AMIAD Water Systems

SAF-4500 FILTER

Serial number:
Order number:
Catalog number:
Filtration degree:
Tested by:

Installation, Operation and

Maintenance Instructions

Ref: 910101-000106/10.2013
 AMIAD Water Systems

SAF-4500 FILTER User Manual

Disclaimer:
This document and the information enclosed within it contain restricted and/or privileged information that are intended only for usage by authorized Amiad technicians. If
you are not a qualified Amiad technician you must not take nay action in reliance to this document, unless permitted by Amiad.
None of the procedures provided on this file may be used in any form or by any means without permission from Amiad.
If you received this file in error please notify Amiad immediately. ([email protected])
The confidential nature of and/or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file.
Amiad accepts no liability whatsoever, whether it was caused by:

1. Accessing or other related actions to this file.

2. Any links, procedures or materials provided/attached to this file.

Amiad assumes that all users understand risks involved within this file and/or its attached materials.

All the procedures, drawings, pictures and/or any other information provided in this document are presented as general information only; they can be altered, removed or
changed without any further notice by Amiad.
This document does not replace any certified drawing, procedure or information provided by Amiad in reference to a specific customer, site or project.

All rights reserved.

SAF – 4500 910101-000106 10.2013 Page 2 of 35

 TABLE OF CONTENTS

Technical specifications .................................................................................. 4

Safety instructions ......................................................................................... 5

Dimensional and recommended installation drawing.................................... 8

Description and filter operation ..................................................................... 9

Installation .................................................................................................... 11

Maintenance ................................................................................................. 13

Disassembling and reassembling .................................................................. 15

Parts schedule ............................................................................................... 17

Parts drawing - Section 1 .............................................................................. 20

Parts drawing - Section 2 .............................................................................. 21
Parts drawing - Section 3 .............................................................................. 22

Control system, PLC Type "D" ....................................................................... 23

Control system, Relay Type "C" .................................................................... 31

With any inquiry please quote Filter Serial Number, located on the filter housing.

SAF – 4500 910101-000106 10.2013 Page 3 of 35

 TECHNICAL SPECIFICATIONS
General
Maximum flow rate 250 m3/h 1100 USgpm Consult manufacturer for optimum flow
according to filtration degree and water quality
Min. working pressure 1.5 bar 21 psi
Max. working pressure 10 bar 150 psi 16 bar (240 psi) upon request
Filter area 4500 cm2 700 in2
Inlet/Outlet diameter 100, 150, 200 mm 4", 6", 8"
Filter housing diameter 250 mm 10"
Max. working temp. 60C 140F
Weight 100 mm = 150 Kg 4" = 330 lb.
150 mm = 156 Kg 6" = 344 lb.
200 mm = 165 Kg 8" = 364 lb.

Flushing data
Exhaust valve 50 mm 2"
Flushing cycle time 20 seconds 20 seconds
Flushing water per cycle 83 liter 22 gallon at 2 bar (30 psi)
Minimum flow for flushing 15 m3/h 66 USgpm at 2 bar (30 psi)

Control and electricity

Control voltage 24V AC (12V or 24V DC upon request)
Electric motor 1/4 HP 50 / 60 Hz, 35 / 42 Gear output R.P.M.
Rated operation voltage 3 phase 220 / 380 / 440 V, 50 / 60 Hz
Single phase 110 / 220 V, 50 / 60 Hz
DC 12V or 24V (upon request)
Current consumption 0.6 Amp. (with 3 phase 380 / 440 V)

Construction materials
Filter housing and lid Epoxy-coated carbon steel 37-2 (Stainless Steel 316 available on request).
Screens Stainless Steel 316
Cleaning mechanism Stainless Steel 316, POM
Exhaust valve Epoxy-coated cast iron, Natural Rubber
Seals Synthetic Rubber
Control system Aluminum, Brass, Stainless Steel, PVC

Standard filtration degrees

Stainless Steel Weave Wire Screen
micron 500 300 200 130 100 80 50 25 10
mm 0.5 0.3 0.2 0.13 0.1 0.08 0.05 0.02 0.01
mesh 30 50 75 120 155 200 300 450 600

SAF – 4500 910101-000106 10.2013 Page 4 of 35

 SAFETY INSTRUCTIONS
General Safety Instructions
 Amiad filtration products always operate as components in a larger system. It is essential for the system designers, installers and
operators to comply with all the relevant safety standards.
 Prior to installation, operation, maintenance or any other type of action carried out on the filter, read carefully the safety, installation
and operation instructions.
 During installation, operation or maintenance of the filter all conventional safety instructions should be observed in order to avoid
danger to the workers, the public or to property in the vicinity.
 Please note: The filter enters into a flushing mode automatically, without prior warning.
 No change or modification to the equipment is permitted without a written notification given in advance by the manufacturer or by
its representative, on the manufacturer’s behalf.
 Always observe standard safety instructions and good engineering practices whilst working in the filter’s vicinity.
 Use the filter only for its intended use as designed by Amiad, any misuse of the filter may lead to undesired damage and may affect
your warranty coverage. Please consult with Amiad prior to any non-regular use of this equipment.

Installation
General
 Install the filter according to the detailed Installation Instructions provided with the filter by the manufacturer and according to the
description given in this manual.
 Make sure to leave enough clearance so as to enable easy access for future treatments and safe maintenance operations.
 The user should arrange suitable lighting at the area of the filter to enable good visibility and safe maintenance.
 The user should arrange suitable platforms, ladders and safety barriers to enable easy and safe access to the filter without climbing
on pipes and other equipment. The user should verify that any platform, barrier, ladder or other such equipment is built, installed
and used in accordance with the relevant local authorized standards.
 Check and re-tighten all bolts during commissioning and after the first week of operation.
 Use only appropriate standard tools and equipment operated by qualified operators when installing, operating and maintaining the
filter.
 When installation is required in hazardous environment sites, underground or high above ground, make sure that the site design and
the auxiliary equipment are appropriate and that installation procedures are carried out in accordance with the relevant standards
and regulations.
 Ensure walking areas about the installation are slip free when wet.

Shipment and transporting

 Shipping and transporting the filter must be done in a safe and stable manner and in accordance with the relevant standards and
regulations.
 For shipping, lifting and positioning the filter, use only approved lifting equipment and authorized employees and contractors.

Electricity
 Electric wiring should be performed by an authorized electrician only, using standardized and approved components.
 Install a lockable main power cut-off switch close to the control panel.
 If due to site constraints, the control panel is installed without a clear line-of sight of the filter, an additional lockable power
disconnect cut-off switch should be installed near each filter unit.
 Installation of the filter should be performed so as to avoid direct water splashing on the electrical components or on the control
panel.

