VISVESVARAYA TECHNOLOGICAL UNIVERSITY

BELAGAVI–590018

INTERSHIP
ON
“CATIA AND ANSYS WORKBENCH”
A Internship Report Submitted to Visvesvaraya Technological University
During the year 2024-25 in the Partial Fulfillment for the Award of the Degree
of
BACHELOR OF ENGINEERING
In
MECHANICAL ENGINEERING
By

SACHIN R. 4RA22ME412

Under the guidance of

Mr. RAJEEV K. T.
Assistant Professor

Department of Mechanical Engineering

RAJEEV INSTITUTE OF TECHNOLOGY
HASSAN– 573201
2024-2025
 RAJEEV INSTITUTE OF TECHNOLOGY
Hassan–573201

Department of Mechanical Engineering

CERTIFICATE

Certified that the Internship report entitled “Catia and Ansys Workbench” is
carried out by Mr. SACHIN R., bearing University Seat Numbers
4RA22ME412, are bonafide student of Rajeev Institute of Technology, Hassan
in partial fulfilment for the award of Bachelor of Engineering in Mechanical
Engineering of the Visvesvaraya Technological University, Belagavi during the
year 2024-2025. The Internship report has been approved as it satisfies the
academic requirements in respect of project work prescribed for the said degree.

__________________________
Mr. RAJEEV K. T.
Assistant Professor
Dept. of Mechanical Engineering

__________________________ __________________________
Dr. KULDEEP B. Dr. MAHESH P. K.
Associate Professor & Head Principal
Dept. of Mechanical Engineering

Examiners Name: Signature with Date:

1. __________________________ ________________________

2. __________________________ ________________________
 ACKNOWLEDGEMENT
Apart from the efforts of us, the Internship report depends largely on the encouragement
and guidelines of many. We take this opportunity to express our gratitude to the people
who have been instrumental in carrying out this Project work.

We express immense gratitude to our guide Mr. Rajeev K. T., Assistant professor,
Department of Mechanical Engineering, RIT, Hassan for having extended his priceless
technical expertise. We also thank him for his patient thoughtful guidance and also for his
most generous support and encouragement towards the development of the Project.

We also express immense gratitude to Internship coordinator Mr. Rajeev K. T., Associate
professor and Head, of the Department of Mechanical Engineering, RIT, Hassan for his
encouragement to carrying out the project.

We express our sincere thanks to Dr. Kuldeep B., Associate Professor and Head of the
Department of Mechanical Engineering, RIT, Hassan for his valuable encouragement and
support in carrying out the Project by providing all the facilities.

We convey our gratitude to Dr. Mahesh P.K., Principal, RIT, Hassan for his kind
encouragement.

We would like to thank our Parents and Friends for their constant encouragement in
carrying out this Project.

SACHIN R. [4RA22ME412]

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 DECLARATION
We, Mr. SACHIN R., bearing University Seat Number 4RA22ME412, student, Bachelor
of Engineering in Mechanical Engineering, hereby declare that this Internship entitled
“Catia and Ansys Workbench ” has been carried out by us under the guidance of Mr.
RAJEEV K. T., Assistant Professor, Department of Mechanical Engineering, Rajeev
Institute of Technology, Hassan for partial fulfillment of the degree of Bachelor of
Engineering in Mechanical Engineering of Visvesvaraya Technological University,
Belagavi. We also declare that we have not submitted this Technical Seminar report to any
other university for the award of any degree.

Date:

Place; Hassan

SACHIN R. [4RA22ME412]

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 CONTENTS
Title Page
Certificate
Acknowledgement i
Declaration ii
Contents iii-vi
List of Figures vii-vii
Nomenclatures ix

SI. No Chapters Pg. No.

1. Introduction. 1-2
1.1 Introduction to Catia V5. 1-2
1.2Catia Modules. 2
1.2.1 Sketcher. 2
1.2.2 Part Design. 2
1.2.3 Wire Frame and Surface Design. 2
1.2.4 Generative Sheet metal Design. 2
1.2.5 Assembly. 2
1.2.6 Drafting. 2
2. Sketcher. 3-6
2.1 Introduction. 3
2.2 Toolbar in Sketcher. 3-6
2.2.1 Profile Toolbar. 3-6
2.2.2 Constraint Toolbar. 6
3. Part Design. 7-11
3.1 Introduction. 7
3.2 Toolbar in Part Design. 7-10
3.1.1 Sketcher Based Features. 7-10
3.3 2D Models. 10
3.4 3D Models. 11
4. Wireframe and Surface Design. 12-19
4.1 Design. 12
4.2 Wireframe and Design Surface Workbench. 12

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 4.3 Creating Wireframe Element. 12-13
4.3.1 Creating Circle 12-13
4.3.2 Creating Splines. 13
4.3.3 Crating Helix. 13
4.4 Creating Surface. 13-18
4.4.1 Creating Extrude Surface. 14
4.4.2 Creating Revolved Surface. 14
4.4.3 Creating Spherical Surface. 14-15
4.4.4 Creating Cylindrical Surface. 15
4.4.5 Creating Offset Surface. 15-16
4.4.6 Creating Swept Surface. 16-17
4.4.7 Creating Fill Surface. 17
4.4.8 Creating Lofted Multi Section Surface. 17-18
4.4.9 Creating Blended Surface. 18
4.5 Operation on Shape Geometry. 18-19
4.5.1 Joining Surface. 18-19
4.5.2 Splitting Surface. 19
4.5.3 Trimming Surface. 19
4.5.4 Extrapolate 19
5. Generative Sheet Metal Design. 20-26
5.1 Introduction. 20
5.2 Accessing the Sheet Metal Workbench. 20
5.3 Defining Sheet Metal Parameters. 20
5.4 Wall. 20-24
5.4.1 Creating the First Wall. 21
5.4.2 Crating Side Wall. 21
5.4.3 Creating a Cutout. 22
5.4.4 Unfolding the Sheet Metal Part. 22
5.4.5 Creating a Flange. 22
5.4.6 Pattering. 22
5.4.7 Bridge. 22-23
5.4.8 Creating Hem. 23
5.4.9 Creating a Tear Drop. 23
5.4.10 Creating a Swept Flange. 23-24

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 5.5 Stamping. 24-26
5.5.1 Creating a point Stamp. 24
5.5.2 Extruded Hole. 24
5.5.3 Curve Stamp. 25
5.4.4 Surface Stamp. 25
5.4.5 Stiffening. 25-26
6. Assembly Design. 27-32
6.1 Introduction. 27
6.2 Type of Assembly Design Approach. 27
6.2.1 Bottom-up Assembly. 27
6.2.2 Top-down Assembly. 27
6.3 Product Structure Toolbar. 28
6.3.1 Inserting a New Component. 28
6.3.2 Inserting a New Part. 28
6.3.3 Inserting an Existing Component. 28
6.3.4 Replacing a Component. 28
6.4 Constrain Toolbar. 29-32
6.4.1 Creating a Coincide Constraint. 39
6.4.2 Creating a Contact Constraint. 29
6.4.3 Creating an Angle Constraint. 29
6.4.4 Fixing a Component. 29-30
6.4.5 Fixing a Component Together. 30
6.4.6 Screw Jack Parts. 30-32
7. Introduction to Ansys Workbench. 33-35
7.1 Features of Ansys Workbench. 33-34
7.2 Application of Ansys Workbench. 34
7.3 Advantages of Ansys Workbench. 34-35
7.4 Workflow in Ansys Workbench. 35
8. Tools Hosted on Workbench. 36-38
8.1 Component System. 36-37
8.1.1 Structural Analysis Tools. 36
8.1.2 Thermal Analysis Tools. 37
8.1.3 Fluid Dynamics Tools. 37
8.1.4 Electromagnetic Analysis Tools. 37

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 8.2 Engineering Data. 37-38
8.2.1 Feature of Ansys Engineering. 38
8.2.2 Workflow in Ansys Engineering Data. 38
9. Static Structure. 39-42
9.1 1D Static Structure. 39-40
9.2 2D static Structure. 40-41
9.3 Analysis of Two Different Shapes. 42-44
10. Steady State Thermal. 45-48
10.1 Thermal Analysis in Cylinder. 45-47
10.2 Thermal Analysis of Rectangle Block with Hole. 47-48
11. Model, Random Vibration and Rigid Dynamics. 49-55
11.1 Model Analysis. 50-51
11.2 Analysis of Random Vibration. 52-53
11.3 Rigid Dynamics. 53-55
12. Analysis of Imported Part. 56-58
Conclusion. 59

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 List of Figures
Fig No. Particulars Page No.

1. Dassault System. 1

2. Profile Toolbar. 3

3. Constraint Toolbar. 6

4. Sketch Based Feature Toolbars. 7

5. Pocket Command 7

6. Hole Command 8

7. Dress-up Feature Toolbar 8

8. Fillet. 9

9. Chamfer 9

10. Shell. 9

11. 2D Models. 10

12. 3D Models. 11

13. Surface Toolbar. 13

14. Operation Toolbar. 18

15. Wall Toolbar. 21

16. Creating the First Wall. 21

17. Product Structure Toolbar. 28

18. Constraint Toolbar. 29

19. Body. 30

20. Washer. 30

21. Spindle. 30

22. Cup. 31

23. Nut. 31

24. Body. 31

25. Tomy Bar 31

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26. Screw Jack Assembly 32

27. Tool of Ansys Workbench 36

28 Engineering Tool. 37

29 1D bar Element 39

30 Solution of 1D Bar Element 40

31. 2D Bar Element 40

32. Result of 2D Bar Element 41

33. Analysis of Two Different Shapes 42

34. Result of Analysis Two Different Shapes 43-44

35. Half Cylinder Block. 45

36. Thermal Analysis of Cylinder Block. 47

37. Rectangle Block with Hole. 47

38. Result of Rectangle Block with Hole. 48

39. Model Structure Analysis. 50

40. Result of Model Structure Analysis. 51

41. Structure of Random Vibration. 52

42. Result of Structure of Random Vibration. 53

43. Gear for Rigid Dynamic Analysis. 54

44. Result of Gear for Rigid Analysis. 55

45. Piston. 56

46. Analysis of Piston. 58

viii
 NOMENCLATURES

CAM : Computer Aided Manufacturing

CAD : Computer Aided Design.
CAE : Computer Aided Engineering.

