Installation
Installation
Contents
1 REQUIREMENT FOR INSTALLATION.......................................................................... 1
1.1 REQUIREMENT FOR ENVIRONMENT ........................................................................................... 1
1.2 POWER SUPPLY ................................................................................................................................. 1
1.3 INSTALLATION QUIPMENT ............................................................................................................. 1
1.4 REQUIREMENT FOR PERSONNEL.................................................................................................. 1
2 INSTALLATION................................................................................................................... 2
2.1 UNPACKING........................................................................................................................................ 2
2.2 INSTALLATION OF GENERATOR CONTROL CABINET .............................................................. 2
2.3 CHECK OF HIGH VOLTAGE TANK.................................................................................................. 2
2.4 INSTALLATION OF HIGH VOLTAGE TANK................................................................................... 3
2.5 INSTALLATION OF THE GENERATOR CONSOLE........................................................................ 3
2.5.1CONNECTION OF GENERATOR CONSOLE AND CONTROL CABINET .......................................... 3
2.5.2CONNECTION OF GENERATOR CONSOLE AND HAND-SWITCH................................................... 4
2.6 INSTALLATION OF MINI CONSOLE ............................................................................................... 5
2.6.1 CONNECTION OF MINI CONSOLE AND GENERATOR CONTROL CABINETt .............................. 5
2.6.2 CONNECTION OF MINI CONSOLE AND HAND-SWITCH ............................................................... 6
2.7 CONNECTION OF STARTING CABLE OF ROTATING ANODE ................................................... 6
2.7.1 CONNECTION OF STARTING CABLE ................................................................................................ 6
2.7.2GROUNDING OF X-RAY TUBE HOUSE .............................................................................................. 7
2.8 CONNECTION OF HIGH-VOLTAGE CABLE .................................................................................. 7
2.9 CONNECTION OF POWER LINE...................................................................................................... 8
2.10 CONNECTION OF PROTECTIVE GROUNDING WIRE ............................................................... 8
2.11 CONNECTION OF INTERLOCKING DEVICE............................................................................... 8
2.12 EMERGENCY SWITCH.................................................................................................................... 9
2.13 INSTALLATION OF RADIOGRAPHICTABLE AND VERTICAL WALL ..................................... 9
2.13.1 CONNECTION OF GENERATOR CONTROL CABINET WITH RADIOGRAPHY TABLE AND
VERTICAL WALL (IF EQUIPPED WITH IONIZATION CHAMBER)....................................... 9
2.13.2 CONNECTION OF GENERATOR CONTROL CABINET WITH RADIOGRAPHY TABLE AND
VERTICAL WALL (IF EQUIPPED WITH BUCKY) ................................................................. 10
2.13.3 THE OTHER CONNECTION OF RADIO GRAPHIC TABLE AND VERTICAL WALL .....................11
2.13.4 CONNECTION OF TOMOGRAPHIC TABLE (IF EQUIPPED WITH TOMOGRAPHY)..................11
2.13.5 OTHER CONNECTIONS OF TOMOGRAPHY RADIOGRAPHIC TABLE........................................11
GFS501-1 Installation and Service Manual REV6.0 IN-i
Installation
1 Requirement for Installation
This chapter deals with the contents from the
preparation of installation to the completion of
equipment installation at the operation site. Please
strictly follow each procedure.
1.1 Requirement for Environment
Ambient temperature: 10℃～40℃;
Relative humidity: ≤75%;
Atmospheric pressure: 70kPa～106kPa.
1.2 Power Supply
Power supply: 3-phase 5-wire system, sine wave. For the allowable
variation of supply voltage value, the variation of frequency value
and internal resistance, refer to Chapter 3.4.1 “Power Supply” of
“Installation Preparation” of the Operation Manual.
1.3 Installation Equipment
Common installation tools: Spanner, screwdrivers, pincers,
etc.;
Tools for cable connection: Lug plate, bushing, clamper, etc.;
The multimeter to indicate the real and effective voltage value
and dosimeter;
Dual-trace memory oscilloscope with minimum bandwidth of
20 MHz;
Dosimeter and the optical density meter;
The instrument to measure real kVp and mA (mAs) values.