SAF – 4500 910101-000106 10.2013 Page 5 of 35

 Pneumatics
 Install a lockable main cut-off switch, featured with a pressure release mechanism, on the compressed air supply line close to the
control panel.
 If the control panel is installed far away and there is no eye contact with the filter, a lockable compressed air cut-off switch, featured
with a pressure release mechanism, should be installed near each filter unit.
 The user should make sure that the compressed air supplied to the filter never exceeds the maximum designated pressure for this
filter. An air-pressure reduction valve should be installed on the compressed air supply line upstream of the filter’s pneumatic inlet
port.

Hydraulics
 Extra safety devices should be installed on hot water applications to avoid skin burn danger.
 The user should install a manual Water Cut-off Valve next to the filter’s inlet port.
 In cases where the downstream piping network downstream of the filter is pressurized an additional manual Water Cut-off Valve
should be installed next to the filter outlet port.
 The user should make sure that the system includes a Pressure Release / Drainage Valve to enable release of residual pressure prior
to any maintenance procedure performed on the filter.
 The user should make sure that the filter is never exposed to water pressure exceeding the maximum designated pressure for this
filter, if needed a Pressure Reduction Valve should be installed upstream of the filter’s water inlet port.
 Please note that the maximum working pressure indicated at the filter’s specifications table includes the pressure caused by fluid
hammer and pressure surge effects.

Civil Engineering
 Make sure that the filter installation is done by Amiad qualified technicians.
 Make sure that any civil engineering work at the installation site such as construction, lifting, welding, etc. is done by qualified
workers / technicians / contractors and in accordance with the relevant local standards.
 While using lifting equipment, make sure that the filter or the lifted part is chained securely and in
a safe manner.
 Do not leave lifted equipment if there is no necessity. Avoid working below lifted equipment.
 Wear a safety helmet while using lifting equipment.
 Make sure that the flooring is sloped for drainage and to avoid accumulation of liquids.

Commissioning
 Read carefully the Commissioning and the First Start-up Operation instructions prior to any attempt to operate the filter.
 In order to achieve maximum performance and smooth operation of the filter it is crucial to perform the Startup and First Operation
procedures exactly as described in this manual.
 Commissioning the filter should be done by an authorized Amiad technician, do not attempt to commission the filter unaccompanied
since this may lead to undesired damage and may affect your warranty coverage.

Operation and Control

 Do not operate the filter before reading carefully and being familiar with its operation instructions.
 Observe the safety stickers on the filter and never perform any operation contradicting the instructions given.
 Never operate or use the filter for purposes other than its original design and operational envelope.

SAF – 4500 910101-000106 10.2013 Page 6 of 35

 Maintenance
Before any maintenance or non-regular operation please read the following:
 Servicing the filter should be done only by technicians authorized by Amiad.
 Disconnect the filter from the power supply and lock the Main Power Switch.
 Disconnect the compressed air supply, release the residual pressure and lock the Pneumatics Main Valve.
 Disconnect the filter from the water system by closing and securing the Manual Inlet Valve. In cases where the downstream piping
network is pressurized, close and secure the Manual Outlet Valve also.
 Release the residual water pressure by opening the Pressure Release / Drainage Valve.
 Empty the filter by opening the Drainage Valve.
 In hot water systems wait till the filter components cool off to a safe temperature.
 Place warning signs around the work area as required by the local standards and procedures.
 Inspect the filter’s safety stickers and replace any damaged or faded sticker.

Mechanical
 When working on the filter use only appropriate standard tools.
 Always open and close valves slowly and gradually.
 Remove grease and fat material residues in order to avoid slipping.
 Before disconnecting the filter from the water supply, electricity and pneumatics and before releasing the filter’s residual pressure do
NOT:
o loosen or unscrew bolts
o remove any protection cover
o open any service port flange
 Avoid splashing and water leakage so as to minimize slippage, electrification or damage to the equipment, caused by moisture.
 While using lifting equipment, make sure that the filter or the lifted part is chained securely and in
a safe manner.
 Do not leave lifted equipment if there is no necessity. Avoid working below lifted equipment.
 Wear a safety helmet, goggles, gloves, and any other personal safety equipment required by the local standards and regulations.
 Human entry into a filter must be done in accordance with the relevant local safety instructions, standards and regulations for
working in hazardous environment.
 Manual cleaning of filter media using high water pressure or steam should be performed in accordance with the cleaning system
instructions, the local standards and regulations and without endangering the operator or the vicinity
 Manual cleaning of filter element using acid or other chemical agents should be performed in accordance with the relevant material
safety instructions, the local standards and regulations and without endangering the operator or his vicinity.

Before returning to regular operation

 Re-assemble any protection covers or protection mechanisms removed during service or maintenance operations.
 Make sure that all the tools, ladders, lifting devices, etc. used during the maintenance procedures are taken away from the filter area
and stored
 In order to return the filter to regular operation, follow the First Start-up Operation instructions as detailed in your user manual.
 For filters used in potable water systems it is required to disinfect the filter according to the local water authority standards and
regulations before putting it back to service.

SAF – 4500 910101-000106 10.2013 Page 7 of 35

DIMENSIONAL AND RECOMMENDED INSTALLATION DRAWING

Key:
Dimensions in mm (inches)
1. 4" SAF-4500
2. 4" inlet butterfly valve
3. 4" bypass valve
4. 4" downstream valve
5. 4" non-return check valve

* Minimum distance required for maintenance.

SAF – 4500 910101-000106 10.2013 Page 8 of 35

 DESCRIPTION OF FILTER OPERATION
Filtering process:
The SAF-4500 is a sophisticated yet easy-to-operate automatic filter, with a self-cleaning mechanism driven by an electric motor. The
SAF-4500 is designed to work with various types of screens in filtration degrees from 10 to 500 micron, and is available in 4", 6" and 8"
inlet/outlet diameter.
The water enters through the inlet pipe into the coarse screen from outside in, and through the fine screen from inside out. The
"filtration cake" accumulates on the fine screen surface and creates head loss to develop.
The coarse screen is designed to protect the cleaning mechanism from large dirt particles. Usually, it does not accumulate large
quantities of suspended solids and is not cleaned automatically.
Self-cleaning process:
The SAF-4500 initiates the self-cleaning process when either the pressure differential across the screen reaches a pre-set value or the
flush timer reaches its preset timed interval.
The fine screen filter element is cleaned by the suction scanner, which rotates in a spiral movement while removing the filtration cake
from the screen, and expels it out through the exhaust valve.
A 2-way (fwd/rev) drive unit that is attached to the scanner by a threaded shaft rotates the scanner and provides the linear movement.
The exhaust valve is activated for the duration of the cleaning cycle by a 3-way solenoid. During the 20 seconds self-cleaning process,
filtered water continues to flow downstream.

