Assembly and Operating Manual

FPS-F5
Electronic processor

Translation of Original Operating

Manual
Imprint

Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK SE & Co. KG.
All rights reserved.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 15959911
Version: 01.00 | 05/06/2024 | en

Dear Customer,
Thank you for trusting our products and our family-owned company, the leading technology
supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions. Ask
us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team

Customer Management
Tel. +49-7133-103-2503
Fax +49-7133-103-2189
[email protected]

Please read the operating manual in full and keep it close to the product.

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 Table of contents

Table of Contents
1 General ............................................................................................. 5
1.1 About this manual............................................................................... 5
1.1.1 Presentation of Warning Labels .................................................... 5
1.1.2 Applicable documents ................................................................. 5
1.2 Warranty ........................................................................................... 5
1.3 Scope of delivery................................................................................. 5
1.4 Accessories ........................................................................................ 6
2 Basic safety notes ................................................................................ 7
2.1 Intended use...................................................................................... 7
2.2 Inappropriate use ............................................................................... 7
2.3 Environmental and operating conditions.................................................. 7
2.4 Constructional changes......................................................................... 7
2.5 Personnel qualification ........................................................................ 8
3 Technical data ..................................................................................... 9
4 Design and description .......................................................................... 10
4.1 Structure ........................................................................................... 10
4.2 Description ........................................................................................ 11
5 Assembly and settings ........................................................................... 12
5.1 Mechanical connection......................................................................... 12
5.1.1 Mechanical connection FPS-F5 ...................................................... 13
5.1.2 Mechanical connection FPS-S 13 .................................................... 13
5.1.3 Mechanical connection FPS-S M8 ................................................... 13
5.1.4 Mechanical connection MMS 22-A .................................................. 14
5.2 Electrical connection ............................................................................ 15
5.2.1 Electrical connection FPS-F5 ......................................................... 15
5.2.2 Electrical connection FPS-S 13........................................................ 16
5.2.3 Electrical connection FPS-S M8 ...................................................... 17
5.2.4 Electrical connection MMS 22A ....................................................... 17
5.3 Set sensor MMS 22-A ............................................................................ 19
5.4 Commissioning sensors with FPS-F5 ........................................................ 21
6 Operation ........................................................................................... 22
6.1 Operation without software................................................................... 22
6.1.1 Operating modes of the FPS-F5 electronic processor........................... 22
6.1.2 Changing operating modes........................................................... 23
6.1.3 Position setting Closed, A, B, C, Open and tolerance ........................... 23

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Table of contents

6.2 Operation with software/remote maintenance functionality ......................... 24

6.2.1 General information ................................................................... 24
6.2.2 Initialization file ........................................................................ 24
6.2.3 Connection options..................................................................... 25
6.3 FPS controller program ......................................................................... 28
6.3.1 Program window structure ........................................................... 28
6.3.2 Login window ........................................................................... 29
6.3.3 Programming function ................................................................ 29
6.3.4 Operating status function............................................................. 31
6.3.5 Recording function ..................................................................... 32
6.3.6 Calibrate function ...................................................................... 32
6.3.7 Service function ........................................................................ 34
7 Troubleshooting................................................................................... 35
7.1 Unit cannot be programmed.................................................................. 35
7.2 No connection possible via the software .................................................. 35
7.3 Module does not react/draws no current .................................................. 35
7.4 Sensor cannot detect switching points ..................................................... 35
7.5 Several signals are present at the same time............................................. 35
7.6 Jumping signals at the FPS .................................................................... 35
7.7 Signals A/B/C do not light up.................................................................. 35
8 Translation of the original declaration of conformity..................................... 36
9 UKCA Declaration of Conformity ................................................................ 37
10 Information on the RoHS Directive, REACH Regulation and Substances of Very High
Concern (SVHC) ..................................................................................... 38

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 General

1 General
1.1 About this manual
This manual contains important information for a safe and
appropriate use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and
understood this operating manual. Prerequisite for safe working
is the observance of all safety instructions in this manual.

1.1.1 Presentation of Warning Labels

To make risks clear, the following signal words and symbols are
used for safety notes.

CAUTION
Material damage!
Information about avoiding material damage.

1.1.2 Applicable documents

l General terms of business *
l Catalog data sheet of the purchased product *
l Assembly and operating manual for the SCHUNK module on
which the FPS is used *
The documents labeled with an asterisk (*) can be downloaded
from schunk.com/downloads.
The software can be downloaded from schunk.com/software.