They can be inserted or non-inserted;
The speedometer of strip type or other type to measure the
anode rotation speed of tube assemble;
For the sufficient matters to be used for absorbing the dosage to
calibrate the AEC, the aluminum of 3/4″(2 pieces) or 1mm
copper (8 pieces), or a container holding 5.0cm, 10.0cm,
15.0cm, or 20.0cm deep water, which can cover the radiation
field, are recommended.
1.4 Requirement for Personnel
Only the professional personnel with the job position license
issued by our training center can conduct the installation and
GFS501-1 Installation and Service Manual REV6.0 IN-1
Installation
adjustment of the product.
At least there are 2 installers required for installation of the
machine.
In case the installers should not satisfy the above
requirement, the unpredictable results will happen
most probably.
2 Installation
2.1 Unpacking
The machine has 2 packages:
One package is the Generator cabinet, and one package is the
Generator console or mini console , which are packed in the crate.
After unpacking the crate, check if there is any damage caused by
transportation or other factors. If yes, please immediately contact
our company or the local agent of our company and stop the
installation work.
In case the package is abnormal and the installation
adjustment is conducted without any immediate
treatment, the unpredictable results will happen most
probably.
2.2 Installation of Generator Control Cabinet
Remove the fastening screws on the outer cover of the Generator
control cabinet and draw aside the outer cover of the control cabinet.
Install the HV tank and control part to the place inside the
Generator control cabinet according to the layout of the machine
room, then, reinstall the outer cover and fasten it with screws.
2.3 Check of High Voltage Tank
Before installation of the Generator, the HV tank should be checked
according to the following procedures:
To make sure there is no obvious damage of the machine (such
as uneven surface) incurred during transportation.
Carefully check if there is any HV oil leakage in the Generator
control cabinet and the HV tank.
Confirm the HV tank is well fixed and packaged.
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Installation
Confirm that the rubber of the oil hole cover on the HV tank is soft.
2.4 Installation of High Voltage Tank
Two installers are needed for the installation.
Put the HV tank on the middle of the supporting plate
of the Generator control cabinet. And then, connect
the connectors of the sampling board PS1, PS2, PS3,
and high voltage primary wires of V1, V2 and SHIFT.
And connect the ground wire of the HV tank to the
ground terminal of the Generator control cabinet.
2.5 Installation of the Generator Console
The machine is equipped with the Generator console or mini
console. The machine has one console only.
If the control interface and function of the Generator console are
inserted into the image working station of the system, the Generator
console is not needed and the mini console is applicable.
2.5.1 Connection of Generator Console and Control Cabinet
There are 2 connecting lines from the Generator console to the
Generator control cabinet:
1. Control line
2. Communication line
Connection of control line:
The control line has a LC3 (DB15-pin) plug, which should be
connected to the power board PP2 of the Generator control
cabinet according to its terminal numbers.
Specification:
LC3 PP2 Definition
1 1 GND
2 2 +12V
3 3 HADN1
4 4 NC
5 5 HAND2
6 6 NC
7 7 FOOT
8 8 ON
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Installation
9 9 ONRET
10 10 OFF
11 11 OFFRET
12-15 NC
Connection of Communication line:
The CAN communication line has a plug LC4（DB9-pin type），
which should be inserted into the terminal PC3 of HTCPU
board for the Generator control cabinet.
Specification:
LC4 PC3 Definition
1 NC
2 3 CAN_L
3 1 GND
4 NC
5 NC
6 4 GND
7 2 CAN_H
8 NC
9 NC
2.5.2 Connection of Generator console and Hand-switch
The hand-switch line and foot switch line can be connected with
either the terminal LC1 (DB9-pin type) or LC2 (DB9-pin type) of
the console.
Specifications:
LC1/LC2 Hand-switch/ Foot switch
1 HAND1
2 HAND2
3 GND
4 NC
5 NC
6 GND
7 FOOT
8 NC
9 NC
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Installation
2.6 Installation of Mini Console
If the control interface and function of the Generator console are
inserted into the image working station of the system, the mini
console is needed and applicable.
2.6.1 Connection of Mini Console and Generator Control Cabinet
There is 1 connecting lines from the Generator console to the
Generator control cabinet:
Control line
Connection of control line:
The control line has an LM1 (DB15-pin type) plug, which
should be connected to the terminal PP2 of power board and
the terminal PC3 of HTCPU board of the Generator control
cabinet according to its terminal numbers.
