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VT System Product Information en

The VT System is a modular and scalable test system designed for ECU testing, integrating various I/O interface modules to facilitate the connection and simulation of actuators and sensors. It supports seamless integration with CANoe software for test automation and offers a range of modules for load measurement, stimulation, and communication. The system is specifically tailored for automotive applications, ensuring minimal wiring effort and robust functionality for diverse testing needs.

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Raghava Rock
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© © All Rights Reserved
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0% found this document useful (0 votes)
103 views36 pages

VT System Product Information en

The VT System is a modular and scalable test system designed for ECU testing, integrating various I/O interface modules to facilitate the connection and simulation of actuators and sensors. It supports seamless integration with CANoe software for test automation and offers a range of modules for load measurement, stimulation, and communication. The system is specifically tailored for automotive applications, ensuring minimal wiring effort and robust functionality for diverse testing needs.

Uploaded by

Raghava Rock
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 36

VT System

Product Information
Product Information VT System

Table of Contents

1 I/O Interface Modules for the ECU Test ....................................................................................................................................................... 4


1.1.1 Overview of Advantages ......................................................................................................................................................................................... 4
1.2 Application Areas .................................................................................................................................................................................................... 4
1.3 Functions ................................................................................................................................................................................................................ 4
1.4 Integration into CANoe ........................................................................................................................................................................................... 5
1.5 PC Connection ........................................................................................................................................................................................................ 5
1.6 Backplane VT8012B / VT8006B (included within VT9006/VT9012/VT9112) .......................................................................................................... 5
1.6.1 Technical Data ........................................................................................................................................................................................................ 6
1.7 Setup and Wiring .................................................................................................................................................................................................... 6

2 Load and Measurement Modules VT1004A and VT1104 .............................................................................................................................. 6


2.1 Functions for each Channel .................................................................................................................................................................................... 6
2.2 Technical Data ........................................................................................................................................................................................................ 7

3 Stimulation Module VT2004A ...................................................................................................................................................................... 8


3.1 Functions for Each Channel .................................................................................................................................................................................... 8
3.2 Technical Data ........................................................................................................................................................................................................ 8

4 Digital Module VT2516A .............................................................................................................................................................................. 9


4.1 Functions for Each Channel .................................................................................................................................................................................... 9
4.2 Technical Data ...................................................................................................................................................................................................... 10

5 Serial Interface Module VT2710 and PSI5SENTpiggyA ................................................................................................................................ 11


5.1 Functions for the automotive sensor interfaces PSI5 and SENT ........................................................................................................................... 11
5.2 Functions for universal digital interfaces .............................................................................................................................................................. 11
5.3 Technical Data ...................................................................................................................................................................................................... 12

6 Current Measurement Module VT2808...................................................................................................................................................... 14


6.1 Functions for Each Channel .................................................................................................................................................................................. 14
6.2 Technical Data ...................................................................................................................................................................................................... 14

7 Analog Module VT2812 ............................................................................................................................................................................. 15


7.1 Functions for Each Output Channel ...................................................................................................................................................................... 15
7.2 Technical Data ...................................................................................................................................................................................................... 15

8 General-Purpose Analog I/O Module VT2816A .......................................................................................................................................... 16


8.1 Functions for Each Channel .................................................................................................................................................................................. 16
8.2 Functions for Each Output Channel ...................................................................................................................................................................... 16
8.3 Technical Data ...................................................................................................................................................................................................... 16

9 General-Purpose Relay Module VT2820 ..................................................................................................................................................... 17


9.1 Functions .............................................................................................................................................................................................................. 17
9.2 Technische Daten ................................................................................................................................................................................................. 18

10 Switch Matrix Module VT2832................................................................................................................................................................... 18


10.1 Functions for each column ................................................................................................................................................................................... 18
10.2 Technical Data ...................................................................................................................................................................................................... 19

11 General-Purpose Digital I/O Module VT2848 ............................................................................................................................................. 20


11.1 Functions for Each Channel .................................................................................................................................................................................. 20
11.2 Technical Data ...................................................................................................................................................................................................... 20

V3.5/2024

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Product Information VT System

12 Smart Charge Communication Test Module VT5201 .................................................................................................................................. 21


12.1 Module Features .................................................................................................................................................................................................. 21
12.2 Technical Data ...................................................................................................................................................................................................... 22

Multi-IO Module VT5838 ....................................................................................................................................................................................... 23


12.3 Funktionen............................................................................................................................................................................................................ 23
12.4 Technical data ....................................................................................................................................................................................................... 23

13 Real-time Modules VT6020 and VT6060 .................................................................................................................................................... 25


13.1 Common Functions ............................................................................................................................................................................................... 25
13.2 VT6020 Functions ................................................................................................................................................................................................. 25
13.3 VT6060 Functions ................................................................................................................................................................................................. 25
13.4 Technical Data ...................................................................................................................................................................................................... 25

14 Network Module VT6104B/VT6204B ......................................................................................................................................................... 26


14.1 Module Features .................................................................................................................................................................................................. 26
14.2 Technical Data ...................................................................................................................................................................................................... 27

15 Ethernet Network Module VT6306B and 100BASE-T1piggy 1101 rsp. 1000BASE-T1piggy 88Q2112 ............................................................. 28
15.1 Module Features .................................................................................................................................................................................................. 28
15.2 Funktions of the 100BASE-T1piggy 1101 .............................................................................................................................................................. 28
15.3 Funktions of the 1000BASE-T1piggy 88Q2112...................................................................................................................................................... 28
15.4 Technical Data ...................................................................................................................................................................................................... 28

16 Power Supply Module VT7001A and VT7101 ............................................................................................................................................. 29


16.1 Module Features .................................................................................................................................................................................................. 29
16.2 Technical Data ...................................................................................................................................................................................................... 30

17 Extension Module VT7900A ....................................................................................................................................................................... 31


17.1 Module Features .................................................................................................................................................................................................. 31
17.2 Technical Data ...................................................................................................................................................................................................... 31

18 Rotation Sensor Module VT7820 ............................................................................................................................................................... 32


18.1 Module Features .................................................................................................................................................................................................. 32
18.2 Technical Data ...................................................................................................................................................................................................... 33

19 User Programmable FPGA ......................................................................................................................................................................... 33


19.1 Features ................................................................................................................................................................................................................ 34
19.2 Technical Data ...................................................................................................................................................................................................... 34

20 Power Supply Module VTC8920B ............................................................................................................................................................... 34


20.1 Function ................................................................................................................................................................................................................ 34
20.2 Technical Data ...................................................................................................................................................................................................... 34

21 Project Work ............................................................................................................................................................................................. 35

V3.5/2024

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Product Information VT System

1 I/O Interface Modules for the ECU Test


An ECU has numerous I/O interfaces to which actuators and sensors can be connected. A modern and flexible test system must operate these interfaces
and acquire data during the function test. With the VT System, Vector provides a modular and scalable test system.

1.1.1 Overview of Advantages

> All relevant test components are integrated into a single device:

> Measurement hardware with signal conditioning

> Relays e.g. for switching short-circuits

> Electronic load for actuator simulation

> Resistance decade for simulation of a sensor

> Minimal wiring effort for test setups

> Voltage range adapted to automotive applications

> Seamless integration into CANoe

1.2 Application Areas

With the VT system test systems for the function test of ECUs and vehicle networks can be assembled. CANoe is the associated test automation
software. The modular design of the VT System allows to build test solutions ranging from simple test setups to complex test systems:

> Dedicated test systems for individual ECUs

> Universal function testers for ECUs and subsystems

> Flexible test hardware for the developer's work station

1.3 Functions

The VT System is connected to the ECU in place of the actuators or sensors. The loads and sensors are simulated by the VT System modules. However,
the signals can also be connected to the original actuators and sensors.