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Chapter 1
INTRODUCTION

1.1 Introduction to Catia V5

Fig. 1.1 Dassault System

CATIA V5 (Computer-Aided Three-dimensional Interactive Application) is a
comprehensive CAD (Computer-Aided Design), CAM (Computer-Aided
Manufacturing), and CAE (Computer-Aided Engineering) software developed by
Dassault Systems. It is renowned for its versatility and capability to handle complex
product design and development across various industries.
CATIA V5 provides a robust platform for creating 3D models, assemblies, and
detailed 2D drawings. Its parametric design approach allows for easy modifications,
enabling efficient design iteration. The software is organized into different
workbenches, each tailored for specific tasks such as part design, surface modeling,
assembly design, and drafting. Its user-friendly interface and powerful tools make it a
preferred choice for engineers and designers.

 CATIA is classified under the following software packages:

 CAD (Computer Aided Design)
 CAM (Computer Aided Manufacturing)
 CAE (Computer Aided Engineering)
Version that most of the people works on it now is CATIA V5 or fifth version, which
is a rewriting and revision the code of the fourth edition. For the fifth version, there
are versions from 1 to 20, for example, CATIA V5 R17, it Means CATIA fifth edition
version seventeenth, while years system was adoption in the sixth edition, for
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example, CATIA V6 2011 means CATIA sixth edition version of Year 2011.

1.2 CATIA Modules

1.2.1 Sketcher
This module is responsible for the implementation of two-dimensional shapes, in
preparation for make a three-dimensional command on it.
1.2.2 Part Design
This module is responsible for converting two-dimensional graphics to three
dimensional objects which is most famous in Catia and is closely linked with sketcher
module. The part design Module it is considered from most important modules, that used
by the designer to get the additional advantage from cad programs, which is stereotaxic
drawing or three-dimensional drawing.
1.2.3 Wire Frame and Surface Design
With this module surfaces can be drawing with zero size and weight and has its uses in the
aerospace, automotive, ships and Moll Design.
1.2.4 Generative Sheet Metal Design
This module is responsible of converting two-dimensional graphics to thin sheets or walls
having a particular ratio between thickness and its radius.
1.2.5 Assembly
This module is responsible for assembling the parts previously produced in Part Design,
and it is most important for those who work in the field of machinery design or design in
general, because it is the one who shows the inter-relationships between the parts of the
machine or any mechanical establishment.
1.2.6 Drafting
This module is responsible, for converting what you see on the screen to standard
engineering drawings can be traded in the workshop for manufacturing or save them for
documentation.

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Chapter 2

SKETCHER

2.1 INTRODUCTION
This module is responsible for the implementation of two-dimensional shapes, in
preparation for make a three-dimensional command on it.

2.2 Toolbars in Sketcher

2.2.1 Profile Toolbar

The Profile toolbar contains 2D geometry commands. These geometries range from
the very simple (point, rectangle, etc...) to the very complex (splines, conics, etc...).
The Profile toolbar contains many sub-toolbars. Most of these sub-toolbars contain
different options for creating the same geometry. For example, you can create a simple
line, a line defined by two tangent points, or a line that is perpendicular to a surface.
Profile toolbar Reading from left to right, the Profile toolbar contain the following
commands.

Fig. 2.1 Profile Toolbar

 Profile: This command allows you to create a continuous set of lines and areas
connected together.

 Rectangle/Predefined Profile toolbar: The default top command is rectangle.

Stacked underneath are several different. commands used to create predefined
geometries.

 Circle/Circle toolbar: The default top command is circle. Stacked underneath are
several different options for creating circles and areas.

 Spline/Spline toolbar: The default top command is spline which is a curved line
created by connecting a series of points.

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 Ellipse/Conic toolbar: The default top command is ellipse. Stacked

underneath are commands to create different conic shapes such as a hyperbola.

 Line / Line toolbar: The default top command is line. Stacked underneath are
several different options for creating lines.

 Axis: An axis is used in conjunction with commands like mirror and shaft
(revolve). It defines symmetry. It is a construction element so it does not
become a physical part of your feature.

 Point/Point toolbar: The default top command is point. Stacked underneath

are several different options for creating points.

 Rectangle: The rectangle is defined by two corner points. The sides of the
rectangle are always horizontal and vertical.

 Oriented Rectangle: The oriented rectangle is defined by three corner points.

This allows you to create a rectangle whose sides are at an angle to the
horizontal

 Parallelogram: The parallelogram is defined by three corner points.

 Elongated Hole: The elongated hole or slot is defined by two points and a
radius.

 Cylindrical Elongated Hole: The cylindrical elongated hole is defined by a

cylindrical radius, two points and a radius.

 Keyhole Profile: The keyhole profile is defined by two center points and two
radii.

 Hexagon: The hexagon is defined by a center point and the radius of an

inscribed circle.

 Centered Rectangle: The centered rectangle is defined by a center point and

a corner point. E.g.: Gravity diecasting, continuous casting, pressure die
casting,centrifugal casting.

 Centered Parallelogram: The centered parallelogram is defined by a center

point (defined by two intersecting lines) and a corner point. Creates text that
may be used to create a solid.

 Circle: A circle is defined by a center point and a radius.

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 Three Point Circle: The three point circle command allows you to create a
circle using three circumferential points.

 Circle Using Coordinates: The circle using coordinates command allows you
to create a circle by entering the coordinates for the center point and radius in
a Circle Definition window.

 Tri-Tangent Circle: The tri-tangent circle command allows you to create a

circle whose circumference is tangent to three chosen lines.

 Three Point Arc: The three point are command allows you to create an are
defined by three circumferential points.

 Three Point Are Starting with Limits: The three point are starting with limits
allows you to create an are using a start, end, and midpoint.

 Are: The are command allows you to create an are defined by a center point,
and a circumferential start and end point.

 Spline: A spline is a curved profile defined by three or more points. The

tangency and curvature radius at each point may be specified.

 Connect: The connect command connects two points or profiles with a spline.

 Conic toolbar: Reading from left to right, the Conic toolbar contains the
following command.

 Ellipse: The ellipse is defined by a center point and major and minor axis
points.

 Parabola by Focus: The parabola is defined by a focus, apex and start and end
points.

 Line: A line is defined by two points.

 Infinite Line: Creates infinite lines that are horizontal, vertical or defined by
two points.

 Bisecting Line: Creates an infinite line that bisects the angle created by two
other lines.

 Line Normal to Curve: This command allows you to create a line that starts
anywhere and ends normal or perpendicular to another element.

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 Point by Clicking: Creates a point by clicking the left mouse button.

 Point by using coordinates: Creates a point at a specified coordinate point.

 Equidistant Points: Creates equidistant points along a predefined path curve.

 Intersection Point: Creates a point at the intersection of two different

elements. Projection Point: Projects a point of one element onto another.

2.2.2 Constraint Toolbar

Constraints can either be dimensional or geometrical. Dimensional constraints are

used to constrain the length of an element, the radius or diameter of an area or circle,
and the distance or angle between elements. Geometrical constraints are used to
constrain the orientation of one element relative to another. For example, two elements
may be constrained to be perpendicular to each other. Other common geometrical
constraints include parallel, tangent, coincident, concentric, etc... Reading from left to
right:

Fig. 2.2 Constraint Toolbar

 Constraints Defined in Dialoged Box: Creates geometrical and dimensional

constraints between two elements.

 Constraint: Creates dimensional constraints. o Contact Constraint: Creates a

contact constraint between two elements.

 Fix Together: The fix together command groups individual entities together.
Auto Constraint is automatically creating dimensional constraints.

 Animate Constraint: Animates a dimensional constraint between to limits.

 Edit multi-constraint: This command allows you to edit all your sketch
constraints in a single window.

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Chapter 3

PART DESIGN

3.1 INTRODUCTION
This module is responsible for converting two-dimensional graphics to three-
dimensional objects which is most famous in Catia and is closely linked with sketcher
module. The part design Module it is considered from most important modules, that
used by the designer to get the additional advantage from cad programs, which is
stereotaxic drawing or three-dimensional drawing.

3.2 Toolbars in Part Design

3.2.1 Sketch-Based Features

This toolbar is mainly used to create a solid feature from a 2D sketch/profile.

Fig. 3.1 Sketch Based Features Toolbar

 Pad: This command is used to add material by extruding a sketch.

 Pocket: This command is used to remove material by extruding a sketch.

Fig. 3.2 Pocket Command

 Shaft: This command is used to add material by rotating a sketch.

 Groove: This command is used to remove material by rotating a sketch.

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 Rib: This command is used to add material by sweeping a profile along a center
curve.

 Slot: This command is used to remove material by sweeping profile along a center
curve.

 Multi-sections Solid: This command is used to add material by sweeping one or

more planar section curves along one or more guide curves.

 Removed Multi-sections Solid: This command is used to remove material by

sweeping one or more planar section curves along one or more guide curves.