1.2 Warranty
If the product is used as intended, the warranty is valid for 24
months from the ex-works delivery date under the following
conditions:
l Observe the applicable documents, } 1.1.2 [/ 5]
l Observe the ambient conditions and operating
conditions, } 2.3 [/ 7]

1.3 Scope of delivery

The scope of delivery includes
l Electronic processor FPS-F5 in the ordered model
l Assembly and Operating Manual
l SUB-D serial connector

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General

1.4 Accessories
The following accessories, which must be ordered separately, are
required for the product:
l Flexible Position Sensor FPS-S M8
l Flexible Position Sensor FPS-S 13
l Analog magnetic switch MMS 22-A 5V
l Connection cables
For information regarding which accessory articles can be used
with the corresponding product variants, see catalog data sheet.

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 Basic safety notes

2 Basic safety notes

2.1 Intended use
The sensor is used for sensing a specific magnetic field of a
SCHUNK product via a magnetic control cam.
l The product is intended for installation in a machine/system. The
applicable guidelines must be observed and complied with.
l The product may only be used within the scope of its technical
data, } 3 [/ 9].

2.2 Inappropriate use

The product is not a safety component in accordance with the EC
Machine Directive 2006/42/EC and must not be used in safety-
relevant parts of machine control units.

2.3 Environmental and operating conditions

Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the
product unsafe, leading to the risk of serious injuries,
considerable material damage and/or a significant reduction to
the product's life span.
l Make sure that the product is used only in the context of its
defined application parameters, } 3 [/ 9].
l Make sure that the environment is free from splash water and
vapors as well as from abrasion or processing dust. Exceptions
are products that are designed especially for contaminated
environments.

2.4 Constructional changes

Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of
the product or damage it.
l Structural changes should only be made with the written
approval of SCHUNK.

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Basic safety notes

2.5 Personnel qualification

Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently
qualified, the result may be serious injuries and significant
property damage.
l All work may only be performed by qualified personnel.
l Before working with the product, the personnel must have
read and understood the complete assembly and operating
manual.
l Observe the national safety regulations and rules and general
safety instructions.

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 Technical data

3 Technical data
Designation FPS-F5
Ambient temperature [°C]
Min. - 20
Max. + 70
Nominal voltage [VDC] 24
Min. 12
Max. 35
IP rating 65
More technical data is included in the catalog data sheet.
Whichever is the latest version.

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Design and description

4 Design and description

4.1 Structure

Control and display panel

Item Designation Item Designation

1 Sensor connection 4 Voltage supply connection
and digital inputs and
outputs
2 Save button 5 RS 232 interface and
coding pin
3 LED output signals 6 Selection button
The control and display panel is covered by a plastic lid.

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 Design and description

4.2 Description
Operating principle The FPS sensor system consists of a magnetic field-sensitive
sensor and electronic processor. A permanent magnet is attached
to the base jaw of the gripper, which moves past the sensor in
parallel. The output voltage of the sensor changes with the
position of the permanent magnet. This voltage is amplified in
the electronic processor and divided into five reference points.
The reference points are saved using pushbuttons or via the
control unit. When a reference point is reached, the
corresponding digital output is switched on and the previous
output is switched off. Only one digital output is active at a time.
Instructions for use Observe the following when using the FPS sensor system:
l Avoid using the sensor in the immediate vicinity of strong
magnetic fields or temporarily approaching or touching the
sensor or the magnet of larger ferromagnetic materials. There
is no impact due to these kinds of materials being gripped, as
the distance to the sensor is sufficiently large (>10 – 20 mm).
l Avoid contamination of the sensor or the magnet due to
ferromagnetic chips and dust.
l Adjust the sensor at operating temperature to achieve the
accuracy specified in the catalog.
l Ground the electronic processor to the ground connection on
the bottom to avoid small interference pulses on the ground
line. In the event of major faults, determine and eliminate
the cause.
l For increased precision, calibrate the electronic processor at
regular intervals.
Possible sensors in l Flexible Position Sensor FPS-S M8
conjunction with the l Flexible Position Sensor FPS-S 13
electronic processor
l Analog magnetic switch MMS 22-A 5V

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Assembly and settings

5 Assembly and settings

NOTE
The assembly instructions in this chapter are generally
applicable.
Module-specific assembly instructions for the sensor can be
found in the Assembly and Operating Manual for the module,
which can be downloaded at schunk.com

5.1 Mechanical connection

CAUTION
Property damage due to incorrect bending radius!
The product may get damaged if the cable's bending radius is
less than the minimum.
l Static: 10 times the cable diameter.
l Dynamic: 15 times the cable diameter.