All components required for testing the connected ECU´s inputs or outputs are integrated into the VT System modules:

> Relays for switching various signal paths (e.g. internal or external load)

> Creation of short-circuits between the two signal lines (to ground or battery voltage)

> Simulation of loads or sensors

> Measurement unit with signal conditioning

> Connection of additional measurement and test devices via two additional bus bars

> Clearly arranged status display on the front access panel

Since all channels are connected via two wires, the system supports all relevant input and output types, even motors controlled in the ECU via an H-
bridge circuit, for instance.

The characteristic technical data of the modules like the allowed current and voltage ranges have been specially configured for the requirements of
testers in the automotive field.

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Product Information VT System

Figure 1: Fully populated rack of the VT System – up to 12 modules and one backplane fit in a 19”

1.4 Integration into CANoe

The VT System adds the following functions to the test automation features of the CANoe and vTESTstudio:

> Automatic recognition of the modules of a connected VT System

> Easy configuration via specific dialogs in CANoe

> Management of the entire VT System in CAPL and/or XML test modules, access to all measurement and stimulation signals

> Display of measurement signals in the analysis windows (Graphics Window, Data Window), recording with the Logging block of CANoe

1.5 PC Connection

The PC with CANoe or CANoe RT is connected via the real-time industrial Ethernet protocol EtherCAT® using 100 Mbit/s Ethernet. The Ethernet interface
available on the PC can be used.

1.6 Backplane VT8012B / VT8006B (included within VT9006/VT9012/VT9112)

The backplane provides the Ethernet connection for the CANoe PC and supplies the VT System modules with 12V operating voltage. Each installed VT
System module is also connected to the EtherCAT® bus through the backplane. With the second Ethernet connector, several VT System racks can be
connected to bigger test systems. Vector also provides completely assembled test racks on a project basis.

Using the VT8012B backplane, up to 12 VT System modules can be installed in a 19-inch desktop housing (VT9012) or in a 19-inch rack frame (4 U)
(VT9112).

The VT8006B backplane is the shorter variant of the VT8012B. Mounted in a 9.5-inch desktop case (VT9006), up to six VT modules can be installed.

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Product Information VT System

1.6.1 Technical Data

VT8012B, VT8006B

No. of slots 12 (VT8012B), 6 (VT8006B)

Supply voltage 12 V ±10 %

Input current Max. 16 A, depending on type and number of plugged-in VT System modules

Power consumption (backplane only) Approx. 3.8 W

Temperature range 0 … 55 °C
427 x 46 x 35 mm (VT8012B)
Dimensions (L x W x H)
210 x 46 x 35 mm (VT8006B)

1.7 Setup and Wiring

The backplane takes up the lower quarter of the housing height. In the space above, the plug-in modules of the VT System are directly accessible from
the back. There the ports for connecting DUTs, original loads or sensors, and bus bars are located on the modules.

They connect the associated wire harnesses directly to the modules. This setup keeps contact resistances low. It also enables high currents in the load
modules.

All ports are plug connections, making it easy to use different wire harnesses for different ECUs. Wire harnesses can be manufactured without soldering
since the provided plug connectors have screw terminals.

Figure 2: The VT System modules contain all components required for the function test.

2 Load and Measurement Modules VT1004A and VT1104


The VT1004A and VT1104 modules are connected to up to 4 outputs of an ECU, which are connected to actuators such as servo motors or lamps in
real-vehicle operation mode. This module is also available as a variant (VT1004A FPGA) with user programmable FPGA (ref. chapter 19 ).

2.1 Functions for each Channel

> Various signal paths to the original loads and bus bars are switched via relays. The relays may be used, for example, to generate short
circuits to ground or to battery voltage via a bus bar, or to break the line to an original load (broken wire simulation).

> Relay for short circuits between the input lines

> Electronic load for predefined current or resistance with electronic overload protection

> Voltage measurement with calculation of instantaneous, average and effective values

> Determination of PWM signal parameters (frequency, duty cycle, high and low voltage levels)

Furthermore, it is possible to reverse the two-line connections of the two bus bars via relays (combined for all channels of a module).

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Product Information VT System

2.2 Technical Data

VT1004A / VT1104

Input voltage -40 … +40 V (VT1004A) rsp. -60 … +60 V (VT1104)

Continuous current (relay closed) 16 A

Current 10s (relay closed) 30 A

Switched current at voltage ≤ ±18 V 25 A

Switched current at voltage ≤ ±32.7 V 8A

Switched current at voltage ≤ ±40 V 4A

Electronic load

Constant resistance mode

Working range 1.5 … 400 Ω

Accuracy (resistance ≤ 20 Ω, voltage ≥ ±12 V) ±10 %

Constant current mode

Working range 0.1 … 10 A

Accuracy ±(0.5 % + 50mA)

Settling time 30 ms

Load capacity (all channels together) Typ. 30 W

Peak load ( 2s) Max. 120 W

Voltage measurement

Accuracy (at 25 °C) ± (1.2 % + 80 mV) (VT1004A) rsp. ± (0.3 % + 40 mV) (VT1104)

A/D converter (per channel, internal) 16 Bit / 250 kSamples/s

PWM frequency for PWM measurement 20 mHz … 200 kHz

Basic Data

Supply voltage (via backplane) 12 V ±10 %

Power consumption (all relays off) Typ. 4.5 W

Power consumption (12 relays active) Typ. 20 W

Temperature range 0 … 55 °C

Dimensions (L x W x H) 300 x 173 x 36 mm

Weight Approx. 1,150 g

Figure 3: Load and Measurement Module VT1004A Figure 4: Schematic of one channel of the VT1004A rsp. VT1104

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Product Information VT System

3 Stimulation Module VT2004A


The VT2004A manages up to four inputs of an ECU to which vehicle sensors such as temperature probes or switches are connected. This module is also
available as a variant (VT2004A FPGA) with user programmable FPGA (ref. chapter 19 ).

3.1 Functions for Each Channel

> Various signal paths to the original sensors and bus bars are switched via relays. The relays may be used, for example, to generate short
circuits to ground or to battery voltage via a bus bar, or to break the line to an original sensor (broken wire simulation).

> Relay for short circuits between the input lines

> Voltage stimulation

> Decade resistor for the sensor simulation

> Generation of a PWM signal as input signal for the ECU

> Simulation of a potentiometer as a sensor (on channel 1)

Furthermore, it is possible to reverse the two-line connections of the two bus bars via relays (combined for all channels of a module).