 Hole: This command is used for the circular material removal from the existing
solid. Several types of holes are available. Such as Tapered, Simple, Counter bored,
Countersunk, Counter drilled.

Fig. 3.3 Hole Commands

 Dress-Up Features: This toolbar is used to add fillets/chamfers on the solid edge,
add a draft onto the solid faces. Hollow the solid, offset faces and many more.

Fig. 3.4 Dress-up Features Toolbar

 Fillet: This command is used for creating a curved face of a constant or variable
radius that is tangent to, and that joins, two surfaces.

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Fig. 3.5 Fillet

 Chamfer: This command is used for removing & adding a flat section from a
selected edge to create a beveled surface between the two original faces common
to that edge.

Fig.3.6 Chamfer Command

 Draft: This command is used for adding or removing material depending on the
draft angle and the pulling direction.

 Shell: As shown in the fig3.7 this command is used to empty a solid while
keeping a given thickness on its sides.

Fig.3.7 Shell Command

 Translation: This command is used for translating a solid entity along a direction.

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 Rotation: This command is used for rotating a solid entity about an axis by a
certain angle.

 Symmetry: This command is used for translating a solid entity to the other side of
the mirror plane.

 Mirror: This command is used for duplicating a solid entity on the other side of
the mirror plane.

 Patterns: Generally, there are 3 types of patterns, which are rectangular pattern,
circular pattern, user defined pattern.

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3.3 2D Models

Fig. 3.8 2D Models

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3.4 3D Models

Fig.3.9 3D Models

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Chapter 4

WIREFRAME AND SURFACE DESIGN

4.1 Design
With this module surfaces can be drawing with zero size and weight and has its uses
in the aerospace, automotive, ships and Mold Design.

Toolbars in Wire-Frame and Surface Design

 Surface Toolbar

 Operation Toolbar

 Wire-Frame Toolbar

4.2 Wireframe and Design Surface Workbench

The Wireframe and Surface Design workbench provides the tools to create wireframe
construction elements during preliminary design and enrich existing 3D mechanical
part design with wireframe and basic surface features.

Starting Wireframe and Surface Design Workbench Start a new session of CATIA
and close the new product file, which is opened by default. Next, choose Start
Mechanical Design Wireframe and Surface Design from the menu bar to start a new
file in the Wireframe and Surface Design Workbench.

4.3 Creating Wireframe Elements

The wireframe construction elements aid in creating surfaces. The sketches drawn in
sketcher workbench can also be used to create surfaces. The tools available for
constructing the wireframe geometries are discussed in the following section.

4.3.1 Creating Circles

The Circle tool is used to create circular areas and circles. Choose the Circle button
from the Wireframe toolbar, the Circle Definition dialog box is displayed. The Center
and radius option is selected by default in the Circle type drop-down list; you are
prompted to select the center point. You can select a predefined point or create a point
by choosing any one of the options from the contextual menu, which is available when

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you right click on the Center selection area of the Circle Definition dialog box. Next,
you are prompted to select the support surface. Select a plane as the support surface.
Specify the required radius value in the Radius spinner. You can set the angular limits
of the are from the Circle Limitation area and finally choose the OK button to
complete the arc.

4.3.2 Creating Splines

The Spline tool is use to draw a spline in three-dimensional space by selecting the
connecting points. Choose the down arrow on the right of the Spline button to invoke
the Curves toolbar, and then choose the spline button.

Menu: Insert Wireframe> Spline Toolbar: Curve > Spline

4.3.3 Creating Helix

The Helix tool is used to create a helical curve. When you invoke this tool, the Helix
Curve Definition dialog box will be displayed and you are prompted to select the helix
starting point. Select a predefined point, or create a point using the options from the
contextual menu, which will be displayed when you right click on the Starting point
selection area of the Helix Curve Definition dialog box. Next, you are prompted to
select a line as the helix axis. Select a predefined line or draw a line using the options
from the contextual menu, which will be displayed when you right-click in the Axis
selection area. You can set the pitch, height, orientation, and start angle values in the
respective spinners. You can also add a taper angle to the helix by specifying a value
in the Taper Angle spinner available in the Radius variation area of the dialog box.

4.4 Creating Surfaces

The tools provided in Wireframe and Surface Design workbench to create simple
and complex surfaces are discussed in the following section.

Fig. 4.1 Surface Toolbar

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4.4.1 Creating Extruded Surfaces

The extruded surfaces are created by extruding a profile and specifying the extrusion
depth and direction vector. The basic parameters that are required to

Menu: Insert > Wireframe > Helix Toolbar: Curve Helix

Menu: Insert > Surfaces > Extrude Toolbar: Surfaces > Extrude

Create an extruded surface are profile, direction for extrusion, and extrusion limits.
To create an extruded surface, you first need to draw the profile to be extruded using
the Sketcher workbench or by using the tools available in the Wireframe toolbar. Once
you have drawn the profile, choose the Extrude button from the Surfaces toolbar.

4.4.2 Creating Revolved Surfaces

Revolved surfaces are created by revolving a profile about a revolution axis. To create
a revolved surface, first profile is to be revolved. Choose the Revolve button from the
Surfaces toolbar, the Revolution Surface Definition dialog box is displayed. The
resulting extruded surface Tip. You can also select an edge of an existing surface or a
solid body as the profile to create an extruded surface.

Menu: Insert Surface Revolve Toolbar: Surface Revolve

Select the profile to be revolved. By default, the axis you sketched, with the profile in
the sketcher workbench, is selected as the axis of revolution. You can also select some
other axis of revolution. Now, set the required angular limits in the Angle.

4.4.3 Creating Spherical Surfaces

This tool is used to create the spherical surfaces. When you invoke this tool, the Sphere
Surface Definition dialog box is displayed. You need to select the center point and an
axis system as the sphere axis. You can select an existing point as the center point or
create a point by using the options from the contextual menu, which will be displayed
on right-clicking in the Center selection area. The Default (xyz) axis system is
automatically selected. You can also select any previously created axis system. The
preview of the spherical surface is displayed in the geometry area.

Menu: Insert Surfaces > Sphere Toolbar. Surfaces > Sphere

The angle values using the options available in the Sphere Limitations area or by

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directly dragging the limiting arrows in the geometry area the spherical surface created
by defining the origin as the center. Also, this surface has the default axis system and
sphere limitation values.

You can create complete sphere using the Sphere button available in the Sphere
Limitations area of the Sphere Surface Definition dialog box.

4.4.4 Creating Cylindrical Surfaces

This tool is used to create cylindrical surfaces. Choose the Cylinder button from the
Surfaces toolbar, the Cylinder Surface Definition dialog box is displayed and you are
prompted to select the center of the cylinder. You can select an existing point as the
center point or create a point by using the options from the contextual menu, which
will be displayed on right-clicking in the Center selection area.

Next, you are prompted to specify the direction for the cylinder. Select a plane,
normal to which the cylinder will be extruded. You can also select a direction vector
from the contextual menu, which can be invoked by right-clicking in the direction
selection area. Set the parameters using the spinners in the parameters area in the Surface
Definition dialog box. Choose OK to create the cylindrical surface.

4.4.5 Creating Offset Surfaces

The Offset tool is used to create a surface that is at an offset distance from a reference
surface. To do so, choose the Offset tool from the Surfaces toolbar. The Offset Surface
Definition dialog box is displayed, and you are prompted to select a reference surface.
Select the reference surface from the geometry area and specify the offset value in the
Offset spinner.

Choose the Reverse Direction button available in the dialog box to reverse the offset
direction. The Both sides check box is selected to create the offset surface on both sides
of the reference surface. The Repeat object after OK check box is used to create multiple
offset surfaces. Select the Repeat object after OK check box and exit the Offset Surface
Definition dialog box. The Object Repetition dialog box is displayed.

Menu: Insert Surfaces > Cylinder Toolbar. Surfaces > Cylinder.

Menu: Insert Surfaces > Offset Toolbar: Surfaces > Offset.

In this dialog box specify the required number of instance(s). Choose the OK button to
create the offset surfaces. A reference surface and an offset surface.
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Note sometime for complex reference surfaces, the offset surface may not be created. In
such cases, you need to reduce the offset value or modify the initial geometry.

4.4.6 Creating Swept Surfaces

The swap tool is provided to create surfaces by sweeping a profile along a guide curve in
the Wireframe and Surfaces Design workbench of CATIA V5. To create a swept surface,
you first need to draw a profile and a guide curve as two separate sketches. Next, choose
the Sweep button from the Surfaces toolbar.

The Swept Surface Definition dialog box is displayed, and you are prompted to select a
profile. Select the profile from the geometry area; you are prompted to select a guide curve.
Select the guide curve from the geometry area. Now, choose the OK button from the Swept
Surface Definition dialog box. Profile and a guide curve and the resulting swept surface.

Menu: Insert Surface > Sweep Toolbar: Surface > Sweep

Swept Surface with two Guide Curves You can also create a swept surface using more
than one various other tools to create swept surface are discussed following section. Guide
curve. First draw a profile and two guide curves as separate sketches.

Now, select the Sweep button from the Surfaces toolbar, the Swept Surface Definition
dialog box is displayed. Select With two guide curve option from the Subtypes drop- down
list; you are prompted to select a profile.

After you select the profile, you are prompted to select a guide curve. Select the first and
second guide curves. Now, select the anchor point for the respective guide curves. Choose
the Preview button from the Swept Surface Definition dialog box to preview the surface
created. Choose the OK button from the Swept Surface Definition dialog box. Profile and
guide curves. The swept surface created using the two-guide curve.