CAUTION
Risk of damage to the sensor during assembly!
l Observe the maximal tightening torque.

NOTE
l Do not use the sensor as a safety component.
l Do not pull on the cable of the sensor.
l Secure the cable and connection plug so that they are not
taught and cannot move during operation.
l Do not exceed the permitted bending radius of the cable.
l Do not allow the sensor to come into contact with hard
objects and chemicals (e. g., nitric acid, chromic acid and
sulfuric acid).

The sensor is an electronic component that can be sensitive to

high-frequency interference or electromagnetic fields.
l Check whether there is sufficient distance between the sensor
and sources of interference and their supply cables.

Ferromagnetic components, e.g. adapter plates made of

construction steel, change the switching positions of the sensor.

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 Assembly and settings

5.1.1 Mechanical connection FPS-F5

Mechanical connection

1 Screw-on points, M4 screws

5.1.2 Mechanical connection FPS-S 13

Installing the sensor

1. Position the active sensor area (circular elevation) in the
recess provided for it in the product (2).
2. Screw the sensor (1) onto the product (2).
3. Connect the sensor (1) to the electronic processor and fasten
the cable.

5.1.3 Mechanical connection FPS-S M8

Installing the sensor

1. Push the sensor (1) through the clamping holder (2) until it
stops in the housing.
2. Tighten the screws on the clamp holder (2).
3. Connect the sensor (1) to the evaluation electronics and fasten
the cable.

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Assembly and settings

5.1.4 Mechanical connection MMS 22-A

Mechanical connection
1. Turn the sensor (1) into the groove (2)
Or: Push the sensor (1) into the groove (2) until it reaches the
clamping stop.
2. Secure the sensor (1) using the set-screw.
ð Observe the maximum tightening torque of 10 Ncm.
3. Connect the sensor (1) and fasten the cable.

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 Assembly and settings

5.2 Electrical connection

5.2.1 Electrical connection FPS-F5
12-pin connector Pin Function
A +24 V
B TX
C Open (digital output)
D C (digital output)
E B (digital output)
View of the FPS F A (digital output)
connector G Closed (digital output)
H RX
J GND
K n.c.
L select (digital input)
M store (digital input)

NOTE
The connections with the designations Open, A, B, C and Closed
correspond to the five switching outputs.

RS 232
GND
Coding pin
RxD
TxD

Interface RS 232
Adapter RS 232

Cable assignment adapter to interface RS 232

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Assembly and settings

9-pin
SUB-D connector Connector (PC)

(handshakes)

Connector (FPS)

Assignment of 9-pin SUB-D connector

25-pin
SUB-D connector Connector (PC)

(handshakes)

Connector (FPS)

Assignment of 25-pin SUB-D connector

NOTE
For connection to the modem, there is a 9-pin and 25-pin socket
instead of the connector. Pins 2 and 3 are reversed, otherwise
connection is the same as for the PC.

Electrical connection

1 Sensor connector, 3-pin connector

2 Output connector, 12-pin connector

5.2.2 Electrical connection FPS-S 13

Type of switching: Analog

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 Assembly and settings

Sleeve M8

1 Supply voltage
3 GND
4 Output
Note about circuit symbol
5 Hall-effect sensor 6 Amplifier
l Connect the sensor cable to the port of the evaluation
electronics and tighten the screw connection.
ð Do not exceed the permitted bending radius of the cable.

5.2.3 Electrical connection FPS-S M8

Type of switching: Analog

Sleeve M8

1 Supply voltage
3 GND
4 Output
Note about circuit symbol
5 Hall-effect sensor 6 Amplifier
l Connect the sensor cable to the port of the evaluation
electronics and tighten the screw connection.
ð Do not exceed the permitted bending radius of the cable.