3.2 Technical Data

VT2004A

Input voltage -40 … +40 V

Input current Max. 800 mA

Voltage stimulation

Output voltage range 0 … 40 V

Accuracy (at 25 °C) ± (0.05 % + 15 mV)

D/A converter (per channel) 14 Bit

Slew rate (resistive load, 20 mA) Typ. 20 V/µs

Output current Max. 150 mA

Frequency of generated PWM signal 20 mHz … 25 kHz

Decade resistor
10 Ω … 10 kΩ, ± (1 % + 2 Ω)
Resistance, channels 1 - 3 100 Ω … 25 kΩ, ± (2 % + 2 Ω)
25 kΩ … 150 kΩ, ± (10 % + 2 Ω)
1 Ω … 100 Ω, ± (1 % + 2 Ω)
Resistance, channel 4
1 Ω … 250 kΩ, ± (2 % + 2 Ω)
Current carrying capacity Max. 200 mA

Load capacity Max. 3.5 W

Switching time between two resistances Max. 500 µs

Potentiometer simulation (channel 1 only)

Input potentiometer ref. voltage 0 … 40 V

Input impedance Typ. 4 kΩ

Basic Data

Supply voltage (via backplane) 12 V ±10 %

Power consumption (all relays off) Typ. 3.5 W

Power consumption (10 relays active) Typ. 5 W

Temperature range 0 … 55 °C

Dimensions (L x W x H) 300 x 173 x 36 mm

Weight Approx. 400 g

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Product Information VT System

Figure 5: Stimulation Module VT2004A Figure 6: Schematic of one channel of the VT2004A

4 Digital Module VT2516A


The VT2516A module is connected to up to 16 mainly digitally used I/Os of an ECU, i.e. for signals with 2 states. In real vehicles for example, coding
connectors, switches or signal lamps may be connected to these pins. This module is also available as a variant (VT2516A FPGA) with user programmable
FPGA (ref. chapter 19 ).

4.1 Functions for Each Channel

> Various signal paths to the original sensor or the original actuator are switched via relays and are connected to a bus bar. The relays may be
used, for example, to disconnect the line (broken wire simulation).

> Relay for short circuit between an input line and ground or battery voltage

> Relay for a connected external load, pull-up or pull-down resistor

> Sampling of a digital input value with configurable voltage threshold

> Determination of PWM signal parameters (frequency and duty cycle)

> Voltage measurement with calculation of instantaneous and average values

> Digital output with adjustable high and low levels

> Autonomous output of a bit stream loaded into module

> Generation of a PWM signal

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Product Information VT System

4.2 Technical Data

VT2516A

Input voltage -40 V … +40 V

Input current (via relays) Max. 800 mA

Input of digital signals

Threshold 0 … 25 V

Hysteresis Approx. 1 V

Sampling interval 50 µs

PMW frequency (PWM measurement) 20 mHz … 200 kHz

Voltage measurement

Accuracy (at 25 °C) ± (0.5 % + 150 mV)

A/D converter (per channel, internal) 12 Bit / 1 kSamples/s

Output of digital signal

High level, low level 0 … 25 V

Accuracy (at 25 °C) ± (0.5 % + 200 mV)

Slew rate (resistive load, 10 mA) Typ. 20 V/µs

Output current Max. 30 mA

Length of bit stream 2 … 4,096 Bit

Output of interval 2 µs … 65 ms

Frequency of generated PWM signal 20 mHz … 25 kHz

Basic Data

Supply voltage (via backplane) 12 V ±10%

Power consumption (all relays off) Typ. 8 W

Power consumption (32 relays active) Typ. 13 W

Temperature range 0 … 55 °C

Dimensions (L x W x H) 300 x 173 x 36 mm

Weight Approx. 540 g

Figure 7: Digital Module VT2516A Figure 8: Schematic of one channel of the VT2516A

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Product Information VT System

5 Serial Interface Module VT2710 and PSI5SENTpiggyA


The module VT2710 enables the test of serial communication between an ECU and one or several digital sensors. Either the ECU or the sensors can be
simulated. Tracing of the communication between real ECU and real sensors is possible as well. The module addresses two groups of serial interfaces:
The automotive sensor interfaces PSI5 and SENT and the universal digital interfaces SPI, I2C, UART, RS232, RS422, RS485 or LVDS. To operate the
automotive sensor interfaces, the CANoe option Sensor as well as one PSI5SENTpiggyA per channel is required additionally. VT2710 supports max. 4
automotive sensor channels per module.

5.1 Functions for the automotive sensor interfaces PSI5 and SENT

> Variable generation of the sensor supply voltage

> Generation and recognition of sync pulses (PSI5) with variable slope, height and duration

> Signal generation (voltage or current modulated)

> Variation of the data rate

> Asynchronous or synchronous parallel operation (PSI5)

> Variable resistor and capacitor cascades for each channel to simulate various bus loads (PSI5)

> Support SPC (Short PWM Code) protocol (SENT)

> Relays for short cuts between sensor and supply lines

> Relays for short cuts to GND or battery voltage as well as between channels on two independent bus bars

> Realization on one PSI5SENTpiggyA per channel

5.2 Functions for universal digital interfaces

> Two digital interfaces with 8 I/O pins each

> Internally generated or externally supplied digital voltage per interface

> Each I/O pin can be used as input or output

> Simulation of an SPI master or up to 5 separately controllable SPI slaves on 2 channels

> UART or RS232 on 2 channels each (supported from CANoe 10.0 SP). For UART, the voltage level can be adjusted

> Two RS485/RS422 channels for half duplex operation with switchable 120  termination resistor (supported from CANoe 10.0 SP)

> I2C master or slave simulation in standard, fast or high-speed mode on two channels with switchable pull-up resistors for clock (SCL) and
data (SDA) lines (supported from CANoe 11)

> Two LVDS channels for sensor communication over higher distances, e.g. for the operation of spatially separated active probes. Additional
power supply is provided from the module (supported from CANoe 10.0 SP)

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Product Information VT System

5.3 Technical Data

VT2710

Digital voltage (supported from CANoe 10.0 SP)

Voltage range (input and output) 0V…6V

Max. output current 200 mA

SPI / UART interfaces (supported from CANoe 10.0 SP)

Output voltage range 0V…6V

Max. data rate 10 Mbps (master simulation) / 6 Mbps (slave simulation)

RS232 interface (supported from CANoe 10.0 SP)

Input voltage range -30 V … +30 V

Output voltage range Typ. 9 V

Max. data rate 230 kbps

RS485/RS422 interface (supported from CANoe 10.0 SP)

Common mode input voltage range -7 V … +12 V

Common mode output voltage Max. 3 V

Max. data rate 10 Mbps

I2C interface (supported from CANoe 11.0)

Voltage level 0V…6V

Max. data rate 3.4 Mbps

Pull-up resistors 4.7 k

LVDS interface (supported from CANoe 10.0 SP)

Supply voltage VDD 0 V … 15 V

Max. output current 500 mA

Max. data rate 10 Mbps

Basic Data

Supply voltage (backplane) 12 V ±10%

Power consumption at 12V 10.5 W (fully equipped with four PSI5SENTpiggies)

Temperature range 0 … 55 °C

Dimensions (L x W x H) 300 x 173 x 36 mm

Weight (VT2710) Approx. 510 g

Weight (PSI5SENTpiggy) Approx. 70 g

PSI5SENTpiggyA

PSI5

Synchronisation pulse voltage 0 V … 24 V

Slope of the synchronisation pulse (adjustable) 0.32 V/µs … 15 V/µs

Max. current at ECU simulation 200 mA

Basic current ILow at sensor simulation 0 mA … 150 mA

Modulated current IHigh at sensor simulation 0 mA … 50 mA

Capacitive bus load (adjustable) 0 nF … 127 nF (step width 1 nF)

Resistive bus load (adjustable) 0  … 15,5  (step width 0,5 )