Swept Surface with Two Limits in CATIA V5, you can create a swept surface by defining
the two limit curves. The limit curves can be in the same or different planes. To create
swept surface with two limits, you need to draw two limit curves. Once you have drawn
the curves, choose the Sweep button from the Surfaces toolbar, the Swept Surface
Definition dialog box will be displayed. Select the Line button from the Profile Type area
in the dialog box.

Swept Surface with Three Curve You can also create a circular swept surface using three
guide curves. To create a surface using this tool, you first need to draw three guide curves,
which should lie in different planes. After drawing the curves, invoke the Swept surface
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Definition dialog box. Choose the Circle button from the Profile type area in the dialog
box. The parameters in the Swept surface.

Definition dialog box will change. You are prompted to select a first guide curve that
define the first extremity of the circular arc. Select the first guide curve. Next you are
prompted to select the second guide curve. After selecting the second guide curve, you are
prompted to select a guide curve that defines the second extremity of the circular are.
Select the guide curve and choose the OK button from the dialog box to complete the
swept surface.

4.4.7 Creating Fill Surfaces

The Fill tool allows you to create fill surfaces between a numbers of boundary segments.
These may be planar or non-planar, but there should not be a large gap between the
consecutive boundary segments. Before creating a fill surface, draw the boundary curves.
Next, choose Fill button from the Surface toolbar.

Next, you are required to select the boundary segments. You need to make sure that while
selecting the boundary segments, the sequence of selection should be such that a closed
loop is formed. Once you have selected the boundary curves, choose the OK button. The
curves drawn to create the fill surface and the resulting fill surface. Support surfaces may
be selected with the respective curve to ensure the continuity between the fill surface and
the support surface. Similarly, if you select a passing point, the fill surface will be created,
such that it passes through the selected point.

4.4.8 Creating Lofted Multi Section Surfaces

This tool allows you to create lofted multi section surfaces. The surface is created between
the sections along the computed or user-defined spine. To create a multi section surface,
you first need to create sections and guide curves. Next, choose the Multi sections surface
button from the Surface toolbar, the Multi-sections Surface Definition dialog box is
displayed.

You are prompted to select a curve. Select the first section curve; you are prompted to
select new curve or select a tangent surface. Select the second section curve from the
geometry area and click on the Guide selection area to activate it. You are prompted to
select a curve. One by one, select the guide curves that were drawn earlier. Choose the OK
button to exit the Multi-sections Surface Definition dialog, box and complete the multi
section surface. Sections and guide curves to create the multi section surface.

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Note while selecting the section curve, make sure the arrow associated with each section
curve is pointing in the same direction. Else, the surface will result in a cusp and will not
be created. In some cases, with arrows pointing in opposite direction, a twisted surface
may be formed.

Menu: Insert > Surface Multi sections surface Toolbar: Surface Multi sections surface

4.4.9 Creating Blended Surfaces

This tool allows you to create a surface by blending two curves. These curves can be
sketched curves, wireframe geometries, or edge of existing surfaces. If you select support
surfaces with curves, the resulting blend surface will be tangent to the support surfaces.
To create a blend surface, draw some curves and create support surfaces. Choose the Blend
button from the Surfaces toolbar.

You are now prompted to select the first curve and first support. Select the curve and
support. Next, you are prompted to select the second curve and second support. Select
them choose the OK button from the Blend Definition dialog box. The curves and support
surfaces to create the blend surface.

4.5 Operation on Shape Geometry

Generally, the surface models are a combination of various surfaces. You need to join,
trim, split, or translate the surfaces to manage multiple surfaces. CATIA provides a
number of such operation tools that can be used on the surfaces created using the tools
discussed earlier in this chapter. Some of these operations are discussed in the following
section.

Fig. 4.2 Operation Toolbar

4.5.1 Joining Surfaces

The Join tool is used to join two adjacent surfaces or two adjacent curves. Choose Join
button from the operation toolbar, the Join Definition dialog box is displayed. You are

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prompted to select the elements (curves or surfaces) to be joined. Select the elements that
you need to join. Remember that there should not be a large gap between the entities to be
joined. Choose the OK button from the Join Definition dialog box to complete the join
operation. The surfaces or curves that are joined together will behave as a single entity.

4.5.2 Splitting Surfaces

The Split tool is used to split a surface or a wireframe element using a cutting element. A
wireframe element can be split using a point, another wireframe element, or a surface. A
surface can be split using another surface or a wireframe element. Consider a case in which
two intersecting surfaces are created. Choose the Split button from the Operations toolbar
to invoke the Split Definition dialog box; you are prompted to select the curve or surface
to split. Select the cylindrical surface and then select the other surface, as the cutting
element. The side of the cylindrical surface that is to be removed will be displayed as
transparent. You can choose the other side buttons from the Split Definition dialog box to
reverse the side of the surface to be removed. You can also retain both sides of the split
surface by selecting the Keep both Sides check box from the split definition dialog box.
Choose the OK button to split the cylindrical surface. The transparent side will be
removed.

4.5.3 Trimming Surfaces

The trim tool allows you to trim two intersecting surfaces or curves with respect to each
other. When you invoke this tool, the trim definition dialog box will be displayed, Choose
a surface as the first element and the other surface as the second element. One side of each
surface will be displayed as transparent. You can choose the other side button to reverse
the sides of surfaces to be trimmed.

4.5.4 Extrapolate

This command is used to increase the surface length in any direction.

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Chapter 5

GENERATIVE SHEET METAL DESIGN

5.1 INTRODUCTION
This module is responsible of converting two-dimensional graphics to thin sheets or
walls having a particular ratio between thickness and its radius. There are basic
toolbars in this module namely

 Wall

 Bending

 Rolled

 Transformation

 Stamping

 View

5.2 Accessing the Sheet metal Workbench

The Sheet Metal Design functions are available when you are in the Part environment.

Several functions are integrated from Part Design workbench.

This task shows how to enter the workbench.

Choose the Sheet Metal Design item from the Start menu.

The Sheet Metal toolbar is displayed and ready to use.

5.3 Defining the Sheet Metal Parameters

This task shows you how to configure the sheet metal parameters.

 Click the Parameters icon.

 Enter Iman in the Thickness field.

 Enter 5mm in the Bend Radius field.

5.4 Wall
This module responsible to create the wall of sheet metal part. Which have a particular
ratio between thickness and its radius. With help of this module different type of wall
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will be created.

Fig. 5.1 Wall Toolbar

5.4.1 Creating the First Wall

This task shows how to create the first wall of the Sheet Metal Part.

 Click the Sketcher icon then select the xy plane.

 Select the Profile icon.

 Sketch the contour.

 Click the Exit Sketcher icon to return to the 3D world.

 Click the Wall icon.

 The Wall Definition dialog box open

Fig. 5.2 Creating the First Wall

5.4.2 Creating the Side Walls

This task shows you how to add other walls to the Sheet Metal part.

 Select the Wall on Edge icon.

 Select the left edge. The Wall Definition dialog box opens.

 Enter 50mm in the Length field. The application previews the wall.

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5.4.3 Creating a Cutout

In this task, you will learn how to open a sketch on an existing face. Define a contour
in order to create a cutout.

 Select the wall on the right to define the working plane.

 Click the Sketcher icon

 Click the Profile icon to create the contour.

5.4.4 Unfolding the Sheet Metal Part

This task shows how to unfold the part.

 Click the Unfold icon The part is unfolded according to the reference wall
plane, as shown below.

 Click this icon again to refold the part for the next task.

 So, in this way, we can easily fold or unfold any entity.

5.4.5 Creating a Flange

This task explains how to generate a flange from a spine and a profile.

 Select the Flange icon The Flange Definition dialog box opens.

 Select the edge as shown in red.

 Enter 2 mm in the Radius field, 10 mm in the Length field and 120° for the
Angle.

 Click OK to create the flange.

5.4.6 Patterning

In this task, you are going to create cutouts according to a pattern. CATIA allows you
to define two types of patterns: rectangular and circular patterns.

5.4.7 Bridge

This task shows you how to create a bridge by specifying the punch geometrical
parameters. The Stamping CAT part document is still open from the previous task. If
not, open the Stamping5.CAT part document from the online samples sheet metal
directory.

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 Click the Bridge icon The Bridge Definition dialog box opens, providing
default values.

 Change the value in the different fields.

5.4.8 Creating a Hem

This task explains how to generate a hem from a spine and a profile.

The SweptWall01.CATPart document is still open from the previous task. If not, open
the Swept Wall02.CATPart document from the online samples/sheet metal directory.

 Select the Hem icon.

 The Hem Definition dialog box opens.

 Select the edges as shown in red.

 Enter 2 mm in the Radius field, and 3 mm in the Length field.

 Click OK to create the hem.

5.4.9 Creating a Tear Drop

This task explains how to generate a tear drop from a spine and a profile.

The Swept Wall01.CATPart document is still open from the previous task. If not, open
the SweptWall03.CATPart document from the online samples/sheet metal directory.

 Select the Tear Drop icon.

 The Tear Drop Definition dialog box opens.

 Select the edge as shown in red.

 Enter 3 mm in the Radius field, and 8 mm in the Length field.

 Click OK to create the tear drop.

5.4.10 Creating a Swept Flange

This task explains how to generate a swept from a spine and a user-defined profile.
The Swept Wall. CAT part document is still open from the previous task. If not, open
the Swept Wall. CAT part document from the online samples/sheet metal directory.
Using the Sketcher, define a profile as shown below:

 Then quit the Sketcher, using the Exit icon

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 Select the Swept Flange icon.

 The User Defined Flange Definition dialog box opens.