5.2.4 Electrical connection MMS 22A

Type of switching: Analog

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Assembly and settings

M8 socket for 5 V M8
Connection plug M8/M12 at 10 V

M12

1 Brown 5 VDC for 5 V 4 Black Analog output

+ 10 to 30 VDC for
10 V
2 Blind hole 5 Blind hole
3 Blue GND

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 Assembly and settings

5.3 Set sensor MMS 22-A

Button on cable teach tool (CT)/Attachment of magnet teach tool (MT)

1. Put module in position 1 in which it is to be set e.g. "Gripper
open".
2. Place the magnet teach tool (MT) on the sensor (3) or press
the button (1) on the cable teach tool (CT) until the LED goes
out.
3. Remove magnet teach tool or let go of button (1) on cable
teach tool (CT).
4. Wait for 4 seconds until LED (2) flashes slowly (1 Hz).
5. Put module in position 2 in which it is to be set e.g. "Gripper
closed".
6. Wait for 4 seconds until LED (2) flashes slowly (2 Hz).
7. Place the magnet teaching tool (MT) on the sensor (3) or press
the button (1) on the cable teaching tool (CT) until the LED (2)
flashes very quickly (6 Hz).
8. Remove magnet teaching tool or let go of button (1) on cable
teaching tool (CT) and wait 5 s.
ð The LED (2) lights up continuously.

NOTE
The setting procedure is canceled after 13 seconds if the MT is not
reinserted or the button (1) on the CT is not pressed. LED 1 flashes
at 2-second intervals if the magnetic field is too large or too
small.
If the sensor (3) cannot be taught at the relevant position, the
LED lights up continuously, e.g. no magnet is present or the
module was not moved. The sensor returns to its state prior to
the teach procedure and retains the old settings. The waiting
times need to be observed without the module moving.

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Assembly and settings

NOTE
The three workpiece switching points cannot be programmed
to a single point.

NOTE
The analog signal is affected if the sensor is operated with a
teach tool.
l After adjusting the sensor: Remove the magnet teaching
tool (MT) or cable teaching tool (KT).

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 Assembly and settings

5.4 Commissioning sensors with FPS-F5

1. Connect the earthing cable to the bottom of the electronic
processor.
2. Connect the sensor connector to the electronic processor and
tighten the screw connection, } 5.2 [/ 15].
3. Connect the output connector to the electronic processor and
tighten the screw connection, } 5.2 [/ 15].
ð The electronic processor switch to the SAFE operating
mode.
ð The green LEDs Closed and Open flash for two seconds.
ð The unit can now be put into operation (without
software), } 6.1 [/ 22]
or put into operation with software
1. Installing the software on a computer, } 6.2 [/ 24].
2. Connect the electronic processor to the COM port of the
computer via the RS 232 interface, } 5.2 [/ 15].
3. Enter the selected COM (port 1-4) in the INI file of the gateway
4. Start the Gateway program.
5. Start the FPS-Controller program and establish a connection
to the electronic processor.
6. Open Programming function,
} 6.3.3 [/ 29].
7. Move the gripper to the first required position and press the
relevant button Learn current gripping value.
ð The position value is entered in the field below and
saved.
8. Move the gripper to all required positions and save the
values.
9. Press the button to transfer values to FPS.
ð Values are stored in the input memory of the electronic
processor, but not yet activated.
10. Press the Switching point button.
ð Values are stored in the working memory of the electronic
processor and activated.
11. Disconnect the computer from the electronic processor.
Normal operation is now carried out via the digital inputs or the
buttons on the electronic processor.

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Operation

6 Operation
6.1 Operation without software
When the electronic processor is connected to the power supply
for the first time, the electronic processor switch to the SAFE
operating mode. The two green LEDs Closed and Open flash for
two seconds.
If the LEDs do not light up, then
l either the polarity of the voltage supply is incorrect and the
reverse polarity protection is active
l or an output has short-circuited and the built-in short-circuit
protection has switched off the outputs, thereby also
deactivating the output LEDs.
– In this case, remove the output connector, eliminate the
cause of the short circuit and reconnect the output
connector.
l Or the switching points are programmed so that the gripper is
opened further than is saved in the On<-->Off switching
point.
– In this case, remove the output connector, close the
gripper completely and reconnect the output connector.