Specifications:
LM1 PC3 PP2 Definition
2 1 0V
1 2 +12V
7 3 HAND1
4 NC
8 5 HAND2
6 NC
9 7 NC
3 8 ON
4 9 ONRET
5 10 OFF
6 11 OFFRET
12-15 NC
10 4
GND
11 2
CAN_H
12 3
CAN_L
1 GND
13-15 NC
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Installation
2.6.2 Connection of Mini Console and Hand-switch
The hand-switch shall be connected with the terminal LM2 of mini
console.
Specifications:
LM2 Hand-switch
1 HAND1
2 HAND2
3 GND
2.7 Connection of Starting Cable of Rotating Anode
2.7.1 Connection of Starting Cable
The starting cable shall be connected with PP12 of the power board
according to the following table:
X-ray Tube Assembly
Terminal No. Definition
Wandong VARIAN TOSHIBA SIMENS Others
Common Terminal
COMMO
PP12-1 of Starting Winding S1 COMM COM COMM
N
（COM）
Main Winding
PP12-2 S2 PHASE MAIN MAIN PRINCE
（MAIN）
Shift Winding
PP12-3 S3 SHIFT AUX SHIFT SHIFT
（SHIFT）
Contact of
THERM
PP12-4 Temperature WK2 THERM2 THERM2 THERM2
2
Control TEMP21
PP12-5 GND
PP12-6 GND
Earthing
Grounding Wire GND GND GND GND GND
Identification
For concrete connection, it should be conducted
according to the contents of accompanying documents
of X-ray tube assembly. Please strictly connect the
X-ray tube assembly, high-voltage cable, the starting
line and the HV tank according to their identifications.
Connecting the terminal marked with PP12 of the
starting cable to the Terminal PP12 of the power
board.
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Installation
2.7.2 Grounding of X-ray Tube House
Each tube House shall be connected with an independent grounding
2
wire (6mm ) to the grounding row. Before connection, these
positions may have other grounding wires; therefore, confirm that
the previous grounding wires are not disconnected after connection
of the grounding wire of the tube house.
If the grounding wire is not properly connected, it may cause some
malfunctions of operation and exposure, which may cause hidden
troubles of safety to the tube assembly and affect the service life of
the tube assembly.
2.8 Connection of High-Voltage Cable
The X-ray tube assembly should be installed on a fixed position,
such as vertical wall, table or other devices.
Make sure that the end of the high voltage cable is clean with
good conditions; for instance, there is no crack on the cable end
that is covered with waterproof coating.
Take off the plastic caps on the jacks of the HV tank. These
plastic caps should be well kept so that they can be used for
transporting the Generator or the HV tank in the future.
The high-voltage cable plug must be evenly coated with the
high-voltage silicone grease. If it is not coated or not evenly
coated, it may discharge during the exposure.
The high-voltage cable should be connected according to the
requirement for installation. Be sure to insert the cable into the
end of the HV tank at the right angle. And confirm that the
cable is inserted in the tube 2 with correct connection.
Make sure that the high-voltage cable is tightly connected and
screwed without any movement between the connections.
Specifications for high-voltage cable connection:
Definition HV Tank X-ray Tube Assembly
Anode + +
Cathode - -
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Installation
The installation of the high-voltage cable must be
strictly conducted according to the basic requirement
for connection of the high-voltage cable. The plugs
shall be evenly coated with proper high-voltage
silicone grease, with plugs and jacks tightly screwed.
The high-voltage cables must be correctly connected to
the corresponding terminals of the HV tank, otherwise,
they may cause damage of the anode target face.
2.9 Connection of Power Line
For power supply of 3-phase 380VAC, the connection
with the power supply must be accomplished via the
air switch of no less than 100A rated current.
Specifications of the 3-phase Power Line Connection:
Definition Power Line TB1
Phase-A line U TB1-U
Phase-B line V TB1-V
Phase-C line W TB1-W
Phase-N line N TB1-N
Make sure that the air switch has been cut off from the
mains, and then, the installation can be conducted.
2.10 Connection of Protective Grounding Wire
One end of the protective grounding wire (yellow/green) shall be
connected to the protective earth terminal of the mains, and the
other end, to the protective earth row of the Generator control
cabinet.