System Operation modes:

The filtration system may be found in one of the following modes:
1. Filtering mode: This is the normal operating status. The flush mode is idle and the power light on the control board is lit.
2. Flush mode: The motor and exhaust valve activate according to the previously described self-cleaning process.
3. Continuous flushing mode: It is possible to activate the self-cleaning mechanism continuously by setting the SW1 switch in the
control board to "CONT." position.
4. Malfunction mode: If the filter malfunctions, the self-cleaning operation stops, the malfunction light on the control board is turned
on and a 24V AC external output is activated.

The filtration system enters a malfunction mode under any of the following conditions:
1st. A continuous signal from the pressure differential switch longer than the PD fault time-out (default value=15 minutes) indicates
that the filter is unable to clean itself.
2nd. The motor Over Load protector was activated, either manually or due to actual over load.
3rd. Limit Switch malfunction - (usually, simultaneous activation of both limit switches).

SAF – 4500 910101-000106 10.2013 Page 9 of 35

 Initiation of self-cleaning:
The filter initiates the self-cleaning process under any one of the following conditions:
1. PD flush - The Pressure Differential Switch (PDS) closes a free potential contact signal when the pressure differential across the
screen reaches the pre-set value (usually 0.5 bar =7 psi). The control board registers the signal and activates the flushing cycle.
2. Test flush - Manually pressing the "TEST" push button on the control board door activates a single flushing cycle.
3. Timed flush - SW1 must be in the DP/Time position. The T1 timer in the control panel activates the flushing cycles at time intervals,
regardless of the pressure differential. The timer resets after every flushing cycle. The PD flush mode is active in this mode as well.
4. Continuous flush - SW1 must be in cont position. In this mode the filter flush continuously. This mode is for use in extraordinary
circumstances and for a limited time. Please consult with the manufacturer regarding the uses of this mode.
Control system:
Two types of control boards are available: PLC Type and Relay Type. See Appendix A or B for details.

SAF – 4500 910101-000106 10.2013 Page 10 of 35

 INSTALLATION
Design recommendations:
1. Often, flow increases and pressure drop dramatically during fill-up of a water system. In this case, a pressure-sustaining valve
installed downstream of the filter will ensure the minimum required pressure for the filter and a controlled filling-up of the line.
2. If constant water flow is required even during maintenance, it is recommended that a manual or automatic by-pass be installed.
Isolating valves will be used to isolate each filter unit.
3. In applications where the water quality periodically worsens, it is possible to operate an emergency flush program. In order to do so,
an automatic Down Stream valve must be installed. For details, please consult the manufacturer.

Installation instructions:
1. Install the filter horizontally in a manner that will allow convenient access and enough space to dismantle the filter for maintenance
purposes.
2. Check the direction of flow according to the arrows marked on the filter housing.
3. It is recommended to install a mechanical non-return valve downstream of the filter.
4. The exhaust line (minimum 2” diameter) should be designed so that it creates minimal resistance to flow of 11 m3/h (50 USgpm).
5. If the system is designed to operate with working pressure higher than 6 bar (85 psi), it is recommended that a manual throttling
valve be installed on the exhaust line, in order to enable regulation of the flushing flow rate.
6. The user should arrange suitable lighting at the area of the filter to enable good visibility and safe maintenance.
7. The user should arrange suitable platforms and safety barriers to enable easy access to the filter without climbing on pipes and other
equipment.

IMPORTANT !!
 Prevent static back-pressure or reverse flow through the filter.
 Install a manual or a hydraulic valve downstream of the filter.

Electric wiring

1. Install the control board in a dry and protected place (It is possible to order a special control board for severe out-door installation).

For single phase or DC power supply, please refer to the electrical drawing inside the control board.

2. Power connection to the control board:

a. Connect a three-phase power source through a semi-automatic switch, or 16 Amp. fuse to the L1 L2 L3 connectors at the terminal
strip in the control board.
b. Ground the control board.
3. Power connection to the motor: Connect the drive unit to the control panel using 4 x 2.5 mm (12 or 14 AWG) wires in flex-conduct.
Use a long enough cable to allow removal of the drive unit and placing it near the filter for maintenance, without having to
disconnect it from the cable. (The installation should meets or exceeds local or national electrical codes for "high" voltage).
4. Control wiring: Connect the terminals between the junction box and the control panel using 6 x 1.5 mm (16 AWG) wires in flex-
conduit. The numbers on the terminals in the board correspond with those in the junction box.

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 Start-up and first operation

1. Make sure all the electric wiring is correct, according to the enclosed drawings.
2. Switch ON the control & 24V circuit breakers and the motor protector O.L. The motor will start operating *.
3. CHECK ROTATION: The suction scanner shaft should turn clockwise (CW) and move towards the filter housing until it reaches limit
switch "A". If the motor rotates in the opposite direction (CCW), turn off the electricity immediately and change the direction of the
motor rotation by changing between two phases.
4. The motor must stop when the limit switch plate reaches limit switch "A" (opening the NC circuit).
5. Operate a "dry" flushing cycle by pressing on the "TEST" push button. Check that the flushing cycle runs as described in the “Self-
cleaning process” paragraph in this manual.
6. Open the inlet valve to the filter, leaving the outlet valve closed or with an open by-pass valve (This will keep the flow through the
filter to a minimum), and operate a flushing cycle.
7. Check that the exhaust valve opens and all stages of the flushing cycle perform properly. Attend to leakage, if any.
8. Close the 1/4" valve at the low pressure sensing port of the pressure differential switch for 5 seconds. The PDS hand will move to the
red area and the filter will start the flushing process. Re-open the 1/4" valve.
9. Gradually open the outlet valve and/or close the by-pass valve. Operate the filter under the designed hydraulic conditions.
10. Set the flushing interval timer (T1) for 6-8 hours.
11. Check and re-tighten all bolts after the first week of operation.
When using Control board type "C" (Relay type) it is necessary to press the "Test" push button in order to start the motor operation
for the first time.

