metals and non-metals. 4We can divide metals into ferrous
and non-ferrous metals. 5The former contain iron, and the latter do not contain iron. 6Cast iron
and steel, which are both alloys, or mixtures of iron and carbon, are the two most important
ferrous metals. 7Steel contains a smaller proportion of carbon than cast iron contains. 8Certain
elements can improve the properties of steel and are therefore added to it. 9For example,
chromium may be included to resist corrosion and tungsten to increase hardness. 10
Aluminium, copper, and the alloys, bronze and brass, are common non-ferrous metals. 11
Plastics and ceramics are non-metals; however, plastics may be machined like metals. 12
Plastics are classified into two types thermoplastics and thermosets. 13Thermoplastics can be
shaped and reshaped by heat and pressure, but thermosets cannot be reshaped because they
undergo chemical changes as they harden. 14Ceramics are often employed by engineers when
materials which can withstand high temperatures are needed.
Study the following statements carefully and write down whether they are true or not
true according to the information expressed above.
(a) Non-metals are used by engineers.
True. The text states that engineers use both metals and non-metals.
(b) Cast iron contains more carbon than steel.
(c) Chromium improves the properties of steel.
(d) Copper contains iron.
(e) Bronze is an alloy.
(f) Thermosets can be machined.
(g) Thermoplastics are metals.
(h) Ceramics can withstand high temperatures.
Contextual Reference:
1. In sentence 2, they refers to
(a) The engineers
(b) The materials
2. In sentence 5, the former refers to
(a) Ferrous metals
(b) Non-ferrous metals
3. In sentence 5, the latter refers to
(a) Ferrous metals
(b) Non-ferrous metals
4. In sentence 8, 'it' refers to
(a) Steel
(b) Iron
5. In sentence 13, 'they' refers to
(a) Plastics
(b) Thermosets
(c) thermoplastics
Ⅱ. Use of Language
1- Classification of engineering materials
Note that this diagram classifies engineering materials at four levels of generality. Look at the
following sentences:
1. Steel is a ferrous metal.
2. Iron and steel are ferrous metals.
3. Steel is an engineering material.
4. Steel is a metal.
5. Ferrous metals are engineering materials
6. Metals are engineering materials.
2- Classification (continued)
a) Draw diagrams to classify the items in the following lists. Each diagram should have three
(3) levels:
1. Alloys, copper, brass, pure metals, aluminium, metals.
2. Units of area, cubic metre, metric units, millimetre, square metre, linear units, kilometre,
units of volume.
3. Regular shapes, square, triangle, oval, irregular shapes, shapes.
b) Use the diagrams you have made to write paragraphs like the following.
Example : Metals can be classified as pure metals and alloys. Copper and aluminium are
examples of pure metals and brass is an example of an alloy.
3- However, therefore, because
In this course you will meet many words which can be used to connect statements. Three of the
most common are: (1) However (2) therefore (3) because
Look at these examples:
(1) (a) Copper does not rust.
(b) Copper corrodes,
(a+b) Copper does not rust; however it corrodes.
(2) (a) Cast iron is a brittle metal.
(b) Cast iron is not used to withstand impact loads.
(a+b) Cast iron is a brittle metal, therefore it is not used to withstand impact loads.
(3) (a) Titanium is used for aircraft frames.
(b) Titanium is light and strong
(a+b) Titanium is used for aircraft frames because it is light and strong.
In (1), statement (b) qualifies statement (a)
In (2), statement (b) is a result of statement (a)
In (3), statement (b) gives the reason why statement (a) is true.
Practice:
Join each of the following pairs of statements. Write down your answers in your notebook,
using ‘However', ‘Therefore' or ‘Because' as in the examples.
1. Chromium resists corrosion / Chromium is added to steels to make them rust proof.
2. Cutting tools are made from high-speed steels / High-speed steels retain their cutting
edge at high temperatures
3. Under normal conditions aluminum resists corrosion / Serious corrosion occurs in salt
water.
4. Manganese steel is very hard / Manganese steel is used for armor plate.
5. Bronze has a low coefficient of friction / Bronze is used to make bearings.
6. Nylon is used to make fibers and gears / Nylon is tough and has a low coefficient of
friction.
Ⅲ GUIDED WRITING
Sentence building
Join the following groups of sentences to make ten (10) longer sentences, using the
connecting words printed at the beginning of each group . You may omit words and make
whatever changes you think are necessary in the word order and punctuation of the
sentences.
Example
BECAUSE/AND/HOWEVER
2. AND/WHEREAS/AND
Thermoplastics will soften when heated.
Thermoplastics will harden when cooled.
Thermosets set on heating.
Thermosets will not remelt.
3. FROM/TO
Plastics are used to make a great variety of products.
