Jow Ghovanloo Design Optimization PSC TBCAS07
Jow Ghovanloo Design Optimization PSC TBCAS07
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Abstract—The next generation of implantable high-power neu- inside the eyeball through a 5-mm incision [2], and invasive
roprosthetic devices such as visual prostheses and brain computer brain–machine interfaces are being developed for the 1 3 mm
interfaces are going to be powered by transcutaneous inductive epidural spacing between the outer surface of the brain and the
power links formed between a pair of printed spiral coils (PSC)
that are batch-fabricated using micromachining technology. Op- skull [3].
timizing the power efficiency of the wireless link is imperative to Unlike pacemakers, high power requirements and extreme
minimize the size of the external energy source, heating dissipa- size constraints in aforementioned applications, which belong to
tion in the tissue, and interference with other devices. Previous a broader category of implantable devices known as neuropros-
design methodologies for coils made of 1-D filaments are not com-
prehensive and accurate enough to consider all geometrical as- theses, have prevented the use of batteries as the primary source
pects of PSCs with planar 3-D conductors as well as design con- of energy within the implanted devices. Instead, the battery is
straints imposed by implantable device application and fabrication kept out of the patient’s body and power is delivered wirelessly
technology. We have outlined the theoretical foundation of optimal across the skin through a pair of inductively coupled coils that
power transmission efficiency in an inductive link, and combined
constitute a transformer [4]. In the case of deep brain stimula-
it with semi-empirical models to predict parasitic components in
PSCs. We have used this foundation to devise an iterative PSC tors (DBS), however, the electrodes are kept in place within the
design methodology that starts with a set of realistic design con- neural tissue and the rest of the implant has been displaced to
straints and ends with the optimal PSC pair geometries. We have the chest area where there is more space available [5]. Hence,
executed this procedure on two design examples at 1 and 5 MHz DBS implants can afford to include a primary battery at the cost
achieving power transmission efficiencies of 41.2% and 85.8%, re-
spectively, at 10-mm spacing. All results are verified with simula- of a subcutaneous cable running from the chest across the neck
tions using a commercial field solver (HFSS) as well as measure- to the electrodes on top of the head [6].
ments using PSCs fabricated on printed circuit boards. Even outside of the body, the battery needs to be small, light
Index Terms—Coupling coefficient, implantable microelectronic weight, and have a long lifetime due to portability, aesthetic,
devices, inductive wireless links, neuroprostheses, power transmis- and economic reasons. The external part of the cochlear im-
sion efficiency, telemetry. plants, for example, should fit comfortably behind the user’s
ears. Therefore, the efficiency of the power transmission from
the external battery to the implanted electronic load should be
I. INTRODUCTION
maximized to extend the battery lifetime. Another reason is
IRELESS operation of implantable microelectronic de-
W vices is necessary for clinical applications in order to
reduce the risk of infection and patient discomfort, which can
the limited allowable tissue exposure to the ac magnetic fields,
which can result in excessive heat dissipation if violated [7], [8].
Interference between the RF link and other nearby communica-
result from transcutaneous wires breaching the skin. A wireless tion devices and appliances is also a concern, which is regulated
implant is also safer, more robust, and less likely to be dam- by the Federal Communications Commission (FCC) [9].
aged as a result of broken interconnects. Another important re- Fig. 1 shows a simplified diagram of the transcutaneous
quirement, which has made implantable devices applicable to power flow and various losses along the way as well as the
the treatment of a growing number of ailments and conditions inductive link circuit model schematic. is the primary coil
such as deafness, blindness, and paralysis, is being minimally that is attached to the skin from outside of the body and is
invasive, which is a direct consequence of small size. Cochlear the secondary coil that is implanted under the skin flap often
implants need to be placed inside the 3 6 mm thick temporal with the rest of the implant electronics. In the case of cochlear
bone near the ears [1], retinal implants are expected to be placed implants a pair of permanent magnets, one in the center of
each coil, aligns and holds them together. Coil windings have
Manuscript received April 16, 2007; revised September 25, 2007. This work distributed parasitic resistance and capacitance associated with
was supported in part by the Department of Electrical and Computer Engi- them, which are shown as lumped elements, and
neering at North Carolina State University (NCSU). This paper was recom-
mended by Editor-in-Chief T. S. Lande.