6.1.1 Operating modes of the FPS-F5 electronic processor

The electronic processor has two different operating modes:
l SAFE operating mode
– The SAFE mode corresponds to the software area.
Factory preset on the electronic processor.
l EXACT operating mode
– The EXACT mode corresponds to the switching point in the
software.
Switching principle for the SAFE and EXACT operating modes:
Situation example:
A gripper with a 10 mm stroke is used.
The switching positions CLOSED, A, B, C and OPEN can be
programmed.
l A: Part A = 4 mm
l B: Part B = 5 mm
l C: Part C = 8 mm

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 Operation

Switching points in When saving all five positions, the switching points are set to the safest
SAFE mode possible value in the middle between the switching points, } 6.1.3 [/ 23].
When saving individual positions, the switching points are offset
against the unchanged switching points.
Closed Part A Part B Part C Open
under 2.0 - 4.5 4.5 - 6.5 6.5 - 9.0 above
mm mm mm
Switching points in When saving individual or all five positions, the exact switching
EXACT mode points are adopted.
Closed Part A Part B Part C Open
under 0 - 4 mm 4 - 5 mm 5 - 8 mm above

6.1.2 Changing operating modes

1. Disconnect the electronic processor from the voltage supply.
2. Press and hold the Save button.
3. Connect the voltage supply to the electronic processor.
4. Release the Save button.
ð In SAFE mode, the green LEDs Closed and Open flash for
two seconds.
ð In EXACT mode, the yellow LEDs A, B and C flash for two
seconds.
ð The operating mode has been changed and saved in the
electronic processor.

6.1.3 Position setting Closed, A, B, C, Open and tolerance

The positions can be changed using the buttons on the electronic
processor or via the inputs through the external control unit.
1. Press the Select button or activate the Select input signal.
ð LEDs of the set operating mode flash for two seconds.
ð The first output to be saved flashes.
2. Move gripper fingers to the desired position.
3. Press the Save button or activate the Save input signal.
ð The desired position is saved. After saving, the next
output is automatically activated.
4. To save all positions, move the gripper finger to the desired
position and save the position. Once all positions have been
saved, no output flashes.

NOTE
If only a specific position is to be saved, press the Selection button or
the Selection input signal repeatedly until the desired output flashes.

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Operation

6.2 Operation with software/remote maintenance

functionality
6.2.1 General information
The software for the electronic processor consists of two
programs:
1. Gateway
Gateway monitors the COM port and incoming requests from
the internet and releases the connection to the FPS controller.
The signals coming from the electronic processor at the COM
port are converted by the gateway into the TCP/IP protocol.
The connection to the FPS controller is established via port
5000 – 5002.
2. FPS-Controller
FPS-Controller visualizes the connected FPS-F5 electronic
processor.
Attention: The "FPS-Controller" software is only compatible
with Windows XP or older versions.
Both programs are controlled via an initialization
file, } 6.2.2 [/ 24].

NOTE
If there are connection problems, contact SCHUNK Service.

6.2.2 Initialization file

The initialization file contains a range of information that
influences the program start. The file is read once when the
program is started. Most entries are written and saved while the
program is running.
Please contact SCHUNK Service if there are any issues.
FPS controller All preset entries in the initialization file apply to almost every
system.
Gateway The most important entries
Ports Number of electronic processor connected at the same
time
Secured = 0 No password request at program start
Secured = 1 Password request at program start
Password If the password prompt at program start is set, the
password is shown here.
Port 1 Change settings for the first electronic processor
COM port, default setting is COM1
Port 2 Change settings for the second electronic processor
COM port, default setting is COM2

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 Operation

6.2.3 Connection options

6.2.3.1 Connect the electronic processor to the higher-level control
system
n An operating system Windows is available on the computer of
the higher-level controller
1. Open the cover of the electronic processor.
2. Plug the adapter cable into the serial interface of the
electronic processor.
3. Plug the socket of the adapter cable into the serial interface
of the computer.
4. Connect the voltage supply to the electronic processor.
5. Install the Gateway and FPS-Controller programs.
6. Integrate the required commands into the higher-level
control system.
6.2.3.2 Connecting the electronic processor to the computer
n Windows operating system is available on the computer
1. Open the cover of the electronic processor.
2. Plug the adapter cable into the serial interface of the
electronic processor.
3. Plug the socket of the adapter cable into the serial interface
of the computer.
4. Connect the voltage supply to the electronic processor.
5. Install the Gateway and FPS-Controller programs.
6. Enter the COM port in the INI file of the gateway
(TCPIP_RS232_GW.ini) and save the file.
7. Start Gateway.
8. Start FPS Controller.
ð A login window appears, } 6.3.2 [/ 29].
9. Enter password if required.
10. Select network, enter IP address 127.0.0.1 and press OK.
ð The program window opens and the Programming
function is displayed, } 6.3.3 [/ 29].