Plastics are used to make textiles.
Plastics are used to make engineering components.
4. SUCH AS
Plastics are available in many forms.
Plastics are available in the form of sheets, tubes, rods, moulding
powders and resins.
5. TO
Various methods are used.
These methods convert raw plastic into finished products.
6. WITH/WHICH
The equipment consists of a press.
The press has two heated platens.
The two heated platens carry an upper and a lower mould.
7. THEN
Powder is placed in the lower mould.
This is moulding powder.
The upper mould is pressed down on the lower
mould.
8. TO/WHICH
The pressure and the heat change the powder.
The powder becomes liquid plastic.
The liquid plastic fills the space between the moulds.
9. WHEN/AND
The chemical changes have taken place.
The mould is opened.
The moulding is extracted.
10. BY
Plastic bowls are made.
The compression moulding method is used.
2. Material properties
Here are some properties of materials which are important in engineering:
Plastic materials can be divided into two different groups: malleable and ductile materials
Look at this table and the example (1):
In this table properties of materials are graded on a scale from A (maximum) to
E (minimum): e.g. the property of heaviness is graded from very heavy (A) to
very light (E).
Heavy (A) A D B C E E
Light (E)
Tough (A) D
Brittle (E)
Hard (A)
Soft (E)
Elastic (A)
D D D B C A
Plastic (E)
Ductile (A)
A B E E E E
Not ductile (E)
Malleable (A)
A A D E E E
Not malleable (E)
Now say whether the following statements are true or false. Correct the false statements.
possesses
exhibits
under a
compressive
which changes shape Possesses Malleability
load
applied force
Stress =
c.s.a. of the body
5Distortion due to stress is called strain. 6 Different forces will distort bodies in different ways.
7A tensile force will lengthen a body. 1 8One subjected to a compressive force will contract. 9 If
a body has a uniform c.s.a., that is if it has the same c.s.a. throughout its length, we calculate
strain as change of length
Stress =
original length
10 Most materials used in engineering are elastic. 11 A material which has the property of
elasticity will return to its original size and shape when the forces producing strain are removed.
12 However, if these forces go beyond a certain limit, called the elastic limit, an elastic material
will not regain its original dimensions. 13 If we take a bar of uniform c.s.a. of an elastic material
like mild steel, and apply gradually increasing tensile forces to it, it will extend. 14 If we measure
each extension produced by each increase in force, we will find that the bar’s increase in length
is in proportion to the increase in force. 15 In other words, strain is proportional to stress. 16 A
graph of stress against strain would therefore be a straight line like that in diagram 1:
stress
= a constant
strain
18 The value of this constant is different for each elastic material. 19It is called the Modulus of
Elasticity. 20 If we exceed the elastic limit, then strain is no longer proportional to stress and
there is permanent deformation. 21 These findings illustrate Hooke’s law which states that within
the elastic limit, the strain produced is proportional to the stress producing it.
Unit B- Stress and Strain
I. Reading and Comprehension
1A body is in stress when forces are applied to it which cause its size and shape to change. 2 In
other words, stress causes distortion. 1 3The intensity of stress depends on the size of the force
and the cross-sectional area (c.s.a) of the body which resists the force. 4That is,
applied force
Stress =
c.s.a. of the body
5Distortion due to stress is called strain. 6 Different forces will distort bodies in different ways.
7A tensile force will lengthen a body. 1 8One subjected to a compressive force will contract. 9 If
a body has a uniform c.s.a., that is if it has the same c.s.a. throughout its length, we calculate
strain as change of length
Stress =
original length
10 Most materials used in engineering are elastic. 11 A material which has the property of
elasticity will return to its original size and shape when the forces producing strain are removed.
12 However, if these forces go beyond a certain limit, called the elastic limit, an elastic material
will not regain its original dimensions. 13 If we take a bar of uniform c.s.a. of an elastic material
like mild steel, and apply gradually increasing tensile forces to it, it will extend. 14 If we measure
each extension produced by each increase in force, we will find that the bar’s increase in length
is in proportion to the increase in force. 15 In other words, strain is proportional to stress. 16 A
graph of stress against strain would therefore be a straight line like that in diagram 1:
stress
= a constant
strain
18 The value of this constant is different for each elastic material. 19It is called the Modulus of
Elasticity. 20 If we exceed the elastic limit, then strain is no longer proportional to stress and
there is permanent deformation. 21 These findings illustrate Hooke’s law which states that within
the elastic limit, the strain produced is proportional to the stress producing it.
1- True or False
Study the following statements carefully and write down whether they are true or false
according to the information expressed in the text.
1000.4
(c) (c) For this bar of steel, strain is equal to 1000
(d) Tensile forces and compressive forces have opposite effects on bodies.
(e) Distortion causes strain.