 Select the edge and the profile, as shown in red.

 The dialog box looks like this:

 Click OK to create the swept flange.

5.5 Stamping
This section explains and illustrates how to create and use various kinds of stamps.

5.5.1 Creating a Point Stamp

This task shows you how to create a point stamp by specifying the punch geometrical
parameters. Open the Stamping CAT Part document from the online samples
Sheetmetal directory.

 Click the Point Stamp icon.

 Select a point on the top face. The Point Stamp Definition dialog box opens,
providing default values.

 Change the value in the different fields, if need be: Height H, Radius RI,
Radius R2, Angle A, Diameter D.

 Click OK to validate.

5.5.2 Extruded Hole

This task shows you how to create an extruded hole by specifying the punch
geometrical parameters. The Stamping. CAT part document is still open from the
previous task. If not, open the Stamping2.CAT part document from the online samples
Sheetmetal directory.

 Click the Extruded Hole icon.

 Select a point on the top face where you want to place the hole. The Extruded
Hole Definition dialog box opens, providing default values.

 Change the value in the different fields, if need be: Height H, Radius R, Angle
A. Diameter D.

 Click OK to validate.

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5.5.3 Curve Stamp

This task shows you how to create a curve stamp by specifying the punch geometrical
parameters. The Stamping CAT part document is still open from the previous task. If
not, open the Stamping3.CATPart document from the online samples Sheetmetal
directory.

 Click the Curve Stamp icon.

 Select Sketch.4, the curve previously defined. The Curve Stamp Definition
dialog box opens, providing default values.

 Change the value in the different fields, if need be, height H, radius R1, radius
R2, angle A, length L

 Click ok to validate.

5.5.4 Surface Stamp

This task shows you how to create a surface stamp by specifying the punch
geometrical parameters. The Stamping CAT Part document is still open from the
previous task. If not, open the Stamping4.CATPart document from the online
samples/Sheetmetal directory.

 Click the Surface Stamp icon.

 Select Sketch.5, the profile previously defined. The surface stamp definition
dialog box opens, providing default values.

 Change the value in the different fields, if need be: height H, radius R1, radius
R2, angle A.

 Click ok to validate.

5.5.5 Stiffening

This task shows you how to create a stiffness rib by specifying the punch geometrical
parameters. The Stamping CAT Part document is still open from the previous task. If
not, open the Stamping7.CATPart document from the online samples/Sheetmetal
directory.

 Click the stiffness rib icon.

 Select Bend, where you want to place a stiffener.

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 Change the value in the different fields, if need be, radius RI, radius R2, angle
A, length L.

 Click ok to validate.

The specification tree indicates the stiffness rib has been created.

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Chapter 6

ASSEMBLY DESIGN

6.1 INTRODUCTION
This module is responsible for assembling the parts previously produced in Part
Design, and it is most important for those who work in the field of machinery design
or design in general, because it is the one who shows the inter-relationships between
the parts of the machine or any mechanical establishment. Assembly modelling is the
process of creating designs that consist of two or more components assembled
together at their respective work positions. The components are brought together and
assembled in Assembly Design workbench by applying suitable parametric assembly
Constraints to them.

6.2 Types of Assembly Design Approach

In CATIA you can create assembly models by adopting two types of approaches. The
first design approach is the bottom-up approach, and the second one is the top-down
approach. Both these design approaches are discussed below.

6.2.1 Bottom-up Assembly

The bottom-up assembly is the most preferred approach for creating assembly models.
In this of approach, the components are created in the Part Design workbench file.
Then the product file is started and all the previously created components are inserted
and placed in it using the tools provided in the Assembly Design workbench. After
inserting each component, constraints are applied to position them properly in the 3D
space with respect to other components.

6.2.2 Top-down Assembly

In the top-down assembly design approach, components are created inside the
Assembly Design workbench. Therefore, there is no need to create separate part files
of the components. This design approach is completely different from the bottom-up
design approach. Here you have to start the product file first and then, one by one,
create all components. Note that even though the components are created inside the
product file, they are saved as individual part files and can be opened separately later.

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6.3 Product Structure Tools Toolbar

This first task shows how to insert new component, new part and existing component.

Fig. 6.1 Product Structure tools Toolbar

6.3.1 Inserting a New Component

This task will show you how to insert a component into an existing assembly. This
command lets you create an instance from the reference chosen component use a context-
specific representation inside it.

6.3.2 Inserting a New Part

This task will show you how to insert a part in an existing assembly.

 In the specification tree, select Managing Components01 and click the New Part
icon. If geometry exists in the assembly, the New Part: Origin Point dialog box is
displayed, proposing two options to locate the part:
 Click Yes to locate the part origin point on a selected point, on another component
for example.
 Click No to define the origin point of a component according to the origin point of
the parent component
 For the purposes of this task, click No to locate the part origin according to the
Product origin point.

6.3.3 Inserting Existing Components

This task will show you how to import one or more components into an existing assembly.
You can specify the order in which the files will be imported when you select the files in
the Insert an Existing Component dialog box.

6.3.4 Replacing a Component

This task consists in replacing a component. Using the Replacement Component command
means replacing one component with another.

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6.4 Constraint Toolbar

Constraints can either be dimensional or geometrical. Dimensional constraints are used to
constrain the length of an element, the radius or diameter of an arc or circle, and the
distance or angle between elements. Geometrical constraints are used to constrain the
orientation of one element relative to another. Other common geometrical constraints
include parallel, tangent, coincident, concentric, etc... Reading from left to right.

Fig. 6.2 Constraint Toolbar

6.4.1 Creating a Coincidence Constraint

Coincidence type constraints are used to align elements. Depending on the selected
elements, you may obtain concentricity, coaxially or coplanarity. This task consists in
applying a constraint between two faces.

6.4.2 Creating a Contact Constraint

Contact type constraints can be created between two planes or faces. The common area
between the two planes can be a plane (plane contact), a line (line contact) or a point (point
contact).

6.4.3 Creating an Angle Constraint

Angle type constraints fall into three categories:

 Angle,
 Parallelism (angle value equals zero),
 Perpendicularity (angle value equals 90")

When setting an angle constraint, you will have to define an angle value. Note that this
angle value must not exceed 900. The tolerance i.e. the smallest angle that can be used to
differentiate two elements is set at 10-6 radians.

6.4.4 Fixing a Component

Fixing a component means preventing this component from moving from its parent
component during the update operation. Note that it does not mean fixing its position.
according to the geometrical origin of the assembly. To fix the component location

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according to the geometrical origin of the assembly, check Fix in space in the constraint
Properties dialog box.

6.4.5 Fixing Components Together

The Fix Together command attaches selected elements together. You can select as many
components as you wish, but they must belong to the active component. This task
consists in fixing two components together. Using the Auto constraint Command the
Auto constraint mode allows you to create the first possible constraint as specified in the
priority list. This task consists in using the Auto constraint command to create two
constraints.

6.4.6 Plummer Block Parts

Fig.6.3 Body

Fig.6.4 Cap

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Fig.6.5 Bearings

Fig.6.6 Bolt

Fig.6.7 Nut and Lock Nuts

Fig.6.8 Shaft

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6.4.7 Plummer Block Assembly

Fig.6.9 Plummer Block Assembly

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Chapter 7
INTRODUCTION TO ANSYS WORKBENCH
ANSYS Workbench is a comprehensive, integrated software platform designed for
engineering simulations, developed by ANSYS Inc. It provides a scalable, robust
environment that allows engineers to solve complex engineering problems across a variety
of industries such as aerospace, automotive, civil, energy, and electronics. The software
combines a wide range of simulation tools, including structural, thermal, fluid dynamics,
and electromagnetic analyses, into one unified platform, enabling users to perform
simulations efficiently and accurately.

At the core of ANSYS Workbench is its user-friendly graphical interface, which simplifies
the workflow of setting up, solving, and interpreting simulations. The software supports
both linear and non-linear analyses and is capable of handling multi-physics simulations,
such as fluid-structure interaction (FSI) and thermal-electrical coupling. With its
parametric modelling capabilities, ANSYS Workbench allows users to easily modify
designs and conduct optimization studies to improve performance while adhering to design
constraints.

Furthermore, ANSYS Workbench integrates seamlessly with various CAD tools, enabling
easy geometry import and meshing. Its advanced solver technology ensures that
simulations are highly accurate, making it a preferred choice for engineers looking to make
data-driven decisions in the design and optimization of products. Whether designing
components, testing material behaviours, or analysing fluid flows, ANSYS Workbench
provides a powerful, scalable, and intuitive environment for tackling engineering
challenges.

7.1 Features of ANSYS Workbench.

 Integrated Simulation Environment: ANSYS Workbench brings together
multiple analysis systems in one platform, eliminating the need to use separate
tools. This integration improves efficiency and streamlines workflows, as
modifications in one part of the project automatically propagate throughout.
 Parametric Modeling and Optimization: Workbench allows users to define
parameters for geometry, materials, and boundary conditions. This enables quick
design iterations and optimization studies, providing insights into the best design
configurations.

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 Automated Meshing Tools: The meshing tool in ANSYS Workbench ensures

high-quality grids tailored to the specific requirements of the physics being
analyzed. Automatic and manual meshing options offer flexibility and precision.
 Multi-Physics Capabilities: Workbench supports coupled multi-physics
simulations, such as fluid-structure interaction (FSI), thermal-electrical coupling,
and more, enabling engineers to study real-world scenarios comprehensively.
 Advanced Post-Processing: With its robust visualization tools, ANSYS
Workbench allows users to interpret simulation results effectively. Engineers can
analyze stress contours, flow velocities, heat maps, and other performance metrics.

