TIG Welding Practical Assignment Checklist

Items to be Evaluated Max Marks Actual Marks Comments

Preparation of Work Area 10

- Clean the work area

- Clean the surfaces of workpieces

- Set up safety gear

Machine Setup 10

- Adjust welding machine settings

- Connect shielding gas

TIG Welding Process 20

- Light the arc

- Feed filler material

- Control power level

- Complete the weld

Post-Weld Cleanup 5

- Remove slag

- Inspect the weld

Evaluation and Quality Control 10

- Evaluate weld quality

Items to be Evaluated Max Marks Actual Marks Comments

- Check for defects

Conclusion 5

- Summarize key points

- Discuss improvements

Total Marks 60
Paracticle 2 cat 2

Practical Assignment: TIG Welding

Objective:

 To demonstrate the ability to set up and perform a TIG weld on a simple joint.

 To evaluate the student's understanding of TIG welding principles, safety protocols, and
quality control.

Materials and Equipment:

 Workpieces: Two pieces of 1/8" (3.2 mm) thick aluminum or stainless steel plates, each 6
inches (15 cm) long and 2 inches (5 cm) wide.

 TIG Welding Machine: DC or AC/DC TIG welder.

 Tungsten Electrode: 1/8" (3.2 mm) or 3/32" (2.4 mm) diameter tungsten electrode.

 Shielding Gas: Argon or a mixture of Argon and Helium.

 Filler Material: Matching filler rod (e.g., ER4043 for aluminum or ER308L for stainless steel).

 Safety Gear: Welding helmet, gloves, safety glasses, and fire-resistant apron.

 Cleaning Tools: Wire brush, acetone, and lint-free cloths.

Practical Assignment Checklist

Items to be Evaluated Max Marks Actual Marks Comments

Preparation of Work Area 10

- Clean the work area

- Clean and polish the surfaces

- Set up safety gear

Machine Setup 10

- Adjust welding machine settings

- Connect shielding gas

- Choose the correct electrode

Items to be Evaluated Max Marks Actual Marks Comments

TIG Welding Process 20

- Light the arc

- Hold the torch at a 15-degree angle

- Feed filler material if required

- Control power level

- Complete the weld

Post-Weld Cleanup 5

- Remove slag

- Inspect the weld

Evaluation and Quality Control 10

- Evaluate weld quality

- Check for defects

Safety Protocols 5

- Wearing safety gear

- Ensuring safe handling of materials

Conclusion 5

- Summarize key steps

- Discuss improvements
Items to be Evaluated Max Marks Actual Marks Comments

Total Marks 60
Cat 3 pract

Practical Assignment: TIG Welding of a Butt Joint with Filler Material

Objective:

 To demonstrate the ability to set up and perform a TIG weld on a butt joint using
filler material.

 To evaluate the student's understanding of TIG welding principles, safety protocols,

and quality control.

Materials and Equipment:

 Workpieces: Two pieces of 1/8" (3.2 mm) thick aluminum or stainless steel plates, each 6
inches (15 cm) long and 2 inches (5 cm) wide.

 TIG Welding Machine: DC or AC/DC TIG welder.

 Tungsten Electrode: 1/8" (3.2 mm) or 3/32" (2.4 mm) diameter tungsten electrode.

 Shielding Gas: Argon or a mixture of Argon and Helium.

 Filler Material: Matching filler rod (e.g., ER4043 for aluminum or ER308L for stainless steel).

 Safety Gear: Welding helmet, gloves, safety glasses, and fire-resistant apron.

 Cleaning Tools: Wire brush, acetone, and lint-free cloths.

Practical Assignment Checklist

Items to be Evaluated Max Marks Actual Marks Comments

Preparation of Work Area 10

- Clean the work area

- Clean and polish the surfaces

- Set up safety gear

Machine Setup 10

- Adjust welding machine settings

- Connect shielding gas

- Choose the correct electrode

Items to be Evaluated Max Marks Actual Marks Comments

Joint Preparation 5

- Align and clamp the workpieces

TIG Welding Process with Filler 20

- Light the arc

- Hold the torch at a 15-degree angle

- Feed filler material

- Control power level

- Complete the weld

Post-Weld Cleanup 5

- Remove slag

- Inspect the weld

Evaluation and Quality Control 10

- Evaluate weld quality

- Check for defects

Safety Protocols 5

- Wearing safety gear

- Ensuring safe handling of materials

Conclusion 5
Items to be Evaluated Max Marks Actual Marks Comments

- Summarize key steps

- Discuss improvements

Total Marks 60
Mig welding prac 1

Practical Assignment: MIG Welding of a Butt Joint

Objective:

 To demonstrate the ability to set up and perform a MIG weld on a butt joint.

 To evaluate the student's understanding of MIG welding principles, safety protocols,

and quality control.

Materials and Equipment:

 Workpieces: Two pieces of 1/8" (3.2 mm) thick steel or aluminum plates, each 6 inches (15
cm) long and 2 inches (5 cm) wide.

 MIG Welding Machine: Constant voltage power supply.

 Consumable Wire Electrode: Solid or cored wire suitable for the material being welded.

 Shielding Gas: Argon, CO2, or a mixture of Argon and CO2.