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 MAINTENANCE
General inspection
Initiate a flush cycle by closing the 1/4" valve at the low pressure sensing port of the pressure differential switch for 5 seconds. Check
that the exhaust valve opens, that the scanner moves properly, and when it reaches the limit switch - verify that the exhaust valve closes.
Weekly maintenance:
1. Perform a general inspection as described above.
2. Clean the 3/4" filter connected to the exhaust solenoid. (Close the 3/4" valve and activate a flush cycle in order to release pressure and
then unscrew the filter bawl).
3. Check that there is grease on the drive shaft, and drive bushing. Add grease if necessary.
4. Check for any leakage from the scanner shaft. If necessary, replace the sealing nut internal O-ring (7.7)

Changing the sealing nut internal O-ring:

1. Close the inlet valve to the filter and release the pressure.
2. Remove the cover (23) from the drive shaft housing (8) by unscrewing the wing nuts (23.6).
3. If the Suction Scanner is in the outer position, operate a flush cycle and bring it to the inner position.
4. Remove the split pin (22.2) and pull out the connecting pin (22.1).
5. Operate a flush cycle.
6. Power down the unit when the drive shaft is half way through its cycle. The drive shaft is now separated from the suction scanner.
7. Unscrew the sealing nut (9).
8. Remove the used internal O-ring and clean the O-ring seat.
9. Insert a new O-ring (9.1)
10. Apply some grease on the external O-ring and on the shaft.
11. Tighten the sealing nut (9).
12. Re-connect the drive shaft to the suction scanner shaft.
13. Operate the control board and open the filter inlet valve.

Maintenance prior to long term shutdown (end of season):

The following must be done if the filter will not be in operation for longer than a month.
1. Perform a flush cycle (If possible, with a closed downstream valve).
2. Release pressure from the filter.
3. Power down the unit when the drive shaft is half way and none of the limit switches is pressed.
4. Disconnect the power supply to the control board.
5. Grease the drive shaft and the drive bushing.
6. Clean the 3/4" control filter.
7. Clean the coarse screen.

Maintenance prior to renewing filter operation:

1. Connect the control board to the power supply.
2. Check proper operation of the filter, especially noting proper rotation.
3. Grease the drive shaft and the drive bushing.
4. If necessary, change the sealing nut internal O-ring.

IMPORTANT!!
THE DRIVE SHAFT MUST BE LUBRICATED WITH HEAVY-DUTY, WATER RESISTANT GREASE THAT WILL NOT OXIDIZE. (SHELL, DARINA
EP-2 OR SIMILAR).

SAF – 4500 910101-000106 10.2013 Page 13 of 35

 Cleaning the coarse screen:
1. Close the filter inlet valve.
2. Release pressure from the filter by performing a flush cycle.
3. Remove the service lid (4.8) by disconnecting the bolts (4.10) from the nuts (4.12)
4. Clean the coarse screen:
- To remove large particles insert your hand into the coarse screen area.
- To remove fine particles and organic matter rinse the screen. Afterwards, partially open the inlet valve and let water flow out.

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 DISMANTLING AND ASSEMBLING THE FILTER COMPONENTS
Prior to opening the filter perform a flush cycle by pressing the "TEST" push button.

The Fine screen

Dismantling:
1. Close the filter inlet and outlet valves and release the pressure.
2. Release the lid bolts (1.5) from their nuts and remove the lid (1).
3. Pull the screen (3) out of the filter housing.
4. Remove the screen seals (3.1) from the screen.

Assembly:
1. Put the screen seals (3.1) on the screen edges (3).
2. Insert the screen into the filter housing (4) while the support legs point upwards. After pushing the screen all the way in, rotate the
screen so the legs will support it and lead it to its position.
3. Clean and apply some grease on the suction scanner pipe and on the o-ring of the lower bearing (1.3).
4. Assemble the lid on the filter housing. Make sure the screen and seal are correctly positioned in the lid seat.
5. Tighten the bolts (1.5) in a controlled and balanced method. The bolts seats of the lid should touch the bolts seats of the filter
housing.
6. Open the filter inlet and outlet valves and operate the control board.
7. Check proper operation of the filter.

The suction scanner:

Dismantling:
1. Begin the dismantling procedure as per 1-4 in the chapter "dismantling the fine screen".
2. Remove the cover from the drive shaft housing (23) by unscrewing the wing nuts (23.6).
3. Remove the Split pin (22.2) and pull out the connecting pin (22.1).
4. Pull the suction scanner (2) in a spiral movement out of the filter housing.
5. Unscrew the sealing nut (9).

Assembly:
1. Apply some grease on the smooth side of the suction scanner (2) and insert it into the screen (3). Make sure the scanner (2) passes
through the flushing chamber (7). When the suction scanner shaft appears from its port, apply some grease on it and tighten the
sealing nut (9).
2. Insert the suction scanner shaft (2.2) into the drive shaft (22). Make sure the holes in the above shafts are parallel.
3. Insert the connecting pin (22.1) to the parallel hole of the suction scanner shaft (2.2) and the drive shaft (22) and lock it with the split
pin (22.2).

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 The drive shaft housing and coarse screen:
Dismantling:
1. Close the inlet and outlet valves of the filter and release pressure.
2. Disconnect power supply from the control board.
3. Dismantle the suction scanner and fine screen as described previously.
4. Pull out the plug from the solenoid coil (15).
5. Remove the limit switch sling (10) from the drive shaft housing by unscrewing the bolts (10.1). Carefully put the limit switch sling
near the filter to avoid any damage to the electrical wires.
6. Disconnect the tube (16.4) from the solenoid valve (15) and from connector (16.3).
7. Disconnect the drain pipe from the exhaust valve.
8. Remove the drive shaft cover by unscrewing wing nuts (23.6)
9. Remove the drive unit (12) from the drive shaft housing (8) by unscrewing the nuts (12.7) from the bolts (12.3). By doing so the
drive shaft key (13) will be pulled out.
10. Dismantle the drive shaft housing (8) from the flushing chamber flange (7) by unscrewing the bolts (7.5).
11. Remove the rest of the flange bolts and pull out the flushing chamber assembly which includes: flushing camber (7), coarse screen
(6), screens adapter 5) and screens adapter seal (5.1).

Assembly:
1. Place the coarse screen (6) in its seat in the flushing chamber.
2. Place the screens adapter (5) on the flushing chamber and the coarse screen.
3. Attach the screens adapter seal (5.1) to its place with its flat side, using some grease (as adhesive material).
4. Attach the flushing chamber o-ring (4.1) to its place using some grease (as adhesive material).
5. Apply some grease on the o-ring of the upper bearing (7.2).
6. Insert the flushing chamber assembly into its place. Use the centering pin (4.2) to locate the flange in its position.
7. Tighten the flange to the filter housing with the side bolts only (7.5).
8. Apply some grease on the o-rings (9.1 & 9.2) of the shaft sealing nut (9) and tighten to its place.
9. Install the drive shaft housing, using the rest of the flange bolts (7.5).
10. Insert the suction scanner (2) and the fine screen (3) as described previously.
11. Connect the drive shaft (22) to the scanner shaft using the connecting pin (22.1) and split pin (22.2).
12. Make sure the drive shaft key (13) is fitted properly in the gear box. Thread the drive shaft through the drive unit and make sure
that the drive shaft groove is adjusted in accordance with the drive shaft key.
13. Connect the drive unit (12) to the drive shaft housing (8) with the bolts (12.3) and tighten them.
14. Connect the pilot tube between the solenoid valve (15) and the control filter connector (16.3).
15. Assemble the limit switch sling (10) in its place and push in the plug of the solenoid coil.
16. Connect the drain pipe to the exhaust valve (14).
17. Operate the control board and make sure the filter is operating properly.
18. Open the inlet and outlet valves and recheck filter operation.