(f) All engineering materials are elastic.
(g) Mild steel is an elastic material.
(h) Elastic materials cannot be in state of stress.
(i) A mild steel bar will always extend in proportion to the forces which extend it.
(j) Within the elastic limit, if we double the stress on a body we double the strain produced.
(k) The value of the Modulus of Elasticity varies according to the stress an elastic material
is subjected to.
(l) Mild steel has a uniform c.s.a.
2- Contextual reference:
(a) stress
(b) a body
(a) a body
1- Definitions
Example:
An organic material is a material which is based chemically on carbon.
2- If-sentences
From each of the definitions in exercise 1, we can make an if-sentence.
Look at this example:
Definition: An organic material is a material which is based chemically on carbon.
If-sentence: If a material is organic, it is based chemically on carbon.
Sentences like this consist of two parts joined by if:
Part 1 Part 2
If a material is organic, / it is based chemically on carbon
Now make if-sentences like this for each of the definitions you have written in paragraph II 1.
3- Predictions based on the properties of materials
When we know what the properties of a material are we can predict how it will behave under
different conditions. To make predictions of this type, we use an if-sentence with will in part
2.
Now write similar predictions for materials which have the properties listed in column (a).
Match each property in column (a) with an appropriate expression from column (b).
Unit C- STRENGTH OF MATERIALS
I. Reading and Comprehension
Strength of Materials is a very important part of Engineering, it deals with the relationship
between the external loads and their effects on solid materials. Strength of Materials is very
important for the adequate design of structures, machines and other engineering works like
buildings, cars, airplanes, bridges and so on, in order to fulfill the objectives for which they are
attempted. Because of this, it is of vital importance to know the qualities of the materials to be
used, since a failure could be of serious consequences in the safety and economical concerns.
Strength of Materials deals with the causes affecting solids due to loads on them, watching
carefully the occurring deformations which can be either of two types: Temporary
deformations, which occur when materials get back to their original size and shape after they
are released of the load or loads. This is not the case for the second type; that is to say,
permanent deformations. Sometimes when the forces are over exceeded, the material can
break.
Robert Hooke (1638-1702) developed the famous law which is the basis for Strength of
Materials, it states that "the deformation of a body is in direct proportion to the stress applied
onto it". The mathematical equation for this law is as follows:
Another important fact about this aspect of engineering is the Flexure Equation, which is useful
to calculate the normal stress onto the parts of a solid when its dimensions and mechanical
characteristics are known.
As we can see, Strength of Materials is extremely important for civil engineering, since every
work involves efficient and well designed structures.
QUESTIONS
1. What does Strength of Materials deal with?
2. Why is Strength of Materials important?
3. When did Strength of Materials begin?
4. What are the two types of deformations?
5. What is a temporary deformation?
6. What is a permanent deformation?
7. State Hooke´s law.
8. What is the elasticity constant?
9. Why is flexure equation useful?
Average tensile
Density [kg/m³] Melting point strength [N/mm²]
Element or alloy Chemical symbol (kilograms per [°C] (degrees (Newtons per
metre cubed) Celsius) millimetre
squared)
2- Look at these sentences which show how the densities may be compared for the various
metals:
Magnesium has a very low density.
Aluminium has a low density.
Titanium has a fairly low density.
Cast iron has a fairly high density.
Lead has a very high density.
a) A metal with a fairly high density, a very high melting point and a fairly low tensile
strength.
b) A metal with a fairly high density, high tensile strength, and a very high melting point.
c) A metal with a low density, a fairly low melting point and low tensile strength.
d) A metal with a very low melting point, fairly low tensile strength and a fairly high density.
e) A metal with very low density, a fairly low melting point and very high tensile strength.
f) A metal with high density, a fairly high melting point and very high tensile strength.
g) A metal with high tensile strength. A high melting point and a high density.
h) A metal with a very low melting point, very high density and very low tensile strength.
Typical tensile
Element or alloy Density [kg/m³] Melting point [°C]
strength [N/mm²]
e) This metal has a considerably higher density than the other metals, but a much lower tensile
strength.
g) The melting point of this metal is approximately ½ times as high as that of copper.
j) These two metals have very nearly the same tensile strength.
Copper and nickel have very similar densities, but significantly different melting points and
tensile strength.
Note: density and melting point can become plural, i.e. densities and melting points, but
tensile strength normally remains singular.
Area = a × b
Perimeter = 2a + 2b
Perimeter = a+b+c+d
c) All sides of an equilateral triangle are
equal.
1 1
Area = base × height = (b × h)
2 2
perimeter = a + b + c
d) The circle
Area = 𝜋𝑟 2 = 𝜋𝐷2 /4
Circumference = 𝜋𝐷= 2𝜋𝑟