Max. data rate 200 kbit/s

SENT

Voltage range 0V…6V

Max. current at ECU simulation 50 mA

Clock tick length at sensor simulation 2 µs … 200 µs

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Product Information VT System

bus bar 2a

bus bar 2b
bus bar 1a

bus bar 1b
SENT VDD Fault injection
probe Vsup 486Ω
Adjustable
resistance and
capacitance
probe 1 486Ω

ECU+ polyfuse
Sensor+
200mA

ECU Simulation Sensor Simulation

ECU- Sensor-
Daisy
Chain
probe 2
Switch
486Ω
Figure 9: Serial Interface Module VT2710, equipped with one of Figure 10: Schematic of one PSI5SENTpiggy
four possible PSI5SENTpiggies

polyfuse
VCC constant voltage
200mA

Level Shifter

Pin 1
Pin function
configurable: Pin 2
* Digital I/O
* User FPGA I/O Pin 3
* SPI
* UART / RS232
* RS485 / RS422 Pin 4
* I2C I/O control
Pin 5

Pin 6

Pin 7

Pin 8

GND

RJ45 connector
polyfuse
V+ constant voltage
200mA
V+

TX+
TX-

RX+
RX- I/O control

V- 100Ω
V-

LVDS

Figure 11: Schematic of the basis module VT2710

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Product Information VT System

6 Current Measurement Module VT2808


The module VT2808 provides 8 inputs for analog signals for voltage and current measurement. They may be connected directly to the outputs or load
path of an ECU.

6.1 Functions for Each Channel

> Current measurement with 3 measurement ranges (automatic range switching)

> Simultaneous voltage measurement

> Measurement related to external reference or ground (switchable)

> Alternatively, current measurement with an external measuring resistor

> Calculation of instantaneous, maximum, and minimum values from the raw measurement values of the A/D converter; access to these
values within CANoe

6.2 Technical Data

VT2808

Voltage measurement

Input Voltage -60 V … +60 V

Accuracy (at 25 °C) ± (0 % + 50 mV)

A/D converter (per channel, internal) 16 Bit / 250 kSamples/s

Current measurement

Measurement range ≤ 50 mA; ≤ 1 A; ≤ 16 A (automatic switching)

Accuracy (at 25 °C)

Measurement range: ≤ 50 mA ± (0% + 0.1 mA)

Measurement range: ≤ 1 A ± (0% + 10 mA

Measurement range: ≤ 16 A ± (0% + 100 mA

A/D converter (per channel, internal) 16 Bit / 250 kSamples/s

Basic Data

Supply voltage (via backplane) 12 V ±10%

Power consumption Typ. 6.1 W

Temperature range 0 … 55 °C

Dimensions (L x W x H) 300 x 173 x 36 mm

Weight Ca. 432 g

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Product Information VT System

Figure 12: Current measurement module VT2808 Figure 13: Schematic of the channels of the VT2808

7 Analog Module VT2812


The module VT2812 provides 12 outputs for analog signals. They may be connected directly to the inputs an ECU. However, the module can also be
used to create other signals, such as those required for control in a test bench or for external components.

7.1 Functions for Each Output Channel

> Voltage output with one output ranges

> Differential or single-ended output (switchable)

7.2 Technical Data

Voltage output

Output voltage -10 V … 28 V

Output current Max. 200 mA

Accuracy (at 25 °C)

Output range -10 V … 28 V ± 10 mV

Slew rate (resistive load, 20 mA) Typ. 10 V/µs

D/A converter (per channel) 16 Bit

Basic Data

Supply voltage (via backplane) 12 V ±10%

Power consumption Typ. 4.9 W

Temperature range 0 … 55 °C

Dimensions (L x W x H) 300 x 173 x 36 mm

Weight Approx. 490 g

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Product Information VT System

A constant
voltage
D
a

DGND

DGND
ECU GND
Figure 14: Analog Modulel VT2812 Figure 15: Schematic of the channels of the VT2812

8 General-Purpose Analog I/O Module VT2816A


The module VT2816A provides 12 inputs and 4 outputs for analog signals. They may be connected directly to the inputs or outputs of an ECU. Also,
other digital signals can be measured or controlled using this module, e.g. to control additional parts of a test bench. This module is also available as a
variant (VT2816A FPGA) with user programmable FPGA (ref. chapter 19 ).

8.1 Functions for Each Channel

> Voltage measurement with 2 measurement ranges

> Differential or single-ended inputs (switchable)

> Alternative current measurement with integrated shunt (eight channels)

> Calculation of instantaneous, average, and effective values from the raw measurement values of the A/D converter; access to these values
within CANoe

8.2 Functions for Each Output Channel

> Voltage output with 2 switchable output ranges

> Differential or single-ended output (switchable)

> Autonomous output of a voltage curve loaded into module

8.3 Technical Data

VT2816A

Voltage measurement

Input Voltage (2 measurement ranges) -10 V … +10 V or -60 V … +60 V

Input resistance Min. 1 MΩ

Accuracy (at 25 °C)

Measurement range ±10 V ± 10 mV

Measurement range ±60 V ± 50 mV

A/D converter (per channel, internal) 16 Bit / 250 kSamples/s

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Product Information VT System

Current measurement

Measurement range -4,5 A … +4,5 A

Common mode voltage -60 V … +60 V

Accuracy (at 25 °C) ± 50 mA

A/D converter (per channel, internal) 16 Bit / 250 kSamples/s

Voltage output

Output voltage (2 output ranges) -10 V … +10 V or 0 V … 28 V

Output current Max. 200 mA

Accuracy (at 25 °C)

Output range ±10 V ± 10 mV

Output range 0 … 28 V ± 10 mV

Slew rate (resistive load, 20 mA) Typ. 15 V/µs

D/A converter (per channel) 16 Bit

Basic Data

Supply voltage (via backplane) 12 V ±10%

Power consumption Typ. 4.9 W

Temperature range 0 … 55 °C

Dimensions (L x W x H) 300 x 173 x 36 mm

Weight Approx. 490 g

Figure 16: General-Purpose Analog I/O Module VT2816A Figure 17: Schematic of the channels of the VT2816A

9 General-Purpose Relay Module VT2820


The module VT2820 provides 20 general-purpose relay channels. These can be used for example to switch various signal paths in a test system, to
realize a switch matrix, or to generate errors like short-circuits.

9.1 Functions

> 12 relay channels with single-pole closer and 2 additional relays to internal bus bars (e.g. to Vbatt and ground)

> 8 relays with change-over contacts

> Overcurrent protection by resettable fuse (polyfuse)

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Product Information VT System

9.2 Technische Daten

VT2820
Switching voltage -60 V … +60 V

Continuous current (relay closed) 6A

Switching current

at voltage ≤ ±24 V 6A

at voltage ≤ ±40 V 2A

at voltage ≤ ±60 V 0.5 A

Contact resistance Max. 100 mΩ

Signal transmission capability (square wave) 1 MHz

Mechanical endurance 20 x 106 cycles

Electrical endurance (ohmic Load, 8 A/24 V) 50 x 103 cycles

Basic Data
Supply voltage (via backplane) 12 V ±10 %

Power consumption (all relays off) Typ. 1.4 W

Power consumption (30 relays active) Typ. 8.7 W

Temperature range 0 … 55° C

Dimensions (L x W H) 300 x 173 x 36 mm

Weight Approx. 760 g

Figure 18: General-Purpose Relay Module VT2820 Figure 19: Schematic of both relay channel types of the VT2820

10 Switch Matrix Module VT2832


The Switch Matrix Module VT2832 allows arbitrary switching of currents in a matrix with eight columns and four rows. This can be used for example to
connect different channels one by one to a measurement device. Four additional channels can be switched directly which also leads to overall eight
individually switchable channels. By the exclusive use of semiconductor switch elements, the number of switching cycles is practically unlimited.