SAF – 4500 910101-000106 10.2013 Page 16 of 35

PARTS SCHEDULE – SAF-4500 FILTER (1)
NO. CAT. NUMBER DESCRIPTION
1 710105-001143 LID SAF-4500 EPOXY PKPK-3002
1.1 770104-000090 HYDRAULIC SEAL AM-08 (SAF-4500 LID)
1.2 710103-002208 SUCTION SCANNER BEARING DELRIN SAF-4500
1.3 770101-000040 O-RING 60X4 SAF-6000 FLUSHING CHAMBER NBR "S"
1.4 760107-000051 LOCKING SPRING RING (SST316)
1.5 760101-000360 HEX BOLT FULL THREAD M20X120 ZINC PLATED C/ST
1.6 760103-000070 FLAT WASHER M20 DIN125 ZINC PLATED C/ST
1.7 760102-000068 HEX NUT M20 ZINC PLATED C/ST DIN934
2 700190-002410 SCANNER ASSEMBLY (IMPROVED)SAF 4500
2.1 710103-002163 SUCTION SCANNER NOZZLE SAF-4500
2.2 710102-000833 SUCTION SCANNER SHAFT SAF-4500
2.3 710103-002520 PIN 5X45 S/ST316
2.4 710103-002501 PLUG THREADED M8 FOR SAF-6000 PRO
3 700101-XXXXXX SAF-4500 SCREEN
3 700101-XXXXXX SAF-4500 MOLDED SCREEN
3.1 770104-000080 SHAPED SEAL HYDRAULIC AM-05 8"MT. SCREEN NBR
4 710105-XXXXXX HOUSING SAF-4500
4.1 770102-000176 O-RING P2-452 SAF-4500 DRIVE UNIT ADAPTOR NBR
4.2 760105-000026 SLOTTED PIN 10X30 DIN1481 S/ST304
4.3 700190-001306 PRESSURE CHECK POINT -COMPLETE (STEEL)
4.4 760103-000094 FLAT WASHER M6 DIN125 S/ST316
4.5 760102-000085 HEX NUT M6 S/ST316 DIN934
4.6 710103-002074 INSTRUMENTATION COMBINED BRACKET SAF
4.7 760101-000444 HEX BOLT FULL THREAD M6X20 S/ST304 DIN933
4.8 710105-001152 SERVICE PORT LID SAF-4500 EPXY PKPK-3002
4.9 770104-000083 SERVICE PORT LID SEAL AM-12 (SAF-4500)
4.1 760101-000322 HEX BOLT PARTIAL THREAD M12X80 ZINC PLATED C/ST
4.11 760103-000077 FLAT WASHER M12 DIN125 ZINC PLATED C/ST
4.12 760102-000065 HEX NUT M12 ZINC PLATED C/ST DIN934
5 710105-001106 COARSE SCREEN ADAPTOR SAF-4500 PKPK-3002
5.1 770104-000091 FLUSHING CHAMBER SEAL AM-10 (SAF-4500)
6 700101-000958 COARSE SCREEN (SAF-4500)
7 710105-001115 FLUSHING CHAMBER SAF-4500 EPOXY PKPK-3002
7.1 760107-000051 LOCKING SPRING RING (SST316)
7.2 710103-002208 SUCTION SCANNER BEARING DELRIN SAF-4500
7.3 770101-000040 O-RING 60X4 SAF-6000 FLUSHING CHAMBER NBR "S"
7.4 760107-000051 LOCKING SPRING RING (SST316)
7.5 760101-000353 HEX BOLT PARTIAL THREAD M20X70 ZINC PLATED C/ST
7.6 760103-000070 FLAT WASHER M20 DIN125 ZINC PLATED C/ST
7.7 760103-000070 FLAT WASHER M20 DIN125 ZINC PLATED C/ST
7.8 760102-000068 HEX NUT M20 ZINC PLATED C/ST DIN934
8 710105-001116 DRIVE SHAFT HOUSING SAF-4500 EPOXY PKPK-3002
8.1 710103-002233 DRIVE BUSHING SAF
8.2 760101-000447 HEX BOLT FULL THREAD M6X35 S/ST304 DIN933
8.3 760103-000094 FLAT WASHER M6 DIN125 S/ST316
8.4 760103-000094 FLAT WASHER M6 DIN125 S/ST316
8.5 760102-000101 NYLON INSERT LOCK NUT M6 S/ST304 DIN985
9 710103-002162 TIGHTENING NUT SAF-1500/3000/4500
9.1 770101-000027 O-RING SEAL 14X3 NBR "S"
9.2 770101-000031 O-RING SEAL 24X3 TIGHTENING NUT SAF NBR "S"
10 710103-002309 HD LIMIT SWITCH SLING SAF
10.1 760101-000444 HEX BOLT FULL THREAD M6X20 S/ST304 DIN933