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Operation

6.2.3.3 Connect electronic processor to computer and remote

maintenance computer via the Internet
n Ports 5000-5002 are enabled
n The computer is connected to the electronic processor and the
Gateway and FPS-Controller programs are
installed, } 6.2.3.2 [/ 25]
1. Open the DOS window in the computer.
2. Enter the command ipconfig and confirm by pressing Enter.
IMPORTANT! The IP address is also displayed via the
route print command.
ð IP address is displayed.
3. Close the DOS window.
4. Start the remote maintenance computer.
5. Start FPS Controller.
ð A login window appears, } 6.3.2 [/ 29].
6. Enter password if required.
7. Select the network, enter the IP address of the computer
connected to the electronic processor and press OK.
ð The program window opens and the Programming
function is displayed, } 6.3.3 [/ 29].
6.2.3.4 Connect electronic processor to modem and remote maintenance
computer via the telephone network
A communication program such as Hyperterminal is required to
connect the electronic processor to a modem and to access it
with a remote maintenance computer via the telephone
network.
1. In the communication program, select the Direct connection
via Com1 connection and enter the following parameters:
ð Bits per second: 9600
ð Data bits: 8
ð Parity: none
ð Stop bits: 1
ð Protocol: none
ð Press "OK"
2. Initialize modem to factory settings at &f --> Enter.
3. Initialize the modem with the following five commands.
ð The modem must respond to all commands with OK.

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 Operation

atx0 confirm with Enter Dialing routine

at&d0 Ignore DTR signal
ats0=1 pick up after the first
ring
ats23=27 Baud rate to 9600
bps
at&w Save permanently
1. Connect the modem cable to the telephone socket.
2. Connect the adapter cable of the electronic processor to the
modem, use a 9-pin to 25-pin adapter if necessary.
3. Connect the remote maintenance computer to the telephone
network via the modem.
4. Start the Gateway program.
5. Start the FPS Controller program.
ð A login window appears, } 6.3.2 [/ 29].
6. Enter password if required.
7. Select the modem, enter the telephone number of the
modem to which the evaluation unit is connected, enter the
IP address 127.0.0.1 and press OK.
IMPORTANT! If an outside line is required, a 0 must be
entered before the telephone number.
ð The program window opens and the Programming
function is displayed, } 6.3.3 [/ 29].

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Operation

6.3 FPS controller program

6.3.1 Program window structure

Program window

1 Menu bar 4 Display panel

2 Function bar 5 Lower half of the screen
3 Status bar
The basic structure of the program window is the same for every
function.
In the menu bar (1), the program can be closed and help can be
called up.
A function can be called up in the function bar (2).
The connection status, the type of connection and the selected
module are displayed in the status bar (3).
The display panel (4) shows the digital outputs, the current finger
position (value and pointer position) and the values of the stored
switching points.
The display of the lower half of the screen (5) depends on the
function selected.

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 Operation

6.3.2 Login window

Login window
The login window opens automatically when the program is
started. The login window is used to select how the computer is
connected to the electronic processor.
If the Password request at program start variable is set in the
initialization file of the FPS controller program, the password
entered in the initialization file must be entered.
The following connection options can be selected:
l Modem and telephone number
l Internet with internet address of the computer
– Here, select Network, enter the IP address 127.0.0.1 and
the port number of the electronic processor.
l Direct connection to the computer's Com port
– Here, select Network and enter the IP address 127.0.0.1.

6.3.3 Programming function

Programming function
This function is used to enter and save the switching points for
the electronic processor FPS-F5.

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Operation

1. By pressing the Learn current gripper value buttons, the

current position value at the time the button is pressed is
entered in the input field below Values input in mm.
2. If the input values are known, they can also be entered
directly in the Values input in mm input fields.

NOTE
If there is no value in one of the fields (empty field), the
corresponding value remains stored and unchanged in the input
memory of the electronic processor. This makes it possible to
change only a single value.