 Welding Gun: MIG torch with a nozzle and contact tip.

 Safety Gear: Welding helmet, gloves, safety glasses, and fire-resistant apron.

 Cleaning Tools: Wire brush, acetone, and lint-free cloths.

Practical Assignment Checklist

Items to be Evaluated Max Marks Actual Marks Comments

Preparation of Work Area 10

- Clean the work area

- Clean and polish the surfaces

- Set up safety gear

Machine Setup 10

- Adjust welding machine settings

- Connect shielding gas

- Choose the correct wire electrode

Items to be Evaluated Max Marks Actual Marks Comments

Joint Preparation 5

- Align and clamp the workpieces

MIG Welding Process 20

- Light the arc

- Hold the torch at the correct angle

- Feed wire electrode

- Control power level

- Complete the weld

Post-Weld Cleanup 5

- Remove slag

- Inspect the weld

Evaluation and Quality Control 10

- Evaluate weld quality

- Check for defects

Safety Protocols 5

- Wearing safety gear

- Ensuring safe handling of materials

Conclusion 5
Items to be Evaluated Max Marks Actual Marks Comments

- Summarize key steps

- Discuss improvements

Total Marks 60
Pract 2 mig

Practical Assignment: MIG Welding of a Lap Joint with Emphasis on Technique and Quality Control

Objective:

 To demonstrate the ability to set up and perform a MIG weld on a lap joint, emphasizing
proper technique and quality control.

 To evaluate the student's understanding of MIG welding principles, safety protocols, and
quality control.

Materials and Equipment:

 Workpieces: Two pieces of 1/8" (3.2 mm) thick steel or aluminum plates, each 6 inches (15
cm) long and 2 inches (5 cm) wide.

 MIG Welding Machine: Constant voltage power supply.

 Consumable Wire Electrode: Solid or cored wire suitable for the material being welded.

 Shielding Gas: Argon, CO2, or a mixture of Argon and CO2.

 Welding Gun: MIG torch with a nozzle and contact tip.

 Safety Gear: Welding helmet, gloves, safety glasses, and fire-resistant apron.

 Cleaning Tools: Wire brush, acetone, and lint-free cloths.

Practical Assignment Checklist

Items to be Evaluated Max Marks Actual Marks Comments

Preparation of Work Area 10

- Clean the work area

- Clean and polish the surfaces

- Set up safety gear

Machine Setup 10

- Adjust welding machine settings

- Connect shielding gas

- Choose the correct wire electrode

Items to be Evaluated Max Marks Actual Marks Comments

Joint Preparation 5

- Align and clamp the workpieces

MIG Welding Technique 20

- Light the arc

- Hold the torch at the correct angle

- Feed wire electrode

- Control power level

- Use proper travel speed

- Maintain consistent stick-out

Post-Weld Cleanup 5

- Remove slag

- Inspect the weld

Evaluation and Quality Control 10

- Evaluate weld quality

- Check for defects

Safety Protocols 5

- Wearing safety gear

- Ensuring safe handling of materials

Items to be Evaluated Max Marks Actual Marks Comments

Conclusion 5

- Summarize key steps

- Discuss improvements

Total Marks 60
Practical Assignment: MIG Welding of a Tee Joint with Emphasis on Penetration and Fusion

Objective:

 To demonstrate the ability to set up and perform a MIG weld on a tee joint,
emphasizing proper penetration and fusion.

 To evaluate the student's understanding of MIG welding principles, safety protocols,

and quality control.

Materials and Equipment:

 Workpieces: Two pieces of 1/8" (3.2 mm) thick steel or aluminum plates, one 6 inches (15
cm) long and 2 inches (5 cm) wide, and the other 4 inches (10 cm) long and 2 inches (5 cm)
wide.

 MIG Welding Machine: Constant voltage power supply.

 Consumable Wire Electrode: Solid or cored wire suitable for the material being welded.

 Shielding Gas: Argon, CO2, or a mixture of Argon and CO2.

 Welding Gun: MIG torch with a nozzle and contact tip.

 Safety Gear: Welding helmet, gloves, safety glasses, and fire-resistant apron.

 Cleaning Tools: Wire brush, acetone, and lint-free cloths.

Practical Assignment Checklist

Items to be Evaluated Max Marks Actual Marks Comments

Preparation of Work Area 10

- Clean the work area

- Clean and polish the surfaces

- Set up safety gear

Machine Setup 10

- Adjust welding machine settings

- Connect shielding gas

- Choose the correct wire electrode

Items to be Evaluated Max Marks Actual Marks Comments

Joint Preparation 5

- Align and clamp the workpieces

MIG Welding Technique 20

- Light the arc

- Hold the torch at the correct angle

- Feed wire electrode

- Control power level

- Ensure proper penetration

- Achieve full fusion

Post-Weld Cleanup 5

- Remove slag

- Inspect the weld

Evaluation and Quality Control 10

- Evaluate weld quality

- Check for defects

Safety Protocols 5

- Wearing safety gear

- Ensuring safe handling of materials

Items to be Evaluated Max Marks Actual Marks Comments

Conclusion 5

- Summarize key steps

- Discuss improvements

Total Marks 60