SAF – 4500 910101-000106 10.2013 Page 17 of 35

PARTS SCHEDULE – SAF-4500 FILTER (2)
NO. CAT. NUMBER DESCRIPTION
10.2 760103-000094 FLAT WASHER M6 DIN125 S/ST316
10.3 760103-000094 FLAT WASHER M6 DIN125 S/ST316
10.4 760102-000085 HEX NUT M6 S/ST316 DIN934
11 720302-000004 LIMIT SWITCH NC (EBS,SAF) FA 4131-2DN
11.1 760101-000511 PHILLIPS PAN MACHINE SCREW M4X20 304
11.2 760103-000092 FLAT WASHER M4 DIN125 S/ST304
11.3 760102-000099 NYLON INSERT LOCK NUT M4 S/ST304 DIN985
12 720201-000030 DRIVE UNIT 440V AC 3PH 0.18KW RMI50 1/28 63 B5
12.1 720203-000033 MOTOR 480V AC 50/60HZ 0.18KW 1400RPM IP56
12.2 720202-000019 GEAR RMI50 1/28 63
12.3 760101-000308 HEX BOLT FULL THREAD M8X40 ZINC PLATED C/ST
12.4 760103-000075 FLAT WASHER M8 DIN125 ZINC PLATED C/ST
12.5 760103-000075 FLAT WASHER M8 DIN125 ZINC PLATED C/ST
12.6 760103-000085 SPRING WASHER M8 DIN127 ZINC PLATED C/ST
12.7 760102-000063 HEX NUT M8 ZINC PLATED C/ST DIN934
13 710103-002237 DRIVE SHAFT KEY SAF
14 730103-000467 HYDRAULIC VALVE 2" (GAL) RED
14 730103-000466 2" BERMAD HYDRAULIC VALVE (RAM) BSP RED
14.1 710103-000591 PRESSURE CHECK POINT CONNECTOR 1/4"X1/4" BRASS
15 720103-000177 SOLENOID VALVE 24VAC,50HZ,NO (GEM-SOL)
15 720103-000182 SOLENOID VALVE 24VAC NO ASCO RED HAT
15.1 720501-000202 L-CONNECTOR 5/16"X1/4" 69F BRASS
15.2 720502-000022 CONTROL TUBE 5/16" PA AIR BRAKE W/INSERTS
15.3 720501-000206 CONNECTOR 5/16"X1/4" 68F BRASS
15.4 720501-000204 L-CONNECTOR 5/16"X1/8" 69F NICKEL PLATED
15.4 720501-000206 CONNECTOR 5/16"X1/4" 68F BRASS
16 010000-000042 3/4" BSPT AC BLACK SCREEN 200 MIC
16.1 710103-002570 RACCORD NUT 3/4" FOR 3/4" FILTER
16.2 710103-002569 RACCORD NIPPLE 1/4" FOR 3/4" FILTER
16.3 720501-000202 L-CONNECTOR 5/16"X1/4" 69F BRASS
16.4 720502-000022 CONTROL TUBE 5/16" PA AIR BRAKE W/INSERTS
16.5 770102-000082 O-RING SEAL P2-112 NBR "S"
17 780101-000789 L-CONNECTOR 3/4" F/M GALVANIZED
18 730104-000220 BALL VALVE 3/4" M/F (BRASS/NI)
19 720104-000028 PD SWITCH MIDWEST
19.1 720501-000213 CONNECTOR 5/16"X1/8" 68F BRASS
19.2 720501-000213 CONNECTOR 5/16"X1/8" 68F BRASS
19.3 720502-000022 CONTROL TUBE 5/16"PA AIR BRAKE W/INSERTS
19.4 720501-000202 L-CONNECTOR 5/16"X1/4" 69F BRASS
19.5 760101-000545 SOCKET SET SCREW M6X25 S/ST304 DIN916
19.6 760102-000085 HEX NUT M6 S/ST316 DIN934
19.7 760103-000109 SPRING WASHER M6 DIN127 S/ST316
19.8 760103-000094 FLAT WASHER M6 DIN125 S/ST316
20 700190-002336 MANOMETER VALVE 1/4" W/ DRAIN
20.1 720501-000202 L-CONNECTOR 5/16"X1/4" 69F BRASS
20.2 720502-000022 CONTROL TUBE 5/16" PA AIR BRAKE W/INSERTS
21 700190-002421 ELECTRICAL JUNCTION BOX (SAF)
22 710103-002164 DRIVE SHAFT SAF-1500/3000/4500
22.1 710103-002165 CONNECTING PIN SAF-1500/3000/4500
22.2 760105-000030 SPLIT PIN 1.6X12 DIN 94 S/ST316
22.3 710103-002308 LIMIT SWITCH PLATE SAF HD
22.4 760106-000022 EXTERNAL RETAINING RING 17MM S/ST304 DIN471
23 710105-001189 DRIVE SHAFT HOUSING COVER SAF-1500 RED PKPK 3002
23.1 760101-000450 HEX BOLT FULL THREAD M6X60 S/ST304 DIN933

SAF – 4500 910101-000106 10.2013 Page 18 of 35

PARTS SCHEDULE – SAF-4500 FILTER (3)
NO. CAT. NUMBER DESCRIPTION
23.2 760103-000094 FLAT WASHER M6 DIN125 S/ST316
23.3 760103-000094 FLAT WASHER M6 DIN125 S/ST316
23.4 760102-000085 HEX NUT M6 S/ST316 DIN934
23.5 760103-000094 FLAT WASHER M6 DIN125 S/ST316
23.6 760102-000107 WING NUT M6 S/ST304 DIN315
24 700190-002427 DRIVE SHAFT COVER (PVC) SAF
24.1 760101-000522 SOCKET HEAD CAP SCREW M8X20 S/ST304

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PARTS DRAWING
Section 1

SAF – 4500 910101-000106 10.2013 Page 20 of 35

PARTS DRAWING
Section 2

SAF – 4500 910101-000106 10.2013 Page 21 of 35

PARTS DRAWING
Section 3

SAF – 4500 910101-000106 10.2013 Page 22 of 35

 APPENDIX A.PLC CONTROL PANEL (TYPE "D" – SAF SERIES)
Description of control panel components:
1. Pilot lights:
Yellow - lights ON when power is on.
Red - lights ON when the control panels enters malfunction mode.
2. Push buttons:
TEST Manual operation of a flushing cycle.
RESET - clears the malfunction mode.
3. Flushing counter:
Counts the flushing cycles that occurred. Used for follow-up on the system operation.
4. Timer T1 (0-30 hours):
Allows timed flushing cycles. The timer is reset with each flushing cycle.
To cancel timed flushing, set selector SW1 to "PRESS. ONLY".
Changing the switch to "CONT." will cause the filter to flush continuously regardless of pressure differential or time.
5. Motor protector:
This switch protects the motor in case of short-circuit or overload. It is important to set amperage according to the label of the motor. When this
switch is tripped, the fault light will blink.
6. Contactors CU and CD:
Controls direction of motor rotation.
7. Transformer:
Electric supply to the various control components.
8. 2 x 6 Amp. and 1 x 4 Amp. Circuit breakers:
Short-circuit protection for the control system.
9. PLC:
A Programmable Logic Controller responsible for the control panel operation according to a preset program.

Stages of cleaning cycle:

1. The exhaust valve opens to atmosphere.
2. Five seconds delay.
3. The motor starts rotating the suction scanner shaft until it reaches limit switch “B” (T.L.S).
4. The exhaust valve closes.
The suction scanner remains at limit switch B until the next flushing cycle. In the next flushing cycle, it will move
from L.S B to L.S ”A” (B.L.S).
In some versions of control panels, the suction scanner automatically returns to position “A” at the end of the
flushing cycle. In this case the flushing cycle always begins from L.S. “A” (B.L.S).
NOTE: The limit switches are wired as Normally Closed contacts (NC). Therefore, when the “Limit Switch Plate”
reaches the limit switch, the contact opens and the PLC receives “NO SIGNAL”.