3. Pressing the Transfer values to FPS button saves the values

entered in the electronic processor input memory but does
not yet activate them as new switching points.
ð Electronic processors work with the old switching points.
4. If the Save as switching point button is pressed, the values of
the input memory are written directly to the working memory
of the electronic processor.
ð From this point on, the electronic processor will work
with these new switching points.
5. Or: If the Save as range button is pressed, the values of the
input memory are written to the working memory of the
electronic processor so that the switching point is always
exactly in the middle between two values of the input
memory. This results in previously taught-in parts being
optimally differentiated from one another.
ð From this point on, the electronic processor will work
with these new switching points.

30 01.00 | FPS-F5 | Assembly and Operating Manual | en | 15959911

 Operation

6.3.4 Operating status function

Operating status function

This function displays the current operating status. The following
values are displayed:
l Diagram with switching outputs, input voltage and position
values
l Temperature inside the electronic processor
l Voltage supply of the electronic processor
If the temperature and voltage supply values exceed or fall below
the limit values once, the corresponding LED lights up red. Each
time the system is restarted, the LED remains red.
Switching outputs, input voltage and position values in the
diagram are displayed in relation to time. The diagram is
updated every second.

NOTE
Detailed information on switching outputs, input voltage and
position values can be called up in the Recording function. The
entire diagram can be zoomed by pressing the magnifying glass
buttons. Pressing the Window button allows you to zoom into
any area of the diagram.

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Operation

6.3.5 Recording function

Recording function
This window displays the most recently recorded values of the
switching outputs, the input voltage and the position values
saved in the electronic processor.
If a new recording is to be made, the Start recording button must
be pressed. The electronic processor then save the states of the
next 15 seconds at a rate of one millisecond, compresses this
data and then transfers it to the connected computer. The
transfer can take up to several minutes.

NOTE
Recording can also be carried out without a connected computer.
Here, the Save button must be pressed on the electronic
processor during normal operation.

6.3.6 Calibrate function

Calibrate function

32 01.00 | FPS-F5 | Assembly and Operating Manual | en | 15959911

 Operation

The system works by converting the magnetic field into an analog

voltage and digitizing this voltage. These voltage values cannot
generally be assigned directly. To enable direct assignment, the
measured values (in mV) must be converted into the gripper
opening width (in mm). This assignment is carried out once by
entering interpolation points. The sampling points are stored in
the electronic processor and are available to the connected
software.
As the magnetic field is not linear, the ratio of delta (mV) to delta
(mm) changes at each stroke position of the gripper. This means
that absolute tolerances can only be used after calibration.
Working with tolerances in mV is a major source of error and only
works in a very limited range (quasi linear range of the magnetic
field curve).
l Performing calibration
l Only work in mm mode
Three interpolation points Two interpolation points

Values in mm

maximum normalization error

Values in mm

Values in mV Values in mV

Example of interpolation points

NOTE
The interpolation points must be programmed in the order from
Gripper Open to Gripper Closed. The Gripper Open position
corresponds to support point 1.

1. Enter the number of interpolation points.

ð Standardization in increments of 0.5 mm or less is
recommended. The number of interpolation points is
calculated from the formula: Number of interpolation
points = [(gripper stroke/step width) +1].
2. Move the gripper fully open.
3. Enter the opening width in mm and press the Learn button.
4. Press OK.
5. Place the gripper in the next position.
6. Enter the opening width in mm and press the Learn button.

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Operation

7. After entering all the interpolation points from Gripper Open

to Gripper Closed press the Save calibration data in the FPS
button.
You can use the Back and Forward buttons to check the reference
points entered.

6.3.7 Service function

Service function
This window contains all the information required for support
from SCHUNK.

34 01.00 | FPS-F5 | Assembly and Operating Manual | en | 15959911

 Troubleshooting

7 Troubleshooting
7.1 Unit cannot be programmed
With the FPS unit, the positions can be taught via buttons and
software, but the values are not transferred to the EEPROM
memory.
l Hardware defect on the circuit board.

7.2 No connection possible via the software

1. Driver not installed correctly.
2. Electronics defective.

7.3 Module does not react/draws no current

1. Check the voltage supply
2. Check the connector.
3. Hardware defect due to overload.

7.4 Sensor cannot detect switching points

1. Check the overall system.
2. Sensor set correctly?/teach if necessary.

7.5 Several signals are present at the same time

1. Excess voltage fault.
2. Earthing terminal connected?
3. Smooth out +Vcc voltage.

7.6 Jumping signals at the FPS

1. Sensor not set correctly.
2. Sensor not taught in --> Observe the sensor operating
manual.
3. Switching lug/attachment kit for sensor not installed.
4. Switching points not set correctly.
5. Hardware defect on the FPS unit.