10.1 Functions for each column

In each of the eight columns, the overall current and the voltage against AGND can be measured. In addition to the individual switching of single matrix
nodes, each column can be switched in PWM mode or with an encoding bitstream. With this feature, for example periodic switching operations or
bouncing contact simulations can be generated.

18
Product Information VT System

10.2 Technical Data

VT2832

Switchable voltage -60 V … +60 V

Current per path 16 A (up to 25A for max. 10ms)

Contact resistance Max. 20 mΩ

Signal transmission capability (square signal) Max. 50 kHz

Switching function

PWM frequence range 20 mHz … 10 kHz

PWM Duty Cycle 1 … 99 %

Length of bit stream 2 … 4096 bit

Output of interval 50 … 65000 µs

Frequency of generated PWM signal 500 ns

Voltage measurement

Accuracy (at 23 °C) ± (0,1% + 50 mV)

A/D converter (per channel, internal) 16 Bit / 250 kSamples/s

Current measurement

Accuracy (at 23 °C) ± (0,1% + 50 mA)

A/D converter (per channel, internal) 16 Bit / 250 kSamples/s

Basic Data

Supply voltage (via backplane) 12 V ±10 %

Power consumption (all relays off) Typ. 5,8 W

Power consumption (8 nodes active) Typ. 6,2 W

) Temperature range 0 … 55° C

Dimensions (L x W x H) 300 x 173 x 36 mm

Gewicht Weight Ca. 418 g

Column 1 Column 2 Column 3 Column 4 Column 5 Column 6 Column 7 Column 8

V V V V V V V V
A GND A A GND A A GND A A GND A A GND A A GND
A A GND A A GND A

Row 1

Row 2

Row 3

Row 4

Switch 1

Switch 2

Switch 3

Switch 4
Figure 20: Switch Matrix Module VT2832 Figure 21: Schematics of the Switch Matrix Module VT2832

19
Product Information VT System

11 General-Purpose Digital I/O Module VT2848


The module VT2848 provides 48 inputs or outputs for digital signals. They may be connected directly to the inputs or outputs of an ECU. Also, other
digital signals can be measured or controlled using this module, e.g. to control additional parts of a test bench. This module is also available as a variant
(VT2848 FPGA) with user programmable FPGA (ref. chapter 19 ).

11.1 Functions for Each Channel

> Channel individually configurable as input or output channel

> Sampling of digital input signals with configurable threshold

> Determination of frequency and duty cycle of PWM signals (on 16 channels)

> 3 modes for digital output:

> Push-pull operation against Vbatt or Vext

> Low-side switch

> High-side switch against Vbatt or Vext

> Outputs use transistors to allow endurance tests

> Autonomous output of a bit stream loaded into module

> Generation of a PWM signal (on 16 channels)

11.2 Technical Data

VT2848

Input of digital signals

Input voltage 0 V … 60 V

Input impedance Approx. 200 kΩ

Threshold 0 … 40 V

Hysteresis Approx. 0.2 V

Sampling interval 50 µs

PMW frequency (PWM measurement) 20 mHz … 500 kHz

Output of digital signals

Supply voltage Vbatt / Vext 2 … 60 V

Input current at Vbatt / Vext Max. 7 A

Output Low

Output voltage (at -20 mA) Max. 0.2 V

Output current -200 … 0 mA

Output High

Output voltage (at 20 mA) Min. Vbatt/Vext -0.9 V

Output current 0 … 200 mA

Length of bit stream 2 … 4,096 Bit

Output interval (at Vbatt / Vext ≤ 24 V) 5 μs … 65 ms

Frequency of generated PWM signal

at Vbatt/ext ≤ 60V 20 mHz … 10 kHz

at Vbatt/ext ≤ 12V 20 mHz … 200 kHz

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Product Information VT System

Basic Data

Supply voltage (via backplane) 12 V ±10 %

Power consumption Typ. 5.8 W

Temperature range 0 … 55 °C

Dimensions (L x W x H) 300 x 173 x 36 mm

Weight Approx. 460 g

Figure 22: General-Purpose Digital I/O Module VT2848 Figure 23: Schematic of one channel of the VT2848

12 Smart Charge Communication Test Module VT5201


The VT5201 is a dedicated module for the test of smart charge communication according to ISO 15118. It can be used for testing of electric vehicle (EV)
and electric vehicle supply equipment (EVSE).

12.1 Module Features

> Simulation of electric vehicle (EV) or/and electric vehicle supply equipment (EVSE)

> Test of control pilot PWM communication (CP)

> Circuit according to IEC 61851-1 Annex A


> Stimulation and measurement of PWM signal via System Variables in CANoe
> External stimulation and measurement of PWM signal is possible

> Powerline communication (PLC) with a dedicated piggy (not included)

> Qualcomm QCA7000; QCA7006AQ


> VertexCom MSE1021
> Lumissil CG5317
> Ethernet connection to CANoe with RJ45 socket

> Electrical fault simulation

> Cable break pilot contact (CP), Proximity contact (PP) or PE


> Short circuit to ground (PE) for pilot contact (CP) and proximity contact (PP)
> Short circuit between pilot contact (CP) and proximity contact PP
> Short circuit to an external potential for pilot contact (CP) and proximity contact (PP

> Variation of component tolerances

> Capacitive load with a built-in capacitance decade


> Operation of the relevant resistors with minimum, maximum and nominal values or built-in resistance decade
> Variation of the PWM parameters (frequency, duty cycle, voltage)

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Product Information VT System

> Reproduction of the resistors for cable and plug detection at the proximity contact (PP)

> Measurement of proximity contact (PP) voltage

> Electrical isolation of application board against the remaining VT System

12.2 Technical Data

VT5201

Control pilot (CP) PWM stimulation

Frequency (range / accuracy) 100 Hz … 10 kHz / Typ. 0.1 %

Duty Cycle (range / accuracy) 1 % … 99 % / 0.2 %

Voltage (range / accuracy) -15 V … 15 V / ±20 mV

Rise / Fall time (w/o PLC coupler, no load) Max. 2 µs

Control pilot (CP) PWM measurement

Frequency (range / resolution) 100 Hz … 10 kHz / 0.1 %

Duty Cycle (range / resolution) 0 % … 99 % / @ 1 kHz 0.1 % abs.