, in Fig. 1(b). Capacitors and are usually
The authors are with the GT Bionics Laboratory, Department of Electrical added to the circuit to form a pair of resonance LC-tank circuits
and Computer Engineering, Georgia Institute of Technology, Atlanta, GA 30308 with and , respectively.
USA (e-mail: [email protected]; [email protected]). The largest power loss usually takes place in the primary coil
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. parasitic resistance followed by and the power condi-
Digital Object Identifier 10.1109/TBCAS.2007.913130 tioning blocks within on the implant side. The latter may
1932-4545/$25.00 © 2008 IEEE
194 IEEE TRANSACTIONS ON BIOMEDICAL CIRCUITS AND SYSTEMS, VOL. 1, NO. 3, SEPTEMBER 2007
within the epidural space. They can also conform to the outer
body or brain surface curvature if fabricated on thin flexible
substrates such as polyimide [23]. Rigid hermetically sealed
PSCs can also be fabricated on silicon chips or low temperature
co-fired ceramics (LTCC) using micromachining techniques
[24], [25].
When dealing with PSCs, the design procedures that are
devised for coils made of 1-D filament wires are only good
for finding the optimal lumped values for the inductive link
circuit models, shown in Fig. 1(b). They are not compre-
hensive enough to predict the intertwined effects of the dis-
tributed inductive, resistive, and capacitive elements on power
efficiency when dealing with 3-D PSCs. Further, the previous
methods do not take into account many of the design constraints
that are dictated by implantable device application or PSC fab-
Fig. 1. (a) Power flow diagram in a transcutaneous inductive power trans-
mission link from the external battery to implanted electronics. (b) Simplified rication technology. Therefore, a new design methodology is
schematic diagram of the inductive link with lumped equivalent circuit ele- needed to find all the parameters associated with the geometries
ments. of the planar PSCs and maximize . Since the closed form
equations governing the electromagnetic fields and parasitics
of 3-D conductors rapidly become complicated, it becomes
however deem to be more important because it is within the necessary to take advantage of the available simulation tools
tissue [7]. There is also power loss within the external ac source, as part of the design methodology and validate the design out-
, which is often an efficient class-E power amplifier [10]. The come.
power loss within the surrounding tissue can be ignored if the Even though PSCs have been used quite widely in radio fre-
operating frequency is chosen below 20 MHz or so quency identification (RFID) applications, there has been little
[11]. Therefore, it is fair to say that the overall power trans- research on optimizing the geometry of these coils in order to
mission efficiency, , is often dominated by maximize their power transmission efficiency [12], [19]. This
, which we will focus on throughout the rest of is probably because most RFID applications are extremely low
this paper. It should also be pointed out that all efficiencies are power (data storage and retrieval) and less size constrained com-
functions of the inductive link operating frequency, , pared to high power neuroprosthetic applications. Shah et al.
which is also known as the power carrier [12]. derived some general guidelines from experimental data [23].
Design and optimization of efficient inductive power trans- However, they stopped short of a well-defined design method-
mission links have been well studied over the last few decades ology supported by theoretical foundation and validated by sim-
[4], [13]–[16]. More recently there have been a number of pub- ulations and experiments.
lications proposing new approaches to the same optimization In this paper, we provide a procedure for designing the ge-
problems [17]–[21]. A summary of these studies in Section II ometries of a pair of lithographically defined single layer planer
shows that the coils mutual inductance and quality factor, spiral coils that optimizes their mutual inductance and quality
and , are the most important param- factors in a way that is maximized. The design procedure
eters affecting . It is also well known from electromagnetics also takes into account the major design constraints imposed
that , , and are dependant on the coils geometries, which by regulations, application, and PSC fabrication technology. We
in general terms can also include their relative distance, orien- limited our design to single layer PSCs even though many fabri-
tation, and number of turns. Hence, we can conclude that the cation processes allow using multilayer conductors. Because the
coils geometries are the most important factors in defining the PSC internal parasitic capacitance of multilayer PSCs is much
link power efficiency. larger than single layer and it has a significant effect on reducing
Previous designs have been mostly based on coils made of the self-resonance frequency (SRF) of the PSC, which in turn
filament wires in the form of a single or multiple individually limits the power carrier frequency, as can be seen in our design
insulated strands. The latter type, which is also known as Litz examples.