7.7 Signals A/B/C do not light up

1. Taught correctly?
2. Hardware defect/unit has no polarity reversal.

01.00 | FPS-F5 | Assembly and Operating Manual | en | 15959911 35

Translation of the original declaration of conformity

8 Translation of the original declaration of

conformity

Manufacturer/ SCHUNK SE & Co. KG

Distributor Spanntechnik | Greiftechnik | Automatisierungstechnik
Bahnhofstr. 106 - 134
D-74348 Lauffen/Neckar

Product designation: Electronic processor FPS-F5

ID number 0301805

We hereby declare on our sole authority that the product meets the requirements of the
following directives at the time of the declaration.
The declaration is rendered invalid if modifications are made to the product.

l Electromagnetic compatibility (EMC directive) 2014/30/EU

Applied harmonized standards, especially:

EN 60947-5-7:2003 Low-voltage switchgear and controlgear - Part 5-7: Control circuit
devices and switching elements -
Requirements for proximity devices with analogue output (IEC
60947-5-7:2003)

Signed for and on behalf of: SCHUNK SE & Co. KG

Lauffen/Neckar, May 2024

i.V. Nico Peper;

Director Software and Electronics;
Technology & Innovation

36 01.00 | FPS-F5 | Assembly and Operating Manual | en | 15959911

 UKCA Declaration of Conformity

9 UKCA Declaration of Conformity

Manufacturer/ SCHUNK Intec Limited
Distributor Clamping and gripping technology
3 Drakes Mews, Crownhill
MK8 0ER Milton Keynes
Product designation: Electronic processor FPS-F5
ID number 0301805
We hereby declare that the product complies with all relevant harmonization legislation of
the following directives at the time of declaration.
The declaration is rendered invalid if modifications are made to the product.
l Electromagnetic Compatibility Regulations 2016

Applied harmonized standards, especially:

EN 60947-5-7:2003 Low-voltage switchgear and controlgear - Part 5-7: Control circuit
devices and switching elements -
Requirements for proximity devices with analogue output (IEC
60947-5-7:2003)

Person authorized to compile the technical documentation:

Marcel Machado, address: refer to manufacturer's address
Signed for and on behalf of: SCHUNK SE & Co. KG

Lauffen/Neckar, May 2024

i.V. Nico Peper;

Director Software and Electronics;
Technology & Innovation

01.00 | FPS-F5 | Assembly and Operating Manual | en | 15959911 37

Information on the RoHS Directive, REACH Regulation and Substances of Very High Concern (SVHC)

10 Information on the RoHS Directive, REACH

Regulation and Substances of Very High Concern
(SVHC)

RoHS Directive
SCHUNK products are classified as "large-scale stationary installations" or as "large-scale
stationary industrial tools" within the meaning of Directive 2011/65/EU and its
extension 2015/863/EU "on the restriction of the use of certain hazardous substances in
electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of
one. Therefore products from SCHUNK do not fall within the scope of the directive at this time.

REACH Regulation
Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006
"concerning the Registration, Evaluation, Authorization and Restriction of Chemicals (REACH)"
and its amendment 2022/477. SCHUNK attaches great importance to completely avoiding
chemicals of concern to humans and the environment wherever possible.
Only in rare exceptional cases do SCHUNK products contain SVHC substances on the candidate
list with a mass content above 0.1%. In accordance with Article. 33 (1) of
Regulation (EC) No. 1907/2006, SCHUNK complies with its duty to "communicate information on
substances in articles" and lists the components concerned and the substances used in an
overview that can be viewed at schunk.com\SVHC.

Lauffen/Neckar, May 2024 Dr.-Ing. Manuel Baumeister,

Head of Systems Engineering,
Technology & Innovation

38 01.00 | FPS-F5 | Assembly and Operating Manual | en | 15959911

01.00 | FPS-F5 | Assembly and Operating Manual | en | 15959911 39
SCHUNK SE & Co. KG 01.00 | FPS-F5 | Assembly and Operating Manual | en | 15959911
Spanntechnik | Greiftechnik | Automatisierungstechnik
© 2024 SCHUNK SE & Co. KG

Bahnhofstr. 106 - 134

D-74348 Lauffen/Neckar
Tel. +49-7133-103-0
[email protected]
schunk.com

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