2.11 Connection of Interlocking Device
The machine has an interface for the external interlocking
device. During the installation, the interlocking device is
connected between the terminal PP3-5 and PP3-6 of power
board, with the contact connected in door opening and
disconnected in door closing
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Installation
PP3-5
DIS
PP3-6
In order to prevent other personnel from affecting the normal
operation of the equipment and receiving the X-ray radiation,
the machine has an indicative interface in operation. During the
installation, the circuit of the indicating lamp is connected in
series between PP10-3 and PP10-4 of power board.
PP10-3
220V
25W RED PP10-4
2.12 Emergency Switch
This machine is not equipped with the emergency switch. If
necessary, it can be installed by the users. For details, refer to Fig.
3-3 shown in the manual of “ Preparation for Installation”.
Confirm that all components to be used are in
conformity with the electrical requirement.
2.13 Installation of Radiographic Table and Vertical wall
2.13.1 Connection of Generator Control Cabinet with Radiographic Table and Vertical
wall (If Equipped with Ionization Chamber)
If Radiographic Table and Vertical wall equipped with Ionization
Chamber, the chapter will apply.
There is 1 connecting lines from Radiographic Table and Vertical
wall to the Generator control cabinet:
Ionization chamber line
Cable connection of ionization chamber: One end of the cable
shall be connected to the joint connector of the ionization
chamber of the radiographic table or the vertical wall, and the
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Installation
other end, to the terminal of the interface base board PT2 (DB9)
(corresponding to the radiographic table) of the Generator
control cabinet, or the terminal PT3 (DB9) (corresponding to
the vertical wall).
Specifications:
Joint Connector of Interface Board PT2/PT3 of
Definition
Ionization Chamber Generator Control Cabinet
LEFT PT2-2 LEFT
CENT PT2-3 CENT
RESET PT2-4 RESET
INPUT PT2-5 INPUT
RIGHT PT2-6 RIGHT
-12V PT2-7 -12V
+12V PT2-8 +12V
0V PT2-9 0V
2.13.2 Connection of Generator Control Cabinet with Radiographic Table and Vertical
wall (If Equipped with Bucky)
If the radiographic table or the vertical wall is equipped with Bucky,
this chapter will apply.
There are 2 connecting lines for Bucky, one is from the Generator
to the radiographic table, and the other, to the vertical wall.
There is one connecting line from the Generator control cabinet
to the Bucky of radiographic table.
One end is connected to the Bucky terminal of cassette carrier
of the radiographic table, and the other end, to the terminal PT9
of interface base board for the Generator control cabinet.
There is one connecting line from the Generator control cabinet
to the Bucky of vertical wall.
One end is connected to the Bucky terminal of cassette carrier
of the vertical wall, and the other end, to the terminal PT10 of
interface base board for the Generator control cabinet.
Specifications:
Terminal of The
Generator Control
vertical wall / Definition
Cabinet PT9/10
Radiographic Table
PT10/PT9 -1 220VAC Power Supply for Vibration
XZ-1
Bucky (provided by the Table)
PT10/PT9-2 220VAC Power Supply for Vibration
XZ-16
Bucky (provided by the Table)
XZ-17 PT10/PT9-3 Detecting Signal of Vibration Bucky
XZ-18 PT10/P9-4 Detecting Signal (Ground Line)
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2.13.3 The Other Connection of Radiographic Table and Vertical wall
For the other connection of the radiographic table and the vertical
wall with other equipment, please refer to the operation manual
supplied with the machine.
2.13.4 Connection of Tomography Table (If Equipped with Tomography)
If the radiographic table is equipped with tomography function, this
chapter will apply.
Connection line from the Generator control cabinet to the
tomography of radiographic table:
One end is connected to the terminal of tomography
radiographic table, and the other end, to the terminal PT5 of
interface base board for the Generator cabinet.
Specifications:
Terminal of Generator Control
Definition
Radiographic Table Cabinet PT5
XP8-6 PT5-1 Tomo Start
XP8-7 PT5-2 Tomo Start
XP8-3 PT5-3 Tomo Exposure Permission
XP8-5 PT5-4 Ground Wire
2.13.5 Other Connections of Tomography Radiography Table
For connection of the tomography radiographic table
with other equipment, please refer to the operation
manual supplied with the machine.
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