wire, helps in reducing the skin-loss resistive effects espe- We have used closed-form equations in MATLAB (Math-
cially at higher frequencies by increasing the circumferential Works, Natik, MA) in combination with HFSS (Ansoft, Pitts-
area of the wire [22]. Wire-wound coils, however, cannot be burgh, PA) to find the optimal coil geometries. However, any
batch-fabricated or reduced in size without the use of sophis- other field solver can also be used for this purpose [26]. We have
ticated machinery. Therefore, the shape and geometry of the also fabricated a number of PSCs, designed through this proce-
coils used in the next generation of high power implantable dure, on FR4 PCB and characterized them to validate our PSC
devices is more likely to be planar and lithographically defined design technique.
in one or multiple layers on rigid or flexible substrates similar In the next section we have briefly reviewed the theoretical
to printed circuit boards (PCB). Printed spiral coils (PSC) offer design equations followed by the design procedure and simula-
more flexibility in optimizing their geometry and aspect ratio, tion results in Section III. Measurement results are included in
deeming them attractive for implantation under the skin or Section IV followed by concluding remarks.
JOW AND GHOVANLOO: DESIGN AND OPTIMIZATION OF PRINTED SPIRAL COILS 195
(6)
(1)
where is the number of turns and are the outer and inner
diameters of the coil, respectively, , and is B. Coils Mutual Inductance
a parameter known as fill factor, which changes from 0, when all A PSC can be considered a set of concentric single-turn coils
the turns are concentrated on the perimeter like filament coils, with shrinking diameters, connected in series. Therefore, once
to 1, when the turns spiral all the way to the center of the coil. we find the mutual inductance between a pair of single-turn coils
To find the total parasitic dc resistance of the PSC, we need in parallel planes, the overall can be found by summing the
to know the length of the conductive trace , resistivity of the partial mutual inductance values between every turn on one coil
conductive material , and its thickness and all the turns on the other coil. Using Maxwell equations,
between a pair of parallel circular single-turn coils at radii
(3) and can be found from
(4)
and first order, respectively. For perfectly aligned coaxial coils, On the secondary side, there is a power division between ,
where , (10) can be simplified to which is wasted as heat, and . To find , can be trans-
formed to its parallel equivalent at resonance [37]
(11)
(18)
(12)
Since and both receive the same voltage across the
tank, it is easy to verify that
where and are the complete elliptic integrals of the
first and second kind, respectively [35]. By adding the partial (19)
mutual inductances between every two turns on a PSC pair
Therefore, from (17) and (19), we can demonstrate the factors
(13) that are most effective in the link power efficiency [21]
(20)
where is a factor dependent on the shape of the PSC. Even
though the area of a square-shaped coil with a side length of In PSCs, most aforementioned parameters are interrelated.
is 27% larger than a circular coil with equal diameter, we empiri- For example, increasing the number of turns for each coil
cally found that between a pair of square-shaped PSCs is only without changing the coil outer diameter can increase and .