Requests for flushing cycle:

a. PDS (Pressure Differential Switch)
b. Timer 0-30 Hr.
c. TEST button activation
d. Continuous flushing

PDS operation:
The PDS constantly monitors the pressure differential between the inlet and outlet of the "SAF" filter.
When the PDS senses a preset value (usually 0.5 bar=7 PSI) there is a delay of three (3) seconds before the flush cycle begins. At the
end of the cleaning cycle, if the pressure differential signal remains, the filter will continue to clean itself for 15 minutes before
entering into malfunction mode.

SAF – 4500 910101-000106 10.2013 Page 23 of 35

 Timer operation:
Flush according to time is available through a built in timer. It is possible to preset the intervals between flush
cycles, regardless of the pressure differential.
The recommended default is between 6-8 hours.
In order to cancel the timer operation, simply turn the timer selector SW1 to its middle position.

"TEST" operation:
The "TEST" button activates a manual self-cleaning cycle, in order to test the filter operation.
Continuous flushing:
The filter flushes continuously regardless of pressure differential or time. It is recommended that this mode be used for a limited
duration only - in order to overcome extreme dirt load situations.
Malfunction modes:
The system recognizes two malfunction modes:
1) Mechanical fault
2) Clogging fault (DP Fault).

Mechanical fault:
Occurs under any of the following conditions:
a. The over load motor protector is tripped.
Find and correct the fault reason, clear the fault mode by pressing the O.L. motor protector to the ON position.
b. Limit switch failure.
The motor has been activated and there is no signal from a limit switch for more than 35 seconds. The problem might be with one of the limit
switches or the drive mechanism. Find and correct the fault, clear the fault mode by pressing the RESET push-button.
c. Both limit switches signal “OPEN” simultaneously.
This may be a result of a limit switch failure, wrong wiring or wiring break off.
Find and correct the fault, clear the fault mode by pressing the RESET push-button.
d. The motor is rotates in the wrong direction.
The PLC recognizes this mode in case that CD (contactor down) is ON and a signal is received from limit
switch “B” (top limit switch).
The following procedure will rectify this situation:
Manually activate whichever Contactor forces the driveshaft disk to rotate towards the halfway point between
the two limit switches. (Pressing the plastic bridge on the contactor with a small screwdriver can do this).
Turn off power to the control panel and reverse any two phases to change direction of rotation. (In a DC
controller, reverse the two wires to the motor).
Power up the controller and press the RESET button.
Note: Pressing the RESET button or turning power off and then back on without performing the
above-mentioned instructions will NOT release the system from a fault condition!

In a mechanical fault mode, the fault light blinks.

Clogging fault (DP Fault):

DP fault occurs when there is a continuous PDS signal for more than 15 minutes.
In this case the flushing cycle stops, the fault light turns on and the fault output is activated. The fault output of 24 VAC can activate an alarm system,
automatic bypass, pump shut-off, etc.
The controller will also enter a DP fault when the filter is both in a mechanical fault mode and also receives a flush request.
In order to clear the malfunction mode, press the "RESET" button.
Bridging positions 7A and 7B at the terminal strip will cause the controller to ignore the PDS malfunction; meaning, the filter will continue the cleaning
cycle as long as the PDS sends a signal. After 15 minutes, the red light will be lit but the fault output will not be activated. Disconnecting the bridge
between 7A and 7B will clear the fault mode and the filter will return to normal operation.

SAF – 4500 910101-000106 10.2013 Page 24 of 35

 General information:
1. When power is first turned on, the PLC will check limit switch “A” to be sure it is "OPEN", if not the motor will operate to move the
“Limit Switch Plate” until it reaches the limit switch.
2. The flushing counter will operate at the end of each cleaning cycle. Reset the counter by pressing its red button.
3. PAUSE: Bridging positions 6A and 6B on the terminal strip pauses the cleaning cycle immediately. This function applies only for
special applications. Please consult the manufacturer or an authorized dealer for further information.
4. “END OF CYCLE” PULSE: (Output O/1, terminals 10 & 11)
A free potential output, which signals at the end of each flushing cycle for 5 seconds. With this pulse it is possible to connect
multiple controllers in series to allow sequential flushing. In this case, connect terminals 10 & 11 to PDS inlet in the next
controller of the series.
If one of the filters in the series is in malfunction mode the signal will be automatically transmitted to the next filter in line.
5. “FLUSHING ON” SIGNAL: (Output O/1 + Input I/9 = ON, terminals 10 & 11) This configuration allows the integration of a
downstream pressure regulating valve or peripheral pump operation during the flushing cycle.
Output O/1 is activated one second before the beginning of the flushing cycle. This short delay allows a timer and relay (optional)
to activate the PAUSE circuit (input I/6) for the duration required by the downstream valve or the peripheral pump.
Both optional features of output O/1 may also be used for information transmitting to a remote control center.
NOTE: Extra features to the control panel are available according to specific requirements. These features must be defined in
advance.

Startup Procedure:
1. Check and verify that wiring between the filter and the control panel is done according to the provided wiring diagram.
2. Verify that the “Limit Switch Plate”is located halfway between the two limit switches and that the motor protector (Over Load) is
switched off.
3. Switch “ON” all circuit breakers (except the motor O.L.).
4. Set selector SW1 to the middle position (PD only).
5. Switch on the motor O.L. and watch the rotation direction of the motor. If the motor rotates counterclockwise i.e. the suction
scanner moves upward (outward the filter), stop it immediately by turning the O.L. to the off position. Change the motor
direction by switching between two phases.
If the motor rotates clockwise i.e. the suction scanner moves downward (inward the filter), let it continue until it reaches the
lower limit switch and stops.
6. Press the “ TEST” push button and verify that the filter is functioning according to the above description.
7. Open the water supply and pressurize the system. It is highly recommended that first “wet” operation is done with static pressure
and no flow i.e. the outlet valve is open and the by-pass of the system is open.
8. Operate a flushing cycle by pressing the test push-button. Verify that everything is working properly as described above.
9. Operate a flushing cycle by closing the 1/4” Manometer Valve of the PD switch for 5 seconds.
10. If everything is functioning as described, open the outlet valve of the filter, and gradually close the by-pass valve.
11. Set T1 to 4 - 8 hours and turn selector SW1 to the upper position (PD & Time). Follow and monitor the functioning of the filtration
system, change T1 setting if required.