Voltage (range / accuracy) -15 V … 15 V / ±20 mV

Proximity pilot (PP) voltage measurement

Range 0…5V

Accuracy ±10 mV

Error Simulation

Capacitive load (Cs, Cv)

Range 0 … 6.3 nF

Step width 100 pF

Resistance tolerances (R1, R2, R3)

Adjustable values Nom. value, Nom. value +3%, Nom. value -3%, R-cascade 75  … 4095  (step size 1 )

Resistors

R4 2.7 k

R5 0.33 k

R6/Rc 0.1; 0.15; 0.22; 0.68 oder 1.5 k

R7/R4* 0.33; 1.8; 2.7 oder 3.3 k

RMCS5k 5 k

RMCS10k 10 k

Basic Data

Supply voltage (via backplane) 12 V ±10 %

Power consumption Typ. 7.7 W

Temperature range 0 … 55 °C

Dimensions (L x W x H) 300 x 173 x 36 mm

Weight Approx. 840 g

22
Product Information VT System

Figure 24: Smart Charge Communication Test Figure 25: Schematic of both operating modes of the VT5201
Module VT5201

Multi-IO Module VT5838


The VT5838 offers 8 differential analog voltage inputs, 14 analog voltage outputs and 16 digital channels that can be either input or output. In addition,
the VT5838 offers two RS422 interface, two LVDS interface, one IBC+ and one Ethernet port. The VT5838 always comes with a user programmable
FPGA (see chapter 19) and all inputs, outputs and interfaces are directly connected to this FPGA. Therefore, simulation models or control loops with
very short cycle times can be created implemented on the VT5838.

12.3 Funktionen

> Digital channels can be used as inputs and outputs

> Threshold of the digital inputs adjustable in pairs

> Differential analog inputs with three different measuring ranges each

> Two galvanically isolated groups of analog inputs

> Two groups of analog outputs (±10 V / ± 15 V)

> Relay for signal path interruption at the ± 15 V outputs

> 16 project-specific LEDs on the VT5838 front panel

> User-programmable FPGA

> USB-Blaster® (JTAG Interface) for user programmable FPGA

12.4 Technical data

VT5838

Input of digital signals

Input voltage ± 15 V

Threshold ± 12 V

Input resistance 500 kohm

Hysteresis Approx. 0.5 V

Sampling interval 12.5 ns

Output of digital signals

High level, low leve 0…5V

Output current Max. 20 mA

Rise- /Fall time (without loas; 10 % bis 90 %) Typ. 1 µs

Sample rate 80 kSamples/s

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Product Information VT System

Voltage measurement
Input voltage (3 measurement range) ± 5 V; ± 20 V; ± 60 V

Accuracy (at 25 °C)

Measurement range ± 5 V ± (0% + 5 mV)

Measurement range ± 20 V ± (0% + 20 mV)

Measurement range ± 60 V ± (0% + 50 mV)

A/D converter (per channel, internal) 16 bit / 3.2 MSamples/s

Input resistance

Measurement range ± 5 V 5 Mohm

Measurement range ± 20 V 1 Mohm

Measurement range ± 60 V 1 Mohm

Voltage stimulation

Output voltage range

channel 1…8 ± 15 V

channel 9…14 ± 10 V

Output current ± 30 mA

Accuracy (at 25 °C)

Output range ± 10 V ± (0% + 15 mV)

Output range ± 15 V ± (0% + 15 mV)

Slew rate Typ. 17 V/µs

D/A converter (per channel, internal) 16 bit / 2 MSamples/s

LVDS interface

Supply voltage VDD 2.5 V

Max. output current 100 mA

Max. data rate 10 Mbps

RS422 interface

Supply voltage VDD 3.3 V

Output current 100 mA

Input voltage range -9 … +14 V

Differential input threshold voltage -0.2 … +0.02 V

Input voltage hysteresis 50 mV

Common-mode output voltage +1.6 … +2.3 V

Data rate 26 Mbps

Basic Data

Supply voltage (via backplane) 12 V ±10 %

Power consumption Typ. 5,8 W

Temperature range 0 … 55 °C

Dimensions (L x W x H) 300 x 173 x 36 mm

Weigh Ca. 404 g

24
Product Information VT System

Figure 26: Multi IO module VT5838 Figure 27: Schematic of VT5838 channels

13 Real-time Modules VT6020 and VT6060


The two real-time modules VT6020 and VT6060 handle the execution of the real-time test and simulation part of CANoe and drive the VT System
hardware. The user’s PC is connected to the real-time module by Ethernet and does not affect the real-time behavior of the test system.

13.1 Common Functions

> The backplane and VT6104A/VT6204 (with VH9100) network modules are connected directly to the real-time module; no interfaces are
needed for them on the user’s PC.

> Easy to configure, no special actions necessary on the real-time module

> Separate Ethernet interface for connecting the user’s PC

> 4 USB Master Ports enable the use of further interfaces such as the VN2610 for MOST or the VN3600 for FlexRay.

13.2 VT6020 Functions

> COM Express PC module with Intel® Atom processor

> 4 PCI Express cable ports for 4 VT6104A/VT6204 network modules

> Passively cooled

13.3 VT6060 Functions

> High-performance COM Express PC module with Intel® CoreTM i7 processor for a high number of network channels

> 8 PCI Express cable ports for 8 VT6104A/VT6204 network modules

> Active cooling

> Support of Extended Realtime. This enables additional cycle times of 500µs and 200µs for measurement signal system variables of the VT
System

13.4 Technical Data

VT6020

CPU Intel® Atom E3950, 1.6 GHz

Main memory (RAM) 8 GByte

Flash memory 120 GByte

USB 4 x USB 3.0

PCI express 4x PCIe Gen3 x1

LAN 4x 100/1000 MBit/s

Basic Data

Supply voltage (via backplane) 12 V ±5 %

Power consumption (standby) Typ. 11 W

Power consumption (full load) Typ. 22 W

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Product Information VT System

Temperature range 0 … 55 °C

Dimensions (L x W x H) 300 x 173 x 36 mm

Weight Approx. 550 g

VT6060

CPU Intel® CoreTM i7-9850HE, 2.70GHz

Main memory (RAM) 32 GByte

Flash memory 120 GByte

USB 4 x USB 3.0

PCI express 8x PCIe Gen3 x1

LAN 2x 100/1000 MBit/s & 2x 100/1000/10000 Mbit/s

Basic Data

Supply voltage (via backplane) 12 V ±5 %

Power consumption (standby) Typ. 22 W

Power consumption (full load) Typ. 66 W

Temperature range 0 … 55 °C

Dimensions (L x W x H) 300 x 173 x 47 mm (two slots)

Weight Approx.750g

Figure 28: Realtime Module VT6020 Figure 29: Realtime Module VT6060

14 Network Module VT6104B/VT6204B


The four-channel network module VT6104B/VT6204b is a high-performance interface module for the VT System. As with other VT System modules,
faults can be fed onto the signal lines. The module offers high performance and low latency times because a PCI Express cable is used to connect the
network interface to the VT6020/VT6060 real-time module or a PC. If connected to the PC, a PCI Express cable connector (x1) is needed. This may be
added to the PC using an appropriate expansion card.