7.2 Applications of ANSYS Workbench.

 Structural Analysis: ANSYS Workbench excels in structural simulations,
allowing users to evaluate stress, strain, deformation, and fatigue in components
under static or dynamic loads. Applications include bridge analysis, automotive
crash tests, and material strength studies.
 Thermal Analysis: The platform supports thermal simulations to assess heat
transfer via conduction, convection, and radiation. It is widely used for cooling
systems, heat exchangers, and thermal insulation studies.
 Fluid Dynamics: With integrated Computational Fluid Dynamics (CFD) tools,
engineers can analyze fluid flow, pressure drops, turbulence, and thermal effects in
systems like HVAC designs, pipelines, and turbines.
 Electromagnetic Simulations: Workbench includes tools for electromagnetic
field analysis, aiding in the design of motors, transformers, antennas, and electronic
components.
 Optimization Studies: Using Design of Experiments (DOE) and Response
Surface Optimization, engineers can explore multiple design possibilities and
identify the most efficient configurations.
 Dynamic and Vibration Analysis: Engineers can simulate modal, harmonic, and
transient dynamic responses, as well as analyze random vibrations for structures
subjected to varying time-dependent forces.

7.3 Advantages of ANSYS Workbench.

 Ease of Use: Its intuitive GUI and drag-and-drop functionality make it accessible
even to users with limited simulation experience.

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 Accuracy and Reliability: Workbench employs advanced solvers and algorithms

to deliver precise results, enabling engineers to make informed decisions.
 Flexibility and Scalability: From simple 2D analyses to complex 3D simulations
involving multi-physics interactions, ANSYS Workbench accommodates projects
of varying complexity.
 Cost-Effectiveness: By combining all simulation tools in one platform,
Workbench reduces the need for multiple software solutions, lowering overall
costs.

7.4 Workflow in ANSYS Workbench.

 Project Setup: The Project Schematic provides a visual workspace where analysis
systems are added and linked to define simulation workflows.
 Geometry Creation: CAD models can be directly imported or created using built-
in tools like Design Modeler or Space Claim.
 Meshing: The mesh generator creates computational grids tailored for high
accuracy and Meshing: performance.
 Physics Definition: Users set material properties, boundary conditions, and loads
for the desired analysis.
 Solution: Advanced solvers compute results based on the defined physics and
mesh.
 Post-Processing: Visualization tools allow users to interpret results, generate
reports, and make design decisions.

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Chapter 8
TOOLS HOSTED ON WORK BENCH
8.1 Component Systems.
These are pre-configured modules for specific types of analyses. They can be dragged and
dropped into the project schematic to build workflows. Below are the common tools under
Component Systems.

Fig. 8.1 Tool of Ansys Work Bench.

8.1.1 Structural Analysis Tools.

 Static Structural: Used for analyzing structures under static loads (forces,
pressures, etc.). Useful for calculating stresses, deformations, and strain.
 Transient Structural: Used for time-dependent structural analysis where loads
vary over time.
 Modal Analysis: Determines the natural frequencies and mode shapes of
structures. Useful for vibration analysis.
 Harmonic Response: Simulates the response of structures to sinusoidal
(harmonic) loads.
 Random Vibration: Analyzes the effects of random loads, such as those from
earthquakes or turbulent flow.
 Explicit Dynamics: For high-speed dynamic events, like impacts or explosions.

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8.1.2 Thermal Analysis Tools.

 Steady-State Thermal: Solves for steady-state heat transfer (no time variation).
Includes conduction, convection, and radiation effects.
 Transient Thermal: Time-dependent heat transfer analysis. Used for processes
like heating and cooling.

8.1.3 Fluid Dynamics Tools.

 Fluid Flow (FLUENT): A powerful CFD tool for simulating fluid flow, heat
transfer, and chemical reactions. Includes turbulence modeling, multiphase flow,
and combustion.
 CFX: Another CFD tool, optimized for turbomachinery and high-accuracy
simulations.

8.1.4 Electromagnetic Analysis Tools.

 Maxwell: Used for simulating electromagnetic fields, including electric motors,

transformers, and antennas.
 HFSS: High-frequency electromagnetic field simulation for applications like radar
and antennas.
 Icepak: Used for thermal management of electronic systems (cooling analysis).

8.2 Engineering Data.

Fig. 8.2 Engineering Tool

Engineering Data in ANSYS is a critical component that provides the material properties
necessary for simulations. It allows users to define, customize, and manage material
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properties used in finite element analysis (FEA). The material data in this module ensures
accurate and reliable simulation results, as materials directly influence the behavior of the
analyzed model. With its versatility and detailed options, Engineering Data in ANSYS is
indispensable for ensuring simulations align with real-world material behavior, leading to
better designs and optimized engineering solutions.

8.2.1 Features of ANSYS Engineering Data.

 Material Property Definition: Supports a wide range of material types, such as

metals, plastics, ceramics, composites, and fluids. Properties include mechanical,
thermal, electrical, magnetic, and more.
 Custom Material Creation: Users can define new materials by inputting specific
material properties, including elastic modulus, Poisson's ratio, density, thermal
conductivity, etc.
 Library Management: Comes with a comprehensive library of pre-defined
materials like aluminum, steel, copper, etc. Allows importing and exporting
materials for consistent use across projects.
 Nonlinear Material Models: Supports nonlinear properties, such as plasticity,
hyper elasticity, and creep, for complex simulations.
 Temperature-Dependent Properties: Enables defining material properties that
vary with temperature, critical for thermal and coupled analyses.
 Anisotropic and Orthotropic Materials: Supports defining materials with
directional properties, such as composites or laminated structures.

8.2.2 Workflow in ANSYS Engineering Data.

 Accessing Engineering Data: Found under the Engineering Data section in the
ANSYS Workbench. It serves as the starting point for assigning material properties
to a model.
 Material Selection: Users can select predefined materials from the library or
create custom materials.
 Editing Material Properties: Adjust properties to fit the specific requirements of
the simulation.
 Adding to the Project: Once materials are defined, they are linked to the model
geometry and mesh.

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Chapter 9
STATIC STRUCTURE
Static Structural analysis in ANSYS Workbench is used to evaluate how a structure
responds under static loading conditions. It involves studying the effects of steady forces
and displacements, ensuring there are no changes over time. Key parameters analyzed
include stress, strain, deformation, and factor of safety. The module allows defining
material properties, boundary conditions, and loads to simulate real-world scenarios. It is
widely used for assessing the structural integrity and durability of mechanical components.

From static structural analysis we can be able to determine the displacements, stresses,
strains and forces in structures or components caused by loads that do not induce significant
inertia and damping effects, that is the loads and structure’s response are assumed to vary
slowly with respect to the time. Types of loading that can be applied in a static analysis
include: Externally applied forces and pressures, Steady-state inertial force.

9.1 1-D Static Structure.

Fig. 9.1 shows 1D bar element static structural analysis in ANSYS, to obtain direct stress,
minimum combined stress distribution, maximum combine stress across the bar. Below is
the process to perform such an analysis.

Fig. 9.1 1-D Bar Element.

 Start a Static Structural Module: Open ANSYS Workbench and drag the "Static
Structural" module into the project workspace.
 Geometry Creation: Create a simple line geometry to represent the bar. Define its
length, aligned along one axis (e.g., X-axis).
 Material Assignment: Assign material properties such as Young’s modulus (E),
Poisson’s ratio, and density to the bar.
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 Boundary Conditions: Apply constraints to one end of the bar to fix it (e.g., fixed
support). Apply axial forces or loads on the other end, simulating tension or
compression forces.
 Solve the Model: After setting up the problem, run the solution to obtain results
such as displacements, stresses, and strains.
 Post-Processing Results: Visualize results such as the stress distribution, as shown
in the Fig. 9.2. The colour gradient in the image represents the minimum combined
stress at each point, ranging from high (red) to low (blue).

Fig. 9.2 Solution of 1D Bar Element.

9.2 2-D Static Structure.

Fig. 9.3 shows 2-D bar element static structural analysis in ANSYS, to obtain a total
deformation and direct deformation. Below is the process to perform such an analysis.

Fig. 9.3 2-D Bar Element.

 Engineering Data:
 Material Properties: Assign the material properties that are given and
ensure these are assigned to the structure via the Engineering Data module.

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 Model:
 Geometry: Create a triangular truss structure using line bodies. Define
cross-sectional properties for the beam/truss elements (e.g., circular,
rectangular).
 Mesh: Generate a finite element mesh for the structure using 1D elements
(e.g., beam or truss elements). Ensure the mesh is refined to capture
deformation and stress accurately.
 Setup:
 Fixed Support: Apply at the base joints to constrain motion in all
directions.
 Forces: Apply Force 1, Force 2, and Force 3 (as shown in the image) to the
respective nodes or points on the structure. Ensure the directions and
magnitudes of the forces are consistent with the analysis goal.
 Analysis Settings: Default settings are typically sufficient for linear static
analysis. Ensure convergence criteria are satisfied.
 Solution:
 Total Deformation: To observe the overall displacement of the structure
under applied forces.
 Directional Deformation: To analyse displacement in a specific direction
(e.g., X, Y, Z).
 Results:
 Total Deformation: The deformation values range from 0 m (minimum)
to 3.0717e-6 m (maximum), as shown by the colour gradient. Maximum
deformation occurs at the top joint or force application points. As shown in
the Fig. 9.4.

Fig. 9.4 Result of 2-D Bar Element.

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9.3 Analysis of Two Different Shapes.

Fig. 9.5 shows two different shapes analysis in ANSYS, to obtain a total deformation and
direct deformation. Below is the process to perform such an analysis.