SAF – 4500 910101-000106 10.2013 Page 25 of 35

 Wiring Diagram

SAF – 4500 910101-000106 10.2013 Page 26 of 35

 Electrical Diagram (page 1 – power)
The following diagrams are for reference only. With any inquiry, please refer to the electrical diagrams inside the control
panel cabinet.

SAF – 4500 910101-000106 10.2013 Page 27 of 35

 Electrical Diagram (page 2 – Control)

SAF – 4500 910101-000106 10.2013 Page 28 of 35

 Electrical Diagram (page 3)

SAF – 4500 910101-000106 10.2013 Page 29 of 35

APPENDIX B.
RELAY CONTROL PANEL (TYPE "C" - SAF SERIES)
Description of control panel components:
1. Pilot lights:
Yellow - lights ON when power is on.
Red - lights ON when the control panels enters malfunction mode.
2. Push buttons:
TEST - manual operation of a flushing cycle.
RESET - clears the malfunction mode.
3. Timer T0 (0-10 seconds):
PD delay timer. This timer should be set to 3-5 seconds.
4. Timer T1 (0-30 hours):
Allows timed flushing cycles. The timer is reset with each flushing cycle.
To cancel timed flushing, set selector SW1 to "PRESS. ONLY".
Changing the switch to "CONT." will cause the filter to flush continuously regardless of pressure differential or time.
5. Timer T2 (0-10 X 0.1 Hr.):
PD fault timer. This timer should be set to 3 X 0.1 Hr. = 18 minutes.
6. Motor protector:
This switch protects the motor in case of short-circuit or overload. It is important to set amperage according to the label of the motor.
When this switch is tripped, the fault light will turn on.
7. Contactors CU and CD:
Controls direction of motor rotation.
8. Transformer:
Electric supply to the various control components.
9. 2 x 6 Amp. and 1 x 4 Amp. Circuit breakers:
Short-circuit protection for the control system.
10. "DP", "LSU", "LSD" and "F" Pilot relays:
The relays are used to carry out the control panel activities

Stages of cleaning cycle:

1. The exhaust valve opens to atmosphere.
2. The motor starts rotating the suction scanner shaft until it reaches limit switch "B" (Top L.S).
3. The exhaust valve closes.
The suction scanner remains at limit switch B until the next flushing cycle. In the next flushing cycle, it will move from L.S B to L.S "A"
(Bottom L.S).
NOTE: The limit switches are wired as Normally Closed contacts (NC). Therefore, when the “Limit Switch Plate” reaches the limit switch, the
contact opens and the relay is de-energized.

Requests for flushing cycle:

a. PDS (Pressure Differential Switch)
b. Timer 0-30 Hr.
c. TEST button activation
d. Continuous flushing

PDS operation:
The PDS constantly monitors the pressure differential between the inlet and outlet of the "SAF" filter.
When the PDS senses a preset value (usually 0.5 bar=7 PSI) there is a delay of three seconds (T0) before the flush cycle begins. At the end
of the cleaning cycle, if the pressure differential signal remains, the filter will continue to clean itself for the time duration preset at T2
(recommended 18 minutes) before entering into malfunction mode.

SAF – 4500 910101-000106 10.2013 Page 30 of 35

Timer operation:
Flush according to time is available through a built in timer. It is possible to preset the intervals between flush cycles, regardless of the
pressure differential.
The recommended default is between 6-8 hours.
In order to cancel the timer operation, simply turn the timer selector SW1 to its middle position.

"TEST" operation:
The "TEST" button activates a manual self-cleaning cycle, in order to test the filter operation.
Continuous flushing:
The filter flushes continuously regardless of pressure differential or time. It is recommended that this mode be used for a limited duration
only - in order to overcome extreme dirt load situations.
Malfunction modes:
The filter will enter into a malfunction mode under the following conditions:
1. When the motor protector is activated due to over load or short circuit in the motor.
2. When the PDS transmits a continuous signal for a longer period than it was preset at T2.
3. Both limit switches signal "OPEN" simultaneously.
This may be a result of limit switch failure, wrong wiring or wiring break off.
When the filter has entered a malfunction mode, a red light is lit on the control panel door, flushing stops and fault outputs are activated.
Fault output No. 1 in positions F/1 & 2 at the terminal strip is "Dry Contact", suitable for connecting to an external control system.
Fault output No. 2 in positions F/3 & 4, supplies 24 V AC in order to activate a solenoid for an automatic by-pass, main inlet valve or relay of
a pump.
In order to cancel malfunction mode, push the "RESET" push button.

PLEASE NOTE:
In case that power supply is connected while the suction scanner does not touch any of the two limit switches, the motor will start only
when the next signal for flushing is received.

Startup Procedure:
1. Check and verify that wiring between the filter and the control panel is done according to the provided wiring diagram.
2. Verify that the “Limit Switch Plate” is located halfway between the two limit switches and that the motor protector (Over Load) is
switched off.
3. Switch "ON" all circuit breakers (except the motor O.L.).
4. Set selector SW1 to the middle position (PD only).
5. Switch on the motor O.L., press the TEST push-button and watch the rotation direction of the motor. If the motor rotates
counterclockwise i.e. the suction scanner moves upward (outward the filter), stop it immediately by turning the O.L. to the off position.
Change the motor direction by switching between two phases.
If the motor rotates clockwise i.e. the suction scanner moves downward (inward the filter), let it continue until it reaches the lower
limit switch and stops.
6. Press the "TEST" push button and verify that the filter is functioning according to the above description.
7. Open the water supply and pressurize the system. It is highly recommended that first "wet" operation is done with static pressure and
no flow i.e. the outlet valve is open and the by-pass of the system is open.
8. Operate a flushing cycle by pressing the test push-button. Verify that everything is working properly as described above.
9. Operate a flushing cycle by closing the 1/4" Manometer Valve of the PD switch for 5 seconds.
10. If everything is functioning as described, open the outlet valve of the filter, and gradually close the by-pass valve.
11. Set T1 to 4 - 8 hours and turn selector SW1 to the upper position (PD & Time). Follow and monitor the functioning of the filtration
system, change T1 setting if required.

SAF – 4500 910101-000106 10.2013 Page 31 of 35

Wiring Diagram

SAF – 4500 910101-000106 10.2013 Page 32 of 35

Electrical Diagram (page 1 – power)
The following diagrams are for reference only. With any inquiry, please refer to the electrical diagrams inside the control panel cabinet.

SAF – 4500 910101-000106 10.2013 Page 33 of 35

Electrical Diagram (page 2 – Control)

SAF – 4500 910101-000106 10.2013 Page 34 of 35

 Electrical Diagram (page 3 – BOM)

SAF – 4500 910101-000106 10.2013 Page 35 of 35