14.1 Module Features

> Network interface with four independent channels

> Each channel may be individually configured as a CAN or LIN interface. K-Line only possible with channel 3+4
VT6204B additionally supports FlexRay on channel 1+2

> Proven, interchangeable Vector CAN/LIN/FlexRay piggies may be used as bus transceivers

> Hardware synchronization of the network interfaces with the VT System

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Product Information VT System

> Relays for line breaks and short circuits between signal lines, to ground or to battery voltage

> Switchable termination resistors

> All channels can be connected by using the internal bus bar

14.2 Technical Data

VT6104B/VT6204B

Number of channels Up to 4 CAN or 4 LIN or 2 channels for K-Line, alternatively 2 FR with VT6204B
Sending and receiving 100% bus load
CAN channels
Certified Vector CAN controller (FPGA)
LIN channels Sending and receiving 100% bus load

FlexRay channels (VT6204B only) 2 FlexRay cluster with 2 channels (A and B)


CANpiggy 1051cap
CANpiggy 1055cap
CANpiggy 1057Gcap
CANpiggy 1462BT
Transceivers (piggyback) CANpiggy 10011 opto
LINpiggy 7259
LINpiggy 7269mag
Only VT6204B, channel 1+2: FRpiggyC 1082cap
*CANpiggies must be populated in ascending order; LINpiggies in descending order.
CAN identifier 11/29 bit

Max. CAN baud rate 1 Mbit/s (up to 8 Mbit/s data rate for CAN FD)

Time stamp accuracy 1 µs


Interface
PCI Express x1 Cable (standard plug Gen3 SFF8644); cable length max. 1m
(to VT6000 or to PC)
Basic Data
Supply voltage (via backplane) 12 V ±10 %

Power consumption

VT6104A / VT6204 Typ. 7,5 W

Temperature range 0 … 55 °C

Dimensions (L x W x H) 300 x 173 x 36 mm

Weight (without piggies) Approx. 500 g

Figure 30: Network Module VT6104B Figure 31: Schematic of channel 1 of the VT6204B

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Product Information VT System

15 Ethernet Network Module VT6306B and 100BASE-T1piggy 1101 rsp. 1000BASE-T1piggy 88Q2112
The six-channel Ethernet Network Module VT6306B is a high-performance Ethernet interface module for the VT System. The base module provides
two 100BASE-TX/1000BASE-T channels and a socket for a piggyboard with six Automotive Ethernet channels. The piggy board modules 100BASE-
T1piggy 1101 rsp. 1000BASE-T1piggy 88Q2112 carry the physical bus access chips as well as the typical VT System fault injection capabilities like line
breaks and shortcuts. The channels 1-3 of the 100BASE-T1piggy 1104 additionally provide an adjustable resistive signal attenuation. The module
including the piggyboard offers high performance and low latency times because a PCI Express cable is used to connect the network interface to the
VT6020 or VT6060 real-time module or a Vector Rack PC. If connected to the Vector Rack PC, a PCI Express cable connector (x1) is needed. This may be
added to the Vector Rack PC using an appropriate expansion card.

Hint: VT6306B cannot be operated at any PC but requires mandatorily a Vector PC, either VT6000 or a Vector Rack PC with a suitable PCI Express
adapted card.

15.1 Module Features

> Two 100BASE-TX/1000BASE-T channels on main board:


connection of Standard Ethernet loggers and Ethernet accessories

> Socket for Automotive Ethernet piggyboard module 100BASE-T1piggy 1101 or 1000BASE-T1piggy 88Q2112

> High precision time stamps for Ethernet frames

> Hardware synchronization with multiple bus interfaces with 1µs accuracy

> Ethernet Monitoring between two nodes

> Media conversion between 100BASE-TX/1000BASE-T and Automotive Ethernet channels

> Flexible, hardware based monitor filter

> Multiple, configurable Test Access Points (TAPs)

> Monitoring TAP: test mode with constant and very low latency with direct PHY connection

> Stimulation TAP: channel connection an MAC level. This allows transmission of additional packets

> Configurable layer2-switch operation mode

15.2 Funktions of the 100BASE-T1piggy 1101

> Electrical error injection and bus bar switching for all six Automotive Ethernet channels in accordance with the VT System concept

> Resistive signal attenuation between 5 Ω … 2555 Ω in steps of 5 Ω on three 100BASE-T1 channels freely adjustable

> Automotive Ethernet transceiver type NXP TJA1101 for all six channels

15.3 Funktions of the 1000BASE-T1piggy 88Q2112

> Electrical error injection and bus bar switching for all six Automotive Ethernet channels in accordance with the VT System concept

> Automotive Ethernet transceiver type Marvell 88Q2112 for all six channels

15.4 Technical Data

VT6306

Standard Ethernet (2 channels)

Transceiver Type Atheros AR8031

Supported protocols IEEE 100BASE-TX/1000BASE-T

Time stamp accuracy 1 µs

Host interface (to VT6000 or to PC) PCI Express x1 Cable (standard connector)

Basic Data

Supply voltage (via Backplane) 12 V ±10 %

Power consumption (incl. 100BASE-T1piggy) 13 W

Temperature range 0 … 55 °C

Dimensions (L x W x H) 300 x 173 x 36 mm

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Product Information VT System

Weight
incl. 100BASE-T1piggy 1104 ca. 730 g
incl. 1000BASE-T1piggy 88Q2112 ca. 603 g
100BASE-T1piggy 1101

Automotive Ethernet (6 channels)

Transceiver Type NXP TJA1101

Supported protocols IEEE 100BASE-T1

Resistive signal attenuation

Range 5 Ω … 2.555 Ω

Step width 5Ω

1000BASE-T1piggy 88Q2112

Automotive Ethernet (6 channels)

Transceiver Type Marvell 88Q2112

Supported protocols IEEE 100BASE-T1 and IEEE 1000BASE-T1


ECU Vbatt
ECU GND

bus bar b
bus bar a

p
Transceiver
Automotive
short circuit

Ethernet

Figure 32: Ethernet Network Module VT6306B Figure 33: Schematic of channels 1-3 of the Figure 34: Schematic of channels 4-6 of the
with 100BASE-T1piggy 1101 100BASE-T1piggy 1104 100BASE-T1piggy 1104 and all channels of the
1000BASE-T1piggy 88Q2112

16 Power Supply Module VT7001A and VT7101


The VT7001A and VT7101 modules can be used to control up to 2 power supply inputs of an ECU (e.g. terminals 15 and 30). As an alternative, 2 ECUs
may be supplied separately, e.g. for testing differences in voltage supplies.

16.1 Module Features

> 2 external power supplies can be connected

> Internal power supply generates voltage for the ECU from the VT System power supply

> 2 external and 1 internal power supplies may be connected to the 2 outputs to the ECU in various combinations

> Ground lines of outputs can be interrupted (line break of terminal 31)

> Relays for producing short circuits between the output lines

> Measurement of output currents over a very wide range

> Measurement of input and output voltages

> Control of two external power supplies via control voltage or via electrically decoupled serial interfaces

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Product Information VT System

> Generation of arbitrary control voltage curve

> Serial interface for driving an external display

> Hardware synchronization with Vector network interfaces

> The module supplies ground and battery voltage to the bus bars at additional pins

16.2 Technical Data

VT7001A / VT7101

Input voltage -40 … +40 V (VT7001A) rsp. -60 … +60 V (VT7101)

Current carrying capacity (at 0 … 35 °C)

One channel Max. 70 A

Both channels in sum Max. 100 A

Internal power supply

Output voltage 3 … 30 V (VT7001A) rsp. 3 … 59 V (VT7101)

Accuracy (at 25°C, 0.5 A) ± (2.0 % + 100 mV) (VT7001A) rsp. ± (0.5 % + 100 mV) (VT7101)

Max Output

Current 2A

Power 30 W

Current measurement

Measurement ranges 7 (100 µA … 100 A)


± (0.5 % + offset) (offset is dependent on measurement range) (VT7001A)
Accuracy (at 25 °C)
± (0.1 % + offset) (offset is dependent on measurement range) (VT7101)
A/D converter (per channel, internal) 16 Bit / 250 kSamples/s

Voltage measurement

Accuracy (at 25 °C) ± (1.2 % + 120 mV) (VT7001A) rsp. ± (0.5 % + 25mV) (VT7101)