Fig. 9.5 Analysis of Two Different Shapes.

 Engineering Data:
 Material Properties: Assign the material properties that are given and
ensure these are assigned to the structure via the Engineering Data module.
 Model:
 Geometry: Create a triangular truss structure using line bodies. Define
cross-sectional properties for the beam/truss elements (e.g., circular,
rectangular).
 Mesh: Generate a finite element mesh for the structure using 1D elements
(e.g., beam or truss elements). Ensure the mesh is refined to capture
deformation and stress accurately.
 Model (Meshing)
 The structure is divided into finite elements to prepare for numerical
simulation.
 Mesh Quality: Use structured (hexahedral) elements for beam-like
structures for improved accuracy. Refine the mesh in areas with expected
stress concentrations (e.g., near supports or load application points).
 Element Types: Solid, Shell, or Beam elements depending on geometry
and load type.
 Setup (Boundary Conditions)
 Define loads, supports, and interaction properties to simulate real-world
conditions.

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 Supports: Simply Supported conditions appear to be applied at specific

locations (seen in the tree structure). Define supports like fixed (no
displacement), pinned, or roller (one direction allowed).
 Forces: Multiple forces (Force 1, Force 2, etc.) are applied at various points
on the structure, as shown in the Outline tree.
 Solution
 The solver computes the deformation and stresses based on applied loads
and constraints.
 Total Deformation: maximum deformation is 3.1065e-5 m (~31.065 µm).
The part is deforming as expected under applied forces, with minimal
displacement at supports.
 Directional Deformation: View deformation in a specific direction (e.g.,
along the X, Y, or Z-axis).
 Shear-Moment Diagrams: Relevant for beams to visualize bending
moments and shear forces.
 Results
 Post-processing results provide critical insights into the structural
behaviour.
 Total Deformation: As shown in the fig. 9.10 Maximum deformation
occurs at the free end or mid-section of the structure. Minimum
deformation (0 m) occurs at the supports.
 Stress Analysis: Von Mises stress is crucial for determining material
failure.

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Fig. 9.10 Result of Analysis of Two Different Shapes.

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Chapter 10

STEADY STATE THERMAL

A steady-state thermal analysis evaluates the temperature distribution and heat transfer in
a system under constant thermal conditions over time. This analysis assumes that the
system has reached thermal equilibrium, meaning there are no time-dependent changes in
temperature. It is used to determine parameters like temperature gradients, heat flux, and
thermal stress in structures subjected to fixed boundary conditions such as constant heat
generation, heat convection, conduction, or radiation.

Steady-state thermal analysis is commonly applied in fields like electronics, automotive,

and aerospace to design heat-resistant materials and ensure optimal performance. The key
steps include defining material thermal properties (e.g., conductivity), applying boundary
conditions, and solving for the equilibrium state.

10.1 Thermal Analysis in Cylinder.

Fig. 10.1 shows half cylindrical block thermal analysis in ANSYS, to obtain a temperature
and temperature heat flux. Below is the process to perform such an analysis.

Fig. 10.1 Half Cylindrical Block.

 Engineering Data
 Material Properties: Open the Engineering Data workspace. Add material
properties, including thermal conductivity, density, and specific heat
capacity (though specific heat is optional in steady-state analysis).

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 Geometry
 Import/Design Geometry: Import the geometry model or create it using
Design Modeler or Space Claim. Ensure the geometry is suitable for
thermal analysis (e.g., solid bodies for heat conduction).
 Simplifications: Simplify the geometry by removing irrelevant features
like small holes or fillets to optimize meshing.
 Model (Meshing)
 Generate Mesh: Use an appropriate mesh size for the geometry (finer
mesh in regions with high thermal gradients). Ensure a good-quality mesh
with well-shaped elements for accurate temperature calculations.
 Setup
 Analysis Type: Select Steady-State Thermal from the Analysis Systems.
 Boundary Conditions: Apply temperature constraints on specific faces or
bodies (e.g., fixed temperatures at boundaries). Define heat sources (e.g.,
internal heat generation) or heat fluxes, if applicable. Set convection
boundaries to model heat transfer between the structure and the
environment.
 Initial Conditions: Specify an initial temperature (if necessary) under
Initial Temperature.
 Solution
 Solve: Run the simulation to calculate the steady-state temperature
distribution.
 Convergence Check: Ensure the solution converges, indicating stable
temperature values across the model.
 Results
 Temperature Distribution: View temperature results under the Solution
section. In the provided analysis, the maximum temperature is 300°C, and
the minimum is 299.99°C, indicating almost uniform heating, as shown in
the fig. 10.2.
 Heat Flux Analysis: Plot and analyze total heat flux to understand heat
transfer rates within the structure.

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Fig. 10.2 Thermal Analysis of Cylinder Block.

10.2 Thermal Analysis of Rectangle Block with Hole.

Fig. 10.3 shows rectangle block with hole thermal analysis in ANSYS, to obtain a
temperature and temperature heat flux. Below is the process to perform such an analysis.

Fig. 10.3 Rectangle Block with Hole.

 Engineering Data
 Material Properties: Open the Engineering Data workspace. Add material
properties, including thermal conductivity, density, and specific heat
capacity (though specific heat is optional in steady-state analysis).
 Geometry
 Import/Design Geometry: Import the geometry model or create it using
Design Modeler or Space Claim. Ensure the geometry is suitable for
thermal analysis (e.g., solid bodies for heat conduction).
 Simplifications: Simplify the geometry by removing irrelevant features
like small holes or fillets to optimize meshing.

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 Model (Meshing)
 Generate Mesh: Use an appropriate mesh size for the geometry (finer
mesh in regions with high thermal gradients). Ensure a good-quality mesh
with well-shaped elements for accurate temperature calculations.
 Setup
 Analysis Type: Select Steady-State Thermal from the Analysis Systems.
 Boundary Conditions: Apply temperature constraints on specific faces or
bodies (e.g., fixed temperatures at boundaries). Define heat sources (e.g.,
internal heat generation) or heat fluxes, if applicable. Set convection
boundaries to model heat transfer between the structure and the
environment.
 Initial Conditions: Specify an initial temperature (if necessary) under
Initial Temperature.
 Solution
 Solve: Run the simulation to calculate the steady-state temperature
distribution.
 Convergence Check: Ensure the solution converges, indicating stable
temperature values across the model.
 Results
 Temperature Distribution: View temperature results under the Solution
section. In the provided analysis, the maximum temperature is 150°C, and
the minimum is 149.96°C, indicating almost uniform heating, as shown in
the fig. 10.4.
 Heat Flux Analysis: Plot and analyze total heat flux to understand heat
transfer rates within the structure.

Fig. 10.4 Result of Rectangle Block with Hole.

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Chapter 11
MODEL, RANDOM VIBRATION AND RIGID DYNAMICS.
In ANSYS Workbench, the Model workspace serves as the bridge between geometry and
analysis. It involves meshing the geometry, which breaks it into smaller, finite elements for
numerical computation. Proper meshing is critical to ensure accuracy and efficiency in
analysis, requiring adjustments such as mesh size refinement in areas of high stress or
deformation. The model also defines materials, element types, and connections between
components in assemblies. Additionally, boundary conditions and loads may be visualized
here, providing an intuitive overview before solving. Ensuring a high-quality mesh and
well-defined material properties within the Model workspace sets the foundation for
reliable simulation results.

Random vibration analysis in ANSYS Workbench is used to evaluate the response of

structures subjected to non-deterministic, time-dependent loads, such as those caused by
turbulent airflow, road vibrations, or seismic events. It predicts the statistical behavior of
structural responses under a specified power spectral density (PSD) input, representing the
load's frequency content and intensity. This type of analysis is critical for assessing fatigue
life, reliability, and performance in dynamic environments. Typically performed as an
extension of modal analysis, it calculates responses such as stress, displacement, and
acceleration in terms of root-mean-square (RMS) values. The analysis requires defining
boundary conditions, a modal solution, and PSD excitation to understand how the structure
vibrates across various frequency ranges. It is widely used in fields like aerospace,
automotive, and civil engineering for robust structural design.

Rigid dynamics is a simulation approach used to analyse the motion and interaction of rigid
bodies under the influence of external forces, torques, and constraints. Unlike deformable
bodies, rigid bodies do not experience significant deformation during the analysis, making
this method ideal for studying mechanical systems where structural flexibility is negligible.
ANSYS Workbench provides a robust platform for conducting rigid dynamic simulations,
allowing engineers to model and analyse the behaviour of mechanisms, linkages, and
assemblies with multiple moving parts

This tool is widely used in industries like automotive, aerospace, robotics, and machinery
design. Applications include simulating the motion of robotic arms, analysing gear
mechanisms, and evaluating the dynamic behaviour of vehicle suspension systems.

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By providing insights into motion and load transfer, rigid dynamics helps designers
improve system performance, reduce wear, and prevent mechanical failure.

11.1 Model Analysis.

Fig. 11.1 shows model analysis in ANSYS, to obtain a total deformation. Below is the
process to perform such an analysis.

Fig. 11.1 Model Structure.

 Engineering Data
 Material Properties: Assign the material properties that are given and
ensure these are assigned to the structure via the Engineering Data module.
 Geometry
 Design Geometry: Design the CAD model or create geometry directly
within ANSYS Design Modeler or Space Claim. Ensure the geometry is
clean and properly connected, especially for assemblies.
 Simplifications: Simplify the geometry, if possible (e.g., remove fillets,
small holes, or unnecessary details), to reduce computational cost.
 Model (Meshing)
 Define Mesh: Open the Model workspace and set mesh properties. Adjust
mesh sizing based on the geometry’s complexity (fine mesh for critical
areas, coarse mesh for less significant areas). Use a suitable element type
(e.g., tetrahedral or hexahedral) for the structure.
 Mesh Quality: Check the mesh quality to avoid elements with poor aspect
ratios.