10% higher than a pair of similar circular PSCs. Thus, 0.95, However, it may decrease by increasing due to increased
1.0, and 1.1 for a pair of hexagonal, circular, and square-shaped and reduced . Therefore, there are optimal PSC geometries
PSCs with equal diameters, respectively. that would maximize . Parameters such as substrate loss and
eddy current also play a role, which are not included in detail
C. Inductive Link Efficiency due to their small effects. Another parameter that has not been
It can be shown mathematically that the highest voltage gain included is the output resistance, which is small in class-E
and efficiency across an inductive link can be achieved when amplifiers and should be considered in [10].
both LC-tanks are tuned at the link operating frequency,
. This is the first set of constraints III. DESIGN PROCEDURE
in choosing and values in Fig. 1(b). The power delivered to
An iterative design procedure has been depicted in this
the primary LC-tank, , divides between , which is wasted
section which starts with a set of design constraints and initial
as heat, and the secondary loading, which is reflected onto the
values, and ends with the optimal PSC pair geometries. HFSS
primary through . To simplify the efficiency equations, is
simulations have been used for fine tuning and verifying the
usually normalized w.r.t. and by defining as the coils
values suggested by theoretical calculations. MATLAB-pro-
coupling coefficient [36]
duced 3-D curves demonstrate the changes in when
geometrical parameters change in a wide range. By sweeping
(14)
numerous parameters included in (1)–(20), even those that are
In practice, the secondary coil is always loaded as shown in not directly utilized in our optimization procedure, such as PSC
Fig. 1 by . The loaded secondary quality factor at resonance misalignments in (10), the designer can get a good sense of
can be found from [12] how to make necessary compromises and changes to achieve a
satisfactory performance.
Step 1: Applying Design Constraints: There are a set of pa-
(15) rameters affecting the wireless link efficiency which are im-
posed by other factors related to the implantable device appli-
cation or fabrication technology. The former usually defines the
overall size constraints depending on where the implant will
where if . If the nominal is
be located inside the body. The latter indicates the minimum
known, it is also possible to find the value that maximizes
size features that result in acceptable yield in manufacturing.
by differentiating (15) w.r.t.
Table I summarizes a number of these parameters and their ex-
emplary values in our design for a cortical visual prosthesis [23],
[38], [39].
(16) The power carrier frequency has a significant effect on the
efficiency and optimal geometry of the PSCs. In order to demon-
strate its effects, in the next few steps we have followed the it-
Considering the above points, Ko et al. showed that [4]
erative procedure for two different operating frequencies, 1 and
5 MHz. The difference between the final design outcomes shows
the importance of and the efficacy of the proposed design
(17) method.
JOW AND GHOVANLOO: DESIGN AND OPTIMIZATION OF PRINTED SPIRAL COILS 197
TABLE I
DESIGN CONSTRAINS IMPOSED BY APPLICATION AND
FABRICATION TECHNOLOGY
(21)
(22)
TABLE II
OPTIMIZED GEOMETRIES FOR PSC PAIR DESIGN EXAMPLES
Fig. 5. Optimizing the size and conductor line width of the primary PSC. (a)
versus d and w at 1 MHz. (b) versus d and w at 5 MHz. (c) Com-
parison between calculated and simulated versus w when d = 70 mm.
Fig. 6. Iterative PSC design flowchart.
Fig. 7. (a) Experimental setup for measuring the S-parameters between a pair
of PSCs using a network analyzer. (b) 3-D PSC models constructed in the HFSS
full-wave electromagnetic field simulator.
ACKNOWLEDGMENT
The authors would like to thank Prof. G. Lazzi and his group
for their help with the measurements.
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[26] FastHenry2 [Online]. Available: http://www.fastfieldsolvers.com/ Uei-Ming Jow (S’07) received the B.E. degree in electrical engineering
[27] F. W. Grover, Inductance Calculations: Working Formulas and Ta- from Tatung University, Taiwan, R.O.C., and the M.S. degree in electronic
bles. New York: Van Nostrand, 1946. engineering from National Taiwan University of Science and Technology,
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tors,” IEEE Trans. Parts, Hybrids, Packag., vol. PHP-10, no. 2, pp. Ph.D. degree at the North Carolina State University, Raleigh, since fall 2006
101–109, Jun. 1974. and has recently moved to the Georgia Institute of Technology, Atlanta.