A/D converter (per channel, internal) 16 Bit/250 kSamples/s

Control voltage of external power supply

Control voltage for voltage/current -10 … +10 V

Accuracy (at 25 °C) ± (0.05 % + 40 mV) (VT7001A) rsp. ± (0.01 % + 10 mV) (VT7101)

Output current Max. 30 mA

Basic Data

Supply voltage (via backplane) 12 V ±10%

Power consumption (all relays off) Typ. 7 W


Power consumption (8 relays active,
Typ. 33 W
output 12 V/1 A via internal power supply)
Temperature range 0 … 55 °C

Dimensions (L x W x H) 300 x 173 x 36 mm

Weight Approx. 1,240 g

30
Product Information VT System

486
probe 1a polyfuse
4A +
VPS1 power supply 1
OUT1 aux
-
GND1 polyfuse
4A
bus bar Vbatt

bus bar GND I1


+
OUT1 VOUT 1 VPS2 power supply 2
-
GND1 mode
486
switches
probe 1b

486
probe 2a polyfuse
4A
OUT2 aux

GND2 I2

OUT2 VPSInt intenal


VOUT2 power supply
GND2
486 DGND
probe 2b

Figure 35: Power Supply Module VT7001A Figure 36: Schematic of the VT7001A rsp. VT7101 showing power supply inputs and outputs for the
ECU

17 Extension Module VT7900A


The VT7900A is used to extend the VT System by adding modules with task-specific circuits. The VT7900A serves as the main board, on which an
application board is attached. The application board can be developed by the user or by Vector in the context of a customer project. This module is
also available as a variant (VT7900A FPGA) with user programmable FPGA (ref. chapter 19 ).

17.1 Module Features

> Includes firmware for the control of the application board

> Automatic integration in CANoe via a configuration saved on the application board

> Interfaces for direct control of the electronics on the application board:

> 4 digital inputs

> 4 digital outputs

> 4 analog inputs

> 4 analog outputs

> Support for additional digital and analog interfaces on the application board, which are driven via I²C, SPI, or a 16-bit parallel bus

> Signal lines from the application board to the DUT or other parts of the test system are accessible via connectors on the back

> 16 LEDs for indicating device states on the front access panel

17.2 Technical Data

VT7900A

Application board
Dimensions (L x W) 160 x 100 mm

Height incl. all populated components Max. 26 mm

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Product Information VT System

Power supply to application board


Supply voltage 12 V 12 V ±10 %, max. 1.8 A

Supply voltage 3.3 V 3.3 V ±5 %, max. 1 A

Power consumption, total Max. 25 W

Signal lines to application board


Number 52

Voltage to GND Max. ±60 V

Current per line Max. 2 A

Analog inputs from application board


Input voltage 0…4V

Accuracy ±0.5 %

Resolution 8 Bit

Sampling rate 10 kSamples/s

Analog outputs to application board


Output voltage 0…4V

Output resistance < 100 kΩ

Basic Data
Supply voltage (via backplane) 12 V ±10 %

Power consumption (without application module) Typ. 1.5 W

Temperature range 0 … 55 °C

Dimensions (L x W x H) 300 x 173 x 36 mm

Weight Approx. 340 g

Figure 37: Extension Module VT7900A Figure 38: Block circuit diagram of the Extension Module VT7900A with application board

18 Rotation Sensor Module VT7820


The VT7820 is a dedicated application board for VT7900A FPGA. It is designed for the simulation of rotational sensors and can be used e.g. for testing
of brake control ECUs or motor ECUs.

18.1 Module Features

> Simulation of wheel speed sensors (S-, I- and V-type)

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Product Information VT System

> Simulation of cam- and crankshaft sensors

> Number of encoder wheel teeth and gaps freely configurable

> Voltage or current modulated signal

> Digital levels and slew rate freely adjustable

> Fault injection (short circuit, line break)

18.2 Technical Data

VT7820

Voltage modulation

Output voltage (range / resolution) -12 V … 12 V / ± (2 % + 0.5 V)

Output current Max. 50 mA

D/A converter 14 bit

Tooth frequency Max. 1 MHz

Slew rate (resistive load) 190 V/µs

Current modulation
0 mA … 100 mA ± (2 % + 1 mA)
Output current (range / resolution)
0 mA … 50 mA ± (2 % + 1 mA) at voltages > 12 V and load < 100 Ω
Input voltage range 0 V … 24 V

D/A converter 14 bit

Tooth frequency Max. 300 kHz

Slew rate (resistive load) 250 mA/µs

Basic Data

Supply voltage (via backplane) 12 V ±10 %

Power consumption Max. 8.6 W (all relays powered)

Temperature range 0 … 55 °C

Dimensions (L x W x H) 300 x 173 x 36 mm (on VT7900A FPGA)

Weight Approx. 110 g / approx. 450 g incl. VT7900A FPGA

A
D

voltage stimulation

ECUa
27Ω

error injection

A
D

current stimulation
ECUb

Figure 39: Rotation Sensor Module VT7820 mounted on Figure 40: Schematic of one VT7820 channel
Extension Module VT7900A FPGA

19 User Programmable FPGA


Some VT System modules are available as FPGA variant with a processor board which includes a second, user programmable FPGA. This FPGA has
access to the I/O hardware on the VT System modules and communicates with CANoe and therefore allows the implementation of customer specific
functionality.

33
Product Information VT System

19.1 Features

> Measurement data conditioning or signal generation, which cannot be covered with the standard VT System modules functionality

> Time critical functions can be sourced out to the FPGA hardware instead of executing them software-based with CANoe

> Description of FPGA functionality with VHDL or via graphical schematic entry with Simulink®

> Easy development and management of FPGA projects by support of VT System FPGA Manager

19.2 Technical Data

User Programmable FPGA

Supported modules VT1004A, VT2004A, VT2516A, VT2816, VT2848, VT7900A

FPGA series Altera® Cyclone IV E

FPGA type EP4CE75

FPGA size (logic elements) 75000 LE

Usable clock frequencies 10, 40 and 80 Mhz

20 Power Supply Module VTC8920B


The VTC8920B is used for the 12 V power supply of the VT System and the VT modules. Country-specific power cables are available separately.

20.1 Function

> 100 VAC / 240 VAC power supply unit for 12 VDC supply of the VT System

> Mains switch for switching the VT System on / off

> Display of the current and voltage values of the 12 VDC supply voltage

20.2 Technical Data

VTC8920B

Input

Input voltage 100 VAC … 240 VAC

Frequency range 50 Hz … 60 Hz

Current at 100 VAC Max. 3.1 A

Current at 110 VAC … 130 VAC Max. 3.0 A

Current at 200 VAC … 240 VAC Max. 1.5 A

Output

Output voltage +11.4 VDC … +12.6 VDC

Current at 100 VAC Max. 13.3 A

Current at 110 VAC … 130 VAC Max. 15 A

Current at 200 VAC … 240 VAC Max. 16.7 A

Basic Data

Temperature range 0 … 40 °C

Dimensions (L x W x H) 300 x 173 x 36 mm

Weight Approx. 950 g

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Product Information VT System

Figure 41: Power Supply Module VTC8920B

21 Project Work
As part of our support and service range, we offer the assembly of test systems with CANoe and VT System by project contracts. Please get in touch
with us:

Tel: +49 711/80670-500

E-Mail: [email protected]

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Get more Information!

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o Addresses
o
o
www.vector.com

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