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 Setup
 Analysis Type: Set the analysis type to Modal under the Analysis Systems.
 Boundary Conditions: Apply necessary supports (e.g., fixed, frictionless,
or pinned supports). Define any required pre-stress or load conditions
(optional for advanced modal analysis).
 Number of Modes: In the Analysis Settings, specify the number of modes
to extract (e.g., 10).
 Solution
 Solve: Click Solve to run the simulation and compute natural frequencies
and mode shapes.
 Convergence Check: Verify that the solution converged and mode shapes
are reasonable.
 Results
 View Mode Shapes: Access deformation plots for each mode under the
Solution workspace. Evaluate the maximum deformation and associated
frequency for each mode.
 Frequency Table: Review the frequencies in the tabular data to identify
critical modes.
 Animation: Animate mode shapes to visually inspect deformation patterns.
 Interpretation: The plot in your image shows the fourth mode shape with
a frequency of 1412.3 Hz. The maximum deformation is 0.6475 m, as
indicated by the legend, as shown in the Fig. 11.2.

Fig. 11.2 Result of Model structure Analysis.

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11.2 Analysis of Random Vibration.

Fig. 11.3 shows random vibration analysis in ANSYS, to obtain a total deformation. Below
is the process to perform such an analysis.

Fig. 11.3 Structure of Random Vibration.

 Engineering Data
 Material Properties: Add material properties, including Elastic properties
Young's Modulus, Poisson’s Ratio. Necessary for mass calculations in
dynamic analysis. Assign materials to all geometry components.
 Geometry
 Import Geometry: Import or create the CAD geometry. Ensure geometry
is connected and clean to avoid unnecessary computational effort.
 Simplify Geometry: Remove minor features like fillets or small holes that
do not significantly impact vibration behavior.
 Model (Meshing)
 Generate Mesh: Create a high-quality mesh with finer elements in areas
of stress concentration. Use tetrahedral or hexahedral elements based on
geometry.
 Check Mesh Quality: Ensure the aspect ratio and element quality are
appropriate for accurate dynamic results.
 Setup (Modal Analysis)
 Setup Modal Analysis: Insert a modal analysis system. Apply boundary
conditions such as fixed supports or constraints.
 Analysis Settings: Specify the number of modes to extract (e.g., 6 as shown
in the image).

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 Solve Modal Analysis: Solve the modal analysis to calculate natural

frequencies and mode shapes.
 Setup (Random Vibration Analysis)
 Extend Modal Analysis: Connect the modal analysis system to a Random
Vibration system.
 Boundary Conditions: Apply the same boundary conditions used in the
modal analysis.
 Solution Settings: Include the number of modes required for accurate
results, typically those with significant contributions to the frequency range
of interest.
 Solution
 Solve Random Vibration Analysis: Run the simulation to compute RMS
values of displacements, stresses, and accelerations.
 Post-Processing: Extract results for deformation, stress, and acceleration
across the structure. Examine peak responses and their locations.
 Results
 Modal Results: Review mode shapes and natural frequencies from the
modal analysis to understand the structure’s dynamic characteristics.
 Random Vibration Results: Visualize RMS displacement and stress
contours. Identify critical regions and frequency ranges where responses
are most significant as shown in the Fig. 5.6.

Fig. 11.4 Result of Structure of Random vibration.

11.3 Rigid Dynamics.

Fig. 11.5 shows rigid dynamics analysis in ANSYS, to obtain a total deformation. Below
is the process to perform such an analysis.
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Fig. 11.5 Gear for Rigid Dynamic Analysis.

 Engineering Data
 Material Properties: Add material properties, including Elastic properties
Young's Modulus, Poisson’s Ratio. Necessary for mass calculations in
dynamic analysis. Assign materials to all geometry components.
 Geometry
 Import Geometry: Import or create the CAD geometry. Ensure geometry
is connected and clean to avoid unnecessary computational effort.
 Simplify Geometry: Remove minor features like fillets or small holes that
do not significantly impact vibration behavior.
 Model (Meshing)
In rigid dynamics, the body is treated as rigid, so the focus is on connections and
motion rather than deformation within the body.
 Connections: Define joint types (e.g., revolute, fixed, or translational) to
simulate physical behavior.
 Mesh: A coarse mesh may suffice since deformation is not calculated
within the rigid body. However, mesh refinement may still be necessary at
interfaces or joints.
 Setup
The setup defines the motion and interaction of the rigid bodies. This includes:
 Rotational Velocity: As shown the fig. 11.6, rotational velocity is applied
to simulate the gear's motion.
 Boundary Conditions: Constraints applied to ensure the system behaves
as intended (e.g., fixed supports or restricted movement).
Define the simulation duration and time step to capture dynamic motion accurately.

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 Solution
The solver computes the motion of the rigid body under the applied inputs.
 Total Deformation: Although the body is treated as rigid, deformation due
to system constraints or external forces is often reported.
 Rotational and Translational Motion: The results can include angular
velocity, acceleration, and displacement.
 Results
The results provide insight into the dynamic behavior of the part. Observations
from the screenshot include:
 Total Deformation: Maximum deformation is 4.2414e-4 m (~0.424 mm),
which occurs under rotational motion. Minimum deformation (4.1935e-5
m) indicates stable, low-magnitude displacement near constrained areas.
 Time-Dependent Behavior: The graph displays deformation over time,
showing periodic behavior consistent with rotational dynamics. The tabular
data provides detailed numerical values for deformation at different time
steps.
 Animation: The deformation animation helps visualize how the gear or
sprocket behaves during operation, ensuring no interference or excessive
movement.
 Gear Train Analysis: Ensure proper alignment and functioning under
rotational motion.
 Impact Analysis: Evaluate the effects of collisions between rigid bodies.
 Rotating Machinery: Analyze parts such as turbines, fans, and gears under
operational speeds.

Fig. 11.6 Result of Gear for Rigid Dynamic Analysis.

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Chapter 12
ANALYSIS OF IMPORTED PART.
Fig. 12.1 shows analysis of imported in ANSYS, to obtain a temperature such convection
and heat flux. Below is the process to perform such an analysis.

Fig. 12.1 Piston.

 Engineering Data
 Material Properties: Add material properties, including Elastic properties
Young's Modulus, Poisson’s Ratio. Necessary for mass calculations in
dynamic analysis. Assign materials to all geometry components.
 Geometry
 The geometry of the component is imported or created directly in ANSYS.
Key Steps are
 Import: Load geometry from CAD software (e.g., SolidWorks, CATIA, or
AutoCAD).
 Simplify: Clean up or simplify the model by removing unnecessary details
like fillets or holes (especially for thermal or vibration analyses to reduce
computational cost).
 Define Regions: If different materials or boundary conditions are applied,
split the geometry into appropriate regions.
 Model (Meshing)
 The geometry is discretized into finite elements for numerical calculations.
 Mesh Quality: Ensure a refined mesh where steep gradients are expected
(e.g., near heat sources or areas of high stress).
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 For thermal analysis: Use 3D thermal solid elements (e.g., SOLID87 or

SOLID90 in classic ANSYS).
 For structural analysis: Use appropriate structural elements like
SOLID186 or SHELL elements for thin geometries.
 Mesh Control: Apply local controls for finer meshing at critical regions.
 Setup (Boundary Conditions)
 Define the loading, constraints, and interactions based on the type of
analysis. Steady-State Thermal Analysis.
 Heat Input: Specify heat generation (e.g., W/m³ or W). Apply heat flux
(e.g., W/m²) or temperature at specific surfaces.
 Convection: Define heat transfer coefficients for surfaces exposed to
fluids.
 Thermal Contacts: If there are multiple parts, set up thermal contact
conductance where parts interact.
 Static Structural Analysis:
 Constraints: Fix supports or displacement constraints.
 Loads: Apply forces, pressures, or thermal expansion effects from the
thermal analysis.
 Random Vibration Analysis:
 Apply random vibration loads using a power spectral density (PSD) curve,
based on frequency. Ensure that the model accounts for thermal effects on
material stiffness.
 Solution
 For Steady-State Thermal Analysis, solve for temperature distribution.
 For Static Structural Analysis, solve for stress, deformation, and strain
caused by thermal gradients.
 For Random Vibration Analysis, compute the mode shapes, frequencies,
and stress due to random loads.
 Results
 Steady-State Thermal Analysis: Temperature distribution, heat flux
vectors or magnitudes.
 Static Structural Analysis: Equivalent (von-Mises) stress distribution,
total deformation. Reaction forces or thermal stresses.

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 Random Vibration Analysis: Mode shapes and natural frequencies.

response spectrum. Stress and displacement due to vibrations.

Fig. 12.2 Analysis of piston.

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CONCLUSIONS
The integration of CATIA and ANSYS Workbench provides a comprehensive workflow
for designing and analyzing engineering components. CATIA excels in creating detailed
and precise 3D models with its powerful design tools, while ANSYS Workbench offers
advanced capabilities for structural, thermal, and fluid analyses.

By combining these tools, users can seamlessly transition from CAD design to simulation,
enabling a more efficient iterative process. This integration helps identify design flaws,
optimize performance, and ensure compliance with engineering standards. Ultimately,
leveraging CATIA and ANSYS Workbench together enhances product development
efficiency, reduces time-to-market, and ensures high-quality outcomes.

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