[29] A. Balakrishnan, W. D. Palmer, W. T. Joines, and T. G. Wilson, “The From 2001 to 2006, he joined Industrial Technology Research Institute
inductance of planar structures,” in Proc. 8th Annu. Appl. Power Elec- (ITRI), Hsinchu, Taiwan, R.O.C., and worked in Electronics Research and
tron. Conf. Expo., Mar. 7–11, 1993, pp. 912–921. Service Organization as a RF engineer. He was involved in analysis and
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“Simple accurate expressions for planar spiral inductances,” IEEE J. as embedded RF circuits packaging technology. His main research interests
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[33] L. W. Ritchey, “A survey and tutorial of dielectric materials used in the Maysam Ghovanloo (S’00–M’04) was born in 1973. He received the B.S. de-
manufacture of printed circuit boards,” CircuiTree Mag., Nov. 1999. gree in electrical engineering from the University of Tehran, Tehran, Iran, in
[Online]. Available: http://www.circuitree.com/ 1994 and the M.S. (Hons.) degree in biomedical engineering from the Amirkabir
[34] C. Akyel, S. Babic, and S. Kincic, “New and fast procedures for calcu- University of Technology, Tehran, Iran, in 1997. He also received the M.S. and
lating the mutual inductance of coaxial circular coils (circular coil-disk Ph.D. degrees in electrical engineering from the University of Michigan, Ann
coil),” IEEE Trans. Magn., vol. 38, no. 5, pp. 2367–2369, Sep. 2002. Arbor, in 2003 and 2004, respectively. His Ph.D. research was on developing a
[35] M. Soma, D. G. Galbraith, and R. L. White, “Radio-frequency coils wireless microsystem for Micromachined neural stimulating microprobes.
in implantable devices: Misalignment analysis and design procedure,” From 1994 to 1998, he worked part-time at IDEA Inc., Tehran, Iran, where he
IEEE Trans. Biomed. Eng., vol. BME-34, pp. 276–282, Apr. 1987. participated in the developing a modular patient care monitoring system. In De-
[36] M. Ghovanloo and G. Lazzi, “Transcutaneous magnetic coupling of cember 1998, he founded Sabz-Negar Rayaneh Co. Ltd., Tehran, Iran, to man-
power and data,” in Wiley Encyclopedia of Biomedical Engineering, ufacture physiology and pharmacology research laboratory instruments. In the
M. Akay, Ed. Hoboken, NJ: Wiley, Apr. 2006. summer of 2002, he was with the Advanced Bionics Inc., Sylmar, CA, working
[37] T. H. Lee, The Design of CMOS Radio-Frequency Integrated Circuits, on the design of spinal-cord stimulators. From 2004 to 2007, he was an As-
2nd ed. Cambridge, U.K.: Cambridge University Press, 2004. sistant Professor at the Department of Electrical and Computer Engineering,
[38] M. Ghovanloo and K. Najafi, “A modular 32-site wireless neural stim- North Carolina State University, Raleigh, where he founded and directed the
ulation microsystem,” IEEE J. Solid-State Circuits, vol. 39, no. 12, pp. NC Bionics Laboratory. In June 2007, he joined the faculty of Georgia Institute
2457–2466, Dec. 2004. of Technology, Atlanta, where he is currently an Assistant Professor in the De-
[39] M. Ghovanloo and K. Najafi, “A wireless implantable multichannel partment of Electrical and Computer Engineering.
microstimulating system-on-a-chip with modular architecture,” IEEE Dr. Ghovanloo has received awards in the operational category of the 40th
Trans. Neural Syst. Rehab. Eng., vol. 15, no. 3, pp. 449–457, Sep. 2007. and 41st DAC/ISSCC student design contest in 2003 and 2004, respectively.
[40] S. Atluri and M. Ghovanloo, “A wideband power-efficient induc- He has served as a Technical Reviewer for major IEEE and IoP journals in the
tive wireless link for implantable biomedical devices using multiple areas of circuits, systems, and biomedical engineering. He is a member of Tau
carriers,” in Proc. IEEE Int. Symp. Circuits Syst., May 2006, pp. Beta Pi, Sigma Xi, and IEEE Solid-State Circuits, IEEE Circuits and Systems,
1131–1134. and IEEE Engineering in Medicine and Biology Societies.